A pre-buried groove welding tool
By designing an embedded channel welding tool with a variety of conveying and positioning mechanisms, the existing tooling operation is solved, the problems of time-consuming and labor-intensive, small scope of application and low welding quality are achieved, and efficient and accurate welding operations and improved finished product quality are achieved.
Patent Information
- Application Number
- CN202410871643.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2044-07-01
AI Technical Summary
The existing embedded channel welding tooling is time-consuming and labor-intensive, has low working efficiency, has a large labor intensity, and has a small scope of application, which can easily lead to welding position deviation and unreliable welding, reducing the quality of the finished product.
An embedded channel welding tool including a welding platform, a channel conveying mechanism, a boom conveying mechanism and an adjustment and positioning mechanism is designed. The push rod drives the trench type bracket movement, the double-headed threaded screw drives the clamping plates away from each other, the rotating rod drives the channel conveying, the intermittent motor drives the boom to move intermittently, the clamping cylinder drives the triangular clamping plate movement, and the contact displacement sensor is used to position and clamp the boom.
It has improved the scope of application of tooling, suitable for channel and boom of different sizes, reduced the device volume and floor area, improved work efficiency, reduced manual labor intensity, and ensured welding quality and finished product quality.
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Figure CN118595657B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of embedded grooves, and more particularly to a welding tool for embedded grooves. Background Art
[0002] Embedded channel is widely used in high-speed rail, subway, building curtain wall projects. It is a component pre-installed in the concealed project and is a structural accessory placed during the structure pouring. The embedded channel includes the channel body and the I-beam or hanger welded to the back of the channel body. During the embedded operation, the I-beam or hanger is inserted into the concrete.
[0003] Existing embedded channel welding tooling, such as the Chinese patent document with application number CN202321479634.0, locates the welding position of the I-beam through a welding positioning assembly, and then drives the upper clamping assembly to press the I-beam against the channel body, and by flipping the I-beam positioning plate, the movable end of the I-beam positioning plate contacts the back of the channel body. At the same time, the I-beam positioning plate is inserted into the first positioning groove of the channel positioning plate. At this time, the I-beam positioning plate is flipped and positioned at the back of the channel body; since the I-beam positioning plate is provided with the first positioning groove, when the I-beam contacts the back of the channel body, the position of the first positioning groove is convenient for placing the I-beam, and the I-beam position can be positioned by simply inserting the I-beam into the first positioning groove.
[0004] The welding position of the I-beam is positioned by the welding positioning assembly, and the staff needs to place the I-beams on the I-beam positions one by one. The operation is time-consuming and labor-intensive, the work efficiency is low, and the labor intensity is high. It is only applicable to the same size of grooves and I-beams, and the scope of application is small. The different sizes of I-beams can easily cause the position to shift, which can easily cause the welding to be in place, reducing the quality of the finished product. All I-beams need to be placed in place at the same time. The length of the groove is long, which makes the length of the device long, the volume of the device is large, and the area occupied is large.
[0005] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention
[0006] In view of the above defects, the present invention provides a pre-buried groove welding tool to solve the above problems.
[0007] To achieve the above object, the present invention adopts the following technical solutions:
[0008] An embedded channel welding tooling, comprising a welding platform, on which two fixed side plates are installed. A plurality of conveying rollers are rotatably connected between the two fixed side plates. A welding robot is installed on the welding platform. A channel conveying mechanism, a hanger rod conveying mechanism and an adjusting and positioning mechanism are arranged on the welding platform;
[0009] The channel conveying mechanism includes a power push rod, a U-shaped bracket, a fixed support plate, a guiding slide rod, a rectangular guiding block and a rotating conveying part. The power push rod is installed inside the two fixed side plates. The U-shaped bracket is installed on the telescopic end of the power push rod. The fixed support plate is installed on the back of the U-shaped bracket. The guiding slide rod is installed on the fixed support plate. The guiding slide rod penetrates through the fixed side plate and is slidably connected with the fixed side plate. The rectangular guiding block is installed on the fixed support plate. The rectangular guiding block is located on one side of the U-shaped bracket. The rotating conveying part conveys the channel;
[0010] The hanger rod conveying mechanism includes a hanger rod conveying table, a fixed guiding plate, two clamping plates, a bearing seat, a double-headed threaded screw rod, a rotating knob, a hanger rod moving part and a hanger rod positioning part. The hanger rod conveying table is installed on the welding platform. The fixed guiding plate is installed on one side of the surface of the hanger rod conveying table. The two clamping plates are slidably connected to the hanger rod conveying table. Notches are provided on the two clamping plates, and the notches are completely fitted with the fixed guiding plate. The bearing seat is installed at the center of one side of the fixed guiding plate. The double-headed threaded screw rod is rotatably connected to the bearing seat. Two threaded grooves with opposite spiral directions are provided on the double-headed threaded screw rod. The two clamping plates are respectively threadedly connected with the two threaded grooves. The rotating knob is installed at one end of the double-headed threaded screw rod. The hanger rod moving part moves the hanger rod, and the hanger rod is positioned and clamped through the hanger rod positioning part.
[0011] Further, the rotating conveying part includes rotating rods rotatably connected to the two U-shaped brackets. Three rotating rods are provided on each U-shaped bracket. Anti-slip washers are provided on the rotating rods. A driving motor is installed on one side of the U-shaped bracket. The output end of the driving motor is fixedly connected to the rotating rod on one side. Connecting gears are installed on the top of the rotating rods. The plurality of connecting gears are connected by a chain.
[0012] Further, the boom moving part includes a transverse through groove opened on the boom conveying table. One side of the bottom of the boom conveying table is provided with an intermittent motor, and the other side of the bottom of the boom conveying table is provided with a connecting bracket. A threaded lead screw is installed on the output end of the intermittent motor. The end of the threaded lead screw far from the intermittent motor is rotatably connected to the connecting bracket. A moving slider is threadedly connected to the threaded lead screw. The upper part of the moving slider extends into the transverse through groove and is slidably connected to the transverse through groove. A moving push plate is installed on the top of the moving slider. The bottom of the moving push plate is slidably connected to the boom conveying table. A lifting cylinder is installed on the welding platform. A lifting positioning plate is installed on the telescopic end of the lifting cylinder. The lifting positioning plate is located on one side of the boom conveying table. The lowest position of the lifting positioning plate is on the same horizontal plane as the boom conveying table.
[0013] Further, the boom positioning part includes two clamping cylinders installed on the lifting positioning plate. A fixed block is installed on the telescopic end of the clamping cylinder. A triangular clamping plate is installed on the fixed block. The openings of the two triangular clamping plates face each other. An anti-slip cushion plate is installed on the inner wall of the triangular clamping plate.
[0014] Further, the adjustment and positioning mechanism includes a transverse sliding groove opened on one of the fixed side plates. A sliding side plate is slidably connected in the transverse sliding groove. A plurality of rotating balls are provided at the upper and lower ends of the transverse sliding groove. The upper and lower ends of the sliding side plate are in contact with the rotating balls. A locking screw is threadedly connected to the fixed side plate. The locking screw penetrates into the transverse sliding groove and is in contact with the sliding side plate. A fixed seat is installed on the side of the sliding side plate away from the fixed side plate. A contact displacement sensor is installed on the fixed seat.
[0015] Further, a carrying roller is provided on one side of the C-shaped bracket. The carrying roller is rotatably connected between the two fixed side plates. A fixed connecting plate is installed between the two fixed side plates. A pressing cylinder is installed at the bottom of the fixed connecting plate. A pressing bracket is installed on the telescopic end of the pressing cylinder. A pressing roller is rotatably connected to the pressing bracket. Two connecting rollers are rotatably connected to the two fixed side plates. There is a gap between the two connecting rollers. The pressing bracket is located between the carrying roller and the connecting rollers.
[0016] Further, there are two power push rods, C-shaped brackets, fixed support plates, guide slide rods, and rectangular guide blocks respectively, and their positions are opposite. The two power push rods run synchronously.
[0017] Further, there are three pressing rollers, and the positions of the lifting positioning plate and the pressing bracket are opposite.
[0018] The beneficial effects of the present invention are:
[0019] The C-shaped bracket is driven by a power push rod to move, and the two C-shaped brackets can approach and move away from each other. The double-headed threaded lead screw drives the two clamping plates to move away from and close to each other. There is a gap between the two clamping plates and the hanging rod, which facilitates the movement of the hanging rod and is applicable to troughs and hanging rods of different sizes and models, improving the scope of application;
[0020] The trough is driven to move on the conveying roller by rotating the rotating rod, which facilitates the conveying of the trough, reduces the volume of the device, and reduces the floor area of the device;
[0021] The intermittent motor is used to intermittently move the hanging rod below the trough, and the hanging rods can be connected and welded one by one, improving the working efficiency and reducing the labor intensity of workers;
[0022] Two clamping cylinders drive the two triangular clamping plates to move. The two triangular clamping plates approach each other. One side of the triangular clamping plate contacts the hanging rod first, and the hanging rod can be moved towards the center of the lifting positioning plate. When both sides of the triangular clamping plate contact the hanging rod, the hanging rod is located at the center of the lifting positioning plate. The anti-slip pad on the triangular clamping plate plays an anti-slip role, facilitating the positioning and clamping of the hanging rod, avoiding the bending and inclination of the hanging rod, improving the welding quality, and improving the finished product quality;
[0023] When the contact displacement sensor detects the hanging rod, the movement of the trough stops, and the next hanging rod is welded to the trough. The positioning of the hanging rod is accurate, and the distance between adjacent hanging rods is the same, avoiding incomplete welding of the hanging rod and improving the product quality. Description of the Drawings
[0024] Figure 1 is a schematic structural diagram of a pre-embedded trough welding tooling according to the present invention;
[0025] Figure 2 is a top view of the present invention;
[0026] Figure 3 is a top view of the trough conveying mechanism;
[0027] Figure 4 is an enlarged front view of the rotating conveying part;
[0028] Figure 5 is an enlarged top view of the rotating conveying part;
[0029] Figure 6 is an enlarged top view of the hanging rod conveying mechanism;
[0030] Figure 7 is an enlarged front view of the hanging rod conveying mechanism;
[0031] Figure 8 is an enlarged top view of the hanging rod positioning part;
[0032] Fig. 9 It is a sectional view of the adjustment and positioning mechanism;
[0033] In the figure, 1 is a welding platform; 2 is a fixed side plate; 3 is a conveying roller; 4 is a welding robot; 5 is a power push rod; 6 is a C-shaped bracket; 7 is a fixed support plate; 8 is a guiding slide bar; 9 is a rectangular guiding block; 10 is a rotating conveying part; 11 is a hanging rod conveying table; 12 is a fixed guiding plate; 13 is a clamping plate; 14 is a bearing seat; 15 is a double-headed threaded screw rod; 16 is a rotating knob; 17 is a hanging rod moving part; 18 is a hanging rod positioning part; 19 is a rotating rod; 20 is an anti-slip washer; 21 is a driving motor; 22 is a connecting gear; 23 is a chain; 24 is a transverse through groove; 25 is an intermittent motor; 26 is a connecting bracket; 27 is a threaded screw rod; 28 is a moving slider; 29 is a moving push plate; 30 is a lifting cylinder; 31 is a lifting positioning plate; 32 is a clamping cylinder; 33 is a fixed block; 34 is a triangular clamping plate; 35 is an anti-slip cushion plate; 36 is a transverse sliding groove; 37 is a sliding side plate; 38 is a rotating ball; 39 is a locking screw rod; 40 is a fixed seat; 41 is a contact displacement sensor; 42 is a bearing rod; 43 is a fixed connecting plate; 44 is a pressing cylinder; 45 is a lower pressing bracket; 46 is a pressing rod; 47 is a connecting roller. Specific embodiments
[0034] In order to make the above objects, features, and advantages of the present invention more obvious and understandable, the following will describe the specific embodiments of the present invention in detail with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0035] The embodiment of the present application provides a welding tooling for embedded channels. Please refer to Figure 1-Figure 9 : It includes a welding platform 1, two fixed side plates 2 are installed on the welding platform 1, a plurality of conveying rollers 3 are rotatably connected between the two fixed side plates 2, a welding robot 4 is installed on the welding platform 1, a channel conveying mechanism is provided on the welding platform 1, a hanging rod conveying mechanism is provided on the welding platform 1, and an adjustment and positioning mechanism is provided on the welding platform 1;
[0036] The channel conveying mechanism includes a power push rod 5, a C-shaped bracket 6, a fixed support plate 7, a guiding slide bar 8, a rectangular guiding block 9, and a rotating conveying part 10. The power push rod 5 is installed inside the two fixed side plates 2, the C-shaped bracket 6 is installed on the telescopic end of the power push rod 5, the fixed support plate 7 is installed on the back of the C-shaped bracket 6, the guiding slide bar 8 is installed on the fixed support plate 7, the guiding slide bar 8 penetrates through the fixed side plate 2 and is slidably connected to the fixed side plate 2, the rectangular guiding block 9 is installed on the fixed support plate 7, the rectangular guiding block 9 is located on one side of the C-shaped bracket 6, and the rotating conveying part 10 conveys the channel;
[0037] The boom conveying mechanism includes a boom conveying table 11, a fixed guide plate 12, two clamping plates 13, a bearing seat 14, a double-headed threaded screw 15, a rotating knob 16, a boom moving part 17 and a boom positioning part 18. The boom conveying table 11 is installed on the welding platform 1, the fixed guide plate 12 is installed on one side of the surface of the boom conveying table 11, the two clamping plates 13 are slidably connected to the boom conveying table 11, there are notches on the two clamping plates 13, and the notches are completely fitted with the fixed guide plate 12. The bearing seat 14 is installed at the center of one side of the fixed guide plate 12, the double-headed threaded screw 15 is rotatably connected to the bearing seat 14, there are two threaded grooves with opposite spiral directions on the double-headed threaded screw 15, and the two clamping plates 13 are respectively threadedly connected to the two threaded grooves. The rotating knob 16 is installed at one end of the double-headed threaded screw 15. The boom moving part 17 moves the boom, and the boom is positioned and clamped by the boom positioning part 18.
[0038] Specifically, in actual application, the trough is placed with its opening facing upward on the conveying roller 3, and the trough is conveyed by the trough conveying mechanism. The large head of the boom is placed downward on the boom conveying mechanism, and the boom is conveyed by the boom conveying mechanism. The boom and the trough are welded together by the welding robot 4, and the position of the boom is positioned by adjusting the positioning mechanism.
[0039] The two power push rods 5 start to work. The telescopic ends of the power push rods 5 extend in to drive the U-shaped brackets 6 to move. The two U-shaped brackets 6 approach each other, so that the rotating conveying part 10 on the U-shaped brackets 6 is in close contact with the trough. When the U-shaped brackets 6 move, the U-shaped brackets 6 drive the rectangular guide block 9 to move through the fixed support plate 7. The trough is guided by the rectangular guide block 9 so that the trough is located exactly in the middle of the two U-shaped brackets 6. The fixed support plate 7 also drives the guide slide rod 8 to slide along the fixed side plate 2, and the guide slide rod 8 plays a guiding role for the U-shaped brackets 6 to prevent the U-shaped brackets 6 from shifting. The two U-shaped brackets 6 can approach and move away from each other, which is applicable to troughs of different sizes and models, improving the scope of application.
[0040] The large heads of multiple booms are placed downward on the boom conveying table 11. By rotating the rotating knob 16 to rotate the double-headed threaded screw 15, the double-headed threaded screw 15 drives the two clamping plates 13 to move away from and close to each other. The two clamping plates 13 slide along the fixed guide plate 12. The boom moving part 17 drives the boom to move along the two clamping plates 13. There is a gap between the two clamping plates 13 and the boom, which is convenient for the boom to move. It is applicable to booms of different sizes and models, improving the scope of application.
[0041] Refer to the attached instruction Figure 3 、the attached instruction Figure 4 and the attached instruction Figure 5, the rotating conveying part 10 includes a rotating rod 19 rotatably connected to two U-shaped brackets 6. There are three rotating rods 19 on each U-shaped bracket 6. An anti-slip washer 20 is provided on the rotating rod 19. A driving motor 21 is installed on one side of the U-shaped bracket 6. The output end of the driving motor 21 is fixedly connected to the rotating rod 19 on one side. A connecting gear 22 is installed on the top of the rotating rod 19. Multiple connecting gears 22 are connected by a chain 23.
[0042] Specifically, in actual application, the driving motor 21 starts to work. The output end of the driving motor 21 drives the rotating rod 19 on one side to rotate. While the rotating rod 19 is rotating, it drives the connecting gear 22 to rotate. The remaining rotating rods 19 are driven to rotate through the chain 23 and the connecting gear 22. The anti-slip washer 20 on the rotating rod 19 contacts the channel, increasing the friction force. The channel is driven to move on the conveying roller 3 by the rotation of the rotating rod 19, which facilitates the conveying of the channel, reduces the volume of the device, and reduces the floor area of the device.
[0043] Refer to the attached drawings of the specification Figure 6 and the attached drawings of the specification Figure 7 , the boom moving part 17 includes a transverse through groove 24 opened on the boom conveying table 11. An intermittent motor 25 is installed on one side of the bottom of the boom conveying table 11. A connecting bracket 26 is installed on the other side of the bottom of the boom conveying table 11. A threaded lead screw 27 is installed on the output end of the intermittent motor 25. The end of the threaded lead screw 27 away from the intermittent motor 25 is rotatably connected to the connecting bracket 26. A moving slider 28 is threadedly connected to the threaded lead screw 27. The upper part of the moving slider 28 extends into the transverse through groove 24 and is slidably connected to the transverse through groove 24. A moving push plate 29 is installed on the top of the moving slider 28. The bottom of the moving push plate 29 is slidably connected to the boom conveying table 11. A lifting cylinder 30 is installed on the welding platform 1. A lifting positioning plate 31 is installed on the telescopic end of the lifting cylinder 30. The lifting positioning plate 31 is located on one side of the boom conveying table 11. The lowest position of the lifting positioning plate 31 is on the same horizontal plane as the boom conveying table 11.
[0044] Specifically in practical applications, the intermittent motor 25 starts to work, and the output end of the intermittent motor 25 drives the threaded screw 27 to rotate on the connecting bracket 26. The threaded screw 27 rotates to drive the moving slider 28 to slide along the transverse through groove 24, and the moving slider 28 drives the moving push plate 29 to slide on the boom conveying platform 11. The boom is pushed to slide on the boom conveying platform 11 by the moving push plate 29, so that the front end of the boom is moved to the lifting positioning plate 31, and the boom is positioned and clamped by the boom positioning part 18. The lifting cylinder 30 starts to work, and the telescopic end of the lifting cylinder 30 extends in to drive the lifting positioning plate 31 and the boom to rise, so that the top of the boom is tightly fitted with the groove, and the boom is welded together with the groove by the welding robot 4. The intermittent motor 25 is used to make the boom intermittently move to the bottom of the groove, and the boom can be connected and moved for welding in sequence, which improves work efficiency and reduces labor intensity.
[0045] Refer to the drawings, drawings and appendices of the specification Figure 5 The boom positioning portion 18 includes two clamping cylinders 32 installed on a lifting positioning plate 31, a fixing block 33 is installed on the telescopic end of the clamping cylinder 32, a triangular clamping plate 34 is installed on the fixing block 33, the openings of the two triangular clamping plates 34 are opposite, and an anti-slip pad 35 is installed on the inner wall of the triangular clamping plate 34.
[0046] Specifically in practical applications, after the boom is transported to the lifting and positioning plate 31, it is not at the center of the lifting and positioning plate 31. The two clamping cylinders 32 start to work, and the telescopic ends of the two clamping cylinders 32 extend to drive the triangular clamping plate 34 to move. The two triangular clamping plates 34 are close to each other, and one side of the triangular clamping plate 34 first contacts the boom, so that the boom can be moved to the center of the lifting and positioning plate 31. When the two sides of the triangular clamping plate 34 contact the boom, the boom is located at the center of the lifting and positioning plate 31. The anti-skid pad 35 on the triangular clamping plate 34 plays an anti-skid role, which facilitates the positioning and clamping of the boom, avoids the boom from bending and tilting, improves the welding quality, and improves the quality of the finished product.
[0047] The triangular clamping plate 34 can be replaced with a flat clamping plate to clamp and fix the I-beam.
[0048] Refer to the instruction manual Figure 2 , Instruction Manual Figure 3 And the instruction manual Fig. 9, the adjustment and positioning mechanism includes a transverse chute 36 opened on one side fixed side plate 2. A sliding side plate 37 is slidably connected in the transverse chute 36. A plurality of rotating balls 38 are provided at the upper and lower ends of the transverse chute 36. The upper and lower ends of the sliding side plate 37 are in contact with the rotating balls 38. A locking screw 39 is threadedly connected to the fixed side plate 2. The locking screw 39 penetrates into the transverse chute 36 and is in contact with the sliding side plate 37. A fixed seat 40 is installed on the side of the sliding side plate 37 away from the fixed side plate 2. A contact displacement sensor 41 is installed on the fixed seat 40.
[0049] Specifically, in actual application, according to the distance between adjacent suspension rods, the position of the contact displacement sensor 41 is adjusted. The sliding side plate 37 slides in the transverse chute 36. The upper and lower ends of the sliding side plate 37 are in contact with the rotating balls 38. The rotating balls 38 facilitate the sliding of the sliding side plate 37. The sliding side plate 37 drives the contact displacement sensor 41 to move through the fixed seat 40. After the contact displacement sensor 41 moves into place, the locking screw 39 is tightened. The locking screw 39 contacts the sliding side plate 37 to fix the sliding side plate 37. After the suspension rod and the channel are welded together, the channel moves towards the contact displacement sensor 41. When the contact displacement sensor 41 detects the suspension rod, the movement of the channel stops. The next suspension rod and the channel are welded together. The positioning of the suspension rod is accurate, and the distance between adjacent suspension rods is the same, avoiding the situation where the suspension rod is not welded in place and improving the product quality.
[0050] Refer to the attached drawings of the specification Figure 1 and the attached drawings of the specification Figure 2 , a carrying roller 42 is provided on one side of the U-shaped bracket 6. The carrying roller 42 is rotatably connected between the two fixed side plates 2. A fixed connecting plate 43 is installed between the two fixed side plates 2. A pressing cylinder 44 is installed at the bottom of the fixed connecting plate 43. A pressing bracket 45 is installed on the telescopic end of the pressing cylinder 44. A pressing roller 46 is rotatably connected to the pressing bracket 45. Two connecting rollers 47 are rotatably connected to the two fixed side plates 2. There is a distance between the two connecting rollers 47. The pressing bracket 45 is located between the carrying roller 42 and the connecting roller 47.
[0051] Specifically, in actual application, the channel is conveyed onto the carrying roller 42 and the two connecting rollers 47. The pressing cylinder 44 starts to work. The telescopic end of the pressing cylinder 44 extends and drives the pressing bracket 45 to descend. The pressing roller 46 on the pressing bracket 45 contacts the channel, preventing the channel from moving up when the suspension rod contacts the channel, avoiding the phenomenon of channel displacement, and avoiding insecure welding. The welded suspension rod can be removed from between the two connecting rollers 47.
[0052] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0053] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0055] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0056] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0058] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
Claims
1. A pre-buried channel welding tool, comprising a welding platform (1), two fixed side plates (2) are installed on the welding platform (1), a plurality of conveying rollers (3) are rotatably connected between the two fixed side plates (2), a welding robot (4) is installed on the welding platform (1), and the characteristics are as follows: A channel conveying mechanism is provided on the welding platform (1), a boom conveying mechanism is provided on the welding platform (1), and an adjustment and positioning mechanism is provided on the welding platform (1). The channel conveying mechanism includes a power push rod (5), a U-shaped bracket (6), a fixed support plate (7), a guiding slide rod (8), a rectangular guiding block (9) and a rotating conveying part (10). The power push rod (5) is installed inside the two fixed side plates (2). The U-shaped bracket (6) is installed on the telescopic end of the power push rod (5). The fixed support plate (7) is installed on the back of the U-shaped bracket (6). The guiding slide rod (8) is installed on the fixed support plate (7). The guiding slide rod (8) penetrates through the fixed side plate (2) and is slidably connected to the fixed side plate (2). The rectangular guiding block (9) is installed on the fixed support plate (7). The rectangular guiding block (9) is located on one side of the U-shaped bracket (6). The rotating conveying part (10) conveys the channel. The boom conveying mechanism includes a boom conveying table (11), a fixed guiding plate (12), two clamping plates (13), a bearing seat (14), a double-headed threaded screw rod (15), a rotating knob (16), a boom moving part (17) and a boom positioning part (18). The boom conveying table (11) is installed on the welding platform (1). The fixed guiding plate (12) is installed on one side of the surface of the boom conveying table (11). The two clamping plates (13) are slidably connected to the boom conveying table (11). There are notches on the two clamping plates (13), and the notches are completely fitted with the fixed guiding plate (12). The bearing seat (14) is installed at the center of one side of the fixed guiding plate (12). The double-headed threaded screw rod (15) is rotatably connected to the bearing seat (14). There are two threaded grooves with opposite spiral directions on the double-headed threaded screw rod (15). The two clamping plates (13) are respectively threadedly connected to the two threaded grooves. The rotating knob (16) is installed at one end of the double-headed threaded screw rod (15). The boom moving part (17) moves the boom, and the boom is positioned and clamped by the boom positioning part (18). The adjustment and positioning mechanism includes a horizontal sliding groove (36) opened on one of the fixed side plates (2). A sliding side plate (37) is slidably connected in the horizontal sliding groove (36). A plurality of rotating balls (38) are provided at the upper and lower ends of the horizontal sliding groove (36). The upper and lower ends of the sliding side plate (37) are in contact with the rotating balls (38). A locking screw rod (39) is threadedly connected to the fixed side plate (2). The locking screw rod (39) penetrates into the horizontal sliding groove (36) and is in contact with the sliding side plate (37). A fixed seat (40) is installed on the side of the sliding side plate (37) away from the fixed side plate (2). A contact displacement sensor (41) is installed on the fixed seat (40).
2. The embedded channel welding tool according to claim 1, characterized in that: The rotating conveying part (10) includes a rotating rod (19) rotatably connected to the two U-shaped brackets (6). There are three rotating rods (19) on each U-shaped bracket (6). An anti-slip washer (20) is provided on the rotating rod (19). A driving motor (21) is installed on one side of the U-shaped bracket (6). The output end of the driving motor (21) is fixedly connected to the rotating rod (19) on one side. A connecting gear (22) is installed on the top of the rotating rod (19). Multiple connecting gears (22) are connected by a chain (23).
3. The embedded channel welding tool according to claim 1, characterized in that: The boom moving part (17) includes a transverse through groove (24) opened on the boom conveying table (11). An intermittent motor (25) is installed on one side of the bottom of the boom conveying table (11). A connecting bracket (26) is installed on the other side of the bottom of the boom conveying table (11). A threaded lead screw (27) is installed on the output end of the intermittent motor (25). One end of the threaded lead screw (27) away from the intermittent motor (25) is rotatably connected to the connecting bracket (26). A moving slider (28) is threadedly connected to the threaded lead screw (27). The upper part of the moving slider (28) extends into the transverse through groove (24) and is slidably connected to the transverse through groove (24). A moving push plate (29) is installed on the top of the moving slider (28). The bottom of the moving push plate (29) is slidably connected to the boom conveying table (11). A lifting cylinder (30) is installed on the welding platform (1). A lifting positioning plate (31) is installed on the telescopic end of the lifting cylinder (30). The lifting positioning plate (31) is located on one side of the boom conveying table (11). The lowest position of the lifting positioning plate (31) is on the same horizontal plane as the boom conveying table (11).
4. The embedded channel welding tool according to claim 3, characterized in that: The boom positioning part (18) includes two clamping cylinders (32) installed on the lifting positioning plate (31). A fixed block (33) is installed on the telescopic end of the clamping cylinder (32). A triangular clamping plate (34) is installed on the fixed block (33). The openings of the two triangular clamping plates (34) face each other. An anti-slip cushion plate (35) is installed on the inner wall of the triangular clamping plate (34).
5. The embedded channel welding tool according to claim 1, characterized in that: A bearing rod (42) is provided on one side of the U-shaped bracket (6). The bearing rod (42) is rotatably connected between the two fixed side plates (2). A fixed connecting plate (43) is installed between the two fixed side plates (2). A pressing cylinder (44) is installed at the bottom of the fixed connecting plate (43). A pressing bracket (45) is installed on the telescopic end of the pressing cylinder (44). A pressing rod (46) is rotatably connected to the pressing bracket (45). Two connecting rollers (47) are rotatably connected to the two fixed side plates (2). There is a gap between the two connecting rollers (47). The pressing bracket (45) is located between the bearing rod (42) and the connecting roller (47).
6. The embedded channel welding tool according to claim 1, characterized in that: There are two power push rods (5), U-shaped brackets (6), fixed support plates (7), guiding slide rods (8), and rectangular guiding blocks (9) respectively, and their positions are opposite. The two power push rods (5) operate synchronously.
7. The embedded channel welding tool according to claim 5, characterized in that: There are three pressing rods (46), and the positions of the lifting positioning plate (31) and the pressing bracket (45) are opposite.
Citation Information
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