Digital processing center and processing method of winch drum

Abstract

The present invention relates to the technical field of winch drum processing, and discloses a digital processing center and processing method for a winch drum, including a first working area component, a second working area component and a control component. The first working area component includes a first robot, a sampling detection device, a press, a processing center, a double-head lathe, a loader and an air-drying device; the second working area component includes a second robot, a grinder, a blanking machine, a CNC lathe and a double-station welding device; the control component includes an industrial computer, an integrated control cabinet, a second robot control cabinet and a first robot control cabinet. The components work together to realize the fully automated production process of the winch drum from loading, turning, pressing, processing, air drying, grinding to welding. Among them, the innovative design of the air-drying device includes a hot air drying mechanism, a guide frame assembly, a swing assembly and a buffer assembly, which effectively solves the problem of residual cutting fluid and ensures the smooth transmission of the workpiece.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial automation equipment manufacturing, specifically to the technical field of winch drum processing, and more specifically to a winch drum digital processing center that integrates multiple processes and realizes automated and intelligent production. The application scope of the present invention includes but is not limited to industries that use winch equipment, such as forestry, construction, transportation, and marine engineering, and aims to improve the production efficiency, processing accuracy, and quality stability of winch drums, while reducing production costs and manpower dependence. Background Art

[0002] In the field of modern industrial manufacturing, winches, as key industrial equipment components, play an indispensable role in many industries such as forestry, construction, transportation, and marine engineering. The winch drum is the core component of the winch equipment, and its processing quality directly affects the performance and reliability of the entire winch.

[0003] At present, there are still many problems in the production process of winch drums widely used in the market. For example, the patent application document with publication number CN216549378U discloses a capstan drum and rope end connection structure. The drum body in the device is a capstan drum widely used in the market. After the drum is produced to form a cylinder, it is necessary to turn the outer circle and inner hole, open the wire rope hole and the fixing hole, press the transmission gear ring, grind the surface, weld the gear plate and the transmission gear ring, turn the weld seam, and chamfer the gear plate. A series of complex processes. These processes mainly rely on manual operation of related equipment, which not only leads to low efficiency in processing, circulation and inspection, but also makes it difficult to ensure the continuous stability of process quality. In addition, the traditional manual operation mode has many disadvantages: the inspection process lacks convenience and consistency, different workers have different control over the process quality, irregular processes occur from time to time, and lack of real-time data collection and analysis capabilities, which is not conducive to the optimization of the production process and the traceability of product quality. At the same time, problems such as splashing of cutting fluid during manual operation affect the working environment and may cause safety hazards, while the demand for a large number of workers also increases the labor costs of enterprises. These problems not only limit the improvement of winch drum production efficiency and quality assurance, but also hinder the transformation of enterprises to digital and intelligent production methods, making it difficult to meet the development needs of modern manufacturing. Summary of the invention

[0004] The present invention provides a digital processing center for a winch drum, which realizes a fully automated production process from loading, turning, pressing, processing, air drying, grinding to welding by integrating a first working area component, a second working area component and a control component. The specially designed air drying device can effectively remove cutting fluid and prevent damage to the workpiece, thereby significantly improving the production efficiency and processing quality of the winch drum.

[0005] To achieve the above object, the present invention proposes a digital processing center for a winch drum, comprising:

[0006] A first working area component, a second working area component and a control component;

[0007] The first working area assembly includes a first robot, a sampling detection device, a press, a machining center, a double-head lathe, a loader and an air-drying device; wherein the first robot is fixedly connected to the ground, and the sampling detection device, the press, the machining center, the double-head lathe, the loader and the air-drying device are sequentially arranged on the ground in a clockwise order and are located outside the first robot;

[0008] The second work area assembly includes a second robot, a grinder, a blanking machine, a CNC lathe and a double-station welding device; wherein the second robot is fixedly connected to the ground, and the grinder, the blanking machine, the CNC lathe and the double-station welding device are sequentially arranged on the ground in a clockwise order and are located outside the second robot;

[0009] The control assembly includes an industrial computer, an integrated control cabinet, a second robot control cabinet and a first robot control cabinet; wherein the industrial computer, the integrated control cabinet, the second robot control cabinet and the first robot control cabinet are arranged on the ground in sequence from left to right along the X-axis direction and are located on one side of the sampling detection device;

[0010] Wherein, the air drying device comprises a box body and a hot air drying mechanism, and the hot air drying mechanism is symmetrically arranged on the top of the box body;

[0011] Through the coordinated work of various components, the digital processing center realizes the fully automated production process of the winch drum from loading, processing, pressing, air drying, grinding to welding.

[0012] In addition, the digital processing center for the winch drum proposed in the application may also have the following additional technical features:

[0013] Specifically, the air-drying device includes a box body and a hot air drying mechanism, wherein the box body is set on the ground and located on one side of the grinder, and the hot air drying mechanism is symmetrically arranged on the top of the box body and electrically connected to the external controller; the hot air drying mechanism includes a mounting seat, a fan, an electric heating tube and a protective mesh cover, wherein a mounting groove is opened on the top of the box body, the mounting seat is located inside the mounting groove and is fixedly connected to the inner wall of the mounting groove by fixing bolts, the fan is fixedly connected to the inner wall of the mounting seat, the fan has its own driving motor, the electric heating tube is fixedly connected to the inner wall of the mounting seat and is located on one side of the top of the fan, the protective mesh cover is bolted to the top of the mounting seat and is on the same horizontal plane as the top of the box body, and the fan and the electric heating tube are electrically connected to the external controller respectively.

[0014] The guide frame assembly comprises a vertical column, a horizontal column, an L-shaped column, a fixing frame, a vertical channel and a horizontal channel, wherein the vertical column is fixedly connected to the top of the box body, one end of the horizontal column is fixedly connected to the top of the box body and is located on one side of the vertical column, and the other end of the horizontal column is fixedly connected to the top of the grinder, the L-shaped column is arranged on one side of the top of the horizontal column, one end of the L-shaped column is fixedly connected to the surface of the grinder through the fixing frame, and the other end of the L-shaped column is fixedly connected to the surface of the box through the fixing frame, the space between the L-shaped column and the vertical column forms the vertical channel, and the space between the L-shaped column and the horizontal column forms the horizontal channel, and the horizontal channel is connected to the inside of the vertical channel; a positioning groove is provided on the inner bottom wall of the horizontal channel at one end away from the vertical channel, and the discharge port is provided at the position of the inner top wall of the horizontal channel corresponding to the position of the positioning groove.

[0015] Specifically, the guide frame assembly also includes a swing assembly, which includes a slide, a swing frame body, a synchronous seat, an adjusting shaft, a column, an irregular turntable, a fixed rod, a convex shaft, a limiting guide groove, a first spring and a rotating seat, wherein the slide is vertically slidably connected to the outer surface of the vertical column, the swing frame body is slidably connected to the inner wall of the vertical channel and is rotatably connected to the surface of one side of the slide, the synchronous seat is rotatably connected to the other side surface of the slide and is fixedly connected to one end of the central axis of the swing frame body, the adjusting shaft is symmetrically fixedly connected to the bottom of the synchronous seat, the column is rotatably connected to the surface of the slide and corresponds to the position of the synchronous seat, and the irregular turntable The cam is fixedly connected to the top of the column cylinder and is slidably connected to the bottom of the adjusting shaft rod, and a column groove is provided at the top of the box body corresponding to the position of the column cylinder, and the fixing rod is fixedly connected to the inner wall of the column groove, one end of the fixing rod penetrates into the interior of the column cylinder and is fixedly connected to the cam shaft, and the limiting guide groove is provided at the surface of the column cylinder corresponding to the position of the cam shaft, one end of the cam shaft is located inside the limiting guide groove and is slidably connected to the inner wall of the limiting guide groove, the first spring is sleeved on the outside of the fixing rod, and the rotating seat is rotatably connected to the bottom of the column cylinder, one end of the first spring is fixedly connected to the bottom of the rotating seat, and the other end of the first spring is fixedly connected to the surface of the fixing rod.

[0016] Specifically, the irregular turntable includes a disk body, a protrusion, a balancing portion and a recessed portion, wherein the disk body is fixedly connected to the top of the column, the protrusion, the balancing portion and the recessed portion are integrally formed in sequence on the top of the disk body, and the adjusting shaft is slidingly connected to the surfaces of the protrusion, the balancing portion and the recessed portion respectively; the limiting guide groove includes an upper vertical section, a middle spiral section and a lower vertical section, and the upper vertical section, the middle spiral section and the lower vertical section are sequentially opened on the surface of the column from top to bottom and are connected.

[0017] The cam is an elastic member which is fixedly secured to the top of the frame and is adapted to engage the second spring which is provided at the bottom of the frame to engage with the second spring.

[0018] The gear wheel is connected with the gear of the first gear and the gear of the second gear is connected with the gear of the first gear to the inner wall of the vertical column rod, and the gear wheel is connected with the gear of the second gear to the inner wall of the vertical column rod, and the gear wheel is connected with the gear of the second gear to the inner wall of the vertical column rod, and the gear wheel is connected with the gear of the second gear to the inner wall of the vertical column rod, and the gear wheel is connected with the gear of the second gear to the inner wall of the vertical column rod, and the gear wheel is connected with the gear of the third ...

[0019] The present invention also provides a processing method using the above-mentioned winch drum digital processing center, comprising the following steps:

[0020] a) The roller body is sent into the processing area through the loader;

[0021] b) using the first robot to feed the drum body into a double-head lathe to perform turning processing on the outer circle, inner hole and both end faces of the drum body;

[0022] c) using the first robot to transfer the processed drum body to the press to press-fit the drum assembly and the transmission gear ring;

[0023] d) Using the first robot to send the press-fitted drum body to the machining center to process the wire rope hole and the fixing hole;

[0024] e) using the first robot to place the processed drum body on an air-drying device for surface air-drying, wherein the air-drying process includes:

[0025] e1) The drum body falls through the vertical channel and is dried by the hot air drying mechanism;

[0026] e2) The drum body is swung by the swing assembly to throw out the cutting fluid in the hole;

[0027] e3) The drum body moves through the horizontal channel and is buffered and positioned by the buffer assembly;

[0028] f) using the second robot to send the air-dried drum body into the grinder for burr grinding;

[0029] g) using the second robot to send the polished drum body into the welding area of ​​the double-station welding equipment for welding of the gear plate;

[0030] h) Using the second robot, the drum body is sent to the second welding area of ​​the double-station welding equipment to weld the second gear plate and the transmission gear ring;

[0031] i) using the second robot to feed the welded drum body into a CNC lathe for lathe processing of the weld seam and chamfering of the gear plate;

[0032] j) Use the second robot to place the processed drum body onto the unloading machine to complete unloading.

[0033] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.

[0034] Compared with the prior art, the technical solution of the present invention has the following advantages:

[0035] 1) Significant improvement in production efficiency: By integrating multiple processes and realizing automated operations, the flow time between processes and manual intervention are significantly reduced, greatly improving production efficiency.

[0036] 2) Improved processing quality stability: The use of automated equipment and precise control systems eliminates the unstable factors of manual operation and ensures stable and consistent processing quality in each process.

[0037] 3) Intelligent production realization: The integrated control system realizes intelligent management of the entire process, including real-time data collection, analysis and process parameter optimization, providing a basis for product quality traceability and production process optimization.

[0038] 4) Production costs are significantly reduced: the dependence on workers is reduced, and labor costs are reduced; at the same time, the utilization rate of raw materials is improved, the generation of defective products is reduced, and production costs are further reduced.

[0039] 5) Improved working environment: The specially designed air drying device effectively solves the problem of cutting fluid splashing, significantly improves the working environment and increases production safety.

[0040] 6) Flexible production and strong adaptability: The digital control system enables the production line to quickly adapt to the production needs of different types of winch drums, improving the flexibility and adaptability of the production line.

[0041] 7) Comprehensive quality inspection: The integrated sampling inspection device realizes real-time quality monitoring during the production process and improves the overall quality level of the product.

[0042] 8) Energy saving and environmental protection: By optimizing the production process and improving equipment utilization, energy consumption and material waste are reduced, which is in line with the green environmental protection concept of modern manufacturing industry.

[0043] 9) Data-driven decision-making: Real-time data collection and analysis provide a scientific basis for management decisions, helping to continuously improve production processes and enhance management efficiency.

[0044] 10) Promote industrial upgrading: The application of this digital processing center will promote the transformation of the winch drum manufacturing industry to intelligent manufacturing and improve the overall technical level of the industry.

[0045] In summary, the present invention not only solves the problems of low efficiency, unstable quality, high cost, etc. in the production of traditional winch drums, but also provides a feasible solution for the intelligent transformation of the industry, with significant economic and social benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0047] Figure 1 It is a structural schematic diagram of a digital processing center for a winch drum of the present invention;

[0048] Figure 2It is a schematic structural diagram of an air drying device in a digital processing center of a winch drum of the present invention;

[0049] Figure 3 It is a schematic diagram of the hot air drying mechanism structure in the digital processing center of the winch drum of the present invention;

[0050] Figure 4 It is a structural schematic diagram of the guide frame assembly in the digital processing center of the winch drum of the present invention;

[0051] Figure 5 It is a schematic diagram of the structure of the swing assembly in the digital processing center of the winch drum of the present invention;

[0052] Figure 6 It is a schematic diagram of the limit guide groove structure in the digital processing center of the winch drum of the present invention;

[0053] Figure 7 It is a schematic diagram of the irregular turntable structure in the digital processing center of the winch drum of the present invention;

[0054] Figure 8 It is a schematic diagram of the structure of the buffer assembly in the digital processing center of the winch drum of the present invention;

[0055] Fig. 9 It is a schematic diagram of the structure of the turning mechanism in the digital processing center of the winch drum of the present invention;

[0056] Fig.10 It is a schematic diagram of the first gear structure in the digital processing center of the winch drum of the present invention.

[0057] As shown in the figure:

[0058] 1. First working area component; 2. Second working area component; 3. Control component;

[0059] 11. First robot; 12. Sampling detection device; 13. Press; 14. Machining center; 15. Double-head lathe; 16. Loader; 17. Air drying device;

[0060] 21. Second robot; 22. Grinding machine; 23. Unloading machine; 24. CNC lathe; 25. Dual-station welding equipment;

[0061] 31. Industrial computer; 32. Integrated control cabinet; 33. Second robot control cabinet; 34. First robot control cabinet;

[0062] 171. Box body; 172. Hot air drying mechanism; 1721. Mounting seat; 1722. Fan; 1723. Electric heating tube; 1724. Protective mesh cover;

[0063] 173, guide frame assembly; 1731, vertical column; 1732, horizontal column; 1733, L-shaped column; 1734, fixing frame; 1735, vertical channel; 1736, horizontal channel; 17361, discharge port; 17362, positioning groove;

[0064] 170, swing assembly; 1737, slide; 1738, swing frame; 1739, synchronous seat; 17310, adjustment shaft; 17311, column; 17312, irregular turntable; 17313, fixed rod; 17314, convex shaft; 17315, limit guide groove; 17316, first spring; 17317, rotating seat;

[0065] 173120, disk body; 173122, protruding portion; 173121, balancing portion; 173123, concave portion; 173151, upper vertical section; 173152, middle spiral section; 173153, lower vertical section;

[0066] 174, buffer assembly; 17321, limiting groove; 1741, rectangular slider; 1742, second spring; 1743, elastic clamping column; 1744, fixing seat; 1745, pneumatic push rod;

[0067] 175, turning mechanism; 1751, tooth groove; 1752, first gear; 1753, second gear; 1754, third gear; 1755, driving roller;

[0068] 100. Drum body. DETAILED DESCRIPTION

[0069] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limitations of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.

[0070] The digital processing center of the winch drum according to the embodiment of the present invention will be described below with reference to the accompanying drawings.

[0071] like Figure 1-Figure 10As shown, the digital processing center of the winch drum of the embodiment of the present invention includes a first working area component 1, a second working area component 2 and a control component 3, wherein the first working area component 1 includes a first robot 11, a sampling detection device 12, a press 13, a processing center 14, a double-headed lathe 15, a loader 16 and an air-drying device 17, wherein the first robot 11 is fixedly connected to the ground, and the sampling detection device 12, the press 13, the processing center 14, the double-headed lathe 15, the loader 16 and the air-drying device 17 are sequentially arranged in a clockwise order. On the ground, and located outside the first robot 11; the second work area component 2 includes a second robot 21, a grinder 22, a blanking machine 23, a CNC lathe 24 and a double-station welding device 25, wherein the second robot 21 is fixedly connected to the ground, and the grinder 22, the blanking machine 23, the CNC lathe 24 and the double-station welding device 25 are arranged on the ground in a clockwise order and are located outside the second robot 21; the control component 3 includes an industrial computer 31, an integrated control cabinet 32, a second robot control cabinet 33 and a first robot control cabinet 34, wherein In the figure, the industrial computer 31, the integrated control cabinet 32, the second robot control cabinet 33 and the first robot control cabinet 34 are arranged on the ground in order from left to right along the X-axis direction, and are located on one side of the sampling detection device 12; the industrial computer 31 and the integrated control cabinet 32, the second robot control cabinet 33 and the first robot control cabinet 34 are connected through cables or high-speed buses to achieve fast data transmission and real-time issuance of control instructions; the first robot 11 is connected to the first robot control cabinet 34 through cables or wireless communication to receive control instructions and feedback status information. The sampling detection device 12, press 13, machining center 14, double-head lathe 15, loader 16 and air-drying device 17 are respectively connected to the integrated control cabinet 32 ​​through cables or buses to realize data transmission and reception of control instructions; the second robot 21 is connected to the second robot control cabinet 33 through cables or wireless communication to receive control instructions and feedback status information; the grinder 22, unloader 23, CNC lathe 24 and double-station welding equipment 25 are respectively connected to the integrated control cabinet 32 ​​through cables or buses to realize data transmission and reception of control instructions.

[0072] It should be noted that the sampling detection device 12, press 13, machining center 14, double-head lathe 15, loader 16 and air-drying device 17 are all within the operating range of the first robot 11, and the grinder 22, unloader 23, CNC lathe 24 and double-station welding equipment 25 are all within the operating range of the second robot 21.

[0073] Specifically, the first robot 11 is responsible for sending the roller body 100 on the loader 16 into the double-head lathe 15 for turning the outer circle, inner hole and two end faces. After the processing is completed, it is transferred to the press 13 to press the roller assembly and the transmission gear ring, and then the roller body 100 with the pressed transmission gear ring is sent to the machining center 14 for processing the wire rope hole and the fixing hole. After the processing is completed, it is placed on the air-drying device 17 for surface air-drying. The second robot 21 is responsible for sending the air-dried roller body 100 into the grinder 22 for burr grinding, and then sending the grinded roller into the welding area 1 of the double-station welding equipment 25 for welding of the gear plate 1. After completion, it is sent to the welding area 2 of the double-station welding equipment 25 for welding of the gear plate 2 and the transmission gear ring. After welding is completed, it is sent to the CNC lathe 24 for turning of the weld and chamfering of the gear plate. After completing the CNC process, it is placed on the unloader 23.

[0074] In one embodiment of the present invention, Figure 1-Figure 3 As shown, the air-drying device 17 includes a box body 171 and a hot air drying mechanism 172, wherein the box body 171 is set on the ground and located on one side of the grinder 22, and the hot air drying mechanism 172 is symmetrically arranged on the top of the box body 171 and is electrically connected to an external controller; the hot air drying mechanism 172 includes a mounting seat 1721, a fan 1722, an electric heating pipe 1723 and a protective net cover 1724, wherein a mounting groove is opened on the top of the box body 171, the mounting seat 1721 is located inside the mounting groove and is fixedly connected to the inner wall of the mounting groove by fixing bolts, the fan 1722 is fixedly connected to the inner wall of the mounting seat 1721, the fan 1722 has its own driving motor, the electric heating pipe 1723 is fixedly connected to the inner wall of the mounting seat 1721 and is located on one side of the top of the fan 1722, the protective net cover 1724 is bolted to the top of the mounting seat 1721 and is at the same horizontal plane as the top of the box body 171, and the fan 1722 and the electric heating pipe 1723 are electrically connected to the external controller respectively.

[0075] It should be noted that the air drying device 17 described in this embodiment is used to dry the cutting fluid on the surfaces of both ends of the drum body 100 .

[0076] It should also be noted that the width of the box 171 is greater than the width of the grinder 22 , and air inlets (not shown in the figure) are provided on the box 171 and the mounting seat 1721 .

[0077] Specifically, the structure and connection relationship of the air drying device 17 are further explained. When in use, the electric heating tube 1723 operates to heat the surrounding air to make it hot air, and the fan 1722 operates to blow the hot air to the surface of the drum body 100, thereby performing a hot air drying operation on the cutting fluid on the surface of the drum body 100.

[0078] In one embodiment of the present invention, Figure 4-Figure 5 and Figure 8 As shown, the hot air drying mechanism 172 also includes a guide frame assembly 173, and the guide frame assembly 173 includes a vertical column 1731, a horizontal column 1732, an L-shaped column 1733, a fixing frame 1734, a vertical channel 1735 and a horizontal channel 1736, wherein the vertical column 1731 is fixedly connected to the top of the box body 171, one end of the horizontal column 1732 is fixedly connected to the top of the box body 171 and is located on one side of the vertical column 1731, and the other end of the horizontal column 1732 is fixedly connected to the top of the grinder 22, and the L-shaped column 1733 is arranged on one side of the top of the horizontal column 1732, and one end of the L-shaped column 1733 passes through the fixing frame 1 734 is fixedly connected to the surface of the grinder 22, the other end of the L-shaped column 1733 is fixedly connected to the surface of the box 171 through a fixing frame 1734, the space between the L-shaped column 1733 and the vertical column 1731 forms a vertical channel 1735, the space between the L-shaped column 1733 and the horizontal column 1732 forms a horizontal channel 1736, and the horizontal channel 1736 is connected to the inside of the vertical channel 1735; a positioning groove 17362 is provided on the inner bottom wall of the end of the horizontal channel 1736 away from the vertical channel 1735, and a discharge port 17361 is provided on the inner top wall of the horizontal channel 1736 corresponding to the position of the positioning groove 17362.

[0079] It should be noted that the guide frame assembly 173 described in this embodiment is designed to transport the dried drum body 100 directly to the position of the grinder 22. The drum body 100 transported to the position of the grinder 22 is within the operating range of the second robot 21. Therefore, there is no need to add another robot between the grinder 22 and the air-drying device 17 for transportation, which effectively reduces production costs.

[0080] It should also be noted that the vertical column 1731, the horizontal column 1732, and the L-shaped column 1733 are all located on the inner side of the hot air drying mechanism 172. This design facilitates the air-drying operation on the surfaces of both ends of the drum body 100. The height of the horizontal channel 1736 is greater than the width of the vertical channel 1735. This design facilitates the drum body 100 to automatically enter the interior of the horizontal channel 1736, and the use effect is good.

[0081] Specifically, when in use, the first robot 11 first drives the roller body 100 to move to the top of the vertical column 1731, and then aligns the two ends of the roller body 100 with the entrance of the vertical channel 1735, and then releases the roller body 100. The roller body 100 falls into the vertical channel 1735 under the action of gravity and moves from the starting end to the end position along the inner wall of the vertical channel 1735. During the movement, the hot air drying mechanism 172 operates and blows hot air to the two ends of the roller body 100, thereby drying the cutting fluid on the surface of the two ends of the roller body 100. When the roller body 100 moves to the end position, due to the large height of the horizontal channel 1736, the roller body 100 is moved to the end position. Due to the width of the vertical channel 1735, the roller body 100 will automatically enter the horizontal channel 1736 and move along the inner wall of the horizontal channel 1736. When the roller body 100 moves to the end position of the horizontal channel 1736, part of it will sink into the positioning groove 17362, thereby limiting its position and preventing it from moving. After the position of the roller body 100 is fixed, it is at the top of the grinder 22, which is within the operating range of the second robot 21. There is no need to add another robot for transportation, which effectively reduces the production cost. Then the roller body 100 is taken out from the discharge port 17361 by the second robot 21, and then the grinding operation is performed.

[0082] In one embodiment of the present invention, Figure 4-Figure 7As shown, the guide frame assembly 173 also includes a swing assembly 170, which includes a slide 1737, a swing frame body 1738, a synchronous seat 1739, an adjustment shaft 17310, a column 17311, an irregular turntable 17312, a fixed rod 17313, a convex shaft 17314, a limiting guide groove 17315, a first spring 17316 and a rotating seat 17317, wherein the slide 1737 is vertically slidably connected to the vertical column 1738. 1731, the swing frame 1738 is slidably connected to the inner wall of the vertical channel 1735 and is rotatably connected to the surface of one side of the slide 1737, the synchronous seat 1739 is rotatably connected to the surface of the other side of the slide 1737 and is fixedly connected to one end of the central axis of the swing frame 1738, the adjustment shaft 17310 is symmetrically fixedly connected to the bottom of the synchronous seat 1739, and the column 17311 is rotatably connected to the surface of the slide 1737 and corresponds to the position of the synchronous seat 1739. The irregular turntable 17312 is fixedly connected to the top of the column 17311 and is slidably connected to the bottom of the adjusting shaft 17310. A column groove is provided at the top of the box 171 corresponding to the position of the column 17311. The fixing rod 17313 is fixedly connected to the inner wall of the column groove. One end of the fixing rod 17313 penetrates into the interior of the column 17311 and is fixedly connected to the convex shaft 17314. The surface of the column 17311 is provided at the position corresponding to the convex shaft 17314. The limiting guide groove 17315, one end of the convex shaft 17314 is located inside the limiting guide groove 17315 and is slidably connected to the inner wall of the limiting guide groove 17315, the first spring 17316 is sleeved on the outside of the fixed rod 17313, the rotating seat 17317 is rotatably connected to the bottom of the column 17311, one end of the first spring 17316 is fixedly connected to the bottom of the rotating seat 17317, and the other end of the first spring 17316 is fixedly connected to the surface of the fixed rod 17313.

[0083] It should be noted that the swing assembly 170 described in this embodiment is used to alleviate the impact force generated when the roller body 100 descends, so that it can fall smoothly. At the same time, it can also effectively drive the end of the roller body 100 to swing up and down, so as to facilitate the removal of the cutting fluid in the hole and the entry of hot air into the hole to dry the cutting fluid, thereby achieving good use effect.

[0084] It should also be noted that the swing frame 1738 is compatible with the outer dimensions of the drum body 100, and the swing frame 1738 is used to support and limit the drum body 100, and has a good use effect.

[0085] Specifically, when in use, align the two ends of the drum body 100 with the entrance of the vertical channel 1735, and then accurately place the drum body 100 on the swing frame 1738. Under the action of gravity, the drum body 100 descends, synchronously driving the swing frame 1738 to descend, and the swing frame 1738 descends, synchronously driving the slide 1737, the synchronous seat 1739, the adjusting shaft 17310, the irregular turntable 17312 and the column 17311 to descend. During the descent of the column 17311, the first spring 17316 is synchronously compressed. The first spring 17316 effectively alleviates the impact force generated when the drum body 100 descends, making it fall smoothly. At the same time, the column 17 During the descending process of 311, the convex shaft 17314 on the fixed rod 17313 moves synchronously along the inner wall of the limiting guide groove 17315, and synchronously drives the column barrel 17311 to rotate, the rotation of the column barrel 17311 synchronously drives the irregular turntable 17312 to rotate, the rotation of the irregular turntable 17312 synchronously drives the adjusting shaft rod 17310 to move up and down, the up and down movement of the adjusting shaft rod 17310 synchronously drives the synchronous seat 1739 to swing up and down, the up and down swinging of the synchronous seat 1739 synchronously drives the swing frame 1738 and the drum body 100 to swing up and down, the up and down swinging of the drum body 100 facilitates the removal of the cutting fluid in the hole and the entry of hot air into the hole for air drying, and the use effect is good.

[0086] In one embodiment of the present invention, Figure 6-Figure 7 As shown, the irregular turntable 17312 includes a disk body 173120, a protruding portion 173122, a balancing portion 173121 and a concave portion 173123, wherein the disk body 173120 is fixedly connected to the top of the column 17311, the protruding portion 173122, the balancing portion 173121 and the concave portion 173123 are integrally formed in sequence and arranged on the top of the disk body 173120, and the adjusting shaft 17310 is divided into The limiting guide groove 17315 comprises an upper vertical section 173151, a middle spiral section 173152 and a lower vertical section 173153, and the upper vertical section 173151, the middle spiral section 173152 and the lower vertical section 173153 are sequentially arranged on the surface of the column 17311 from top to bottom and are connected to each other.

[0087] It should be noted that, in the initial state, the adjustment shaft 17310 is located at the top of the balancing portion 173121 .

[0088] Specifically, the structure of the irregular turntable 17312 and the limiting guide groove 17315 is further explained. In the initial state, the adjusting shaft rod 17310 is located at the top of the balancing portion 173121. When the cylinder 17311 rotates, the disk body 173120 is synchronously driven to rotate. The rotation of the disk body 173120 drives the protrusion 173122, the balancing portion 173121 and the concave portion 173123 to move. During the movement, since the positions of the two groups of adjusting shaft rods 17310 remain unchanged, when the disk body 173120 rotates, one group of adjusting shaft rods 17310 will be slidably connected to the surface of the protrusion 173122, and the other group of adjusting shaft rods 17310 will be slidably connected to the surface of the concave portion 173123. The height changes of the two groups of adjusting shaft rods 17310 will cause The synchronous seat 1739 is unbalanced and tilted to one side. As the disk 173120 rotates rapidly, the height change of the adjusting shaft 17310 will also accelerate, and the synchronous seat 1739 will swing up and down. The up and down swinging of the synchronous seat 1739 synchronously drives the swing frame 1738 and the roller body 100 to swing up and down. The up and down swinging of the roller body 100 facilitates the removal of the cutting fluid in the hole and the entry of hot air into the hole for air drying, which has a good effect. When the convex shaft 17314 moves along the inner walls of the upper vertical section 173151 and the lower vertical section 173153, it will not synchronously drive the column barrel 17311 to rotate, so that the roller body 100 can fall smoothly. When the convex shaft 17314 moves along the inner wall of the middle spiral section 173152, it will synchronously drive the column barrel 17311 to rotate.

[0089] In one embodiment of the present invention, Figure 8 As shown, the guide frame assembly 173 also includes a buffer assembly 174, which includes a limiting groove 17321, a rectangular slider 1741, a second spring 1742, an elastic clamping column 1743, a fixing seat 1744 and a pneumatic push rod 1745, wherein the limiting groove 17321 is opened on the surface of the horizontal column 1732 and is located outside the positioning groove 17362, the rectangular slider 1741 is slidably connected to the inner wall of the limiting groove 17321, and the second spring 1742 is fixedly connected to the inner wall of the limiting groove 17321, and the elastic clamping column 1743 is threadedly connected to the rectangular slider The top of one end of 1741 is fixed with a card hole on the inner wall of the limiting groove 17321, the fixing seat 1744 is bolted to the top of one end of the horizontal column 1732, and corresponds to the position of the card hole on the inner wall of the limiting groove 17321, the pneumatic push rod 1745 is threadedly connected to the inner wall of the fixing seat 1744, and is connected to the output end of the external gas source through an air supply pipeline, one end of the pneumatic push rod 1745 passes through the card hole, and is in contact with one end of the elastic card column 1743, and an electromagnetic valve is arranged on the air supply pipeline connected to the pneumatic push rod 1745, and is electrically connected to an external controller.

[0090] It should be noted that the buffer assembly 174 described in this embodiment is used to buffer the impact force when the drum body 100 moves horizontally, thereby reducing the vibration caused by the impact.

[0091] It should also be noted that the pneumatic push rod 1745 described in this embodiment is used to trigger the rectangular slider 1741 to reset.

[0092] Specifically, when in use, when the roller body 100 enters the horizontal channel 1736, the buffer assembly 174 will effectively buffer the impact force generated by the horizontal movement of the roller body 100, and slowly drive the roller body 100 to move to the position of the discharge port 17361. When in use, the roller body 100 will first contact the rectangular slider 1741, and synchronously squeeze the rectangular slider 1741 to move inside the limiting groove 17321, and compress the second spring 1742. The movement of the rectangular slider 1741 synchronously drives the elastic clamping column 1743 to move. When the elastic clamping column 1743 moves to the clamping hole position, it will be clamped and fixed with the clamping hole to achieve the fixation of the rectangular slider 1741. After the rectangular slider 1741 is fixed, the roller body 100 moves to the positioning groove 17362. Part of it will sink into the positioning groove 17362, thereby limiting the position of the roller body 100. The position of the roller body 100 after limiting corresponds to the position of the discharge port 17361, and the use effect is good. In order to facilitate the buffering of the next group of roller bodies 100, the device is provided with a fixed seat 1744 and a pneumatic push rod 1745. The operation of the pneumatic push rod 1745 drives its output end to extend. After the output end is extended, it contacts the surface of one end of the elastic clamping column 1743, and synchronously squeezes the elastic clamping column 1743 into the rectangular slider 1741. When the elastic clamping column 1743 enters the rectangular slider 1741, under the elastic force of the second spring 1742, the rectangular slider 1741 is reset and extends out of the limiting groove 17321, which is convenient for buffering the next group of roller bodies 100.

[0093] In one embodiment of the present invention, Figure 9-10As shown, the swing assembly 170 also includes a flip mechanism 175, which includes a tooth groove 1751, a first gear 1752, a second gear 1753, a third gear 1754 and a driving roller 1755, wherein the tooth groove 1751 is provided on a side surface of the slide 1737 close to the vertical column 1731, the first gear 1752 is rotatably connected to the inner wall of the vertical column 1731, one end of the first gear 1752 passes through the outside of the vertical column 1731 and corresponds to the position of the tooth groove 1751, the first gear 1752 is meshed with the teeth set on the inner wall of the tooth groove 1751, and the second gear 1753 is rotatably connected to the vertical column 1731. The third gear 1754 is rotatably connected to the inner wall of the vertical column 1731 and meshes with the second gear 1753. The driving roller 1755 is rotatably connected to the surface of the vertical column 1731 and contacts with the surface of the drum body 100. One end of the central axis of the driving roller 1755 passes through the interior of the vertical column 1731 and is fixedly connected to one end of the central axis of the third gear 1754. The flipping mechanism 175 is provided with multiple groups, and the multiple groups of flipping mechanisms 175 respectively correspond to the positions of the upper vertical section 173151 and the lower vertical section 173153 in the limiting guide groove 17315.

[0094] It should be noted that the flipping mechanism 175 described in this embodiment is used to synchronously drive the roller body 100 to flip during the descending process of the roller body 100, so that the hot air can completely dry the cutting fluid on the surfaces of both ends of the roller body 100.

[0095] Specifically, as the roller body 100 descends, the swing frame 1738 also descends, and the descent of the swing frame 1738 synchronously drives the slide 1737 to descend along the surface of the vertical column 1731. During the descending process of the slide 1737, the teeth on the inner wall of the tooth groove 1751 of the slide 1737 successively contact and mesh with multiple groups of first gears 1752, and synchronously drive the first gear 1752 to rotate. The rotation of the first gear 1752 synchronously drives the second gear 1753 to rotate. The rotation of the second gear 1753 synchronously drives the third gear 1754 to rotate. The rotation of the third gear 1754 synchronously drives the driving roller 1755 to rotate. After the driving roller 1755 rotates and contacts the surface of the passing roller body 100, it synchronously drives the roller body 100 to rotate through friction, so as to facilitate the drying operation of the cutting fluid on the surface of the roller body 100.

[0096] The multiple groups of flipping mechanisms 175 respectively correspond to the positions of the upper vertical section 173151 and the lower vertical section 173153 in the limiting guide groove 17315. After the roller body 100 smoothly enters the vertical channel 1735, the outer surfaces at both ends are first air-dried, and then the roller body 100 enters the swinging stage, and the cutting fluid in the hole is thrown out and the hot air enters the hole for air-drying. After the swinging is completed, some of the residual cutting fluid will flow back to the outer surfaces at both ends of the roller body 100 during the swinging, and then the roller body 100 is flipped through the flipping mechanism 175 corresponding to the position of the lower vertical section 173153, so that the cutting fluid on the outer surfaces at both ends is air-dried again, and the use effect is good.

Claims

1. A digital processing center for a winch drum, characterized in that: include: A first working area component (1), a second working area component (2) and a control component (3); The first working area component (1) comprises a first robot (11), a sampling detection device (12), a press (13), a machining center (14), a double-head lathe (15), a loader (16) and an air drying device (17); wherein the first robot (11) is fixedly connected to the ground, and the sampling detection device (12), the press (13), the machining center (14), the double-head lathe (15), the loader (16) and the air drying device (17) are sequentially arranged on the ground in a clockwise order and are located outside the first robot (11); The second working area component (2) comprises a second robot (21), a grinder (22), a blanking machine (23), a CNC lathe (24) and a double-station welding device (25); wherein the second robot (21) is fixedly connected to the ground, and the grinder (22), the blanking machine (23), the CNC lathe (24) and the double-station welding device (25) are arranged on the ground in a clockwise order and are located outside the second robot (21); The control assembly (3) comprises an industrial computer (31), an integrated control cabinet (32), a second robot control cabinet (33) and a first robot control cabinet (34); wherein the industrial computer (31), the integrated control cabinet (32), the second robot control cabinet (33) and the first robot control cabinet (34) are arranged on the ground in sequence from left to right along the X-axis direction and are located on one side of the sampling detection device (12); The air drying device (17) comprises a box (171) and a hot air drying mechanism (172), and the hot air drying mechanism (172) is symmetrically arranged on the top of the box (171); The digital processing center realizes the fully automated production process of the winch drum from loading, processing, pressing, air drying, grinding to welding through the coordinated work of various components; The hot air drying mechanism (172) comprises a mounting seat (1721), a fan (1722), an electric heating tube (1723) and a protective mesh cover (1724); The top of the box body (171) is provided with a mounting groove, and the mounting seat (1721) is located inside the mounting groove and is fixedly connected to the inner wall of the mounting groove by means of fixing bolts; The fan (1722) is fixedly connected to the inner wall of the mounting seat (1721), and the fan (1722) is equipped with a driving motor; The electric heating tube (1723) is fixedly connected to the inner wall of the mounting seat (1721) and is located on one side of the top of the fan (1722); The protective net cover (1724) is bolted to the top of the mounting seat (1721) and is in the same horizontal plane as the top of the box body (171); The fan (1722) and the electric heating tube (1723) are electrically connected to an external controller respectively; The hot air drying mechanism (172) further comprises a flow guide frame assembly (173), wherein the flow guide frame assembly (173) comprises a vertical column (1731), a horizontal column (1732), an L-shaped column (1733), a fixing frame (1734), a vertical channel (1735) and a horizontal channel (1736); Wherein, the vertical column (1731) is fixedly connected to the top of the box (171); One end of the horizontal column (1732) is fixedly connected to the top of the box (171) and is located on one side of the vertical column (1731), and the other end of the horizontal column (1732) is fixedly connected to the top of the grinder (22); The L-shaped column (1733) is arranged on one side of the top of the horizontal column (1732), one end of the L-shaped column (1733) is fixedly connected to the surface of the grinder (22) through a fixing frame (1734), and the other end of the L-shaped column (1733) is fixedly connected to the surface of the box (171) through the fixing frame (1734); The space between the L-shaped column (1733) and the vertical column (1731) forms a vertical channel (1735), and the space between the L-shaped column (1733) and the horizontal column (1732) forms a horizontal channel (1736), and the horizontal channel (1736) is connected to the inside of the vertical channel (1735); The guide frame assembly (173) further comprises a swing assembly (170), wherein the swing assembly (170) comprises a slide frame (1737), a swing frame body (1738), a synchronous seat (1739), an adjustment shaft (17310), a column (17311), an irregular turntable (17312), a fixed rod (17313), a convex shaft (17314), a limiting guide groove (17315), a first spring (17316) and a rotating seat (17317); Wherein, the slide (1737) is vertically slidably connected to the outer surface of the vertical column (1731); The swing frame (1738) is slidably connected to the inner wall of the vertical channel (1735) and is rotationally connected to the surface of one side of the slide (1737); The synchronous seat (1739) is rotatably connected to the other side surface of the slide (1737) and is fixedly connected to one end of the central axis of the swing frame (1738); The adjusting shaft rod (17310) is symmetrically fixedly connected to the bottom of the synchronous seat (1739); The column (17311) is rotatably connected to the surface of the slide (1737) and corresponds to the position of the synchronous seat (1739); The irregular rotating disk (17312) is fixedly connected to the top of the column (17311) and is slidably connected to the bottom of the adjusting shaft (17310); A column groove is provided at the top of the box body (171) at a position corresponding to the column tube (17311), and the fixing rod (17313) is fixedly connected to the inner wall of the column groove; One end of the fixing rod (17313) penetrates into the interior of the column (17311) and is fixedly connected with a convex shaft (17314); A limiting guide groove (17315) is provided on the surface of the column (17311) at a position corresponding to the position of the convex shaft (17314); one end of the convex shaft (17314) is located inside the limiting guide groove (17315) and is slidably connected to the inner wall of the limiting guide groove (17315); The first spring (17316) is sleeved on the outside of the fixing rod (17313); The rotating seat (17317) is rotatably connected to the bottom of the column (17311), one end of the first spring (17316) is fixedly connected to the bottom of the rotating seat (17317), and the other end of the first spring (17316) is fixedly connected to the surface of the fixed rod (17313).

2. The digital processing center for winch drum according to claim 1, characterized in that: The irregular turntable (17312) includes a disk body (173120), a protruding portion (173122), a balancing portion (173121) and a concave portion (173123); the limiting guide groove (17315) includes an upper vertical section (173151), a middle spiral section (173152) and a lower vertical section (173153); Wherein, the disk body (173120) is fixedly connected to the top of the column (17311); The protruding portion (173122), the balancing portion (173121) and the concave portion (173123) are integrally formed in sequence and arranged on the top of the disk body (173120); The adjusting shaft (17310) is slidably connected to the surfaces of the protruding portion (173122), the balancing portion (173121) and the concave portion (173123) respectively; The upper vertical section (173151), the middle spiral section (173152) and the lower vertical section (173153) are sequentially arranged on the surface of the column (17311) from top to bottom and are connected.

3. The digital processing center for winch drum according to claim 1, characterized in that: The guide frame assembly (173) further comprises a buffer assembly (174), wherein the buffer assembly (174) comprises a limiting groove (17321), a rectangular sliding block (1741), a second spring (1742), an elastic clamping column (1743), a fixing seat (1744) and a pneumatic push rod (1745); Wherein, the limiting groove (17321) is provided on the surface of the horizontal column (1732) and is located outside the positioning groove (17362); The rectangular sliding block (1741) is slidably connected to the inner wall of the limiting groove (17321), and a second spring (1742) is fixedly connected between the rectangular sliding block (1741) and the inner wall of the limiting groove (17321); The elastic clamping column (1743) is threadedly connected to the top of one end of the rectangular sliding block (1741), and is clamped and fixed with a clamping hole provided on the inner wall of the limiting groove (17321); The fixing seat (1744) is bolted to the top of one end of the horizontal column (1732) and corresponds to the position of the clamping hole opened on the inner wall of the limiting groove (17321); The pneumatic push rod (1745) is threadedly connected to the inner wall of the fixing seat (1744) and is connected to the output end of the external gas source through a gas pipeline. One end of the pneumatic push rod (1745) penetrates into the clamping hole and is abutted against one end of the elastic clamping column (1743).

4. The digital processing center for winch drum according to claim 1, characterized in that: The swing assembly (170) further comprises a flipping mechanism (175), wherein the flipping mechanism (175) comprises a tooth groove (1751), a first gear (1752), a second gear (1753), a third gear (1754) and a driving roller (1755); The tooth groove (1751) is provided on a side surface of the slide (1737) close to the vertical column (1731); The first gear (1752) is rotatably connected to the inner wall of the vertical column (1731), one end of the first gear (1752) passes through the outside of the vertical column (1731) and corresponds to the position of the tooth groove (1751), and the first gear (1752) is meshed with the teeth arranged on the inner wall of the tooth groove (1751); The second gear (1753) is rotatably connected to the inner wall of the vertical column (1731) and meshes with the first gear (1752); The third gear (1754) is rotatably connected to the inner wall of the vertical column (1731) and meshes with the second gear (1753); The driving roller (1755) is rotatably connected to the surface of the vertical column (1731) and contacts the surface of the drum body (100); one end of the central axis of the driving roller (1755) penetrates into the interior of the vertical column (1731) and is fixedly connected to one end of the central axis of the third gear (1754); The flipping mechanism (175) is provided in multiple groups, and the multiple groups of flipping mechanisms (175) respectively correspond to the positions of the upper vertical section (173151) and the lower vertical section (173153) in the limiting guide groove (17315).

5. A processing method using the winch drum digital processing center according to claim 4, characterized in that , including the following steps: a) feeding the drum body (100) into the processing area through a feeder (16); b) using the first robot (11) to feed the drum body (100) into a double-head lathe (15) to perform turning processing on the outer circle, inner hole and both end faces of the drum body (100); c) using a first robot (11) to transfer the processed roller body (100) to a press machine (13) to press-fit the roller assembly and the transmission gear ring; d) using a first robot (11) to send the pressed roller body (100) to a processing center (14) to process the wire rope hole and the fixing hole; e) using a first robot (11) to place the processed drum body (100) on an air-drying device (17) for surface air-drying, wherein the air-drying process includes: e1) the drum body (100) falls through the vertical channel (1735) and is dried by the hot air drying mechanism (172); e2) the roller body (100) is swung by means of a swing assembly (170) to throw out the cutting fluid in the hole; e3) the drum body (100) moves through the horizontal channel (1736) and is buffered and positioned by the buffer assembly (174); f) using a second robot (21) to feed the air-dried drum body (100) into a grinder (22) for burr grinding; g) using the second robot (21) to feed the polished drum body (100) into a welding zone 1 of a double-station welding device (25) for welding of a gear plate 1; h) using the second robot (21) to send the drum body (100) into the second welding zone of the double-station welding equipment (25) to weld the second gear plate and the transmission gear ring; i) using a second robot (21) to feed the welded drum body (100) into a CNC lathe (24) for lathing the weld seam and chamfering the gear plate; j) Using the second robot (21), the processed drum body (100) is placed on the unloading machine (23) to complete unloading.

6. The processing method of the winch drum digital processing center according to claim 5 is characterized in that , and also includes, before step b), using a sampling detection device (12) to perform sampling detection on the drum body (100).

7. The processing method according to claim 5, characterized in that In step e), the air-drying process further includes using a turning mechanism (175) to turn the drum body (100) over to achieve comprehensive air-drying.

8. The processing method according to claim 5, characterized in that In step e), the air-drying process further includes the following sub-steps: e4) using the irregular rotating disk (17312) to drive the adjusting shaft (17310) to move up and down, driving the synchronous seat (1739) and the swing frame (1738) to swing up and down, so that the drum body (100) swings up and down in the vertical channel (1735); e5) during the falling process of the drum body (100), the first spring (17316) is used to buffer the falling impact force; e6) when the drum body (100) moves through the horizontal channel (1736), the second spring (1742) and the rectangular slider (1741) are used to buffer the impact force of the horizontal movement; e7) When the roller body (100) reaches the positioning position, the pneumatic push rod (1745) is used to trigger the elastic clamping column (1743) to reset the rectangular sliding block (1741) to prepare for the buffering of the next roller body (100).

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