Multi-functional valve lock and method of use

By designing a multifunctional valve locker and utilizing intelligent lock components and limit devices, the problems of cumbersome operation and safety hazards of traditional valve locks have been solved, achieving convenient, efficient and safe valve locking.

CN118602166BActive Publication Date: 2025-10-21STATE GRID FUJIAN ELECTRIC POWER CO LTD +1
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Patent Information

Application Number
CN202410776150.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-10-21
Estimated Expiration
2044-06-17

AI Technical Summary

Technical Problem

Traditional valve locks require various types, are cumbersome to operate, and are inconvenient to manage keys, affecting work efficiency. Furthermore, the locks obstruct valve status indicators, leading to inaccurate maintenance and posing safety hazards.

Method used

Design a multifunctional valve locker, including an intelligent lock assembly and a limiting device. It is suitable for various valves through a fastening collar and a movable clamping device. The intelligent lock assembly adjusts the size of the fastening collar, and the locking rod cooperates with the limiting device to ensure a stable lock without obstructing the valve status indicator.

Benefits of technology

This multi-functional valve locker offers convenient operation and high security, is suitable for various valve types, simplifies key management, improves work efficiency and security, and avoids the risk of misjudging valve status.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a multifunctional valve lock and a use method, which comprises a handle clamping device and a limiting device for fixing the handle clamping device; the limiting device comprises an intelligent lock assembly and a fastening ring, the intelligent lock assembly is arranged on the fastening ring, and the intelligent lock assembly is used for regulating and controlling the inner ring diameter of the fastening ring; the clamping device comprises a locking rod and a movable clamp; the movable clamp is arranged on one end of the locking rod, the width of the clamp opening of the movable clamp is adjustable, the length of the locking rod is adjustable, and the other end of the locking rod is connected with the limiting device in a locking mode; when the locking rod is connected with the limiting device in a locking mode, the plane where the fastening ring is located is parallel to the locking rod; the fastening ring is used for being sleeved and fixed on a valve body or a pipeline matched with the valve body, and the movable clamp is used for clamping a valve handle. The application can be applied to various types of valves, is high in safety, and is convenient to operate.
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Description

Technical Field

[0001] The present invention relates to the technical field of valve locking, and in particular to a multifunctional valve locker and a use method thereof. Background Art

[0002] With the continuous advancement of industrial technology, the equipment and pipelines in factories have become more complex, and the types of valve locks required for daily operation and maintenance have increased, which has brought unprecedented challenges to the maintenance and management of valves.

[0003] Traditional valve locking methods require factories to prepare multiple locks for different valve types. Each lock corresponds to a specific valve type and has unique specifications and interfaces. When workers perform inspections or routine maintenance, they need to spend a considerable amount of time and effort selecting the correct type and size of lock to ensure reliable locking of the target valve. This process is not only cumbersome but also increases the risk of operational errors. Furthermore, because each lock is equipped with a specific key, workers need to carry a large number of keys to operate locks and valves when inspecting related machinery and equipment or performing other complex tasks. This management method is not only inefficient but also carries the risk of key loss or confusion. To reduce the occurrence of these problems, most factories require detailed registration of key use, which seriously affects work efficiency.

[0004] In addition to the inconveniences of management and operation, traditional locks also present a problem: while locking the valve, they obscure the valve status indicator. This makes it difficult for workers to accurately determine the actual status of the pipeline during maintenance or testing, affecting the accuracy and efficiency of maintenance and even posing serious safety hazards. For example, if a valve is mistakenly identified as open when locked, it could lead to a dangerous situation during related operations. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a multifunctional valve locker and a method of use, which is suitable for locking different types of valves and meeting different locking requirements, while having high safety and convenient operation.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A multifunctional valve locker comprises a handle clamping device and a limiting device for fixing the handle clamping device;

[0008] The limiting device includes a smart lock component and a fastening ring, the smart lock component is arranged on the fastening ring, and the smart lock component is used to adjust the inner ring diameter of the fastening ring;

[0009] The clamping device includes a locking rod and a movable clamp;

[0010] The movable pliers are arranged on one end of the locking rod, the jaw width of the movable pliers is adjustable, the length of the locking rod is adjustable, and the other end of the locking rod is locked and connected to the limiting device;

[0011] When the locking rod is locked with the limiting device, the plane where the fastening collar is located is parallel to the locking rod;

[0012] The fastening collar is used for being sleeved and fixed on the valve body or its matching pipeline, and the movable pliers are used for clamping the valve handle.

[0013] In order to solve the above technical problems, another technical solution adopted by the present invention is:

[0014] A method for using a multifunctional valve locker, applied to the multifunctional valve locker described above, comprises the following steps:

[0015] S1. When locking the valve, put the fastening collar on the valve body or its supporting pipeline, and adjust the size of the fastening collar through the smart lock component so that the fastening collar is fastened to the valve body;

[0016] S2. Clamp the valve handle with a movable clamp, while keeping the locking rod perpendicular to the plane of the valve handle's rotation trajectory and the plane of the fastening collar parallel to the locking rod; and lock the locking rod to the limit device.

[0017] S3. When unlocking the valve, unlock the smart lock assembly, loosen the fastening collar, move the locking rod, and release the clamping of the movable clamp on the valve handle.

[0018] The beneficial effects of the present invention are: providing a multifunctional valve locker and a method of use, which consists of a handle clamping device and a limiting device for fixing the handle clamping device. Specifically, the fastening collar is locked and fixed to the valve body or its supporting pipeline through the intelligent lock component, providing a limiting basis for the clamping device, and the clamping device specifically uses the movable clamp on the locking rod to clamp the valve handle. Specifically, by adjusting the jaw size of the movable clamp and the length of the locking rod, it can be applied to various types of valves. At the same time, the position of the locking rod is adjusted to be locked with the limiting device, so that the movement of the locking rod is limited by the fastening collar, the clamping effect of the movable clamp is maintained, and the valve status indicator is not blocked while being locked; when unlocking is required, it is only necessary to unlock the intelligent lock component and loosen the fastening collar, which is highly safe and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a multifunctional valve locker of the present invention;

[0020] Figure 2 This is a structural diagram of the cooperation between the connecting belt of a multifunctional valve locker and the smart lock assembly of the present invention;

[0021] Figure 3 A schematic diagram of the cooperation between the rotating gear and the sawtooth bar of a multifunctional valve locking device of the present invention;

[0022] Figure 4 This is a schematic diagram of the cooperation between the rotating wheel and the sawtooth bar in the limiting seat of a multifunctional valve locker of the present invention;

[0023] Figure 5 A schematic diagram of the structure of an elastic resistance component of a multifunctional valve locker of the present invention;

[0024] Figure 6 A schematic structural diagram of a locking rod of a multifunctional valve locking device according to the present invention;

[0025] Figure 7 This is a schematic diagram of the installation of a multifunctional valve locker of the present invention on a gate valve;

[0026] Figure 8 This is a schematic diagram of installing a multifunctional valve locker of the present invention on another gate valve;

[0027] Figure 9 The figure is a schematic diagram of the steps of using a multifunctional valve locker of the present invention.

[0028] Description of labels:

[0029] 1. Smart lock assembly; 2. Fastening collar; 3. Locking rod; 4. Adjustable clamp; 5. Valve body; 6. Valve handle; 7. Rotating gear; 8. Limit seat; 9. Elastic resistance assembly; 10. Rotating wheel; 11. Ring lock; 12. Mounting portion; 13. Mounting hole; 14. Elastic protrusion; 15. Recessed portion

[0030] 21. Connecting belt; 22. Sawtooth strip;

[0031] 41. First clamp arm; 42. Second clamp arm; 43. Take-up spring;

[0032] 91. Base; 92. Return spring; 93. Cluster head; 94. Limiting groove. DETAILED DESCRIPTION

[0033] To illustrate the technical content, achieved objectives and effects of the present invention in detail, the following description is given in conjunction with the embodiments and accompanying drawings.

[0034] Please refer to Figures 1 to 8, a multifunctional valve locker, comprising a handle clamping device and a limiting device for fixing the handle clamping device;

[0035] The limiting device includes a smart lock component 1 and a fastening ring 2. The smart lock component 1 is arranged on the fastening ring 2, and the smart lock component 1 is used to adjust the inner ring diameter of the fastening ring 2;

[0036] The clamping device includes a locking rod 3 and a movable clamp 4;

[0037] The movable pliers 4 are arranged on one end of the locking rod 3. The width of the jaws of the movable pliers 4 is adjustable, the length of the locking rod 3 is adjustable, and the other end of the locking rod 3 is locked and connected to the limiting device.

[0038] When the locking rod 3 is locked with the limiting device, the plane where the fastening collar 2 is located is parallel to the locking rod 3;

[0039] The fastening collar 2 is used for being sleeved and fixed on the valve body 5 or its matching pipeline, and the movable pliers 4 are used for clamping the valve handle 6 .

[0040] From the above description, it can be seen that the beneficial effect of the present invention is that the fastening ring 2 is locked and fixed on the valve body 5 or its supporting pipeline through the smart lock component 1, providing a limiting basis for the clamping device, and the clamping device specifically uses the movable clamp 4 on the locking rod 3 to clamp the valve handle 6. Specifically, by adjusting the jaw size of the movable clamp 4 and the length of the locking rod 3, it can be applied to various types of valves. At the same time, the position of the locking rod 3 is adjusted to be locked in position with the limiting device, so as to limit the movement of the locking rod 3 by relying on the fastening ring 2, maintain the clamping effect of the movable clamp 4, and lock the valve without blocking the valve status indicator; when unlocking is required, just unlock the smart lock component 1 and loosen the fastening ring 2, which is highly safe and easy to operate.

[0041] Furthermore, the fastening collar 2 is formed by being embraced by a connecting belt 21;

[0042] The smart lock assembly 1 is provided with a mounting hole 13 for the connecting belt 21 to pass through, and a fastening control member is provided in the smart lock assembly 1 at a position corresponding to the mounting hole 13;

[0043] The fastening control member is engaged with the connecting belt 21 .

[0044] As can be seen from the above description, the fastening collar 2 is formed by the connecting belt 21; when unlocking, the two ends of the connecting belt 21 can be separated by releasing the clamping connection between the fastening control part and the connecting belt 21, so that the fastening collar 2 can be completely separated from the valve body 5, making the movement of the locking rod 3 more flexible. At the same time, the two ends of the annular structure formed by the connecting belt 21 can overlap, making it easier to adjust the inner ring diameter of the fastening collar 2.

[0045] Furthermore, the fastening control member includes a control member and a rotating gear 7, the rotating gear 7 is rotatably arranged in the smart lock assembly 1, and a sawtooth bar 22 is provided on the connecting belt 21, and the rotating gear 7 is engaged with the connecting belt 21 through the sawtooth bar 22 for transmission;

[0046] The control member is in transmission connection with the rotating gear 7 and is used to control the rotation of the rotating gear 7.

[0047] From the above description, it can be seen that a serrated bar 22 is provided on the connecting belt 21, so that the connecting belt 21 is controlled to pass through the smart lock assembly 1 by relying on the meshing transmission between the rotating gear 7 and the serrated bar 22, thereby changing the size of the fastening ring 2 formed by the connecting belt 21, and relying on the control part to fix the rotating gear 7 to prevent it from rotating, so as to jam the connecting belt 21. Its composition structure is simple and the transmission process is stable.

[0048] Furthermore, the limiting device further includes at least two limiting seats 8;

[0049] The limiting seat 8 is provided with the mounting hole 13, and the limiting seat 8 is sleeved on the connecting belt 21 through the mounting hole 13;

[0050] The limiting seat 8 is locked to the end of the locking rod 3 away from the movable clamp 4.

[0051] From the above description, it can be seen that in order to flexibly fix the locking rod 3 and increase the applicable range of the locking period, a plurality of limit seats 8 with mounting holes 13 are provided, and the limit seats 8 are sleeved on the fastening ring 2 through the mounting holes 13. After the fastening ring 2 is sleeved on the valve body 5, the position of the limit seat 8 can be adjusted according to the actual positional relationship between the valve handle 6 and the valve body 5, so that it can be aligned and locked with the locking rod 3.

[0052] Furthermore, the limiting seat 8 is provided with a rotating wheel 10 located in the mounting hole 13;

[0053] The rotating wheel 10 is meshedly connected with the sawtooth bar 22 .

[0054] From the above description, it can be seen that a rotating wheel 10 is set in the limit seat 8 so as to form a matching fit with the serrated bar 22 of the connecting belt 21. When adjusting the position of the limit seat 8, the rotating wheel 10 is transmitted on the serrated bar 22, so that after the adjustment is completed, the position of the limit seat 8 can be initially maintained stationary, thereby improving the convenience of installing the lock.

[0055] Furthermore, the limiting device further includes an elastic resistance component 9;

[0056] The elastic resistance component 9 is provided on one side of the smart lock component 1 facing the inner ring of the fastening ring 2 and on one side of the limit seat 8 facing the inner ring of the fastening ring 2;

[0057] The elastic resistance component 9 is provided with at least two elastic resistance movable ends, and the elastic resistance movable ends are used to abut against the valve body 5 .

[0058] From the above description, it can be seen that during installation, the elastic resistance component 9 is in contact with the outer side of the valve body 5, and multiple elastic resistance movable ends are provided, which can flexibly follow the shape of the outer side surface of the valve body 5 and fit perfectly, thereby improving the stability effect.

[0059] Furthermore, the elastic resistance component 9 includes a base 91, at least two return springs 92 and at least two cluster heads 93;

[0060] The base 91 is provided on one side of the smart lock assembly 1 facing the inner ring of the fastening ring 2 and on one side of the limit seat 8 facing the inner ring of the fastening ring 2;

[0061] The base 91 is provided with a limiting groove 94 , one end of the cluster head 93 is fixed in the limiting groove 94 by the return spring 92 in a one-to-one correspondence, and the other end of the cluster head 93 is used to abut the valve body 5 .

[0062] From the above description, it can be seen that the elastic abutting movable end is composed of a one-to-one corresponding cluster head 93 and a return spring 92. When abutting the valve body 5, the expansion and contraction change of the return spring 92 produces and maintains the contouring and fitting effect.

[0063] Furthermore, the movable pliers 4 include a first pliers arm 41 , a second pliers arm 42 and a tightening spring 43 ;

[0064] The first clamp arm 41 and the second clamp arm 42 are arranged parallel to each other on the locking rod 3, and the second clamp arm 42 can be slidably arranged on the locking rod 3 in a direction close to or away from the first clamp arm 41;

[0065] The tightening spring 43 is disposed between the first clamp arm 41 and the second clamp arm 42 , and two ends of the tightening spring 43 are connected to the first clamp arm 41 and the second clamp arm 42 respectively.

[0066] From the above description, it can be seen that the distance between the first clamp arm 41 and the second clamp arm 42 is adjusted to flexibly cope with valve handles 6 of different sizes; and while adjusting the distance, the tightening spring 43 is stretched, and clamping is achieved by the contraction force of the stretched tightening spring 43.

[0067] Furthermore, a mounting portion 12 is provided on the end of the locking rod 3 , and the mounting portion 12 is connected to one end of the locking rod 3 of the other clamping device.

[0068] From the above description, it can be seen that the mounting portion 12 is provided on the locking rod 3 for connecting multiple locking rods 3, which can be used to lock valves with multiple handles or large relative position deviations between the locking rod 3 and the limiting device.

[0069] Please refer to Figure 9 A method for using a multifunctional valve locker is applied to the multifunctional valve locker described above, comprising the following steps:

[0070] S1. When locking the valve, put the fastening collar 2 on the valve body 5 and adjust the size of the fastening collar 2 through the smart lock component 1 so that the fastening collar 2 is fastened to the valve body 5;

[0071] S2. Use the movable pliers 4 to clamp the valve handle 6, while keeping the locking rod 3 perpendicular to the plane of the rotation trajectory of the valve handle 6 and the plane of the fastening ring 2 parallel to the locking rod 3; lock the locking rod 3 to the limit device;

[0072] S3. When unlocking the valve, unlock the smart lock assembly 1, loosen the fastening collar 2, move the locking rod 3, and release the clamping of the movable clamp 4 on the valve handle 6.

[0073] From the above description, it can be seen that the beneficial effect of the present invention is that the fastening ring 2 is locked and fixed on the valve body 5 or its supporting pipeline through the smart lock component 1, providing a limiting basis for the clamping device, and the clamping device specifically uses the movable clamp 4 on the locking rod 3 to clamp the valve handle 6. Specifically, by adjusting the jaw size of the movable clamp 4 and the length of the locking rod 3, it can be applied to various types of valves. At the same time, the position of the locking rod 3 is adjusted to be locked in position with the limiting device, so as to limit the movement of the locking rod 3 by relying on the fastening ring 2, maintain the clamping effect of the movable clamp 4, and lock the valve without blocking the valve status indicator; when unlocking is required, just unlock the smart lock component 1 and loosen the fastening ring 2, which is highly safe and easy to operate.

[0074] Example 1

[0075] A multifunctional valve locker, such as Figure 1 and Figure 7 As shown, it includes a handle clamping device and a limiting device for fixing the handle clamping device;

[0076] The limiting device includes an intelligent lock component 1 and a fastening ring 2. The intelligent lock component 1 is arranged on the fastening ring 2, and the intelligent lock component 1 is used to adjust the inner ring diameter of the fastening ring 2. The clamping device includes a locking rod 3 and an movable pliers 4; the movable pliers 4 are arranged on one end of the locking rod 3, the jaw width of the movable pliers 4 is adjustable, the length of the locking rod 3 is adjustable, and the other end of the locking rod 3 is locked and connected to the limiting device; when the locking rod 3 is locked and connected to the limiting device, the plane where the fastening ring 2 is located is parallel to the locking rod 3; wherein, the fastening ring 2 is used to be sleeved and fixed on the valve body 5 or its matching pipeline, and the movable pliers 4 is used to clamp the valve handle 6.

[0077] In this embodiment, if Figure 2 As shown, the smart lock assembly 1 adjusts the inner diameter of the fastening collar 2 so that the fastening collar 2 can be fixed to the valve body 5 or its corresponding pipeline. After the clamping device clamps the valve handle 6, it is locked with the limit device to limit the valve handle 6 and prevent it from rotating. The fastening collar 2 is formed by a connecting band 21. The smart lock assembly 1 has a mounting hole 13 for the connecting band 21 to pass through. The smart lock assembly 1 has a fastening control member located at the position corresponding to the mounting hole 13. The fastening control member is engaged with the connecting band 21. The connecting band 21 is flat and made of a soft material such as metal or rubber.

[0078] Regarding the smart lock component 1, the detailed description is as follows:

[0079] First, the smart lock assembly 1, as the name implies, not only has a traditional lock core structure, but can also integrate a control chip on the fastening control part; as a preferred locking solution, the control chip can record relevant information of personnel with unlocking authority, coded information corresponding to the valve, etc. Without passing the verification, the smart lock assembly 1 cannot be used to adjust the inner ring diameter of the fastening collar 2, and the limit on the valve handle 6 cannot be released; when it is necessary to turn the valve handle 6, the operator uses the electronic key to authenticate the identity on the smart lock assembly 1. After the verification is passed, the fastening collar 2 can be unlocked on the smart lock assembly 1. It should be noted that the above-mentioned identity authentication, electronic key and other contents are all achieved by relying on existing technologies or using existing smart lock products, and will not be described in detail in this embodiment.

[0080] Secondly, in addition to using a hardware-software electronic lock, the smart lock assembly 1 of this embodiment can also be used with a mechanical key, which can be inserted into a common lock cylinder structure to unlock the lock. This dual unlocking method design ensures both convenience in daily use and rapid response in emergency situations.

[0081] Thirdly, regarding the adjustment and locking part of the fastening collar 2, as a preferred embodiment, the fastening control member includes a control member and a rotating gear 7. The rotating gear 7 is rotatably arranged in the smart lock assembly 1. A sawtooth bar 22 is provided on the connecting belt 21. The rotating gear 7 is driven by the sawtooth bar 22 and meshed with the connecting belt 21. The control member is in transmission connection with the rotating gear 7 to control the rotation of the rotating gear 7. Figure 3 As shown, the rotation of the rotating gear 7 corresponds to the degree of engagement of the connecting belt 21, thereby adjusting the inner diameter of the formed fastening collar 2. Regarding the locking portion, for the application of the rotating gear 7, a micromotor and a limiter can be provided on the fastening control component. The control chip controls the movement of the limiter via the micromotor. When locking, the limiter abuts against the tooth surface of the rotating gear 7, forming a bidirectional locking structure similar to a ratchet pawl. Similarly, the lock core structure can be connected to another limiter. When the mechanical key is inserted into the lock core and rotated, it can correspondingly control the rotation of the limiter to achieve locking.

[0082] Furthermore, in this embodiment, Figure 2 and Figure 4 As shown, the limiting device also includes at least two limiting seats 8. The limiting seats 8 are provided with mounting holes 13, and the limiting seats 8 are mounted on the connecting belt 21 through the mounting holes 13. The limiting seats 8 are locked to the end of the locking rod 3 away from the movable clamp 4. The limiting seats 8 are provided with a rotating wheel 10 that is positioned within the mounting holes 13. The rotating wheel 10 is meshed with a serrated bar 22. The limiting seats 8 are mounted on the connecting belt 21 through the cooperation of the rotating wheel 10 and the serrated bar 22. The limiting seats 8 can be flexibly adjusted relative to the connecting belt 21 according to actual needs to ensure a locked connection with the locking rod 3.

[0083] Reference Figure 2 As shown, both the stopper 8 and the smart lock assembly 1 are located on the same plane as the fastening collar 2. Specifically, the stopper 8 may be provided with an annular lock 11 having a through hole. During use, the end of the locking rod 3, away from the movable clamp 4, is passed through the through hole and tightened by the annular lock 11. Similar to the smart lock assembly 1, the annular lock 11 on the stopper 8 may also integrate a control chip to implement intelligent lock opening and closing, thereby improving the automation level of the lock. Furthermore, the locking rod 3 may be provided with a recessed portion 15 around the rod body to engage with the lock tongue of the annular lock 11.

[0084] In addition, in this embodiment, Figure 6As shown, the movable clamp 4 includes a first clamp arm 41, a second clamp arm 42, and a tightening spring 43. The first clamp arm 41 and the second clamp arm 42 are arranged parallel to each other on the locking rod 3, and the second clamp arm 42 can slide on the locking rod 3 toward or away from the first clamp arm 41. The tightening spring 43 is arranged between the first clamp arm 41 and the second clamp arm 42, and the ends of the tightening spring 43 are respectively connected to the first clamp arm 41 and the second clamp arm 42. The spacing between the first clamp arm 41 and the second clamp arm 42 can be adjusted to flexibly accommodate valve handles 6 of different sizes. In addition, adjusting the spacing simultaneously stretches the tightening spring 43, and the contraction force of the stretched tightening spring 43 achieves clamping.

[0085] Example 2

[0086] A multifunctional valve locker, based on the above embodiment 1, as Figure 5 As shown, the limiting device also includes an elastic resistance component 9; an elastic resistance component 9 is provided on one side of the smart lock component 1 facing the inner ring of the fastening ring 2 and on one side of the limiting seat 8 facing the inner ring of the fastening ring 2; the elastic resistance component 9 is provided with at least two elastic resistance active ends, which are used to abut the valve body 5.

[0087] As a preferred design, Figure 5 As shown, the elastic resistance component 9 includes a base 91, at least two return springs 92 and at least two cluster heads 93; a base 91 is provided on the side of the inner ring of the fastening ring 2 facing the smart lock component 1 and the side of the inner ring of the limit seat 8 facing the fastening ring 2; a limit groove 94 is provided on the base 91, and one end of the cluster head 93 is fixed in the limit groove 94 by the return spring 92 one by one, and the other end of the cluster head 93 is used to abut the valve body 5.

[0088] In addition, a soft rubber cover is provided on the side of the base 91 away from the smart lock assembly 1 or the limit seat 8. The soft rubber cover and the base 91 cooperate to form a protective shell, which plays a protective role and blocks dust and dirt.

[0089] Example 3

[0090] A multifunctional valve locker, based on the above embodiment 1 or 2, as Figure 6 As shown, the locking rod 3 is composed of two hollow tubes of different diameters, ensuring both strength and weight. A small wrench-like movable pliers 4 is welded to one end of one of the hollow tubes. The entire locking rod 3 can replace some valve rotation tools, making operation easier.

[0091] The end of the locking rod 3 is provided with a mounting portion 12, which connects to one end of the locking rod 3 of another clamping device. Optionally, mounting portion 12 is hollow and equipped with two small holes for connecting to other locking rods 3, extending the overall length and assisting personnel in rotating valves of different sizes. Corresponding to the small holes in mounting portion 12, the other end of the connecting rod is provided with an elastic protrusion 14. When the connecting rods are connected, the elastic protrusion 14 aligns with the small holes to achieve a snap-fit ​​connection.

[0092] Example 4

[0093] A method for using a multifunctional valve locker, combined with Figures 7 to 9 As shown, a multifunctional valve locker applied to embodiment 1, 2 or 3 includes the following steps:

[0094] S1. When locking the valve, put the fastening collar 2 on the valve body 5 and adjust the size of the fastening collar 2 through the smart lock component 1 so that the fastening collar 2 is fastened to the valve body 5;

[0095] S2. Use the movable pliers 4 to clamp the valve handle 6, while keeping the locking rod 3 perpendicular to the plane of the rotation trajectory of the valve handle 6 and the plane of the fastening ring 2 parallel to the locking rod 3; lock the locking rod 3 to the limit device;

[0096] In this embodiment, before inserting the locking rod 3 into the annular lock 11 on the limiting seat 8, the direction of the locking rod 3 must be adjusted according to the rotation direction and position of the valve handle 6 so that it is perpendicular to the rotation path of the valve handle 6.

[0097] S3. When unlocking the valve, unlock the smart lock assembly 1, loosen the fastening collar 2, move the locking rod 3, and release the clamping of the movable clamp 4 on the valve handle 6.

[0098] In this embodiment, the process of unlocking the smart lock component 1 can be completed by the operator using an electronic key such as identity information, password information, etc. to verify on the control chip of the smart lock, or by the operator holding a mechanical key to perform an unlocking operation on the smart lock.

[0099] In summary, the multifunctional valve locker and method of use provided by the present invention have the following advantages:

[0100] First, it greatly simplifies the valve locking process. Traditional valve locking methods require complex on-site inspections, model verification, tool selection, and key management. Using the locker of the present invention greatly simplifies these tedious steps. Workers simply download the valve coding information to an electronic key and then use it directly to lock and unlock the valve, significantly improving work efficiency.

[0101] Secondly, this invention improves the security and reliability of valve locking. Intelligent locks enable precise control and management of valve locking. Each intelligent lock is embedded with a control chip that stores the coded information corresponding to the valve and verifies access rights through communication with the electronic key, ensuring that only authorized personnel can operate. Furthermore, the design of the locking lever enhances locking stability. Its recessed design tightly integrates with the intelligent lock tongue, effectively preventing unauthorized rotation of the valve.

[0102] Furthermore, the locking device of this invention offers high adaptability and flexibility. The flat design of the connecting strap and the choice of soft material allow it to conform tightly to various complex valve body surfaces. Furthermore, the design of the variable elastic retainer allows the locking device to adapt to valve bodies of varying shapes and surfaces. The multi-stage design of the locking lever not only ensures strength but also optimizes weight, and its multi-position adjustment function meets various locking requirements.

[0103] Finally, the smart lock design of the present invention can automatically record usage information, providing great convenience for subsequent maintenance and management. At the same time, the equipped mechanical key ensures the ability to quickly unlock in an emergency, improving the efficiency and safety of emergency response.

[0104] In summary, the multifunctional valve locker of this invention, through its intelligent management, flexible adaptability, and robust locking design, revolutionizes the safety management of industrial valves. It not only simplifies operational processes and improves work efficiency, but also significantly enhances the safety and reliability of valve locking, providing a powerful technical guarantee for safe production in modern industry.

[0105] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's description and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A multifunctional valve lock, characterized in that: It includes a handle clamping device and a limiting device for fixing the handle clamping device; The limiting device includes a smart lock component and a fastening ring, the smart lock component is arranged on the fastening ring, and the smart lock component is used to adjust the inner ring diameter of the fastening ring; The clamping device includes a locking rod and a movable clamp; The movable pliers are arranged on one end of the locking rod, the jaw width of the movable pliers is adjustable, the length of the locking rod is adjustable, and the other end of the locking rod is locked and connected to the limiting device; When the locking rod is locked with the limiting device, the plane where the fastening collar is located is parallel to the locking rod; The fastening collar is used for being sleeved and fixed on the valve body or its matching pipeline, and the movable pliers are used for clamping the valve handle.

2. A multifunctional valve lock according to claim 1, characterized in that: The fastening collar is formed by encircling the connecting belt; The smart lock assembly is provided with a mounting hole for the connecting belt to pass through, and a fastening control member is provided in the smart lock assembly at a position corresponding to the mounting hole; The fastening control member is engaged with the connecting belt.

3. A multifunctional valve lock according to claim 2, characterized in that: The fastening control member includes a control member and a rotating gear, the rotating gear is rotatably arranged in the smart lock assembly, the connecting belt is provided with a sawtooth bar, and the rotating gear is engaged with the connecting belt through the sawtooth bar for transmission; The control member is in transmission connection with the rotating gear and is used for controlling the rotation of the rotating gear.

4. A multifunctional valve lock according to claim 3, characterized in that: The limiting device also includes at least two limiting seats; The limiting seat is provided with the mounting hole, and the limiting seat is sleeved on the connecting belt through the mounting hole; The limiting seat is locked and connected to an end of the locking rod away from the movable pliers.

5. A multifunctional valve lock according to claim 4, characterized in that: The limiting seat is provided with a rotating wheel located in the mounting hole; The rotating wheel is meshingly connected with the sawtooth bar.

6. A multifunctional valve lock according to claim 4, characterized in that: The limiting device also includes an elastic resistance component; The elastic resistance component is provided on one side of the smart lock component facing the inner ring of the fastening collar and on one side of the limit seat facing the inner ring of the fastening collar; The elastic resistance component is provided with at least two elastic resistance movable ends, and the elastic resistance movable ends are used for abutting against the valve body.

7. A multifunctional valve lock according to claim 6, characterized in that: The elastic resistance component includes a base, at least two return springs and at least two cluster heads; The base is provided on one side of the smart lock assembly facing the inner ring of the fastening collar and on one side of the limit seat facing the inner ring of the fastening collar; A limiting groove is provided on the base, one end of the cluster head is fixed in the limiting groove by the return spring in a one-to-one correspondence, and the other end of the cluster head is used to abut against the valve body.

8. The multifunctional valve lock according to claim 1, characterized in that: The movable pliers include a first pliers arm, a second pliers arm and a tightening spring; The first clamp arm and the second clamp arm are arranged on the locking rod in parallel with each other, and the second clamp arm can be slidably arranged on the locking rod in a direction close to or away from the first clamp arm; The tightening spring is arranged between the first clamp arm and the second clamp arm, and two ends of the tightening spring are respectively connected to the first clamp arm and the second clamp arm.

9. The multifunctional valve lock according to claim 1, characterized in that: A mounting portion is provided on the end of the locking rod, and the mounting portion is connected to one end of the locking rod of the other clamping device.

10. A method for using a multifunctional valve lock, applied to a multifunctional valve lock according to any one of claims 1 to 9, characterized in that: The steps include: S1. When locking the valve, put the fastening collar on the valve body or its supporting pipeline, and adjust the size of the fastening collar through the smart lock component so that the fastening collar is fastened to the valve body; S2. Clamp the valve handle with a movable clamp, while keeping the locking rod perpendicular to the plane of the valve handle's rotation trajectory and the plane of the fastening collar parallel to the locking rod; and lock the locking rod to the limit device. S3. When unlocking the valve, unlock the smart lock assembly, loosen the fastening collar, move the locking rod, and release the clamping of the movable clamp on the valve handle.

Citation Information

Patent Citations

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