A vacuum mixer for preventing particle sedimentation

Through the mixing blade structure of a spherical mount and a strong magnetic ring, combined with electric telescopic rod and electric push rod adjustment technology, the problem of particle settlement in the vacuum mixer is solved, and a more uniform liquid particle distribution and stirring effect is achieved.

CN118634688BActive Publication Date: 2024-12-24JIANGSU GANGBEN INTELLIGENT EQUIP CO LTD

Patent Information

Application Number
CN202410843236.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2024-12-24
Estimated Expiration
2044-06-27

AI Technical Summary

Technical Problem

During the mixing process of existing vacuum mixers, the particles are prone to settle due to centrifugal force and gravity, resulting in uneven distribution of liquid particles and poor mixing effect.

Method used

A vacuum mixer is designed to prevent particles from settling down, using a stirring blade structure combining a spherical mount and a strong magnetic ring. The angle of the stirring blade is adjusted through an electric telescopic rod, so that it can turn and stir the material in multiple dimensions during rotation. Avoid settlement, and at the same time, use the push rod structure to adjust the height of the strong magnetic ring to achieve multi-layer stirring.

Benefits of technology

It effectively improves the stirring effect, prevents particles from sedimentation, ensures even distribution of liquid particles, and enhances the diversity and efficiency of stirring.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure HDA0004914970080000011
    Figure HDA0004914970080000011
  • Figure HDA0004914970080000012
    Figure HDA0004914970080000012
  • Figure HDA0004914970080000021
    Figure HDA0004914970080000021
Patent Text Reader

Abstract

The invention relates to the field of vacuum stirring, and in particular to a vacuum stirrer for preventing particle sedimentation; the stirrer comprises a base, a cylindrical stirring drum is installed above the base, a vertical stirring shaft is arranged in the stirring drum, an array of stirring blades evenly distributed along the length thereof are arranged on the outer side of the stirring shaft, each stirring blade is spherically installed on the outer side of the stirring shaft through a spherical mounting seat, a torsion spring is installed at the mounting position of the stirring blade to facilitate the stirring blade to maintain a horizontal state, an adjusting component for adjusting the angle of the stirring blade is arranged on the outer side of the stirring drum, and an angle limiting component is arranged on the outer side of the spherical mounting seat to limit the deflection angle of the stirring blade; the invention turns over the material in the stirring drum in the up-down direction and in the inside-outside direction of the stirring drum during the rotating stirring process by the stirring blade, thereby improving the overall stirring effect and effectively preventing the sedimentation of the particle material.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of vacuum stirring, and in particular to a vacuum stirring machine for preventing particle sedimentation. Background Art

[0002] A vacuum mixer is a device that integrates stirring and vacuum degassing. It is mainly used for mixing and stirring high-viscosity liquids and granular liquids. However, most vacuum mixers in the prior art tend to focus on stirring and mixing without considering the actual particle size of the materials. During the stirring and mixing process, the particles are easily settled under the action of the stirring centrifugal force and gravity, resulting in uneven distribution of the mixed liquid particles and poor stirring effect. Summary of the invention

[0003] In order to solve the problems existing in the prior art, the present invention provides a vacuum mixer which can prevent particles from settling.

[0004] The technical solution of the present invention is:

[0005] The invention provides a vacuum mixer for preventing particle sedimentation, comprising a base, a cylindrical mixing drum installed above the base, a vertical mixing shaft arranged in the mixing drum, an array of mixing blades evenly distributed along the length of the mixing shaft arranged on the outside of the mixing shaft, each group of mixing blades comprising a plurality of mixing blades evenly distributed along the circumferential direction, each mixing blade being spherically installed on the outside of the mixing shaft through a spherical mounting seat, a torsion spring being installed at the mounting position of the mixing blade for facilitating the mixing blade to maintain a horizontal state, an adjusting component for adjusting the angle of the mixing blade being arranged on the outside of the mixing drum, an angle limiting component being arranged on the outside of the spherical mounting seat for limiting the deflection angle of the mixing blade.

[0006] Furthermore, the angle deflection assembly includes a strong magnetic ring. The outer side of the mixing drum is installed with the same number of strong magnetic rings as the mixing blade groups through an installation adjustment assembly. The strong magnetic rings are sleeved on the outer periphery of the mixing drum and movably cooperate with the mixing drum. Iron blocks are fixedly installed on the outer ends of the mixing blades. The strong magnetic rings attract the iron blocks on the inner side of the mixing drum. The vertical movement of the strong magnetic rings is adjusted by installing the adjustment assembly to adjust the angle of the mixing blades.

[0007] Furthermore, the installation and adjustment component includes an electric telescopic rod, at least four electric telescopic rods are hingedly installed below the strong magnetic ring on the lower side, the fixed ends of the electric telescopic rods are installed above the base, and vertical connecting rods corresponding to the electric telescopic rods are provided between adjacent strong magnetic rings. Both ends of the connecting rods are hingedly connected to the strong magnetic rings on the corresponding sides, and the strong magnetic ring located at the upper end is installed on the upper periphery of the mixing drum through springs corresponding to the electric telescopic rods.

[0008] Furthermore, the angle limiting components include four limit columns, which are installed on the outside of the spherical mounting seat. The four limit columns on the outside of each spherical mounting seat are distributed at the four corners of an inverted isosceles trapezoid and are staggered between the two limit columns located on the upper and lower sides of the spherical mounting seat.

[0009] Furthermore, the connecting rod adopts an electric push rod structure, and the height between two adjacent strong magnetic rings is adjusted by the electric push rod type connecting rod.

[0010] Furthermore, the lower end of the vertical shaft passes through the lower end of the mixing drum and is rotatably connected thereto, a sealing assembly is installed on the outer side of the lower end of the vertical shaft to ensure sealing, a vertical groove is provided on the top surface of the base, a motor is installed in the groove, the output shaft of the motor is fixedly connected to the lower end of the vertical shaft, the vertical shaft is driven to rotate by the motor, a vacuum assembly is installed on the outer side of the mixing drum cover, the vacuum assembly is connected to the inside of the mixing drum, and the vacuum assembly vacuums the inside of the mixing drum.

[0011] The beneficial effects achieved by the present invention are as follows: the present invention installs the stirring blades through a spherical mounting seat, and each group of stirring blades is deflected along the corresponding spherical mounting seat under the action of its corresponding strong magnetic ring, so that the stirring blades can flip the materials in the mixing drum along the up and down directions and the inside and outside directions of the mixing drum during the rotational stirring, thereby improving the overall stirring effect and effectively preventing the sedimentation of the particulate material; and the present invention deflects each group of stirring blades at different angles by adjusting the different extension lengths of four electric telescopic rods, so that materials at different heights can be stirred by the same group of stirring blades, and multi-level stirring of the materials in the mixing drum can be achieved through the stirring of multiple groups of stirring blades, thereby further improving the stirring effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0013] Figure 2 It is a schematic diagram of the internal structure of the mixing drum of the present invention.

[0014] Figure 3 yes Figure 2 A-axis enlarged view. Figure 4 It is a usage state diagram of the present invention. DETAILED DESCRIPTION

[0015] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0018] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.

[0020] like Figures 1 to 4As shown, the present invention provides a vacuum mixer for preventing particle sedimentation, comprising a base 1, a cylindrical mixing drum 2 is installed above the base 1, a vertical mixing shaft 3 is arranged in the mixing drum 2, and a group of mixing blades 4 are arranged on the outside of the mixing shaft 3 along the length thereof, each group of mixing blades 4 includes a number of mixing blades 4 evenly distributed along the circumferential direction, each mixing blade 4 is spherically installed on the outside of the mixing shaft 3 through a spherical mounting seat 5, and a torsion spring is installed at the mounting position of the mixing blade 4 to facilitate the mixing blade 4 to maintain a horizontal state, so that the mixing blade 4 is installed by the spherical mounting seat 5 so that the mixing blade 4 can be relatively moved under the action of an external force The stirring shaft 3 is deflected at multiple angles to adjust the stirring angle of the stirring blade 4, making the stirring angle of the stirring blade 4 diversified. When the stirring shaft 3 rotates, the stirring blade 4 can rotate and stir the material inside the stirring drum 2. As the angle of the stirring blade 4 changes, the material can be stirred in multiple dimensions in the inside and outside directions and in the up and down directions of the stirring drum 2. Of course, an adjustment component for adjusting the angle of the stirring blade 4 is provided on the outside of the stirring drum 2, and an angle limiting component is provided on the outside of the spherical mounting seat 5 to limit the deflection angle of the stirring blade 4.

[0021] like Figure 1 , 2 As shown, one implementation of the angle adjustment component is that the outer side of the mixing drum 2 is installed with strong magnetic rings 10 with the same number as the mixing blades 4 through the installation of the adjustment component. The strong magnetic rings 10 are sleeved on the outer periphery of the mixing drum 2 and movably cooperate with it. The outer ends of the mixing blades 4 are fixedly installed with iron blocks 6. In this way, the strong magnetic rings 10 attract the iron blocks 6 on the inner side of the mixing drum 2, and the vertical movement of the strong magnetic rings 10 is adjusted by installing the adjustment component, thereby driving the mixing blades 4 to deflect in the upward and downward directions along the spherical mounting seat 5, thereby adjusting the stirring angle of the mixing blades 4.

[0022] like Figure 2 As shown in , in order to make the deflection angle of the stirring blade 4 more multi-dimensional, an implementation method of installing the adjustment component is that at least four electric telescopic rods 7 are hingedly installed below the strong magnetic ring 10 located at the lowermost side, and the fixed end of the electric telescopic rod 7 is installed above the base 1. At the same time, vertical connecting rods 8 corresponding to the electric telescopic rods 7 are provided between adjacent strong magnetic rings 10. The two ends of the connecting rods 8 are hingedly connected to the strong magnetic rings 10 on the corresponding side. At the same time, the strong magnetic ring 10 located at the uppermost end is installed on the upper periphery of the stirring drum 2 through springs 9 corresponding to the electric telescopic rods 7. In this way, the strong magnetic ring 10 can be installed so that the strong magnetic ring 10 is located on the outer side of the stirring blade 4 of the corresponding group in the initial state, and then the electric telescopic rod 7 is vertically extended and retracted, so that the strong magnetic ring 10 is moved vertically as a whole, so that the stirring blade 4 is vertically deflected along the spherical mounting seat 5. At the same time, the strong magnetic ring 10 can be made to be as follows through the different elongation lengths of the electric telescopic rod 7. Figure 4As shown in the figure, the deflection angles of the stirring blades 4 in the same group are different, so that each group of stirring blades 4 can perform multi-level and multi-angle stirring on the outer side of the material, ensuring the stirring effect, while effectively preventing the sedimentation of materials of different particle sizes under the action of centrifugal force.

[0023] like Figure 1 , 2 As shown, in order to limit the deflection angle of the stirring blade 4, preferably, the angle limiting components include four limit columns 11, and the limit columns 11 are installed on the outside of the spherical mounting seat 5, and the four limit columns 11 on the outside of each spherical mounting seat 5 are distributed at the four corners of an inverted isosceles trapezoid, so that the two limit columns 11 on the upper and lower sides of the spherical mounting seat 5 are staggered, so that when the stirring blade 4 deflects up and down along the spherical mounting seat 5, the two limit columns 11 on the upper and lower sides make the stirring blade 4 have a certain inclination angle, so that when the stirring blade 4 stirs the material inside the mixing drum 2, the material is turned over along the upper and lower directions of the mixing drum 2 to prevent the material from settling vertically.

[0024] More preferably, the connecting rod 8 also adopts an electric push rod structure, so that the height between adjacent strong magnetic rings 5 ​​can be adjusted, making the angle adjustment of the stirring blade 4 more diversified.

[0025] like Figure 1 , 2 As shown, the lower end of the vertical shaft 3 passes through the lower end of the mixing drum 2 and is rotatably connected thereto, and a sealing assembly is installed on the outer side of the lower end of the vertical shaft 3 to ensure sealing. At the same time, a vertical groove 13 is provided on the top surface of the base 1, and a motor 14 is installed in the groove 13. The output shaft of the motor 14 is fixedly connected to the lower end of the vertical shaft 3, and the vertical shaft 3 is driven to rotate by the motor 14. At the same time, a vacuum assembly 15 is installed on the outer side of the cover of the mixing drum 2, and the vacuum assembly 15 is connected to the inside of the mixing drum 2. In this way, the vacuum assembly 15 can vacuum the inside of the mixing drum 2, so that the inside of the mixing drum 2 can maintain a vacuum state during the process of the motor 14 driving the vertical shaft 3 to rotate. A discharging assembly is provided at the lower part of the mixing drum 2, and the discharging assembly belongs to a mature prior art and will not be described here.

[0026] Working principle: In the initial state, the cover of the mixing drum 2 is opened, and the material to be mixed is placed in the mixing drum 2, and then the cover seals the upper end of the mixing drum 2. All the mixing blades 4 are kept in a horizontal state outside the spherical mounting seat 5 under the action of the torsion spring, and all the strong magnetic rings 5 ​​are located outside the mixing blades 4 of the corresponding group and are in a horizontal state. Then, the mixing drum 2 is vacuumed by the vacuum assembly 15, and the motor 14 drives the vertical shaft 3 to rotate, thereby driving the mixing blades 4 to rotate accordingly. The strong magnetic ring 5 is moved by the extension of the electric telescopic rod 7, and the movement of the strong magnetic ring 5 attracts the iron block 6 to move accordingly, thereby causing the mixing blade 4 to deflect. The angle-deflected mixing blade 4 stirs the material inside the mixing drum 2, and due to the deflection of the mixing blade 4, the material is stirred and moved along the vertical direction of the mixing drum 2 and the inner and outer directions, thereby preventing the material from settling during the multi-angle stirring of the material. The above-described embodiments of the present invention do not constitute a limitation on the scope of protection of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A vacuum mixer for preventing particles from settling, comprising a base, a cylindrical mixing drum installed above the base, a vertical mixing shaft arranged in the mixing drum, an array of mixing blades evenly distributed along its length arranged on the outer side of the mixing shaft, each group of mixing blades comprising several mixing blades evenly distributed along the circumference, each mixing blade being mounted on the outer side of the mixing shaft through a spherical mounting seat, a torsion spring being installed at the mounting position of the mixing blade to facilitate maintaining the horizontal state, an adjusting component for adjusting the angle of the mixing blade being arranged on the outer side of the mixing drum, an angle limiting component being arranged on the outer side of the spherical mounting seat to limit the deflection angle of the mixing blade; the adjusting component comprising a strong magnetic ring, the outer side of the mixing drum being installed with the same number of strong magnetic rings as the number of mixing blade groups through the installation of the adjusting component, the strong magnetic ring being sleeved on the outer periphery of the mixing drum and movably cooperating with the same, the outer ends of the mixing blades being fixedly mounted with iron blocks, the strong magnetic ring attracting the iron blocks on the inner side of the mixing drum, The vertical movement of the strong magnetic ring is adjusted by installing an adjustment component to adjust the angle of the stirring blade; the adjustment component includes an electric telescopic rod, at least four electric telescopic rods are hingedly installed below the strong magnetic ring on the lower side, the fixed end of the electric telescopic rod is installed above the base, and vertical connecting rods corresponding to the electric telescopic rods are provided between adjacent strong magnetic rings, and both ends of the connecting rod are hingedly connected to the strong magnetic ring on the corresponding side, and the strong magnetic ring located at the upper end is installed on the upper periphery of the mixing drum through a spring corresponding to the electric telescopic rod; the angle limiting component includes four limit columns, which are installed on the outside of the spherical mounting seat, and the four limit columns on the outside of each spherical mounting seat are distributed at the four corners of the inverted isosceles trapezoid, and are staggered between the two limit columns located on the upper and lower sides of the spherical mounting seat; the connecting rod adopts an electric push rod structure, and the height between two adjacent strong magnetic rings is adjusted by the electric push rod type connecting rod.

2. A vacuum mixer for preventing particle sedimentation according to claim 1, characterized in that: The lower end of the stirring shaft passes through the lower end of the stirring drum and is rotatably connected thereto. A sealing assembly is installed on the outer side of the lower end of the stirring shaft to ensure sealing. A vertical groove is provided on the top surface of the base. A motor is installed in the groove. The output shaft of the motor is fixedly connected to the lower end of the stirring shaft. The stirring shaft is driven to rotate by the motor. A vacuum assembly is installed on the outer side of the stirring drum cover. The vacuum assembly is connected to the inside of the stirring drum, and the vacuum assembly vacuums the inside of the stirring drum.

Citation Information

Patent Citations

  • Pharmaceutical and chemical stirrer for preventing particle sedimentation by adopting vacuum stirring technology

    CN116585922A

  • Concrete stirring device

    CN213617505U

  • Connecting structure and table lamp

    CN219674066U

Cited By

  • Amino acid face cleaning powder mixing and stirring device

    CN223818529U