A cold bending forming device for air conditioner valve blades

By introducing a connection replacement mechanism and an automated conveying mechanism into the cold bending molding device of the air-conditioning valve blade, the problems of mold fixability and manual feeding efficiency in the prior art are solved, flexible production and efficient automated processing are achieved, and production efficiency is improved and product quality.

CN118635381BActive Publication Date: 2024-12-20JIANGSU EAST CHINA ZHENGDA AIRCONDITION EQUIP CO LTD
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Patent Information

Application Number
CN202411110329.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2024-12-20
Estimated Expiration
2044-08-14

AI Technical Summary

Technical Problem

The integrated mold fixing design of existing air-conditioning valve blade cold bending forming devices leads to poor flexibility and adaptability of the production line, making it difficult to quickly respond to the production needs of blades of different specifications, and the worker's manual feeding efficiency is low, resulting in unstable production efficiency.

Method used

A device including a working frame, a support connecting frame, a down mold mechanism, an upper mold mechanism, a feed table and a piece positioning conveying mechanism is designed, and the mold specifications are quickly achieved by connecting and replacing mechanisms and automated cutting and feeding mechanisms. Replacement and automated processing ensure stable positioning and accurate molding of blade materials during transmission.

Benefits of technology

It improves the flexibility and diversity of air-conditioning valve blade production, reduces manual intervention, improves production efficiency and product quality, reduces defective rates, and realizes a continuous production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cold bending forming device for air conditioner valve blades, belonging to the technical field of air conditioner valve blade production. The cold bending forming device for air conditioner valve blades comprises a working frame, the upper surface of the working frame is fixedly connected to a supporting connecting frame, a lower die mechanism is arranged above the working frame, a mobile discharging mechanism is arranged at the lower end of the lower die mechanism, an upper die mechanism is arranged above the lower die mechanism, a feeding platform is fixedly connected to one side of the working frame, a driving mechanism is arranged inside the feeding platform, and a sheet positioning and conveying mechanism is arranged above the feeding platform. The present invention improves the flexibility and diversity of valve blade production by respectively arranging connection and replacement mechanisms on the upper die mechanism and the lower die mechanism, and ensures the consistency of the size and shape of the formed blades by adopting the coordinated action of the driving mechanism and the sheet positioning and conveying mechanism, thereby improving product quality and reducing the defective rate.
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Description

Technical Field

[0001] The invention belongs to the technical field of air-conditioning valve blade production, and in particular relates to an air-conditioning valve blade cold bending forming device. Background Art

[0002] Air conditioning valve blades are an important component in air conditioning systems, usually used to adjust the flow of coolant to control the cooling or heating effect of the air conditioning system. They are usually made of metal or plastic and have a specific shape and structure to ensure that the fluid can flow in the expected way and achieve the required temperature control. Many materials used in air conditioning valve blades, such as metal materials (such as aluminum alloy, steel) or plastic materials, need to be bent during processing. The use of cold bending forming devices can complete the forming while maintaining the original properties of the material, avoiding problems such as material softening and oxidation that may occur during hot processing. The cold bending forming device can perform precise forming according to the pre-designed mold to ensure that the shape, size and angle of the air conditioning valve blades meet the requirements.

[0003] In the existing cold bending forming devices on the market, the cold bending molds are fixed and integrated relative to the devices. The fixed molds limit the flexibility and adaptability of the production line, making it difficult to quickly adapt to the production needs of blades of different specifications, which may lead to low production efficiency and means that additional equipment is required to cope with the production needs of different specifications, increasing the cost of equipment purchase and maintenance. At the same time, the existing cold bending devices require workers to manually feed the materials, which may be slow and affected by the skills and fatigue of the operators, which may easily lead to unstable or low production efficiency. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the prior art and provide a cold bending forming device for air-conditioning valve blades.

[0005] The technical solution adopted to solve the above technical problems is: an air-conditioning valve blade cold bending forming device, comprising a working frame, the upper surface of the working frame is fixedly connected with a supporting connecting frame, a lower pressing die mechanism is arranged above the working frame, a moving discharging mechanism is arranged at the lower end of the lower pressing die mechanism, an upper pressing die mechanism is arranged above the lower pressing die mechanism, one side of the working frame is fixedly connected with a feeding platform, a driving mechanism is arranged in the feeding platform, and a sheet positioning and conveying mechanism is arranged above the feeding platform; the upper pressing die mechanism comprises a telescopic rod slidably connected to the supporting connecting frame, the lower end of the telescopic rod is fixedly connected with a sliding mounting seat, the lower surface of the sliding mounting seat is fixedly connected with an upper mold fixing base, the upper mold fixing base is fixedly connected with an upper mold, the lower pressing die mechanism comprises a connecting seat slidably connected to the working frame, the upper surface of the connecting seat is fixedly connected with a lower mold, and both sides of the lower mold and the upper mold fixed base are fixedly connected with a connecting replacement mechanism.

[0006] Through the above technical solution, the setting of the connection and replacement mechanism allows the upper mold and the lower mold to be easily disassembled and assembled to replace the mold specifications. The staff can quickly replace molds of different specifications to meet the processing needs of air-conditioning valve blades of different models and specifications, thereby improving the flexibility and diversity of valve blade production.

[0007] Furthermore, the connection and replacement mechanism includes a fixed seat fixedly connected to the fixed base of the lower mold and the upper mold respectively, the fixed seat is fixedly connected with a mounting plate, the mounting plate is slidably connected with a latch column, the upper end of the latch column is fixedly connected with a turning handle, a limit plate is fixedly installed on the latch column, and a locking column is symmetrically fixedly connected to the lower end of the latch column, the connecting seat and the sliding mounting seat are respectively provided with plug-in grooves, the plug-in groove is provided with a locking groove, and a second return spring is sleeved on the latch column.

[0008] Through the above technical solution, the second return spring can push the limit plate to slide upward in the mounting plate, and the latch column can drive the locking column to be firmly fixed in the locking groove, so that the lower mold and the upper mold fixed base are respectively fixed on the connecting seat and the sliding mounting seat.

[0009] Furthermore, the driving mechanism includes a third motor fixedly connected to the feed platform, the output end of the third motor is fixedly connected to the driving turntable, both ends of the driving turntable are rotatably connected with connecting and fixing arms, the two connecting and fixing arms are rotatably connected to the sliders at one end away from the driving turntable, a positioning shaft is symmetrically fixedly installed in the feed platform, and the slider is slidably connected to the positioning shaft.

[0010] Through the above technical solution, the third motor can drive the driving turntable to rotate, and the driving turntable rotation drives the connecting fixed arms on both sides to move, so that the connecting fixed arms respectively drive the sliders on both sides to slide toward the center position along the direction of the positioning axis, thereby providing driving force for the material positioning and conveying mechanism.

[0011] Furthermore, the material sheet positioning and conveying mechanism includes a first connecting rod rotatably connected to the slider, the first connecting rods are symmetrically arranged on both sides of the two sliders, the first connecting rod is rotatably connected to the second connecting rod at one end away from the slider, the second connecting rod is fixedly installed with a positioning pin at one end away from the first connecting rod, the positioning pin is rotatably connected to the feed platform, the positioning pin is fixedly installed with an adjustment limit arm at one end away from the second connecting rod, and the adjustment limit arm is rotatably connected to a conveying roller at one end away from the positioning pin.

[0012] Through the above technical solution, the conveying roller can ensure that the blade material to be processed remains stably positioned during the transmission process, preventing it from deviating or swinging during the transmission process, thereby ensuring that it accurately reaches between the upper die mechanism and the lower die mechanism.

[0013] Furthermore, a hydraulic cylinder is fixedly connected to the upper surface of the support connecting frame, and the hydraulic cylinder is slidably connected to the telescopic rod, and the telescopic rod is fixedly installed on the sliding mounting seat at one end away from the hydraulic cylinder, and the limiting columns are symmetrically fixedly connected to both ends of the support connecting frame. The sliding mounting seat is slidably connected to the limiting columns, and a plurality of positioning columns are fixedly installed on the lower surface of the sliding mounting seat, and a plurality of positioning grooves are opened on the upper end of the connecting seat, and a plurality of buffer columns are slidably connected in the sliding mounting seat, and buffer springs are sleeved on the plurality of buffer columns.

[0014] Through the above technical solution, when the sliding mounting seat slides downward, multiple positioning columns can be respectively inserted into the positioning grooves, so that the spatial position between the upper mold and the lower mold is fixed, avoiding the phenomenon of displacement between the upper mold and the lower mold. At the same time, when the buffer column first contacts the connecting seat, the buffer spring can buffer the large impact force of the upper mold during movement, avoiding damage to the valve blade.

[0015] Furthermore, movable cavities are symmetrically opened on both sides of the working frame, and limiting grooves are symmetrically opened on both sides of the connecting seat. A limiting protrusion is slidably connected in the movable cavity, and one end of the limiting protrusion away from the connecting seat is fixedly connected to a first return spring, and the other end of the first return spring is fixedly connected to the working frame, and one end of the limiting protrusion is arranged in an arc shape.

[0016] Through the above technical scheme, after the lower die mechanism sends out the processed valve blades through the mobile discharge mechanism, when it returns to the cold pressing processing position, when the connecting seat contacts the limiting protrusion, the arc surface of the limiting protrusion and the connecting seat are squeezed against each other, so that the limiting protrusion compresses the first return spring to slide into the moving cavity, and when the limiting groove moves to the limiting protrusion, the first return spring pushes the limiting protrusion to engage into the limiting groove, thereby realizing the positioning of the lower die mechanism and avoiding the displacement of the spatial position of the lower die mechanism and the upper die mechanism.

[0017] Furthermore, the mobile discharging mechanism includes a screw rod threadedly connected to the connecting seat, the end of the screw rod away from the connecting seat is fixedly connected to the output end of the first motor, the first motor is fixedly installed on the working frame, the upper surface of the working frame is symmetrically fixedly connected with a sliding rail, a plurality of sliding blocks are slidably connected to the sliding rail, the upper surfaces of the plurality of sliding blocks are fixedly connected to the fixed connecting table, the fixed connecting table is fixedly installed on the connecting seat, an automatic cutting mechanism is fixedly installed on one side of the upper die mechanism, and an automatic feeding mechanism is arranged on the side of the automatic cutting mechanism away from the upper die mechanism.

[0018] Through the above technical scheme, the automatic cutting mechanism, the automatic feeding mechanism and the mobile discharging mechanism cooperate with each other to realize a complete set of automated processing for the air-conditioning valve blades, realize collaborative operation between the mechanisms, reduce the time and process of manual intervention, and thus greatly improve production efficiency.

[0019] Furthermore, the automatic cutting mechanism includes a cutting positioning frame fixedly connected to the working frame, a gate knife is slidably connected inside the cutting positioning frame, an upper end of the gate knife is fixedly connected to an output end of a hydraulic rod, and the hydraulic rod is fixedly installed to a supporting connecting frame.

[0020] Through the above technical solution, after the cold bending forming is completed, the output end of the hydraulic rod can drive the knife to move downward along the cutting and positioning frame, so as to cut the blades after processing, realize continuous loading of the blades, and the degree of automation of the device processing is relatively high.

[0021] Furthermore, the automatic feeding mechanism includes a connecting frame fixedly connected to the upper surface of the working frame, an auxiliary transmission wheel is rotatably connected between the connecting frames, a driving transmission wheel is arranged above the auxiliary transmission wheel, both ends of the driving transmission wheel are respectively rotatably connected to the connecting frame, a second motor is fixedly connected to one side of the connecting frame, and the output end of the second motor is fixedly connected to the driving transmission wheel.

[0022] Through the above technical solution, after the blade material to be processed is placed between the auxiliary transmission wheel and the driving transmission wheel, the second motor is started. The second motor can drive the driving transmission wheel to rotate, so that the driving transmission wheel rolls. Through the friction between the driving transmission wheel, the auxiliary transmission wheel and the processed valve blade, the blade can be driven to move to the lower mold.

[0023] The beneficial effects of the present invention are as follows: (1) The present invention provides a connection and replacement mechanism on the upper die pressing mechanism and the lower die pressing mechanism respectively, so that the upper die and the lower die can be easily disassembled and assembled to change the die specifications. The staff can quickly replace the die with different specifications to meet the processing requirements of air-conditioning valve blades of different models and specifications, thereby improving the flexibility and diversity of valve blade production. Compared with fixed molds or processing devices that require a lot of adjustments, the connection and replacement mechanism can easily disassemble and assemble the mold, which saves more time and enables the device to switch to a new production task more quickly; (2) The present invention adopts the coordinated action of the driving mechanism and the sheet positioning and conveying mechanism, so that the conveying roller can ensure that the blade material to be processed remains stably positioned during the transmission process, thereby preventing it from During the transmission process, there is no deviation or swing, so as to ensure that it accurately reaches the upper die mechanism and the lower die mechanism, ensure the consistency of the size and shape of the molded blades, improve product quality, and reduce the defective rate. At the same time, the positioning and conveying mechanism can also reduce the downtime of the processing device, ensure a continuous production process, and improve production efficiency; (3) The present invention realizes a complete set of automated processing when processing air-conditioning valve blades by designing the coordinated cooperation between the automatic cutting mechanism, the automatic feeding mechanism and the mobile discharging mechanism, realizes the coordinated operation between the mechanisms, reduces the time and process of manual intervention, thereby greatly improving production efficiency and accelerating the production rhythm. At the same time, it can ensure the processing accuracy and consistency of the product and improve the quality and stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 It is a three-dimensional structural diagram of the upper die mechanism and the lower die mechanism of the present invention;

[0026] Figure 3 is a cross-sectional structural diagram of the connecting seat of the present invention;

[0027] Figure 4 The present invention Figure 3 A magnified image of point A;

[0028] Figure 5 It is an exploded structural diagram of the lower die mechanism of the present invention;

[0029] Figure 6 It is an exploded structural diagram of the connection replacement mechanism of the present invention;

[0030] Figure 7 It is a three-dimensional structural diagram of the material sheet positioning and conveying mechanism of the present invention;

[0031] Figure 8 It is a three-dimensional structural diagram of the driving mechanism of the present invention;

[0032] Fig. 9 It is a cross-sectional structural diagram of the working frame of the present invention;

[0033] Fig.10 The present invention Fig. 9 A magnified view of the structure at B;

[0034] Fig.11 It is a three-dimensional structural diagram of the working frame of the present invention;

[0035] Fig.12 It is a three-dimensional structural diagram of the mobile discharging mechanism of the present invention;

[0036] Fig.13 It is a three-dimensional structural diagram of the automatic cutting mechanism and the automatic feeding mechanism of the present invention.

[0037] Figure numerals: 1. working frame; 10. mobile discharging mechanism; 11. fixed connecting platform; 12. sliding block; 13. sliding track; 14. screw rod; 15. first motor; 16. supporting connecting frame; 2. upper die pressing mechanism; 20. sliding mounting seat; 21. upper die fixing base; 22. upper die; 23. positioning column; 24. positioning groove; 25. limiting column; 26. buffer column; 27. buffer spring; 28. telescopic rod; 29. ​​hydraulic cylinder; 3. lower die pressing mechanism; 30. connecting seat; 31. lower die; 32. moving cavity; 33. limiting protrusion; 34. first reset spring; 35. limiting groove; 4. connection and replacement mechanism; 40. fixed seat; 41. installation Plate; 42, latch column; 43, limit plate; 44, handle; 45, locking column; 46, second return spring; 47, locking slot; 48, plug-in slot; 5, automatic cutting mechanism; 50, cutting positioning frame; 51, gate knife; 52, hydraulic rod; 6, automatic feeding mechanism; 60, connecting frame; 61, auxiliary transmission wheel; 62, driving transmission wheel; 63, second motor; 7, feeding platform; 8, driving mechanism; 80, driving turntable; 81, third motor; 82, connecting fixed arm; 83, slider; 84, positioning shaft; 9, sheet positioning and conveying mechanism; 90, first connecting rod; 91, second connecting rod; 92, positioning pin; 93, adjusting limit arm; 94, transmission roller. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0039] like Figure 1-Figure 6 As shown, a cold bending forming device for air-conditioning valve blades of this embodiment includes a working frame 1, a supporting connecting frame 16 is fixedly connected to the upper surface of the working frame 1, a lower die mechanism 3 is arranged above the working frame 1, a mobile discharge mechanism 10 is arranged at the lower end of the lower die mechanism 3, an upper die mechanism 2 is arranged above the lower die mechanism 3, a feeding platform 7 is fixedly connected to one side of the working frame 1, a driving mechanism 8 is arranged in the feeding platform 7, and a sheet positioning and conveying mechanism 9 is arranged above the feeding platform 7; the upper die mechanism 2 includes a sliding connection with the supporting connecting frame 16 The telescopic rod 28 is fixedly connected to the sliding mounting seat 20 at the lower end of the telescopic rod 28, and the upper mold fixing base 21 is fixedly connected to the lower surface of the sliding mounting seat 20. The upper mold fixing base 21 is fixedly connected to the upper mold 22. The lower die pressing mechanism 3 includes a connecting seat 30 slidably connected to the working frame 1, and the upper surface of the connecting seat 30 is fixedly connected to the lower mold 31. The lower mold 31 and the upper mold fixing base 21 are fixedly connected to the connection replacement mechanism 4 on both sides. The setting of the connection replacement mechanism 4 allows the upper mold 22 and the lower mold 31 to be easily disassembled. The connection and replacement mechanism 4 includes a fixing seat 40 fixedly connected to the lower mold 31 and the upper mold fixing base 21, a mounting plate 41 is fixedly connected in the fixing seat 40, a latch column 42 is slidably connected in the mounting plate 41, a rotating handle 44 is fixedly connected to the upper end of the latch column 42, and a limit plate 43 is fixedly installed on the latch column 42. The lower end of the latch column 42 is symmetrically fixedly connected with a locking column 45, and a plug-in groove 48 is respectively provided in the connecting seat 30 and the sliding mounting seat 20, and a locking groove 47 is provided in the plug-in groove 48. A second return spring 46 is sleeved on the latch column 42, and the second return spring 46 can push the limit plate 43 to slide upward in the mounting plate 41. The latch column 42 can drive the locking column 45 to be firmly fixed in the locking groove 47, so that the lower mold 31 and the upper mold fixed base 21 are respectively fixed on the connecting seat 30 and the sliding mounting seat 20.

[0040] like Figure 1-Figure 8As shown, the driving mechanism 8 includes a third motor 81 fixedly connected to the feeding platform 7, the output end of the third motor 81 is fixedly connected to the driving turntable 80, and the two ends of the driving turntable 80 are respectively rotatably connected with connecting fixed arms 82, and the two connecting fixed arms 82 are respectively rotatably connected with the slider 83 at one end away from the driving turntable 80, and the positioning shaft 84 is symmetrically fixedly installed in the feeding platform 7, and the slider 83 is slidably connected to the positioning shaft 84. The third motor 81 can drive the driving turntable 80 to rotate, and the rotation of the driving turntable 80 drives the connecting fixed arms 82 on both sides to move, so that the connecting fixed arms 82 respectively drive the sliders 83 on both sides to slide along the direction of the positioning shaft 84 toward the center position, thereby providing driving force for the sheet positioning and conveying mechanism 9; the sheet positioning and conveying mechanism 9 includes a third motor 81 fixedly connected to the driving turntable 80, and the output end of the third motor 81 is fixedly connected to the driving turntable 80, and the two ends of the connecting fixed arms 82 are respectively rotatably connected with the slider 83. A positioning shaft 84 is symmetrically fixedly installed in the feeding platform 7, and the slider 83 is slidably connected to the positioning shaft 84. The third motor 81 can drive the driving turntable 80 to rotate, and the rotation of the driving turntable 80 drives the connecting fixed arms 82 on both sides to move, so that the connecting fixed arms 82 respectively drive the sliders 83 on both sides to slide along the direction of the positioning shaft 84 toward the center position, thereby providing driving force for the sheet positioning and conveying mechanism 9 The block 83 is rotatably connected to the first connecting rod 90, and the two sliding blocks 83 are symmetrically provided with first connecting rods 90 on both sides. The first connecting rod 90 is rotatably connected to the second connecting rod 91 at one end away from the sliding block 83, and a positioning pin 92 is fixedly installed at one end of the second connecting rod 91 away from the first connecting rod 90. The positioning pin 92 is rotatably connected to the feed platform 7, and an adjusting limit arm 93 is fixedly installed at one end of the positioning pin 92 away from the second connecting rod 91. The adjusting limit arm 93 is rotatably connected to one end of the positioning pin 92 away from the positioning pin 92. The transmission roller 94 can ensure that the blade material to be processed maintains a stable positioning during the transmission process, and prevents it from being offset or swinging during the transmission and processing process, thereby ensuring that it accurately reaches between the upper die mechanism 2 and the lower die mechanism 3.

[0041] like Figure 1-Figure 11As shown, a hydraulic cylinder 29 is fixedly connected to the upper surface of the support connecting frame 16, and the hydraulic cylinder 29 is slidably connected to the telescopic rod 28. The telescopic rod 28 is fixedly installed on the sliding mounting seat 20 at one end away from the hydraulic cylinder 29. The two ends of the support connecting frame 16 are symmetrically fixedly connected to the limiting columns 25, and the sliding mounting seat 20 is slidably connected to the limiting columns 25. A plurality of positioning columns 23 are fixedly installed on the lower surface of the sliding mounting seat 20, and a plurality of positioning grooves 24 are provided on the upper end of the connecting seat 30. A plurality of buffer columns 26 are slidably connected in the sliding mounting seat 20, and a plurality of buffer columns 26 are sleeved with buffer springs 27. When the sliding mounting seat 20 slides downward, the plurality of positioning columns 23 can be respectively inserted into the positioning grooves 24, so that the spatial position between the upper mold 22 and the lower mold 31 is fixed to avoid the phenomenon of displacement between the upper mold 22 and the lower mold 31. At the same time, when the buffer column 26 first contacts the connecting seat 30, the buffer spring 27 can buffer the large impact force of the upper mold 22 when it moves, so as to avoid The valve blade is damaged; the working frame 1 is symmetrically provided with a moving cavity 32 on both sides, and the connecting seat 30 is symmetrically provided with a limiting groove 35 on both sides. The moving cavity 32 is slidably connected with a limiting protrusion 33, and the limiting protrusion 33 is fixedly connected with a first return spring 34 at one end away from the connecting seat 30. The other end of the first return spring 34 is fixedly connected to the working frame 1, and one end of the limiting protrusion 33 is arranged in an arc shape. After the lower die mechanism 3 sends out the processed valve blade through the mobile discharging mechanism 10, the return When returning to the cold pressing processing position, when the connecting seat 30 contacts the limiting protrusion 33, the arc surface of the limiting protrusion 33 and the connecting seat 30 are squeezed against each other, so that the limiting protrusion 33 compresses the first return spring 34 to slide into the movable cavity 32. When the limiting groove 35 moves to the limiting protrusion 33, the first return spring 34 pushes the limiting protrusion 33 to engage into the limiting groove 35, thereby realizing the positioning of the lower die mechanism 3 and avoiding the displacement of the spatial position of the lower die mechanism 3 and the upper die mechanism 2.

[0042] like Figure 1-Figure 13As shown, the mobile discharging mechanism 10 includes a screw rod 14 threadedly connected to the connecting seat 30, the end of the screw rod 14 away from the connecting seat 30 is fixedly connected to the output end of the first motor 15, the first motor 15 is fixedly installed with the working frame 1, the upper surface of the working frame 1 is symmetrically fixedly connected with a sliding track 13, the sliding track 13 is slidably connected with a plurality of sliding blocks 12, the upper surfaces of the plurality of sliding blocks 12 are fixedly connected with a fixed connecting platform 11, the fixed connecting platform 11 is fixedly installed with the connecting seat 30, and an automatic cutting mechanism is fixedly installed on one side of the upper die mechanism 2 5, the automatic cutting mechanism 5 is provided with an automatic feeding mechanism 6 on the side away from the upper die pressing mechanism 2, and the automatic cutting mechanism 5, the automatic feeding mechanism 6 and the mobile discharging mechanism 10 cooperate with each other to realize a complete set of automatic processing when processing the air-conditioning valve blades, realize the cooperative operation between the mechanisms, reduce the time and process of manual intervention, and thus greatly improve the production efficiency; the automatic cutting mechanism 5 includes a cutting positioning frame 50 fixedly connected to the working frame 1, and a gate knife 51 is slidably connected in the cutting positioning frame 50, and the upper end of the gate knife 51 is connected to the hydraulic rod 52 The output end is fixedly connected, and the hydraulic rod 52 is fixedly installed with the supporting connecting frame 16. After the cold bending forming is completed, the output end of the hydraulic rod 52 can drive the gate knife 51 to move downward along the cutting and positioning frame 50, so as to cut the blades after the processing is completed, so as to realize the continuous loading of the blades, and the degree of automation of the device processing is relatively high; the automatic feeding mechanism 6 includes a connecting frame 60 fixedly connected to the upper surface of the working frame 1, and an auxiliary transmission wheel 61 is rotatably connected between the connecting frames 60, and a driving transmission wheel 62 is arranged above the auxiliary transmission wheel 61. The two ends of the driving transmission wheel 62 are respectively rotatably connected with the connecting frame 60, and a second motor 63 is fixedly connected to one side of the connecting frame 60. The output end of the second motor 63 is fixedly connected with the driving transmission wheel 62. After the blade material to be processed is placed between the auxiliary transmission wheel 61 and the driving transmission wheel 62, the second motor 63 is started, and the second motor 63 can drive the driving transmission wheel 62 to rotate, so that the driving transmission wheel 62 rolls, and the friction between the driving transmission wheel 62, the auxiliary transmission wheel 61 and the processed valve blade can drive the blade to move to the lower mold 31.

[0043] The working principle of this embodiment is as follows: align one end of the blade material to be processed between the auxiliary transmission wheel 61 and the driving transmission wheel 62, start the second motor 63, and the second motor 63 drives the driving transmission wheel 62 to rotate, so that the driving transmission wheel 62 and the auxiliary transmission wheel 61 roll, thereby driving the blade to move onto the lower mold 31. At the same time, start the third motor 81, and the third motor 81 drives the driving turntable 80 to rotate. The rotation of the driving turntable 80 drives the connecting fixed arms 82 on both sides to move, so that the connecting fixed arms 82 respectively drive the sliders 83 on both sides to slide toward the center position along the direction of the positioning shaft 84. The sliders 83 on both sides are linked by the first connecting rod 90 and the second connecting rod 91, so that the second connecting rod 91 can drive the adjusting limit arm 93 to rotate to a position close to the blade through the positioning pin 92, so that the transmission rollers 94 on both sides can gently press against the edge of the blade, providing stable positioning for the blade material to be processed during the transmission process;

[0044] When one end of the blade material moves to the lower mold 31 and the other end abuts against the inner wall of the lower mold 31, the hydraulic cylinder 29 is started, and the hydraulic cylinder 29 pushes the telescopic rod 28 so that the telescopic rod 28 drives the sliding mounting seat 20 to slide downward along the limit column 25, and the sliding mounting seat 20 drives the upper mold 22 at the lower end of the upper mold fixed base 21 to move downward, thereby cooperating with the lower mold 31 to perform cold bending forming on the blade. After the cold bending forming is completed, the output end of the hydraulic rod 52 drives the gate knife 51 to move downward along the cutting positioning frame 50, thereby cutting the blade after the processing is completed, and the telescopic rod 28 drives the sliding mounting seat 20 to slide upward, and the first motor 15 is energized to drive the screw rod 14 to rotate. The screw rod 14 is threadedly connected to the connecting seat 30, thereby driving the lower die mechanism 3 to slide to the end of the working frame 1 away from the upper die mechanism 2, so that the staff can collect the cold-bent valve blades.

[0045] When it is necessary to process valve leaves of different specifications, the staff presses the turning handle 44 downward with both hands, and the turning handle 44 drives the engaging column 45 to withdraw from the engaging groove 47 provided in the working frame 1 through the latch column 42, thereby releasing the engaging fixation between the engaging column 45 and the engaging groove 47, and rotating the turning handle 44, and the turning handle 44 rotates the first connecting rod 90 degrees, so that the engaging column 45 can leave the plug-in groove 48, thereby releasing the position fixation between the lower mold 31 and the connecting seat 30, and when it is necessary to install, align the engaging column 45 on the latch column 42 with the plug-in groove 48 and insert it, and rotate the turning handle 44, and the turning handle 44 drives the latch column 4 2 is rotated, the latch column 42 drives the engaging column 45 to rotate the first connecting rod 90 degrees to the bottom of the engaging groove 47, and the handle 44 is released. The second return spring 46 pushes the limit plate 43 upward to slide upward, so that the engaging column 45 moves upward and engages into the engaging groove 47, thereby fixing the lower mold 31 and the connecting seat 30 together. Similarly, the connection replacement mechanism 4 on both sides of the upper mold fixing base 21 is operated to make the latch column 42 disengage from the plug-in groove 48 provided in the sliding mounting seat 20 to complete the replacement of the upper mold 22. The staff can easily complete the replacement of the upper die mechanism 2 and the lower die mechanism 3.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A cold bending forming device for air conditioner valve blades, comprising a working frame (1), characterized in that: The upper surface of the working frame (1) is fixedly connected to a supporting connecting frame (16); a lower die mechanism (3) is arranged above the working frame (1); a movable discharge mechanism (10) is arranged at the lower end of the lower die mechanism (3); an upper die mechanism (2) is arranged above the lower die mechanism (3); a feeding platform (7) is fixedly connected to one side of the working frame (1); a driving mechanism (8) is arranged inside the feeding platform (7); and a sheet positioning and conveying mechanism (9) is arranged above the feeding platform (7); The upper die pressing mechanism (2) comprises a telescopic rod (28) slidably connected to the supporting connecting frame (16); the lower end of the telescopic rod (28) is fixedly connected to a sliding mounting seat (20); the lower surface of the sliding mounting seat (20) is fixedly connected to an upper die fixing base (21); the upper die fixing base (21) is fixedly connected to an upper die (22); the lower die pressing mechanism (3) comprises a connecting seat (30) slidably connected to the working frame (1); the upper surface of the connecting seat (30) is fixedly connected to a lower die (31); and both sides of the lower die (31) and the upper die fixing base (21) are fixedly connected to a connection replacement mechanism (4); The connection replacement mechanism (4) comprises a fixed seat (40) fixedly connected to the lower mold (31) and the upper mold fixed base (21), respectively; a mounting plate (41) is fixedly connected inside the fixed seat (40), a latch column (42) is slidably connected inside the mounting plate (41), a rotating handle (44) is fixedly connected to the upper end of the latch column (42), a limit plate (43) is fixedly installed on the latch column (42), a locking column (45) is symmetrically fixedly connected to the lower end of the latch column (42), a plugging groove (48) is respectively provided inside the connection seat (30) and the sliding mounting seat (20), a locking groove (47) is provided inside the plugging groove (48), and a second return spring (46) is sleeved on the latch column (42); The driving mechanism (8) comprises a third motor (81) fixedly connected to the feeding platform (7); an output end of the third motor (81) is fixedly connected to the driving turntable (80); two ends of the driving turntable (80) are respectively rotatably connected to connecting fixed arms (82); two ends of the connecting fixed arms (82) away from the driving turntable (80) are respectively rotatably connected to sliders (83); a positioning shaft (84) is symmetrically fixedly installed in the feeding platform (7); and the slider (83) is slidably connected to the positioning shaft (84); The sheet positioning and conveying mechanism (9) comprises a first connecting rod (90) rotatably connected to the slider (83), the first connecting rods (90) are symmetrically arranged on both sides of the two sliders (83), the first connecting rod (90) is rotatably connected to the second connecting rod (91) at one end away from the slider (83), a positioning pin (92) is fixedly installed at one end of the second connecting rod (91) away from the first connecting rod (90), the positioning pin (92) is rotatably connected to the feed platform (7), an adjustment limit arm (93) is fixedly installed at one end of the positioning pin (92) away from the second connecting rod (91), and a conveying roller (94) is rotatably connected to one end of the adjustment limit arm (93) away from the positioning pin (92); The mobile discharging mechanism (10) comprises a screw rod (14) threadedly connected to the connecting seat (30); the end of the screw rod (14) away from the connecting seat (30) is fixedly connected to the output end of the first motor (15); the first motor (15) is fixedly installed on the working frame (1); the upper surface of the working frame (1) is symmetrically fixedly connected with a sliding track (13); a plurality of sliding blocks (12) are slidably connected to the sliding track (13); the upper surfaces of the plurality of sliding blocks (12) are fixedly connected to a fixed connecting platform (11); the fixed connecting platform (11) is fixedly installed on the connecting seat (30); an automatic cutting mechanism (5) is fixedly installed on one side of the upper die pressing mechanism (2); and an automatic feeding mechanism (6) is arranged on the side of the automatic cutting mechanism (5) away from the upper die pressing mechanism (2).

2. The cold bending forming device for air conditioner valve blades according to claim 1, characterized in that: A hydraulic cylinder (29) is fixedly connected to the upper surface of the support connecting frame (16), and the hydraulic cylinder (29) is slidably connected to the telescopic rod (28). The telescopic rod (28) is fixedly installed on the sliding mounting seat (20) at one end away from the hydraulic cylinder (29). The two ends of the support connecting frame (16) are symmetrically fixedly connected to the limiting columns (25). The sliding mounting seat (20) is slidably connected to the limiting columns (25). A plurality of positioning columns (23) are fixedly installed on the lower surface of the sliding mounting seat (20). A plurality of positioning grooves (24) are formed at the upper end of the connecting seat (30). A plurality of buffer columns (26) are slidably connected in the sliding mounting seat (20), and a plurality of buffer columns (26) are sleeved with buffer springs (27).

3. The cold bending forming device for air conditioner valve blades according to claim 1, characterized in that: The working frame (1) has movable cavities (32) symmetrically formed on both sides, and the connecting seat (30) has limit grooves (35) symmetrically formed on both sides. A limit protrusion (33) is slidably connected in the movable cavity (32). One end of the limit protrusion (33) away from the connecting seat (30) is fixedly connected to a first return spring (34). The other end of the first return spring (34) is fixedly connected to the working frame (1). One end of the limit protrusion (33) is arranged in an arc shape.

4. The cold bending forming device for air conditioner valve blades according to claim 1, characterized in that: The automatic cutting mechanism (5) comprises a cutting positioning frame (50) fixedly connected to the working frame (1), a gate knife (51) being slidably connected inside the cutting positioning frame (50), an upper end of the gate knife (51) being fixedly connected to an output end of a hydraulic rod (52), and the hydraulic rod (52) being fixedly mounted to a supporting connecting frame (16).

5. The cold bending forming device for air conditioner valve blades according to claim 1, characterized in that: The automatic feeding mechanism (6) comprises a connecting frame (60) fixedly connected to the upper surface of the working frame (1); an auxiliary transmission wheel (61) is rotatably connected between the connecting frames (60); a driving transmission wheel (62) is arranged above the auxiliary transmission wheel (61); both ends of the driving transmission wheel (62) are respectively rotatably connected to the connecting frame (60); a second motor (63) is fixedly connected to one side of the connecting frame (60); and an output end of the second motor (63) is fixedly connected to the driving transmission wheel (62).