A reinforcing sleeve installation drive device

By designing a drive device for installing the steel sleeve, using a power mechanism and a chuck to fix the steel sleeve, and combining it with a torque meter to monitor the torque, the problem of unstable steel connection is solved, and stable connection and efficient operation are achieved.

CN118635864BActive Publication Date: 2025-10-10CHINA RAILWAY SEVENTH GRP CO LTD +1
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Patent Information

Application Number
CN202410722707.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-10-10
Estimated Expiration
2044-06-05

AI Technical Summary

Technical Problem

In the prior art, the steel sleeves are prone to slippage and unstable connections during connection, which affects the safety of the project.

Method used

A rebar sleeve installation drive device was designed, which included a power mechanism, a transmission shaft, a chuck, a bracket assembly and a torque meter. The power mechanism provided rotational power, the chuck was used to fix the rebar sleeve and the rebar, and the torque meter monitored the torque to ensure a stable connection.

Benefits of technology

It achieves stable docking between the steel bars and the steel sleeves, improves work efficiency, and ensures the stability and safety of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of steel sleeve installation, and particularly relates to a steel sleeve installation driving device. The driving device comprises: a power mechanism, which is used for providing rotating power, and the output end of the power mechanism is connected with a transmission shaft, and a torque instrument is arranged on the transmission shaft, which is used for monitoring the torque when the transmission shaft rotates; the end of the transmission shaft is provided with a first chuck, which is used for fixing the steel sleeve; a base, on which the power mechanism is arranged; a bracket assembly, which comprises an adjusting rod and a bracket, one end of the adjusting rod is fixed on the base, the other end of the adjusting rod is fixedly connected with the bracket, a positioning hole is arranged on the bracket, the positioning hole is coaxially arranged with the chuck, and the steel rod penetrates through the positioning hole and is fixed in the positioning hole. The device ensures that the steel rod and the steel sleeve can reach the optimal butt joint stability. Moreover, the steel sleeve installation driving device can simultaneously perform installation driving operation on two steel sleeves, thereby improving the operation efficiency of the device.
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Description

Technical Field

[0001] The invention belongs to the technical field of steel bar sleeve installation, and particularly relates to a steel bar sleeve installation drive device. Background Art

[0002] The steel sleeve, also known as the steel joint, is used to connect two sections of steel bars; an internal thread is provided at each end of the steel sleeve, and an external thread is processed at the end of the steel bar, so that the two steel bars are screwed tightly at both ends of the steel sleeve.

[0003] Rebar stripping and rolling straight thread connection is a new type of rebar connection sleeve technology. Its structural principle is to peel off a part of the longitudinal ribs and transverse ribs at the end of the rebar to be connected by cutting, and then directly roll them into ordinary straight threads, and then connect them with a special straight thread rebar connection sleeve to butt-connect the two rebars.

[0004] In the prior art, when two steel bars are connected by a steel bar sleeve, workers often use pipe pliers to connect and fix the steel bar sleeve and the processed steel bar. When performing the connection operation, it is not convenient for workers to clamp and fix the steel bar or the steel bar sleeve, which is prone to slipping, resulting in unstable connection; and excessive tightening of the steel bar sleeve is likely to damage the thread, which in turn leads to an unstable connection between the steel bar and the steel bar sleeve, affecting the safety of the project.

[0005] Therefore, it is necessary to provide an improved technical solution to the above-mentioned deficiencies in the prior art. Summary of the Invention

[0006] The object of the present invention is to provide a steel bar sleeve installation drive device to at least solve the above-mentioned problems existing in the prior art.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A steel bar sleeve installation drive device, the drive device comprising:

[0009] A power mechanism, the power mechanism is used to provide rotational power, the output end of the power mechanism is connected to a transmission shaft, and the transmission shaft is provided with a torque meter, which is used to monitor the torque magnitude when the transmission shaft rotates;

[0010] The end of the transmission shaft is provided with a first chuck, and the first chuck is used to fix the steel bar sleeve;

[0011] a base, on which the power mechanism is arranged;

[0012] The bracket assembly includes an adjusting rod and a bracket, one end of the adjusting rod is fixed on the base, and the other end of the adjusting rod is fixedly connected to the bracket. A positioning hole is provided on the bracket, and the positioning hole is coaxially arranged with the chuck, and the steel bar passes through the positioning hole and is fixed in the positioning hole.

[0013] As described above, the steel sleeve installation drive device is preferably provided with a positioning seat on one side of the base, a transmission cylinder is rotatably provided in the positioning seat, the transmission cylinder is connected to the transmission shaft through a belt drive, and the transmission cylinder is used to fix the steel bars.

[0014] As described above, the steel sleeve installation drive device, preferably, the positioning seat is connected to a cantilever rod, the end of the cantilever rod is fixed with a second chuck, the second chuck is used to fix the steel sleeve, and the second chuck is coaxially arranged with the transmission cylinder.

[0015] In the above-mentioned steel sleeve installation drive device, preferably, the adjustment rod and the cantilever rod are both telescopic damping rods.

[0016] As described above, the steel sleeve installation drive device preferably includes two adjusting rods in the bracket assembly, and the two adjusting rods are respectively arranged on both sides of the base, one end of the two adjusting rods is fixed on the base, and the other end is fixed on the bracket, and the bracket is located between the two adjusting rods.

[0017] The steel bar sleeve installation drive device as described above, preferably, the drive device further comprises a support plate, and a plurality of pulleys are provided below the support plate;

[0018] One end of the base is hingedly arranged on the support plate.

[0019] As described above, the steel sleeve installation drive device is preferably provided with a hydraulic rod at the bottom of the support plate, the hydraulic rod is provided away from the hinged end of the base, the output shaft of the hydraulic rod passes through the support plate, and the output shaft of the hydraulic rod is in contact with the bottom of the base.

[0020] As described above, the steel sleeve installation drive device is preferably provided with a connecting rod assembly between the support plate and the base, and the connecting rod assembly includes two connecting rods, one end of the two connecting rods is hingedly connected, one connecting rod is hingedly connected to the support plate, and the other connecting rod is hingedly connected to the base.

[0021] The steel bar sleeve installation drive device as described above, preferably, further comprises an auxiliary frame, wherein the auxiliary frame is provided with a positioning ring, and one end of the steel bar is placed in the positioning ring.

[0022] In the rebar sleeve installation drive device as described above, preferably, both the first chuck and the second chuck are four-jaw chucks.

[0023] Beneficial effects:

[0024] First, fix the steel bar sleeve on the first chuck, fix a steel bar in the positioning hole of the bracket, start the power mechanism, drive the transmission shaft to rotate, and install the steel bar on one end of the steel bar sleeve; then remove the steel bar and the steel bar sleeve from the first chuck, and fix the steel bar sleeve connected to a steel bar on the second chuck, and fix the other steel bar in the transmission cylinder; at this time, fix the next steel bar sleeve on the first chuck and fix the next steel bar in the positioning hole of the bracket; start the power mechanism, drive the transmission cylinder to rotate through the belt, and fix the other steel bar on the other end of the steel bar sleeve on the second chuck, so that the steel bars are fixed at both ends of the steel bar sleeve. The above whole process is completed under the monitoring of the torque meter, ensuring that the steel bar and the steel bar sleeve can achieve the optimal docking stability. In addition, the steel bar sleeve installation drive device can perform installation and drive operations on two steel bar sleeves at the same time, greatly improving the operating efficiency of the drive device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings and the accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. Among them:

[0026] Figure 1 A schematic structural diagram of a steel bar sleeve installation drive device according to an embodiment of the present invention;

[0027] Figure 2 This is a partial structural exploded view of a steel sleeve installation drive device according to one embodiment of the present invention.

[0028] In the figure: 1. Support plate; 2. Power mechanism; 3. Drive shaft; 4. Torque meter; 5. First chuck; 6. Positioning seat; 7. Connecting rod assembly; 8. Transmission cylinder; 9. Belt; 10. Cantilever rod; 11. Second chuck; 12. Adjusting rod; 13. Bracket; 14. Auxiliary frame; 15. Positioning ring; 16. Hydraulic rod; 17. Guide wheel. DETAILED DESCRIPTION

[0029] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the present invention.

[0030] In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0031] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.

[0032] According to a specific embodiment of the present invention, Figure 1-2 As shown, the present invention provides a steel sleeve installation drive device, the drive device comprising:

[0033] The power mechanism 2 is used to provide rotational power. The output end of the power mechanism 2 is connected to the transmission shaft 3. The transmission shaft 3 is provided with a torque meter 4. The torque meter 4 is used to monitor the torque size when the transmission shaft 3 rotates.

[0034] A first chuck 5 is provided at the end of the transmission shaft 3, and the first chuck 5 is used to fix the steel sleeve; in this embodiment, the power mechanism 2 is a motor, which drives the transmission shaft 3 to rotate; in other embodiments, the power mechanism 2 can also be a fuel engine.

[0035] The base, the power mechanism 2 is arranged on the base; the bracket 13 assembly, the bracket 13 assembly includes an adjusting rod 12 and a bracket 13, one end of the adjusting rod 12 is fixed to the base, and the other end of the adjusting rod 12 is fixedly connected to the bracket 13, and a positioning hole is provided on the bracket 13, the positioning hole is coaxially arranged with the chuck, and the steel bar passes through the positioning hole and is fixed in the positioning hole. In this embodiment, a screw is tightened around the periphery of the positioning hole on the bracket 13. When the steel bar passes through the positioning hole, the screw is screwed so that the screw presses against the steel bar to achieve the steel bar being fixed in the positioning hole; alternatively, a hydraulic rod 16 is arranged around the periphery of the positioning hole on the bracket 13, and a pressure block is provided at the end of the hydraulic rod 16; when the steel bar passes through the positioning hole, the hydraulic rod 16 is controlled to extend so that the pressure block at the end of the hydraulic rod 16 presses against the steel bar, and the pressure block can increase the contact area with the steel bar, so that the steel bar is more firmly fixed in the positioning hole.

[0036] In this driving device, the steel sleeve is fixed on the chuck, the steel bar is fixed in the positioning hole of the bracket 13, and the threaded end of the steel bar is aligned with the steel sleeve. The power mechanism 2 then drives the steel sleeve to rotate, thereby fixing the steel bar at one end of the steel sleeve. During this process, the value of the torque meter 4 is observed in real time. When the torque meter 4 displays a value within the tightening value range, the power mechanism 2 can be shut down. The torque value of the connection between the steel bar and the steel sleeve is monitored in real time by the torque meter 4 to ensure that the steel bar and the steel sleeve can achieve optimal docking stability.

[0037] A positioning seat 6 is further provided on one side of the base, and a transmission cylinder 8 is rotatably provided in the positioning seat 6. The transmission cylinder 8 is connected to the transmission shaft 3 through a belt 9, and the transmission cylinder 8 is used to fix the steel bars.

[0038] In one embodiment of the present application, the transmission cylinder 8 is connected to the transmission shaft 3 by a belt 9, so that the power mechanism 2 can simultaneously drive the transmission shaft 3 and the transmission cylinder 8 to rotate, that is, the transmission shaft 3 station and the transmission cylinder 8 station can work at the same time, so that the steel sleeve installation drive device can simultaneously perform installation and drive operations on two steel sleeves, greatly improving the operating efficiency of the drive device.

[0039] In this embodiment, screws are tightened on the periphery of the transmission cylinder 8. After the steel bar passes through the transmission cylinder 8, the screws are screwed so that the screws press against the steel bar to fix the steel bar in the transmission cylinder 8; alternatively, a hydraulic rod 16 is provided on the periphery of the transmission cylinder 8, and a pressure block is provided at the end of the hydraulic rod 16; after the steel bar passes through the transmission cylinder 8, the hydraulic rod 16 is controlled to extend so that the pressure block at the end of the hydraulic rod 16 presses against the steel bar. The pressure block can increase the contact area with the steel bar, so that the steel bar is more firmly fixed in the transmission cylinder 8.

[0040] A cantilever rod 10 is connected to the positioning seat 6 , and a second chuck 11 is fixed to the end of the cantilever rod 10 . The second chuck 11 is used to fix the steel sleeve. The second chuck 11 is coaxially arranged with the transmission cylinder 8 .

[0041] In an embodiment of the present application, first fix the reinforcing steel sleeve on the first chuck 5, fix a reinforcing steel in the positioning hole of the bracket 13, start the power mechanism 2 to drive the transmission shaft 3 to rotate, so that the reinforcing steel is installed on one end of the reinforcing steel sleeve; then take the reinforcing steel and the reinforcing steel sleeve from the first chuck 5, and fix the reinforcing steel sleeve connected with a reinforcing steel on the second chuck 11, and fix another reinforcing steel in the transmission cylinder 8; at this time, the next reinforcing steel sleeve can be fixed on the first chuck 5, and the next reinforcing steel can be fixed in the positioning hole of the bracket 13; start the power mechanism 2 to drive the transmission cylinder 8 to rotate through the belt 9, so that the other reinforcing steel is fixed on the other end of the reinforcing steel sleeve of the second chuck 11, thereby realizing that the reinforcing steel is fixed and connected on both ends of the reinforcing steel sleeve. The above entire process is completed under the monitoring of the torque instrument 4, which ensures that the reinforcing steel and the reinforcing steel sleeve can reach the optimal butt joint stability.

[0042] The adjusting rod 12 and the cantilever rod 10 are both telescopic damping rods. In an embodiment of the present application, since the adjusting rod 12 and the cantilever rod 10 are both telescopic damping rods, that is, the adjusting rod 12 and the cantilever rod 10 can both move telescopically; when the reinforcing steel is threadedly connected with the reinforcing steel sleeve, the end of the reinforcing steel will enter the reinforcing steel sleeve, and in this process, the adjusting rod 12 and the cantilever rod 10 are shortened accordingly to adapt to the axial displacement movement of the end of the reinforcing steel into the reinforcing steel sleeve; thereby more conveniently and reliably connecting the reinforcing steel and the reinforcing steel sleeve.

[0043] The bracket 13 assembly includes two adjusting rods 12, which are respectively arranged on both sides of the base, one end of each of the two adjusting rods 12 is fixed on the base, and the other end is fixed on the bracket 13, and the bracket 13 is located between the two adjusting rods 12.

[0044] In an embodiment of the present application, two adjusting rods 12 are provided, so that the two adjusting rods 12 are supported from both ends of the bracket 13, thereby ensuring that the entire bracket 13 assembly is more evenly stressed and has a longer service life.

[0045] The driving device further includes a support plate 1, and a plurality of pulleys are arranged below the support plate 1; one end of the base is hingedly arranged on the support plate 1.

[0046] In an embodiment of the present application, the driving device is provided with a support plate 1 and pulleys, which can more conveniently move the driving device so that the driving device can be moved to any place where it is needed.

[0047] When the first chuck 5, the second chuck 11 and the bracket 13 need to be operated, the base is rotatably arranged on the support plate 1, so that the base can be rotated based on the support plate 1, thereby tilting the entire power mechanism 2 at a certain angle, which is more convenient for the operation of the installation driving device.

[0048] A hydraulic rod 16 is provided at the bottom of the support plate 1 , and the hydraulic rod 16 is provided away from the hinged end of the base. The output shaft of the hydraulic rod 16 passes through the support plate 1 , and the output shaft of the hydraulic rod 16 contacts the bottom of the base.

[0049] In one embodiment of the present application, the output shaft of the hydraulic rod 16 is lifted upward, thereby lifting the other end of the base, thereby causing the base to rotate about the hinge end, so that the base can be tilted and raised to a certain angle. In this embodiment, the end of the hydraulic rod 16 is provided with a guide wheel 17, which directly contacts the base.

[0050] A connecting rod assembly 7 is provided between the support plate 1 and the base. The connecting rod assembly 7 includes two connecting rods. One end of the two connecting rods is hingedly connected, one connecting rod is hingedly connected to the support plate 1, and the other connecting rod is hingedly connected to the base.

[0051] In one embodiment of the present application, when the base rotates, the connecting rod assembly 7 is unfolded, thereby playing a role in assisting the support of the base to ensure the stability of the base during rotation.

[0052] The driving device further comprises an auxiliary frame 14 , on which a positioning ring 15 is provided, and one end of the steel bar is placed in the positioning ring 15 .

[0053] In one embodiment of the present application, a pulley is provided at the bottom of the auxiliary frame 14 to facilitate the movement of the auxiliary frame 14. The auxiliary frame 14 is provided to support the end of the steel bar when the steel bar is too long, so as to facilitate the connection between the steel bar and the steel bar sleeve.

[0054] The first chuck 5 and the second chuck 11 are both four-jaw chucks. In other embodiments, the first chuck 5 can also be a three-jaw chuck; the second chuck 11 can also be a three-jaw chuck.

[0055] It will be understood that the above description is merely exemplary and the embodiments of the present application do not limit this.

[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are within the scope of protection of the pending claims of the present invention.

Claims

1. A steel sleeve installation drive device, characterized in that: The driving device comprises: A power mechanism, the power mechanism is used to provide rotational power, the output end of the power mechanism is connected to a transmission shaft, and the transmission shaft is provided with a torque meter, which is used to monitor the torque magnitude when the transmission shaft rotates; The end of the transmission shaft is provided with a first chuck, and the first chuck is used to fix the steel bar sleeve; a base, on which the power mechanism is arranged; The bracket assembly includes an adjusting rod and a bracket, one end of the adjusting rod is fixed to the base, and the other end of the adjusting rod is fixedly connected to the bracket, a positioning hole is provided on the bracket, the positioning hole is coaxially arranged with the chuck, the steel bar passes through the positioning hole and is fixed in the positioning hole, a positioning seat is further provided on one side of the base, a transmission cylinder is rotatably arranged in the positioning seat, the transmission cylinder and the transmission shaft are connected by a belt drive, the transmission cylinder is used to fix the steel bar, a cantilever rod is connected to the positioning seat, a second chuck is fixed to the end of the cantilever rod, the second chuck is used to fix the steel bar sleeve, and the second chuck is coaxially arranged with the transmission cylinder, The driving device further includes a support plate, and a plurality of pulleys are provided below the support plate; One end of the base is hingedly mounted on the support plate. A hydraulic rod is provided at the bottom of the support plate. The hydraulic rod is provided away from the hinged end of the base. The output shaft of the hydraulic rod passes through the support plate and contacts the bottom of the base. A connecting rod assembly is provided between the support plate and the base. The connecting rod assembly includes two connecting rods. One end of the two connecting rods is hingedly connected, one connecting rod is hingedly connected to the support plate, and the other connecting rod is hingedly connected to the base.

2. The steel sleeve installation and driving device according to claim 1, characterized in that: The adjusting rod and the cantilever rod are both telescopic damping rods.

3. The steel sleeve installation and driving device according to claim 1, characterized in that: The bracket assembly includes two adjusting rods, which are respectively arranged on both sides of the base. One end of the two adjusting rods is fixed on the base, and the other end is fixed on the bracket. The bracket is located between the two adjusting rods.

4. The steel sleeve installation and driving device according to claim 1, characterized in that: The driving device further comprises an auxiliary frame, wherein a positioning ring is provided on the auxiliary frame, and one end of the steel bar is placed in the positioning ring.

5. The steel sleeve installation and driving device according to claim 1, characterized in that: The first chuck and the second chuck are both four-jaw chucks.

Citation Information

Patent Citations

  • Novel integrated stable reinforcing steel bar sleeve screwing device

    CN113714790A

  • Calibrating device for reinforcing steel bar straight thread sleeve screwing wrench

    CN218411537U