A rubber encapsulation device
By designing a symmetrically arranged glue-encapsulating conveyor mechanism and a slidable base plate, combined with the seamless switching tape function of the jaw mechanism, the existing transformer glue-encapsulating equipment has solved the problems of large volume and low production efficiency, and achieved more efficient glue-encapsulating production.
Patent Information
- Application Number
- CN202411022698.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-07-29
AI Technical Summary
The existing transformer glue-encapsulation equipment is huge in size and takes up a lot of space. It can only glue one transformer at a time, resulting in low production efficiency.
A glue wrapping device is designed, using two glue wrapping conveyor mechanisms symmetrically, and seamlessly switching tape is achieved through a slidable base plate and jaw mechanism to avoid shutdown and replace tape.
It effectively reduces the size of the equipment, improves production efficiency, and can seamlessly switch tape for adhesive wrapping, avoiding shutdown operations.
Smart Images

Figure CN118645357B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transformer production equipment, and in particular to a rubber encapsulation device. Background Art
[0002] With the development of science and technology, the application of electronic equipment in production or life is becoming more and more extensive. The transformer is a basic electronic component used to change the voltage of alternating current. It is achieved through the principle of electromagnetic induction and plays a very important role in electrical equipment. The basic principle of the transformer is that it consists of two or more coils (windings), usually divided into main windings and secondary windings. The main winding is connected to the power supply, and the secondary winding is connected to the load. When alternating current is passed through the main winding, an alternating magnetic field is generated. This magnetic field is conducted to the secondary winding through the iron core, thereby inducing an electromotive force in the secondary winding, so that there is current on the load. During preparation, it is necessary to coat the transformer with copper wire wound on it, that is, to wrap the tape around the position where the copper wire is wound, so as to protect the winding of the transformer.
[0003] The current transformer rubber coating equipment is bulky and occupies a lot of space. At the same time, it can only coat one transformer at a time. When the tape is used up, it needs to be stopped for replacement, which makes the transformer production efficiency low. Summary of the invention
[0004] In order to overcome the shortcomings of the prior art, the present invention provides a rubber coating device, which simplifies the structure of the existing rubber coating assembly, reduces the equipment volume, avoids space occupation, and does not require shutdown to replace the tape during rubber coating, which can effectively improve production efficiency.
[0005] The present invention is implemented by the following technical solutions:
[0006] A rubber coating device, which is used for automatic rubber coating during transformer production, and comprises:
[0007] A base, wherein a bottom plate is slidably arranged on the base, a vertical plate is arranged on the bottom plate, two rubber bag conveying mechanisms are symmetrically arranged on both sides of the vertical plate, the rubber outlets of the two rubber bag conveying mechanisms are arranged opposite to each other, and a clamping claw mechanism that can move horizontally for clamping the tape is also arranged between the rubber outlets of the two rubber bag conveying mechanisms;
[0008] The rubber bag conveying mechanism includes a tape wheel for installing the tape, and a plurality of auxiliary rollers, a belt conveyor wheel, a belt pressing assembly, and a top belt wheel arranged on the vertical plate in sequence according to the tape conveying path;
[0009] A cutter is also provided between the belt pressing assembly and the top belt wheel, and both the top belt wheel and the cutter are arranged on the vertical plate for movement in a vertical direction;
[0010] The glue outlet is located directly above the cutting knife, and the top pulley is located directly below the rubber-coated rotating shaft of the transformer winding mechanism.
[0011] Furthermore, first slide rails are provided on both sides of the base, and both sides of the bottom of the base plate are slidably arranged on the first slide rails through first sliders. Electric push rods are respectively provided on both sides of the bottom of the base, and the ends of the push rods are connected to the first sliders through first connecting blocks, so as to drive the first sliders to slide along the first slide rails.
[0012] Furthermore, two proximity switches are provided on both sides of the bottom of the base, the two proximity switches correspond to the two ends of the first slide rail respectively, and the first connecting block is placed between the two proximity switches.
[0013] Furthermore, the clamping mechanism includes a clamping jaw and a first cylinder for driving the clamping jaw to open and close to grab the tape, and a transmission mechanism for driving the clamping jaw mechanism to move horizontally is provided on the back side of the vertical plate away from the rubber bag conveying mechanism.
[0014] Furthermore, the transmission mechanism includes a motor fixed on the vertical plate, a gear arranged on the motor shaft, a rack meshing with the gear, a second slider fixed on the top of the rack, a second slide rail on which the second slider is slidably mounted, and a second connecting block arranged on the top of the second slider, and the clamping mechanism is installed on the second connecting block.
[0015] Furthermore, a limit plate is provided at the bottom of one end of the rack, and a photoelectric switch for sensing the position of the limit plate is provided on the vertical plate.
[0016] Furthermore, two clamping blocks are arranged opposite to each other at the clamping mouth of the clamping jaw, the length direction of the clamping blocks is arranged perpendicular to the length direction of the clamping jaw, and teeth are arranged at both ends of the clamping block, and the engagement of the teeth of the two clamping blocks is used to tighten the tape.
[0017] Furthermore, the belt pressing assembly includes a second cylinder fixed on the vertical plate, a third slider driven to vertically rise and fall by the second cylinder, a third slide rail on which the third slider is slidably mounted, and a pressure block arranged on the top of the third slider, a pressure roller is provided on the top of the pressure block, and the pressure roller is installed on the vertical plate to cooperate with the pressure block to press the tape.
[0018] Furthermore, a third cylinder is installed on the vertical plate, and the output shaft of the third cylinder is connected to a fourth slider. The fourth slider can be slidably arranged on a fourth slide rail in a vertically ascending and descending manner, and the bottom end of the cutter is fixed on one side of the fourth slider.
[0019] Furthermore, a fourth cylinder is installed on the vertical plate, and the output shaft of the fourth cylinder is connected to the third connecting block, a plug rod is installed on the third connecting block, a sleeve is connected to the outer side of the plug rod, a fifth slider is connected to the top of the sleeve, a spring is sleeved on the outer side of the sleeve, one end of the spring is fixed on the third connecting block, and the other end is fixed to the bottom of the fifth slider, so that the sleeve can be extended and retracted up and down relative to the plug rod, and the fifth slider can be slidably set on the fifth slide rail in a vertically lifting and lowering manner, and the top pulley is installed on the top of the fifth slider.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention symmetrically arranges two rubber-wrapping conveying mechanisms on the same vertical plate, optimizes the existing rubber-wrapping machine structure, reduces the volume of the equipment, and at the same time, by arranging a slidable bottom plate, the rubber-wrapping mechanism on the entire vertical plate can slide after the rubber-wrapping operation is completed, further avoiding space occupation and reducing the overall space size of the equipment. Through the rubber-wrapping device of the present invention, after the rubber-wrapping conveying mechanism on one side uses up the tape, the tape of the rubber-wrapping conveying mechanism on the other side can be seamlessly called for rubber-wrapping, without stopping the machine to replace the tape reel, effectively improving the production efficiency of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the front structure of the encapsulation device.
[0023] Figure 2 It is a schematic diagram of the back structure of the encapsulation device.
[0024] Figure 3 for Figure 1 Schematic diagram from another angle.
[0025] Figure 4 for Figure 1 Enlarged schematic diagram of part A.
[0026] In the figure: base 1, bottom plate 2, vertical plate 3, tape 4, tape wheel 5, auxiliary roller 6, belt conveyor wheel 7, top belt wheel 8, cutter 9, first slide rail 10, first slider 11, electric push rod 12, first connecting block 13, proximity switch 14, clamping claw 15, first cylinder 16, motor 17, rack 18, second slider 19, second slide rail 20, second connecting block 21, limit plate 22, photoelectric switch 23, clamping block 24, second cylinder 25, third slider 26, third slide rail 27, pressure block 28, pressure roller 29, third cylinder 30, fourth slider 31, fourth slide rail 32, fourth cylinder 33, third connecting block 34, plug rod 35, sleeve 36, fifth slider 37, spring 38, fifth slide rail 39. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the present invention are provided in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an element in the middle. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an element in the middle. The terms "one side", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0030] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or terminal device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or terminal device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or terminal device including the elements. Example 1
[0031] See also Figure 1-Figure 3The present embodiment provides a rubber coating device, which is used for automatic rubber coating during transformer production. The rubber coating device includes a base 1 and a bottom plate 2 arranged on the base 1. The tops of both sides of the base 1 are respectively provided with first slide rails 10. The bottom sides of the bottom plate 2 are slidably arranged on the first slide rails 10 through first sliders 11. The bottom sides of the base 1 are respectively provided with electric push rods 12. The ends of the push rods are connected to the first sliders 11 through first connecting blocks 13, which are used to drive the first sliders 11 to slide along the first slide rails 10, so as to drive the bottom plate 2 to move left and right. Move right; a vertical plate 3 is provided on the bottom plate 2, and the vertical plate 3 is vertically arranged on the bottom plate 2. Two rubber-wrapped conveying mechanisms are symmetrically arranged on both sides of the front of the vertical plate 3. The rubber outlets of the two rubber-wrapped conveying mechanisms are arranged opposite to each other. A clamping mechanism that can move horizontally for clamping the adhesive tape 4 is also provided between the rubber outlets of the two rubber-wrapped conveying mechanisms. The clamping mechanism is used to move left and right to grab the adhesive tape 4 on both sides. When the adhesive tape 4 of the rubber-wrapped conveying mechanism on one side is used up, it can be moved to the rubber-wrapped conveying mechanism on the other side to clamp the adhesive tape 4 to avoid stopping the operation;
[0032] The rubber lagging conveying mechanism includes a tape wheel 5 for installing the tape 4, and a plurality of auxiliary rollers 6, a belt conveyor wheel 7, a belt pressing assembly, and a top belt wheel 8 which are sequentially arranged on the vertical plate 3 according to the tape conveying path;
[0033] A cutter 9 is also provided between the tape pressing assembly and the top belt wheel 8. The top belt wheel 8 and the cutter 9 are both arranged on the vertical plate 3 for movement in the vertical direction. The glue outlet is located directly above the cutter 9, so that the cutter 9 can cut the adhesive tape 4. The top belt wheel 8 is located directly below the rubber-wrapped rotating shaft (not shown in the figure) of the transformer winding mechanism, so that when the rubber-wrapped rotating shaft is rubber-wrapping the transformer, the top belt wheel 8 can provide a supporting force to push the adhesive tape 4 toward the rubber-wrapped rotating shaft.
[0034] The movement direction of the clamp mechanism is perpendicular to the movement direction of the cutter 9 and there is an intersection, which makes it easy for the clamp mechanism to clamp the tape 4 and pull it out for rubber wrapping, while ensuring that the cutter 9 can stably cut the tape 4 when the rubber wrapping is completed.
[0035] During operation, the adhesive tape 4 is output from the adhesive tape wheel 5 and transmitted to the conveyor wheel 7 through multiple auxiliary rollers 6, and then the conveyor wheel 7 conveys the adhesive tape to the tape pressing assembly. When the adhesive tape 4 reaches the tape pressing assembly, the clamping jaw 15 of the clamping jaw mechanism moves to the end of the adhesive tape 4 and clamps the end of the adhesive tape 4 and pulls it back. When the adhesive tape 4 is pulled out to a sufficient distance, the above-mentioned tape pressing assembly presses the adhesive tape 4, and then pushes the adhesive tape 4 to the position of the rubber coating shaft through the above-mentioned top belt wheel 8. At this time, the clamping jaw 15 is released, the rubber coating shaft rotates and rubber coating is carried out, and the above-mentioned top belt wheel 8 returns to its original position. When the rubber coating is completed, the above-mentioned cutter 9 moves vertically upward to cut the adhesive tape 4, and then the tape pressing assembly is reset, completing a rubber coating process. After that, the clamping jaw 15 of the clamping jaw mechanism moves to the cut end of the adhesive tape 4 again to clamp, and the next rubber coating process is circulated.
[0036] The rubber coating device has two rubber coating conveying mechanisms symmetrically arranged on the vertical plate 3. When the rubber coating conveying mechanism on one side is used up, the clamping mechanism can be moved to the rubber outlet of the rubber coating conveying mechanism on the other side to clamp the rubber coating 4 and continue the rubber coating operation to avoid shutdown. While simplifying the overall structure of the device, the production efficiency is effectively improved. At the same time, since the base 1 and the bottom plate 2 are connected by a sliding rail, when the rubber coating device is shut down, the bottom plate 2 can be driven by the electric push rod 12 to move left and right, and the mechanism on the bottom plate 2 can be slid to one end of the base 1 as a whole, which effectively avoids space occupation and reduces the overall space size of the equipment.
[0037] In addition, the above-mentioned two sets of rubber coating conveying mechanisms can work alternately, and the two sets of rubber coating conveying mechanisms can be used for rubber coating of transformers of different specifications. The tape reels 5 on both sides and the corresponding specifications of the tape 4 can be set according to the sizes and shapes of different transformers, so that the same set of equipment can be used for the process of alternating rubber coating of transformers of two different specifications, thereby improving the flexibility and adaptability of production.
[0038] See also Figure 1 In this example, the two tape reels 5 are fixed on both sides of the vertical plate 3 by an arm respectively, and the axial position of the tape reel 5 is slightly lower than the auxiliary roller 6 and much lower than the conveyor wheel 7, so that the tape roll is installed on the tape reel 5 and maintains sufficient tension so that the tape 4 can be effectively transported to the conveyor wheel 7.
[0039] See also Figure 1 and Figure 2Two proximity switches 14 are provided on both sides of the bottom of the base 1. The two proximity switches 14 are arranged one in front of the other, corresponding to the front and rear ends of the first slide rail 10 respectively. The first connecting block 13 is placed between the two proximity switches 14. When the electric push rod 12 drives the first slider 11 to move left and right through the first connecting block 13, the two proximity switches 14 are used to detect the limit position of its left and right movement. Through the above proximity switches 14, it is possible to prevent the first slider 11 from moving excessively and prevent damage caused by excessive impact force.
[0040] It should be noted that the electric push rod 12 can be replaced by other driving parts, such as stepper motors, servo motors, etc., to achieve precise position, speed and force control, making the left and right sliding of the base plate 2 more stable and reliable; and it can also be programmed as needed to achieve automated and serialized motion control, and can be flexibly adjusted and transformed according to different process requirements and work processes. In terms of motion, the position and strength of the motion can be accurately controlled, with good repeatability and stability, which improves the accuracy and stability of the rubber-coated component; in addition, no hydraulic or pneumatic components are required. Compared with cylinders, the maintenance cost of hydraulic systems or pneumatic systems is higher, and they have advantages in service life and maintenance, and have functions such as overload protection and limit protection, providing higher safety.
[0041] See also Figure 1-Figure 3 The clamping mechanism includes a clamping jaw 15 and a first cylinder 16 for driving the clamping jaw 15 to open and close to grab the adhesive tape 4. The vertical plate 3 is provided with a transmission mechanism for driving the clamping jaw mechanism to move horizontally on the back side away from the rubber bag conveying mechanism. The transmission mechanism includes a motor 17 fixed on the vertical plate 3, a gear arranged on the motor shaft, a rack 18 meshing with the gear, a second slider 19 fixed on the top of the rack 18, a second slide rail 20 on which the second slider 19 is slidably mounted, and a second connecting block 21 arranged on the top of the second slider 19, and the clamping mechanism is installed on the second connecting block 21.
[0042] When the clamping mechanism is moved horizontally left and right, the motor 17 drives the gear to rotate, and through the meshing action, the gear drives the rack 18 to move, and the rack 18 drives the second slider 19 to move left and right on the second slide rail 20, thereby enabling the clamping mechanism fixed on the second connecting block 21 to move. When the clamping mechanism moves into place, the first cylinder 16 is driven to control the opening and closing of the clamping jaw 15 to achieve the clamping of the tape 4.
[0043] See also Figure 2In this embodiment, in order to prevent the rack 18 from moving excessively, a limit plate 22 is provided at the bottom of one end of the rack 18, and a photoelectric switch 23 for sensing the position of the limit plate 22 is provided on the vertical plate 3. When the motor 17 drives the rack 18 to move through the gear, the position of the limit plate 22 can be used to limit the movement of the rack 18 through the photoelectric switch 23, so as to prevent the rack 18 from moving excessively and causing interference between the clamping mechanism and other components and causing damage.
[0044] See also Figure 1 and Figure 3 In this embodiment, two clamping blocks 24 are arranged opposite to each other at the clamping mouth of the clamping jaw 15. The length direction of the clamping block 24 is perpendicular to the length direction of the clamping jaw 15. Both ends of the clamping block 24 are provided with teeth. The teeth of the two clamping blocks 24 are engaged to clamp the adhesive tape 4. When the adhesive tape 4 needs to be engaged and pulled out, the clamping jaw 15 moves left and right under the drive of the rack 18. After it is in place, the first cylinder 16 drives the upper and lower clamping jaws 15 to engage, and the horizontally arranged clamping blocks 24 in the two clamping jaws 15 engage synchronously; at this time, since the two sides of the clamping block 24 are both opened and provided with teeth, when the clamping jaw 15 moves to the left, the left teeth of the two clamping blocks 24 engage, and the adhesive tape end at the adhesive outlet of the left adhesive tape conveying mechanism is clamped and pulled out; conversely, when the clamping jaw 15 moves to the right, the right teeth of the two clamping blocks 24 engage, and the adhesive tape end at the adhesive outlet of the right adhesive tape conveying mechanism is clamped and pulled out. The clamping jaws 15 of this structure can realize alternate clamping and pulling of the adhesive tapes 4 on both sides, so as to adapt to the process of alternately encapsulating transformers of two different specifications, thereby improving the flexibility and adaptability of production.
[0045] In addition, the meshing teeth provided at the clamping block 24 make the clamping block 24 more secure when clamping the tape 4, avoiding the problem of the tape falling off due to insufficient bite force of the clamping block 24, and further ensuring that the rubber encapsulation production can be carried out stably.
[0046] In this embodiment, a tape detection device for detecting the output length of the tape 4 may be provided on the vertical plate 3 , and the tape detection device is provided on the tape conveying path between the tape wheel 5 and the tape conveyor wheel 7 .
[0047] See also Figure 3 The belt pressing assembly includes a second cylinder 25 fixed on the vertical plate 3, a third slider 26 driven by the second cylinder 25 to vertically lift, a third slide rail 27 on which the third slider 26 is slidably mounted, and a pressure block 28 arranged on the top of the third slider 26, a pressure roller 29 is provided on the top of the pressure block 28, and the pressure roller 29 is installed on the vertical plate 3, and is used to cooperate with the pressure block 28 to press the tape 4.
[0048] When the adhesive tape 4 needs to be compressed, the telescopic shaft of the second cylinder 25 drives the third slider 26 to be vertically lifted and lowered on the third slide rail 27, so that the top pressure block 28 rises to the pressure roller 29 to compress the adhesive tape 4. When compressing, the adhesive tape 4 is between the pressure block 28 and the pressure roller 29. The surface of the pressure roller 29 can be coated with a soft coating to avoid compression damage to the adhesive tape 4. At the same time, the top surface of the pressure block 28 is adapted to the shape of the pressure roller 29 to enhance the fit and stability of the compressed adhesive tape 4.
[0049] See also Figure 1 and Figure 3 A third cylinder 30 is installed on the vertical plate 3, and the output shaft of the third cylinder 30 is connected to a fourth slider 31. The fourth slider 31 can be slidably set on a fourth slide rail 32 in a vertical manner, and the bottom end of the cutter 9 is fixed on one side of the fourth slider 31.
[0050] In this embodiment, when the cutter 9 is required to cut the adhesive tape 4, the third cylinder 30 drives the fourth slider 31 to vertically rise and fall along the fourth slide rail 32, so that the fourth slider 31 drives the cutter 9 to rise and cut the adhesive tape 4. In addition, the blade of the cutter 9 can be serrated; the serrated blade enables the cutter 9 to cut the adhesive tape more quickly and efficiently, and prevents the cutter 9 from being not sharp enough to cause the adhesive tape 4 to be deformed or fall off from the above-mentioned clamping jaws 15 when cutting the adhesive tape 4, thereby affecting the rubber coating.
[0051] Among them, in order to further save equipment space and simplify the structure, the third slide rail 27 and the fourth slide rail 32 can share the same long slide rail, the second cylinder 25 is suspended in the middle of the long slide rail through a mounting frame, and is connected to the third slider 26 through a telescopic shaft. The third slider 26 is set in the upper half of the long slide rail to realize the lifting and lowering of the pressure block 28, and the third cylinder 30 is fixed on the vertical plate 3, placed at the bottom of the long slide rail, and is connected to the fourth slider 31 through a telescopic shaft. The fourth slider 31 is set in the lower half of the long slide rail, and the cutter 9 is fixed on one side of the fourth slider 31 for lifting and lowering to avoid interference with the lifting and lowering of the pressure block 28. Here, in order to ensure that the sliding of the third slider 26 and the fourth slider 32 does not affect each other, it is necessary to ensure that the stroke of the pressure block 28 and the stroke of the cutter 9 are both lower than half the height of the long slide rail.
[0052] See also Figure 1 and Figure 3A fourth cylinder 33 is installed on the vertical plate 3, and the output shaft of the fourth cylinder 33 is connected to the third connecting block 34. A plug rod 35 is installed on the third connecting block 34. A sleeve 36 is connected to the outer surface of the plug rod 35. The top of the sleeve 36 is connected to a fifth slider 37. A spring 38 is connected to the outer side of the sleeve 36. One end of the spring 38 is fixed to the third connecting block 34, and the other end is fixed to the bottom of the fifth slider 37, so that the sleeve 36 can be extended and retracted up and down relative to the plug rod 35. The fifth slider 37 can be slidably set on the fifth slide rail 39 in a vertically lifting and lowering manner, and the top pulley 8 is installed on the top of the fifth slider 37.
[0053] When the top pulley 8 needs to be raised or lowered, the third connecting block 34 is driven to rise by the fourth cylinder 33, and then the fifth slider 37 slides upward along the fifth slide rail 39, so that the top pulley 8 rises and pushes the tape 4 to the position of the rubber-wrapped shaft. When the top pulley 8 pushes the tape 4 to the rubber-wrapped shaft and contacts it, in order to reduce the indentation during rubber-wrapping, a spring 38 is provided between the bottom of the fifth slider 37 and the third connecting plate 34 for buffering. The spring 38 can provide a buffering force for the top pulley 8 when the rubber-wrapped shaft is pressed down and the rubber-wrapped shaft is indirectly in contact with the top pulley 8, so as to avoid the influence of the rigid force of the top pulley 8 when the rubber-wrapped shaft contacts the rubber-wrapped shaft on the rubber surface.
[0054] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A rubber encapsulation device, characterized in that: The rubber encapsulation device is used for automatic rubber encapsulation during transformer production, and comprises: A base (1), wherein a bottom plate (2) is slidably arranged on the base (1), first slide rails (10) are arranged on both sides of the base (1), and both sides of the bottom of the bottom plate (2) are slidably arranged on the first slide rails (10) via first sliders (11), and electric push rods (12) are respectively arranged on both sides of the bottom of the base (1), and the ends of the push rods are connected to the first sliders (11) via first connecting blocks (13) for driving the first sliders (11) to slide along the first slide rails (10); A vertical plate (3) is provided on the bottom plate (2), two rubber-coated conveying mechanisms are symmetrically provided on both sides of the vertical plate (3), the rubber outlets of the two rubber-coated conveying mechanisms are arranged opposite to each other, and a clamping claw mechanism that can move horizontally for clamping the adhesive tape (4) is also provided between the rubber outlets of the two rubber-coated conveying mechanisms; The rubber-coated conveying mechanism comprises a tape wheel (5) for installing the tape (4), and a plurality of auxiliary rollers (6), a belt conveyor wheel (7), a belt pressing assembly, and a top belt wheel (8) which are sequentially arranged on the vertical plate (3) according to the conveying path of the tape (4); A cutter (9) is also provided between the belt pressing assembly and the top belt wheel (8), and the top belt wheel (8) and the cutter (9) are both arranged on the vertical plate (3) so as to move in a vertical direction; The glue outlet is located directly above the cutting knife (9), and the top pulley (8) is located directly below the rubber-coated rotating shaft of the transformer winding mechanism; A fourth cylinder (33) is installed on the vertical plate (3), the output shaft of the fourth cylinder (33) is connected to a third connecting block (34), an insertion rod (35) is installed on the third connecting block (34), a sleeve (36) is connected to the outer surface of the insertion rod (35), a fifth slider (37) is connected to the top of the sleeve (36), a spring (38) is sleeved on the outer side of the sleeve (36), one end of the spring (38) is fixed to the third connecting block (34), and the other end is fixed to the bottom of the fifth slider (37), so that the sleeve (36) can be extended and retracted up and down relative to the insertion rod (35), the fifth slider (37) can be slidably arranged on a fifth slide rail (39) in a vertically ascending and descending manner, and the top pulley (8) is installed on the top of the fifth slider (37).
2. The rubber encapsulation device according to claim 1, characterized in that: Two proximity switches (14) are provided on both sides of the bottom of the base (1), the two proximity switches (14) respectively correspond to the two ends of the first slide rail (10), and the first connecting block (13) is placed between the two proximity switches (14).
3. The rubber encapsulation device according to claim 1, characterized in that: The clamping mechanism comprises a clamping jaw (15) and a first cylinder (16) for driving the clamping jaw (15) to open and close to grab the adhesive tape (4); a transmission mechanism for driving the clamping jaw mechanism to move horizontally is provided on the back side of the vertical plate (3) away from the rubber bag conveying mechanism.
4. The rubber encapsulation device according to claim 3, characterized in that: The transmission mechanism comprises a motor (17) fixed on the vertical plate (3), a gear arranged on the rotating shaft of the motor (17), a rack (18) meshing with the gear, a second slider (19) fixed on the top of the rack (18), a second slide rail (20) on which the second slider (19) is slidably mounted, and a second connecting block (21) arranged on the top of the second slider (19), and the clamping mechanism is mounted on the second connecting block (21).
5. The rubber encapsulation device according to claim 4, characterized in that: A limit plate (22) is provided at the bottom of one end of the rack (18), and a photoelectric switch (23) for sensing the position of the limit plate (22) is provided on the vertical plate (3).
6. The rubber encapsulation device according to claim 3, characterized in that: Two clamping blocks (24) are arranged opposite to each other at the clamping mouth of the clamping jaw (15). The length direction of the clamping blocks (24) is perpendicular to the length direction of the clamping jaw (15). Biting teeth are arranged at both ends of the clamping blocks (24). The biting teeth of the two clamping blocks (24) are engaged to tighten the adhesive tape (4).
7. The rubber encapsulation device according to claim 1, characterized in that: The tape pressing assembly comprises a second cylinder (25) fixed on the vertical plate (3), a third slider (26) driven by the second cylinder (25) to vertically rise and fall, a third slide rail (27) on which the third slider (26) is slidably mounted, and a pressure block (28) arranged on the top of the third slider (26), wherein a pressure roller (29) is provided on the top of the pressure block (28), and the pressure roller (29) is mounted on the vertical plate (3) and is used to cooperate with the pressure block (28) to press the adhesive tape (4).
8. The rubber encapsulation device according to claim 1, characterized in that: A third cylinder (30) is mounted on the vertical plate (3); an output shaft of the third cylinder (30) is connected to a fourth slider (31); the fourth slider (31) is slidably disposed on a fourth slide rail (32) in a vertically movable manner; and a bottom end of the cutting knife (9) is fixed to one side of the fourth slider (31).
Citation Information
Patent Citations
Double-encapsulation general assembly
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Rubber coating mechanism, double-side rubber coating device and transformer pipe penetrating, winding and rubber coating all-in-one machine
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