A sleeper rail production line
By designing automated pillow -rail production lines, the technology of direct irrigation and multi -function scraping parts is used to solve the problem of low end efficiency and unsatisfactory effect after the secondary pouring method in the existing technology, and achieve efficient and automated concrete Pillow rail production.
Patent Information
- Application Number
- CN202411162233.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-08-23
AI Technical Summary
In the prior art, the finishing efficiency of concrete sleeper rails after the secondary casting method is low, the smoothing effect is not ideal, and a lot of manual operation is still required.
A pillow production line is designed, including the processing rack, conveyor rack, irrigation parts and scraping parts. It uses automated irrigation and smoothing technology. The Ministry of Materials has fully smooth and recovered.
It significantly improves the irrigation efficiency and smoothing effect of concrete pillows, reduces artificial operations, prevents concrete leakage and empty drums, and ensures the automation and efficiency of the production line.
Smart Images

Figure CN118682901B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sleeper rail production, and in particular to a sleeper rail production line. Background Art
[0002] Sleepers (or sleepers, sleeper plates) are key components of railway track systems. They support the rails, maintain the geometry of the track, disperse the load of the train, and maintain the stability of the track. With the development of railway transportation, the performance and life requirements of sleepers have been continuously improved, prompting the transition from wooden sleepers to concrete sleepers. In the production process of concrete sleepers, "secondary casting" or "post-casting" technology is sometimes used, that is, it is first made into a hollow and then concrete is poured into it. This casting method is for prestressing. In the production of prestressed concrete sleepers, holes are reserved first to install prestressed steel bars or steel wires inside the sleepers and tension them. Prestressing is applied by stretching and fixing the steel bars before the concrete hardens, and then pouring concrete around the steel bars. The reserved holes are to facilitate the installation and tensioning of prestressed steel bars and ensure that the prestress can be evenly distributed. The existing technology can realize the production line production of sleepers with a high level of automation, but the efficiency of finishing after secondary casting is low, and the smoothing effect is not ideal. In many cases, manual closing is still required. Summary of the invention
[0003] The present invention proposes a sleeper rail production line, which solves the problems in the related art that the finishing efficiency after secondary casting of concrete sleepers by the secondary casting method is low, the smoothing effect is not ideal, and manual closing is still required in many cases.
[0004] The technical solution of the present invention is as follows:
[0005] A sleeper rail production line, used for pouring concrete into the inner cavity of a sleeper rail blank, comprising:
[0006] A processing frame, wherein the processing frame has a processing space;
[0007] A conveying frame, wherein the conveying frame is partially located in the processing space, and the conveying frame is used to convey the sleeper rail, and the conveying direction of the sleeper rail by the conveying frame is along the longitudinal direction, and the sleeper rail enters or leaves the processing space after moving;
[0008] A pouring piece is slidably disposed on the processing frame transversely and is located in the processing space. The pouring piece has a pouring port. After the pouring piece moves, it is used to abut against one end of the sleeper rail blank. The pouring port is used to face the inner cavity of the sleeper rail blank.
[0009] As a further technical solution, it also includes:
[0010] A positioning card, wherein the positioning card is lifted and slidably arranged on the processing frame, and the positioning card has a limiting slot. After the positioning card moves downward, the limiting slot is used to be clamped on the sleeper rail blank.
[0011] As a further technical solution, the injection port includes a plurality of diversion parts, the plurality of diversion parts are arranged circumferentially and intersect with each other, and further includes:
[0012] A scraper member is slidably and swingably arranged in the diversion portion, and the scraper member has an arc-shaped scraper portion and a flat scraper portion, and the arc-shaped scraper portion and the flat scraper portion are adjacently arranged. After the scraper member swings, the arc-shaped scraper portion extends out of or retracts into the filling port, and the flat scraper portion is flush with the filling port or retracts into the filling port.
[0013] As a further technical solution, the arc-shaped scraping portion has a notch portion.
[0014] As a further technical solution, the filling port has four diversion portions, and one end of the four diversion portions intersects, the scraper member is divided into a first scraper member and a second scraper member, the first scraper member and the second scraper member are each arranged in pairs, and the first scraper member and the second scraper member are respectively arranged in two adjacent diversion portions, after the two first scrapers slide to the intersection of the diversion portions, the flat scraper portions of the two first scrapers abut against each other, and after the two second scrapers slide to the intersection of the diversion portions, the flat scraper portion of the second scraper member abuts against the first scraper member.
[0015] As a further technical solution, the filling piece has a filling space inside and also includes a partition plate. The partition plate is arranged in the filling space and divides the filling space into a filling cavity and an isolation cavity. The filling port is located at one end of the filling cavity.
[0016] As a further technical solution, it also includes:
[0017] a first connecting rod, the first connecting rod being hinged to the scraping member;
[0018] A second connecting rod, the second connecting rod is hinged to the scraper and is located on one side of the first connecting rod;
[0019] A third connecting rod, one end of which is hinged to the first connecting rod, and the other end of which is hinged to the second connecting rod, and the third connecting rod has an arc groove;
[0020] A transmission member, the transmission member is slidably disposed on the partition plate, and the transmission member has a first guide groove perpendicular to the direction of the diversion portion;
[0021] The guide member comprises a first sliding part and a second sliding part, wherein the first sliding part is slidably arranged in the first guide groove, and the second sliding part is slidably arranged in the arc groove, and after the second sliding part slides in the arc groove, it drives the scraper member to swing.
[0022] As a further technical solution, the transmission member also has a second guide groove, the first guide groove and the second guide groove are adjacent to each other, the guide member is slidably arranged on the third connecting rod arranged on the scraper member, and the two guide members on the vertically adjacent first scraper member and the second scraper member are slidably arranged in the first guide groove and the second guide groove respectively.
[0023] As a further technical solution, it also includes:
[0024] A bidirectional screw rod, the bidirectional screw rod is rotatably disposed on the partition plate and is located in the isolation chamber;
[0025] A nut, the transmission member is arranged on the nut, the nut has a threaded portion, and the threaded portion is matched with the thread of the bidirectional lead screw;
[0026] A rotating driving member, wherein the output end of the rotating driving member is arranged on the bidirectional screw rod, and drives the bidirectional screw rod to rotate.
[0027] As a further technical solution, the partition plate also has a plurality of feed inlets, and further comprises:
[0028] A feed pipe is used to pour concrete into the pouring cavity through the feed inlet.
[0029] The working principle and beneficial effects of the present invention are:
[0030] In the present invention, a processing frame is provided, and the processing frame is provided with basic devices such as a lifting device and a moving device, which can be used for lifting operations on the sleeper rail blank. On the other hand, a conveying frame is also provided, and the sleeper rail blank can be lifted into the processing space according to actual conditions or conveyed into the processing space by the conveying frame. In the early processing process, an X-shaped grouting port is processed on one side of the sleeper rail blank, and an air outlet is processed on the other side, which respectively act on the two side openings of the inner cavity. An exhaust device is provided on one side of the air outlet. This scheme focuses on describing one side of the pouring device. When the workpiece is transported to the processing space, the conveying frame stops conveying the sleeper rail blank, and the pouring piece slides to the pouring port and abuts against the entrance at one end of the inner cavity, and pours into the interior. The size of the pouring port is larger than the entrance at one end of the inner cavity, which can more fully pour the inner cavity and prevent leakage. The design adopts an automated method for pouring, which greatly reduces the use of manual labor. The direct connection between the pouring port and the entrance of the inner cavity also prevents the leakage of concrete and makes the filling more sufficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0032] Figure 1 It is a schematic diagram of the structure of the present invention;
[0033] Figure 2 It is another perspective structural schematic diagram of the sleeper rail blank in the present invention;
[0034] Figure 3 It is a schematic diagram of the structure of the filling piece in the present invention;
[0035] Figure 4 It is a schematic diagram of the internal structure of the pouring piece in the present invention from another viewing angle;
[0036] Figure 5 It is a schematic diagram of the internal layout structure of the partition plate in the present invention;
[0037] Figure 6 for Figure 5 Schematic diagram of the local structure of the middle A part;
[0038] Figure 7 for Figure 6 Another perspective structure schematic diagram of the corresponding position in the figure.
[0039] In the figure: processing frame -1, processing space -101, conveying frame -2, pouring member -3, pouring port -301, diversion part -302, pouring space -303, pouring chamber -304, isolation chamber -305, positioning card -4, limiting card groove -401, scraper member -5, arc scraper part -501, flat scraper part -502, notch part -503, first scraper member -504, second scraper member -505, partition plate member -6, feed port -601, first connecting rod -7, second connecting rod -8, third connecting rod -9, arc groove -901, transmission member -10, first guide groove -1001, second guide groove -1002, guide member -11, first sliding part -1101, second sliding part -1102, bidirectional screw rod -12, nut -13, feed pipe -14. DETAILED DESCRIPTION
[0040] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0041] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0042] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0044] Reference Figure 1 to Figure 7 An embodiment of the present invention proposes a sleeper rail production line for pouring concrete into the inner cavity of a sleeper rail blank, comprising a processing frame 1, the processing frame 1 having a processing space 101; a conveying frame 2 is partially located in the processing space 101, the conveying frame 2 is used to convey the sleepers, and the conveying direction of the conveying frame 2 for the sleepers is longitudinal, and the sleepers enter or leave the processing space 101 after moving; a pouring piece 3 is transversely slidably arranged on the processing frame 1, and is located in the processing space 101. The pouring piece 3 has a pouring port 301, and the pouring piece 3 is used to abut against one end of the sleeper rail blank after moving, and the pouring port 301 is used to face the inner cavity of the sleeper rail blank.
[0045] In this embodiment, considering that the efficiency of finishing after the secondary pouring of concrete sleeper rail blanks by the secondary pouring method in the prior art is low, the smoothing effect is not ideal, and there are still many cases where manual closing is required, a processing frame 1 is provided in this solution, and basic devices such as a lifting device and a moving device are provided on the processing frame 1, which can be used to perform hoisting operations on the sleeper rail blanks. On the other hand, a conveying frame 2 is also provided, and the sleeper rail blanks can be hoisted into the processing space 101 according to actual conditions or transported to the processing space 101 by the conveying frame 2. In the early processing process, an X-shaped grouting port is processed on one side of the sleeper rail blank, and an air outlet is processed on the other side, which respectively act on the two side openings of the inner cavity, and an exhaust device is provided on one side of the air outlet. This solution focuses on the description of the grouting device side. When the workpiece is transported to the processing space 101, the conveying frame 2 stops conveying the sleeper rail blank, and the pouring piece 3 slides to the pouring port 301 to abut against the entrance at one end of the inner cavity, and pours into the interior. The size of the pouring port 301 is larger than the entrance at one end of the inner cavity, which can more fully pour the inner cavity and prevent leakage. The design adopts an automated pouring method, which greatly reduces the use of manual labor. The direct connection between the pouring port 301 and the entrance of the inner cavity also prevents leakage of concrete and makes the filling more sufficient. The pouring piece 3 adopts an electric grouting machine with a grouting nozzle of corresponding size.
[0046] Furthermore, the positioning clamp 4 is lifted and slidably arranged on the processing frame 1, and the positioning clamp 4 has a limit clamping groove 401. After the positioning clamp 4 moves downward, the limit clamping groove 401 is used to clamp on the sleeper rail blank.
[0047] In this embodiment, a positioning card 4 is provided on the processing frame 1 for lifting and sliding. The positioning card 4 has a limit slot 401, and the positioning card 4 and the pouring member 3 are located on the same straight line in the horizontal direction. The limit slot 401 has the same shape and size as the outer contour of the sleeper rail. When the positioning card 4 is lowered and clamped on the sleeper rail blank, it can perform a small correction on the sleeper rail blank that has been placed and transported to the position, so that the pouring port 301 can be accurately aligned with the entrance of the inner cavity of the sleeper rail blank, further improving the stability and efficiency of concrete pouring.
[0048] Furthermore, the filling port 301 includes a plurality of diversion portions 302, which are arranged in a circle and intersect with each other, and also includes a scraper member 5 which is slidably and swingably arranged in the diversion portion 302, and the scraper member 5 has an arc scraper portion 501 and a flat scraper portion 502, and the arc scraper portion 501 and the flat scraper portion 502 are adjacently arranged. After the scraper member 5 swings, the arc scraper portion 501 extends out or retracts into the filling port 301, and the flat scraper portion 502 is flush with the filling port 301 or retracts into the filling port 301.
[0049] In this embodiment, the pouring port 301 includes a plurality of diversion parts 302, each of which together forms an X-shape with the same shape as the entrance of the inner cavity of the sleeper rail blank. A scraper 5 is slidably arranged in each diversion part 302, and the scraper 5 has an arc scraper part 501 and a flat scraper part 502. In the specific pouring process, a small amount of overflowing excessive pouring method is adopted. After the scraper 5 swings, the arc scraper part 501 can extend out of the pouring port 301, that is, it can extend into the entrance of the inner cavity of the sleeper rail blank. As the scraper The sliding of part 5 can smear the concrete at the entrance of the inner cavity of the sleeper rail blank into an arc-shaped groove. The effect of this processing method is, on the one hand, that it can compact the concrete at the entrance of the inner cavity of the sleeper rail blank to prevent the formation of cavities or overflow therein; on the other hand, it can help to backfill the remaining or overflowed concrete into the arc-shaped groove when the flat scraper part 502 swings to be flush with the pouring port 301 during the next movement process, and scrape off the excess concrete, finally forming a flat surface without hollows or missing materials.
[0050] Furthermore, the arc-shaped scraping portion 501 has a notch portion 503 .
[0051] In this embodiment, a notch portion 503 is provided on the arc-shaped scraper portion 501. The notch portion 503 can retain a portion of concrete material in the middle part of the concrete at the entrance of the inner cavity of the sleeper rail blank scraped by the arc-shaped scraper portion 501 for backfilling of the flat plate scraper portion 502 in the later stage. At the same time, since the amount of concrete material on the retained side is quantitatively determined by the notch portion 503 of the same size, the backfilling can have the same amount of material each time, and the amount of material required and remaining during leveling and scraping can be controlled within a certain range, so that the scraping and leveling operations can be performed more accurately and stably, and it is also convenient to set up a corresponding material collection and processing device for processing it in the later stage.
[0052] Furthermore, the filling port 301 has four diversion parts 302, and one end of the four diversion parts 302 intersects, the scraper 5 is divided into a first scraper 504 and a second scraper 505, the first scraper 504 and the second scraper 505 are each arranged in pairs, and the first scraper 504 and the second scraper 505 are respectively arranged in two adjacent diversion parts 302, after the two first scrapers 504 slide to the intersection of the diversion parts 302, the flat scraper parts 502 of the two first scrapers 504 abut against each other, after the two second scrapers 505 slide to the intersection of the diversion parts 302, the flat scraper parts 502 of the second scraper 505 abut against the first scraper 504.
[0053] In this embodiment, it is considered that when multiple scrapers 5 slide to the intersection of the diversion part 302, it is difficult to achieve a smoothing effect at the intersection, and a large amount of concrete material will remain, which will cause quality problems in the final product. In this solution, the scraper 5 is divided into a first scraper 504 and a second scraper 505. The first scraper 504 and the second scraper 505 have the same main structure, both of which have an arc-shaped scraper part 501 and a flat scraper part 502. Through a certain adjustment of the size, the states of the two at the intersection of the diversion part 302 are slightly different. The two relatively sliding first scrapers 504 and the two relatively sliding second scrapers 505 are respectively located on two lines of the X-shaped pouring port 301 , and it is set that when the scraper 5 is away from the intersection, the arc-shaped scraper portion 501 is extended, and when it moves close to the intersection, the flat scraper portion 502 is flush with the pouring port 301. When completely converged, the flat scraper portions 502 of the two first scrapers 504 directly abut to complete the complete smoothing of a line, and the flat scraper portions 502 of the two second scrapers 505 abut against the side walls of the two first scrapers 504, achieving complete smoothing of the line where the second scrapers 505 are located, and the abutment of the flat scraper portions 502 can also prevent the occurrence of concrete residue or incomplete smoothing at the intersection, further achieving good pouring and smoothing effects of the present device.
[0054] Furthermore, the filling piece 3 has a filling space 303 inside, and also includes a partition plate 6. The partition plate 6 is arranged in the filling space 303 and divides the filling space 303 into a filling cavity 304 and an isolation cavity 305. The filling port 301 is located at one end of the filling cavity 304.
[0055] In this embodiment, considering that a driving member needs to be provided inside the pouring member 3 to drive the movement of the scraper member 5, the driving device and the transmission device need to work in a relatively stable environment and also need a good setting position. In this scheme, a partition plate 6 is provided in the pouring space 303 to divide the pouring space 303. The pouring chamber 304 is mainly used to circulate concrete so that the concrete can fully flow into the inner cavity of the sleeper rail blank. The isolation chamber 305 is used to place the main power and transmission mechanism, thereby ensuring the stability of the working environment. There will be some connecting holes between the two chambers, and a small range of movable sealing treatment will be performed at the connecting holes, such as sliding seals, etc., so as to achieve a stable working environment while ensuring a good transmission effect of the device, thereby reducing the failure rate of the device.
[0056] Furthermore, it also includes a first connecting rod 7 hinged to the scraper 5; a second connecting rod 8 hinged to the scraper 5 and located on one side of the first connecting rod 7; a third connecting rod 9 hinged to the first connecting rod 7 at one end and hinged to the second connecting rod 8 at the other end, and the third connecting rod 9 has an arc groove 901; a transmission member 10 is slidably set on the partition plate 6, and the transmission member 10 has a first guide groove 1001 perpendicular to the direction of the diversion part 302; the guide member 11 has a first sliding part 1101 and a second sliding part 1102, the first sliding part 1101 is slidably set in the first guide groove 1001, the second sliding part 1102 is slidably set in the arc groove 901, and the second sliding part 1102 drives the scraper 5 to swing after sliding in the arc groove 901.
[0057] In the present embodiment, a specific transmission method for the scraper 5 is involved. For ease of understanding, the field of view is described with the direction of view being the same as the entrance direction of the inner cavity of the sleeper rail blank. The first scraper 504 and the second scraper 505 on the left are a group that are synchronously transmitted, and the first scraper 504 and the second scraper 505 on the right are a group that are synchronously transmitted. Since there is a slight difference in the length of one end of the intersection of the first scraper 504 and the second scraper 505, the synchronous drive can achieve a simultaneous intersection of the two when the initial movement setting is made. The specific transmission method is that a first connecting rod 7 and a second connecting rod 8 are hinged on each scraper member 5, and a third connecting rod 9 is also provided which is hinged with the first connecting rod 7 and the second connecting rod 8 at the same time. The movement and swinging state of the scraper member 5 can be realized by driving both ends of the third connecting rod 9 and driving the third connecting rod 9 to move. An arc groove 901 is provided on the third connecting rod 9, and a guide member 11 is also provided. When the guide member 11 slides to the end of the arc groove 901 away from the intersection of the diverter portion 302, the scraper member 5 is driven to swing to the state where the arc scraper portion 501 is working, and vice versa, it swings to the state of the flat scraper portion 502. In addition, a transmission member 10 is provided as a source of transmission power. The transmission member 10 itself moves stably left and right, and there are two transmission members 10, which move closer or farther from each other, and are used to drive the left and right pairs of first scraper members 504 and second scraper members 505. When the transmission member 10 slides, the scraper member 5 is driven to slide by the force component in the direction of the diverter 302. Considering that the distance between the guide member 11 and the transmission member 10 will change, the present solution is provided with a first guide groove 1001 on the transmission member 10, and the guide member 11 can slide in the first guide groove 1001, so as to realize a smooth driving transmission process. This transmission mode can realize stable sliding and swinging motion of the scraper member 5 while simplifying the power device. At the same time, since there is no large load in the working environment, this device is sufficient to achieve good transmission work.
[0058] Furthermore, the transmission member 10 also has a second guide groove 1002, the first guide groove 1001 and the second guide groove 1002 are adjacently arranged, a guide member 11 is slidably arranged on the third connecting rod 9 arranged on the scraper member 5, and the two guide members 11 on the vertically adjacent first scraper member 504 and the second scraper member 505 are slidably arranged in the first guide groove 1001 and the second guide groove 1002 respectively.
[0059] In this embodiment, the third connecting rod 9 is provided on both the first scraper 504 and the second scraper 505, and a guide member 11 is slidably provided on each third connecting rod 9. Considering that the sliding directions of the first scraper 504 and the second scraper 505 on the same side are different, the present solution provides staggered first guide grooves 1001 and second guide grooves 1002 on the transmission member 10, respectively providing sliding channels for the two guide members 11, so that the operation of the device is more reasonable and the work is more stable.
[0060] Furthermore, it also includes a bidirectional screw rod 12 rotatably set on the partition plate 6, located in the isolation chamber 305; the transmission member 10 is set on the nut 13, the nut 13 has a threaded portion, and the threaded portion is threadedly matched with the bidirectional screw rod 12; the output end of the rotating drive member is set on the bidirectional screw rod 12, driving the bidirectional screw rod 12 to rotate.
[0061] In this embodiment, the two transmission members 10 with opposite moving directions are driven to move by the cooperation of the bidirectional screw rod 12 and the nut 13, and a rotating driving member and a screw rod and nut 13 are arranged in the isolation chamber 305. On the one hand, the movement of the transmission members 10 on both sides is made more precise and stable, so that the flat scraper part 502 can perform a better final finishing and smoothing work, and the arc scraper part 501 can accurately complete the entire work process.
[0062] Furthermore, the partition plate 6 also has a plurality of feed ports 601 , and also includes a feed pipe 14 for pouring concrete into the pouring cavity 304 through the feed ports 601 .
[0063] In this embodiment, by setting up a feed pipe 14 to pour concrete into the pouring chamber 304, the safety of the isolation chamber 305 is further achieved. At the same time, the position of the concrete discharge is closer to the pouring port 301, and the pouring and stopping of the pouring action can be carried out faster, further improving the working efficiency of the device and the pouring finishing effect.
[0064] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A sleeper rail production line, used for pouring concrete into the inner cavity of sleeper rail blanks, characterized in that: include: A processing frame (1), wherein the processing frame (1) has a processing space (101); A conveying frame (2), wherein the conveying frame (2) is partially located in the processing space (101), the conveying frame (2) is used to convey the sleeper rail, and the conveying direction of the conveying frame (2) for the sleeper rail is along the longitudinal direction, and the sleeper rail enters or leaves the processing space (101) after moving; a pouring piece (3), the pouring piece (3) being laterally slidably disposed on the processing frame (1) and being located in the processing space (101), the pouring piece (3) having a pouring port (301), the pouring piece (3) being used to abut against one end of the sleeper rail blank after movement, the pouring port (301) being used to face the inner cavity of the sleeper rail blank, the pouring port (301) comprising a plurality of diverter portions (302), the plurality of diverter portions (302) being arranged circumferentially and intersecting with each other; a scraper (5), the scraper (5) being slidably and swingably arranged in the diverter portion (302), the scraper (5) comprising an arc-shaped scraper portion (501) and a flat scraper portion (502), the arc-shaped scraper portion (501) and the flat scraper portion (502) being arranged adjacent to each other, and after the scraper (5) swings, the arc-shaped scraper portion (501) extends out of or retracts into the pouring port (301), and the flat scraper portion (502) is flush with the pouring port (301) or retracts into the pouring port (301); A positioning clamp (4), the positioning clamp (4) being arranged on the processing frame (1) in a lifting and sliding manner, the positioning clamp (4) having a limiting clamping groove (401), and after the positioning clamp (4) moves downward, the limiting clamping groove (401) is used to clamp on the sleeper rail blank; The pouring port (301) has four diversion parts (302), and one end of the four diversion parts (302) intersects. The scraper (5) is divided into a first scraper (504) and a second scraper (505). The first scraper (504) and the second scraper (505) are each arranged in pairs, and the first scraper (504) and the second scraper (505) are respectively arranged in two adjacent diversion parts (302). After the two first scrapers (504) slide to the intersection of the diversion parts (302), the flat scraper parts (502) of the two first scrapers (504) abut against each other. After the two second scrapers (505) slide to the intersection of the diversion parts (302), the flat scraper parts (502) of the second scraper (505) abut against the first scraper (504).
2. A sleeper rail production line according to claim 1, characterized in that: The arc-shaped scraping portion (501) has a notch portion (503).
3. A sleeper rail production line according to claim 1, characterized in that: The perfusion member (3) has a perfusion space (303) inside, and further comprises a partition plate (6), wherein the partition plate (6) is arranged in the perfusion space (303) and divides the perfusion space (303) into a perfusion cavity (304) and an isolation cavity (305), and the perfusion port (301) is located at one end of the perfusion cavity (304).
4. A sleeper rail production line according to claim 3, characterized in that: Also includes: A first connecting rod (7), the first connecting rod (7) being hinged to the scraping member (5); a second connecting rod (8), the second connecting rod (8) being hinged to the scraper member (5) and being located on one side of the first connecting rod (7); a third connecting rod (9), one end of the third connecting rod (9) being hinged to the first connecting rod (7), and the other end of the third connecting rod (9) being hinged to the second connecting rod (8), and the third connecting rod (9) having an arc-shaped groove (901); A transmission member (10), the transmission member (10) being slidably disposed on the partition plate (6), the transmission member (10) having a first guide groove (1001) perpendicular to the direction of the diverter portion (302); A guide member (11), the guide member (11) comprising a first sliding portion (1101) and a second sliding portion (1102), the first sliding portion (1101) being slidably disposed in the first guide groove (1001), the second sliding portion (1102) being slidably disposed in the arc groove (901), and the second sliding portion (1102) driving the scraper member (5) to swing after sliding in the arc groove (901).
5. A sleeper rail production line according to claim 4, characterized in that: The transmission member (10) further comprises a second guide groove (1002), the first guide groove (1001) and the second guide groove (1002) being arranged adjacent to each other, the guide member (11) being slidably arranged on the third connecting rod (9) arranged on the scraper member (5), and the two guide members (11) on the vertically adjacent first scraper member (504) and the second scraper member (505) being slidably arranged in the first guide groove (1001) and the second guide groove (1002), respectively.
6. A sleeper rail production line according to claim 4, characterized in that: Also includes: a bidirectional screw rod (12), the bidirectional screw rod (12) being rotatably disposed on the partition plate (6) and being located in the isolation chamber (305); A nut (13), the transmission member (10) being arranged on the nut (13), the nut (13) having a threaded portion, the threaded portion being threadably matched with the bidirectional screw rod (12); A rotating drive member, wherein the output end of the rotating drive member is arranged on the bidirectional screw rod (12) to drive the bidirectional screw rod (12) to rotate.
7. The sleeper rail production line according to claim 3, characterized in that: The partition plate (6) also has a plurality of feed inlets (601), and further comprises: A feed pipe (14), wherein the feed pipe (14) pours concrete into the pouring chamber (304) through the feed opening (601).
Citation Information
Patent Citations
Prestress tensioning device for reinforced concrete sleeper
CN117428923A