A liquid-cooled battery casing based on mechanically enhanced phase change material
By using mechanical enhanced phase variable materials and intelligent temperature control systems in liquid cooling battery cases, the existing liquid cooling battery shells cannot quickly cool down and accurately control the temperature. Effect.
Patent Information
- Application Number
- CN202410898821.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-07-05
AI Technical Summary
The existing liquid-cooled battery case cannot quickly cool the battery and cannot accurately control the temperature in the case, resulting in poor cooling effect and waste of energy.
The design of liquid cooling battery shells based on mechanical enhanced phase -changing materials, including shells, buffer boxes, water heads, and liquid cooling components, liquid cooling components through the infusion pipe, liquid flow area, hollow open area, slider and electric motor Quickly cool down and use the temperature sensor and processing module for temperature control and filtering.
The rapid cooling of the battery is achieved, the cooling effect is improved, the temperature in the shell is accurately controlled, the energy waste is reduced, and the liquid channel is prevented from blocking the liquid passage through the filtering and miscellaneous components, which is easy to clean, and enhances the stability of the battery.
Smart Images

Figure CN118738653B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of liquid-cooled battery casings, and in particular to a liquid-cooled battery casing based on a mechanically enhanced phase change material. Background Art
[0002] Mechanical enhancement technology aims to improve the mechanical properties and stability of phase change materials so that they can better adapt to the use environment and requirements of battery casings. Combining mechanically enhanced phase change materials and liquid cooling technology can achieve comprehensive thermal management of battery casings and improve battery performance and safety. Liquid-cooled battery casings made of mechanically enhanced phase change materials are an innovative product that combines mechanical enhancement technology and liquid cooling technology. Existing liquid-cooled battery casings cannot quickly cool down the battery, reducing the cooling effect.
[0003] The defects of existing liquid-cooled battery housings are:
[0004] 1. Patent document CN105870507B discloses a method for manufacturing a battery, "including: assembling a battery, the battery including at least an electrode and an electrolyte contained in a housing; after assembly, storing the battery in contact with a liquid-based thermal system; circulating a liquid in the liquid-based thermal system at least when the battery is in contact with the liquid-based thermal system, the liquid having a first temperature; after storing the battery at the first temperature, and when the battery is at least partially charged, performing a first open circuit voltage (OCV) test on the battery; after the first OCV test, storing the battery at a second temperature lower than the first temperature; after storing the battery at the second temperature, performing a second OCV test on the battery; and for each battery in the battery, discarding or retaining the battery based at least in part on the first OCV test and the second OCV test", but the existing liquid-cooled battery housing cannot quickly cool the battery, reducing the cooling effect;
[0005] 2. Patent document CN107394314B discloses an electric vehicle battery box based on a liquid cooling circuit and active heating. "The battery box shell is provided with an upper battery pack, an upper mounting plate, a lower battery pack and a lower mounting plate from top to bottom. A radiator is installed on the outer bottom surface of the battery box shell. Thermal conductive fillers are installed between the upper battery pack and the upper mounting plate, the lower battery pack and the lower mounting plate, the lower mounting plate and the inner bottom surface of the battery box shell, and the radiator and the outer bottom surface of the battery box shell. A liquid cooling pump and a liquid reservoir connected by a liquid pipeline are installed in the battery box shell. The liquid pipeline is connected to the liquid cooling pump in sequence, penetrates the upper mounting plate, penetrates the lower mounting plate, passes out of the battery box shell, passes through the top mounting surface of the radiator and detours, and passes into the battery box shell to connect the liquid cooling pump to form a loop. The present invention dissipates the heat of the electric vehicle battery through a circulating liquid cooling circuit. At low temperatures, the battery pack is heated and temperature-controlled by a thin film electric heater or an electric heating wire, so as to start at low temperatures." However, the existing liquid-cooled battery shell cannot accurately control the temperature in the shell, which increases energy waste.
[0006] 3. Patent document CN103682193B discloses a large-capacity lithium-ion battery, "which includes an overall liquid-sealed shell, a plurality of battery cells arranged in the shell, two current collectors located in the shell, a positive output electrode and a negative output electrode, the positive and negative electrodes of the battery cells are respectively connected to a current collector, the positive output electrode and the negative output electrode are respectively electrically connected to a current collector, and the shell is filled with an insulating flame-retardant liquid. The present invention adopts the method of filling the battery shell with an insulating flame-retardant liquid, and a plurality of battery cells are immersed in the insulating flame-retardant liquid, so that the temperature between the battery cells is kept balanced, and internal hot spots are not generated to cause thermal runaway. In addition, in this case, even if an accident of puncturing the battery occurs, the electrolyte of the battery cell is surrounded by the insulating flame-retardant liquid after overflowing, and cannot contact the air, and will not cause a fire accident; even if an external flame enters the shell, the insulating flame-retardant liquid can also play a role in extinguishing the fire after being volatilized by heat", but the liquid in the existing liquid-cooled battery shell cannot be filtered, which easily blocks the liquid channel and is inconvenient to clean;
[0007] 4. Patent document CN102652372B discloses a heat-insulating housing system with a housing, "The housing includes a double wall, in which an intermediate chamber is provided, wherein the intermediate chamber is heat-conductingly connected to the inner chamber through at least one inner wall section of the double wall. The intermediate space is connected to the surrounding environment of the housing through at least one outer wall section of the double wall, and is completely closed except for the fluid connection. The housing system also includes a liquid pump connected to the fluid connection and a liquid container with liquid. The liquid container is connected to the intermediate chamber through the liquid pump. The liquid pump is configured to control the liquid level of the liquid in the intermediate chamber between the wall sections of the double wall. . The present invention also relates to a method for controlled cooling of a high-power battery. The high-power battery is arranged in an inner chamber of a housing having a double wall, and an intermediate chamber extends inside the double wall. The high-power battery is connected to the inner wall section of the double wall by a heat-conducting arrangement. The heat transfer from the high-power battery to the surrounding environment through the inner wall section of the double wall and through the outer wall section of the double wall that interfaces with the surrounding environment of the housing is controlled by changing the liquid level in the intermediate chamber, and the intermediate chamber extends between the inner wall section and the outer wall section. However, the existing liquid-cooled battery housing cannot alleviate the impact and the battery stability is not high. Summary of the invention
[0008] The object of the present invention is to provide a liquid-cooled battery housing based on a mechanically enhanced phase change material to solve the technical problem in the above background technology that the existing liquid-cooled battery housing cannot quickly cool the battery and reduces the cooling effect.
[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a liquid-cooled battery housing based on mechanically enhanced phase change material, comprising a shell, a buffer box, a water head and a liquid cooling component, wherein the outer wall of the shell is installed with a buffer box, the outer wall of the buffer box is penetrated with a water head, the inner wall of the shell is penetrated with a liquid cooling component, and one end of the liquid cooling component extends to the inner wall of the buffer box, the liquid cooling component is used for rapid cooling of the battery, the inner wall of the shell is installed with a temperature regulating component, and the temperature regulating component is used for adjusting the temperature of the battery;
[0010] The liquid cooling assembly includes an infusion pipe, a liquid flow area, a hollow open area, a slide, an electric motor, a No. 1 spring, and a movable plate. The infusion pipe passes through the buffer box and extends to the inner wall of the outer shell, and is laid on the upper and lower parts of the battery to wrap it. The infusion pipe is divided into a liquid flow area and a hollow open area. The slide is located on the inner wall of the hollow open area. A pulley is installed on the inner wall of the slide. The movable plate is located at one end of the pulley. A limiting plate is installed on the outer wall of the slide. The motor is located on the outer wall of the limiting plate. A striking head is installed on the output end of the motor. The No. 1 spring is located on the outer wall of the movable plate, and one end of the No. 1 spring is connected to the outer wall of the movable plate. The outer wall of the movable plate is provided with a plurality of through openings.
[0011] Preferably, an air outlet is provided at the bottom of the hollow open area, a limiting rope is installed on the inner wall of the infusion tube, and one end of the limiting rope is connected to the outer wall of the movable plate, and the pulley moves with the support of the slideway.
[0012] Preferably, the temperature control component includes a temperature sensor and a processing module. The temperature sensor is located on the inner wall of the outer shell, and the processing module is located on the inner wall of the outer shell. The temperature sensor is electrically connected to the processing module, and the processing module is electrically connected to the liquid cooling component. The temperature sensor is used to detect real-time temperature data inside the battery shell, and the processing module stores appropriate temperature data inside the battery shell.
[0013] Preferably, the real-time temperature data in the battery shell is transmitted to the processing module, and the processing module compares the real-time temperature data in the battery shell with the appropriate temperature data in the battery shell through a data comparison technology. If the comparison result of the processing module is that the real-time temperature data in the battery shell is greater than the appropriate temperature data in the battery shell, it is set to a high temperature state through data. If the comparison result of the processing module is that the real-time temperature data in the battery shell is within the appropriate temperature data in the battery shell, it is set to a suitable temperature state. If the comparison result of the processing module is that the real-time temperature data in the battery shell is less than the appropriate temperature data in the battery shell, it is set to a low temperature state.
[0014] Preferably, a filter assembly is installed through the inner wall of the buffer box, and the filter assembly is used to filter the liquid in the infusion tube. A buffer assembly is installed on the inner wall of the outer shell, and the buffer assembly is used to reduce the impact force of foreign matter on the bottom of the battery shell.
[0015] Preferably, the filter assembly includes a pressure plate, a handle, an L-shaped clamp, an L-shaped groove, a movable port, a motor, and a sealing plate. The pressure plate is located at the top of the buffer box, the handle is located at the top of the pressure plate, the L-shaped groove is opened at the top of the buffer box, the movable port is opened at the bottom of the pressure plate, the L-shaped clamp passes through the movable port, and the L-shaped clamp is inserted into the L-shaped groove, the sealing plate is located at the bottom of the pressure plate, the motor is located at the inner wall of the pressure plate, a threaded rod is installed at the output end of the motor, a threaded sleeve is installed on the outer wall of the threaded rod, and one end of the L-shaped clamp is connected to the outer wall of the threaded sleeve, a No. 5 port is penetrated through the top of the buffer box, a filter screen is penetrated through the inside of the No. 5 port, and one end of the filter screen is connected to the bottom of the pressure plate.
[0016] Preferably, the sealing plate seals the No. 5 port, the L-shaped clamp head can move laterally in the L-shaped groove, and the threaded sleeve is engaged and connected with the threaded rod.
[0017] Preferably, the buffer assembly includes a No. 5 rod, a rolling wheel, a No. 1 damping block, and a No. 8 spring. The No. 1 damping block is located between the interlayers of the outer shell. The No. 5 rod is connected to the interlayer of the outer shell through a rotating shaft. The rolling wheel is installed at one end of the No. 5 rod. A No. 7 plate is installed on the outer wall of the No. 5 rod. A No. 8 spring is installed on the outer wall of the No. 7 plate, and one end of the No. 8 spring is connected to the interlayer of the outer shell. A No. 3 cylinder is installed on the interlayer of the outer shell. A second damping block is installed on the inner wall of the No. 3 cylinder. A connecting column is installed on the outer wall of the second damping block, and one end of the connecting column is connected to the outer wall of the No. 7 plate.
[0018] Preferably, a rubber pad is installed at the bottom of the shell, the No. 5 rod is rotated by a rotating shaft, and the connecting column is moved by the support of the No. 3 cylinder.
[0019] Preferably, the method for using the battery housing comprises the following steps:
[0020] Step S1, the function of the limit plate is to provide support for the motor, the liquid in the buffer box enters the infusion tube, and enters the liquid flow area through the infusion tube to cool the hollow open area, at this time, the rotation of the motor drives the striking head to rotate, the rotation of the striking head drives the moving plate to move, the movement of the moving plate drives the pulley to move, the movement of the pulley causes the moving plate to drive the No. 1 spring to move, the movement of the No. 1 spring causes the moving plate to drive the limit rope to move, the movement of the limit rope causes the moving plate to limit the moving position, the movement of the moving plate moves the cold air in the hollow open area through the through-hole to the battery surface to quickly cool it down, thereby realizing the function of the liquid-cooled battery housing to quickly cool down the battery and improve the cooling effect;
[0021] Step S2, five seconds after the processing module detects the high temperature state, the processing module controls the liquid cooling component to start, and compares the appropriate temperature data in the battery housing in real time during the startup of the liquid cooling component, until the processing module detects the appropriate temperature state or the low temperature state. Five seconds after the processing module detects the low temperature state, the processing module controls the liquid cooling component to close, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing, until the processing module detects the appropriate temperature state or the high temperature state. Five seconds after the processing module detects the appropriate temperature state, the processing module controls the liquid cooling component to save the current state, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing, until the processing module detects the low temperature state or the high temperature state, thereby realizing the function of accurately controlling the temperature in the liquid-cooled battery housing to reduce energy waste;
[0022] Step S3, the filter screen filters the liquid in the buffer box, the motor rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the threaded sleeve to move, the threaded sleeve moves to drive the L-shaped clamp to move to a suitable position of the L-shaped groove, then the handle is pulled to drive the pressure plate to move, the pressure plate moves to drive the sealing plate to move, the sealing plate moves to open the No. 5 port, the pressure plate moves to drive the filter screen to move out of the buffer box through the No. 5 port for quick cleaning, thereby achieving the function of filtering the liquid in the liquid-cooled battery housing to prevent the liquid channel from being blocked and facilitate cleaning;
[0023] Step S4, the shell is impacted and drives the rubber pad to move, the movement of the rubber pad drives the shell to move, the movement of the shell drives the No. 1 damping block to move, the movement of the No. 1 damping block reduces the impact force, at this time the shell continues to move and drives the rolling wheel to rotate, the rotation of the rolling wheel drives the No. 5 rod to rotate through the shaft, the rotation of the No. 5 rod drives the No. 7 plate to move, the movement of the No. 7 plate drives the No. 8 spring to move, the movement of the No. 8 spring causes the No. 7 plate to drive the connecting column to move, the movement of the connecting column drives the second damping block to move, the movement of the second damping block reduces the impact on the shell, thereby achieving the function of reducing the impact on the liquid-cooled battery shell and improving the stability of the battery.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The function of the present invention to provide support for the motor by installing a limit plate, the liquid in the buffer box enters the infusion tube, and enters the liquid flow area through the infusion tube to cool the hollow open area, at this time, the rotation of the motor drives the striking head to rotate, the rotation of the striking head drives the moving plate to move, the movement of the moving plate drives the pulley to move, the movement of the pulley causes the moving plate to drive the No. 1 spring to move, the movement of the No. 1 spring causes the moving plate to drive the limit rope to move, the movement of the limit rope causes the moving plate to limit the moving position, the movement of the moving plate moves the cold air in the hollow open area through the through-hole to the battery surface to quickly cool it down, thereby realizing the function of the liquid-cooled battery housing to quickly cool down the battery and improve the cooling effect;
[0026] 2. The present invention is installed with a processing module to detect a high temperature state for five seconds, and the processing module controls the liquid cooling component to start, and compares the appropriate temperature data in the battery housing in real time during the startup of the liquid cooling component until the processing module detects a suitable temperature state or a low temperature state. Five seconds after the processing module detects a low temperature state, the processing module controls the liquid cooling component to close, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing period, until the processing module detects a suitable temperature state or a high temperature state. Five seconds after the processing module detects a suitable temperature state, the processing module controls the liquid cooling component to save the current state, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing period, until the processing module detects a low temperature state or a high temperature state, thereby realizing the function of accurately controlling the temperature in the liquid-cooled battery housing to reduce energy waste;
[0027] 3. The present invention filters the liquid in the buffer box by installing a filter screen. The rotation of the motor drives the threaded rod to rotate, the rotation of the threaded rod drives the threaded sleeve to move, the movement of the threaded sleeve drives the L-shaped clamp to move to a suitable position of the L-shaped groove. At this time, the pull handle is pulled to drive the pressure plate to move, the movement of the pressure plate drives the sealing plate to move, the movement of the sealing plate opens the No. 5 port, and the movement of the pressure plate drives the filter screen to move out of the buffer box through the No. 5 port for quick cleaning, thereby achieving the function of filtering the liquid in the liquid-cooled battery housing to prevent the liquid channel from being blocked and facilitate cleaning;
[0028] 4. The present invention is equipped with a shell that is impacted and drives the rubber pad to move, the movement of the rubber pad drives the shell to move, the movement of the shell drives the No. 1 damping block to move, the movement of the No. 1 damping block reduces the impact force, and at this time the shell continues to move and drives the rolling wheel to rotate, the rotation of the rolling wheel drives the No. 5 rod to rotate through the rotating shaft, the rotation of the No. 5 rod drives the No. 7 plate to move, the movement of the No. 7 plate drives the No. 8 spring to move, the movement of the No. 8 spring causes the No. 7 plate to drive the connecting column to move, the movement of the connecting column drives the second damping block to move, the movement of the second damping block reduces the impact on the shell, thereby achieving the function of reducing the impact on the liquid-cooled battery shell and improving the stability of the battery. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a front view structural schematic diagram of the present invention;
[0030] Figure 2 It is a schematic diagram of the right structure of the present invention;
[0031] Figure 3 It is a schematic diagram of the structure of the movable plate of the present invention;
[0032] Figure 4 For the present invention Figure 3 A structural diagram of ;
[0033] Figure 5 For the present invention Figure 2 Schematic diagram of the B structure;
[0034] Figure 6 It is a schematic diagram of the temperature control process of the present invention;
[0035] Figure 7 It is a schematic diagram of the filter structure of the present invention;
[0036] Figure 8 This is a schematic diagram of the structure of damping block No. 1 of the present invention.
[0037] In the figure: 1. shell; 2. buffer box; 3. water head; 4. infusion tube; 5. liquid flow area; 6. hollow open area; 7. limit rope; 8. slide; 9. pulley; 10. moving plate; 11. limit plate; 12. spring No. 1; 13. motor; 14. striking head; 15. temperature sensor; 16. damping block No. 1; 17. rod No. 5; 18. rolling wheel; 19. plate No. 7; 20. connecting column; 21. rubber pad; 22. cylinder No. 3; 23. second damping block; 24. spring No. 8; 25. filter screen; 26. pressure plate; 27. handle; 28. motor; 29. threaded sleeve; 30. L-shaped clamp; 31. L-shaped groove; 33. sealing plate; 34. threaded rod; 37. through-hole; 39. mouth No. 5. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, an embodiment provided by the present invention: a liquid-cooled battery shell based on mechanically enhanced phase change material, comprising a shell 1, a buffer box 2, a water head 3 and a liquid cooling component, the battery shell uses a mechanically enhanced phase change material, the outer wall of the shell 1 is installed with a buffer box 2, the outer wall of the buffer box 2 is penetrated with a water head 3, the inner wall of the shell 1 is penetrated with a liquid cooling component, and one end of the liquid cooling component extends to the inner wall of the buffer box 2, the liquid cooling component is used for rapid cooling of the battery, the inner wall of the shell 1 is installed with a temperature regulating component, the temperature regulating component is used to adjust the temperature of the battery, the inner wall of the buffer box 2 is penetrated with a filter component, the filter component is used for infusion The liquid in the tube 4 is filtered, and a buffer component is installed on the inner wall of the shell 1. The buffer component is used to reduce the impact force of foreign matter on the bottom of the battery shell. The liquid cooling component includes an infusion tube 4, a liquid flow area 5, a hollow open area 6, a slide 8, a motor 13, a No. 1 spring 12, and a movable plate 10. The infusion tube 4 passes through the buffer box 2 and extends to the inner wall of the shell 1, and is laid on the upper and lower parts of the battery to wrap it. The infusion tube 4 is divided into a liquid flow area 5 and a hollow open area 6. The slide 8 is located on the inner wall of the hollow open area 6. A pulley 9 is installed on the inner wall of the slide 8. The movable plate 10 is located at one end of the pulley 9. The outer wall of the slide 8 is installed with a limit plate 1 1, the motor 13 is located on the outer wall of the limit plate 11, the output end of the motor 13 is equipped with a striking head 14, the No. 1 spring 12 is located on the outer wall of the mobile plate 10, and one end of the No. 1 spring 12 is connected to the outer wall of the mobile plate 10, the outer wall of the mobile plate 10 is provided with a plurality of through holes 37, the bottom of the hollow open area 6 is provided with an air outlet, the inner wall of the infusion tube 4 is provided with a limit rope 7, and one end of the limit rope 7 is connected to the outer wall of the mobile plate 10, the pulley 9 is moved by the support of the slideway 8, the function of the limit plate 11 is to provide support for the motor 13, the liquid in the buffer box 2 enters the infusion tube 4, and enters through the infusion tube 4 The liquid flows into the liquid flow area 5 to cool the hollow open area 6. At this time, the motor 13 rotates to drive the striking head 14 to rotate, and the striking head 14 rotates to drive the movable plate 10 to move. The movement of the movable plate 10 drives the pulley 9 to move. The movement of the pulley 9 causes the movable plate 10 to drive the No. 1 spring 12 to move. The No. 1 spring 12 moves to cause the movable plate 10 to drive the limiting rope 7 to move. The movement of the limiting rope 7 causes the movable plate 10 to limit the moving position. The movement of the movable plate 10 moves the cold air in the hollow open area 6 to the battery surface through the through-hole 37 to cool it down quickly, thereby realizing the function of the liquid-cooled battery casing to quickly cool down the battery and improve the cooling effect.
[0042] Example 2: Please refer to Figure 2 , Figure 5 and Figure 6, an embodiment provided by the present invention: a temperature regulating component includes a temperature sensor 15 and a processing module, the temperature sensor 15 is located on the inner wall of the shell 1, the processing module is located on the inner wall of the shell 1, the temperature sensor 15 is electrically connected to the processing module, the processing module is electrically connected to the liquid cooling component, the temperature sensor 15 is used to detect the real-time temperature data in the battery shell, the processing module has built-in suitable temperature data in the battery shell, the real-time temperature data in the battery shell is transmitted to the processing module, the processing module compares the real-time temperature data in the battery shell with the suitable temperature data in the battery shell through a data comparison technology, the comparison result of the processing module is that the real-time temperature data in the battery shell is greater than the suitable temperature data in the battery shell, and the data is set to a high temperature state, the comparison result of the processing module is that the real-time temperature data in the battery shell is in the suitable temperature data in the battery shell, and is set to a suitable temperature state, the comparison result of the processing module is that the battery shell The real-time temperature data inside is less than the appropriate temperature data inside the battery shell, which is set to a low temperature state. Five seconds after the processing module detects the high temperature state, the processing module controls the liquid cooling component to start, and compares the appropriate temperature data in the battery shell in real time during the startup of the liquid cooling component, until the processing module detects the appropriate temperature state or the low temperature state. Five seconds after the processing module detects the low temperature state, the processing module controls the liquid cooling component to close, and compares the appropriate temperature data in the battery shell in real time during the liquid cooling component is closed, until the processing module detects the appropriate temperature state or the high temperature state. Five seconds after the processing module detects the appropriate temperature state, the processing module controls the liquid cooling component to save the current state, and compares the appropriate temperature data in the battery shell in real time during the liquid cooling component is closed, until the processing module detects the low temperature state or the high temperature state, thereby realizing the function of accurately controlling the temperature inside the liquid-cooled battery shell to reduce energy waste.
[0043] Example 3: Please refer to Figure 1 , Figure 2 and Figure 7, an embodiment provided by the present invention: the filter component includes a pressing plate 26, a handle 27, an L-shaped clamp 30, an L-shaped groove 31, a moving port, a motor 28, and a sealing plate 33. The pressing plate 26 is located at the top of the buffer box 2, the handle 27 is located at the top of the pressing plate 26, the L-shaped groove 31 is opened at the top of the buffer box 2, the moving port is opened at the bottom of the pressing plate 26, the L-shaped clamp 30 passes through the moving port, and the L-shaped clamp 30 is inserted into the L-shaped groove 31, the sealing plate 33 is located at the bottom of the pressing plate 26, the motor 28 is located at the inner wall of the pressing plate 26, the output end of the motor 28 is installed with a threaded rod 34, the outer wall of the threaded rod 34 is installed with a threaded sleeve 29, and one end of the L-shaped clamp 30 is connected to the outer wall of the threaded sleeve 29, the top of the buffer box 2 is penetrated by a No. 5 port 39, the inner part of the No. 5 port 39 is penetrated by a filter screen 25, and the filter screen 25 One end is connected to the bottom of the pressure plate 26, the sealing plate 33 seals the No. 5 port 39, the L-shaped clamp 30 can be moved laterally in the L-shaped groove 31, the threaded sleeve 29 is meshed and connected with the threaded rod 34, and the filter screen 25 filters the liquid in the buffer box 2. The rotation of the motor 28 drives the threaded rod 34 to rotate, and the rotation of the threaded rod 34 drives the threaded sleeve 29 to move. The movement of the threaded sleeve 29 drives the L-shaped clamp 30 to move, and the L-shaped clamp 30 moves to a suitable position in the L-shaped groove 31. At this time, pulling the handle 27 drives the pressure plate 26 to move, and the movement of the pressure plate 26 drives the sealing plate 33 to move. The movement of the sealing plate 33 opens the No. 5 port 39, and the movement of the pressure plate 26 drives the filter screen 25 to move out of the buffer box 2 through the No. 5 port 39 for quick cleaning, thereby realizing the function of filtering the liquid in the liquid-cooled battery casing to prevent the liquid channel from being blocked and facilitate cleaning.
[0044] Example 4: Please refer to Figure 2 and Figure 8, an embodiment provided by the present invention: the buffer assembly includes a No. 5 rod 17, a rolling wheel 18, a No. 1 damping block 16, and an No. 8 spring 24. The No. 1 damping block 16 is located between the interlayers of the shell 1, the No. 5 rod 17 is connected to the interlayer of the shell 1 through a rotating shaft, the rolling wheel 18 is installed at one end of the No. 5 rod 17, the outer wall of the No. 5 rod 17 is installed with a No. 7 plate 19, the outer wall of the No. 7 plate 19 is installed with an No. 8 spring 24, and one end of the No. 8 spring 24 is connected to the interlayer of the shell 1, the interlayer of the shell 1 is installed with a No. 3 cylinder 22, the inner wall of the No. 3 cylinder 22 is installed with a second damping block 23, the outer wall of the second damping block 23 is installed with a connecting column 20, and one end of the connecting column 20 is connected to the outer wall of the No. 7 plate 19, the bottom of the shell 1 is installed with a rubber pad 21, and the No. 5 rod 17 is connected to the interlayer of the shell 1 through a rotating shaft. The shell 1 is impacted and drives the rubber pad 21 to move. The movement of the rubber pad 21 drives the shell 1 to move. The movement of the shell 1 drives the No. 1 damping block 16 to move. The movement of the No. 1 damping block 16 reduces the impact force. At this time, the shell 1 continues to move and drives the rolling wheel 18 to rotate. The rotation of the rolling wheel 18 drives the No. 5 rod 17 to rotate through the rotating shaft. The rotation of the No. 5 rod 17 drives the No. 7 plate 19 to move. The movement of the No. 7 plate 19 drives the No. 8 spring 24 to move. The movement of the No. 8 spring 24 causes the No. 7 plate 19 to drive the connecting column 20 to move. The movement of the connecting column 20 drives the second damping block 23 to move. The movement of the second damping block 23 reduces the impact on the shell 1, thereby realizing the function of reducing the impact on the liquid-cooled battery shell and improving the stability of the battery.
[0045] The method for using the battery housing comprises the following steps:
[0046] Step S1, the function of the limiting plate 11 is to provide support for the motor 13, the liquid in the buffer box 2 enters the infusion tube 4, and enters the liquid flow area 5 through the infusion tube 4, and cools the hollow open area 6. At this time, the motor 13 rotates to drive the striking head 14 to rotate, and the striking head 14 rotates to drive the moving plate 10 to move, and the moving plate 10 moves to drive the pulley 9 to move, and the pulley 9 moves to make the moving plate 10 drive the No. 1 spring 12 to move, and the No. 1 spring 12 moves to make the moving plate 10 drive the limiting rope 7 to move, and the limiting rope 7 moves to limit the moving position of the moving plate 10, and the moving plate 10 moves to move the cold air in the hollow open area 6 through the through hole 37 to the battery surface to quickly cool it down, thereby realizing the function of the liquid-cooled battery housing to quickly cool down the battery and improve the cooling effect;
[0047] Step S2, five seconds after the processing module detects the high temperature state, the processing module controls the liquid cooling component to start, and compares the appropriate temperature data in the battery housing in real time during the startup of the liquid cooling component, until the processing module detects the appropriate temperature state or the low temperature state. Five seconds after the processing module detects the low temperature state, the processing module controls the liquid cooling component to close, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing, until the processing module detects the appropriate temperature state or the high temperature state. Five seconds after the processing module detects the appropriate temperature state, the processing module controls the liquid cooling component to save the current state, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing, until the processing module detects the low temperature state or the high temperature state, thereby realizing the function of accurately controlling the temperature in the liquid-cooled battery housing to reduce energy waste;
[0048] Step S3, the filter screen 25 filters the liquid in the buffer tank 2, the motor 28 rotates to drive the threaded rod 34 to rotate, the threaded rod 34 rotates to drive the threaded sleeve 29 to move, the threaded sleeve 29 moves to drive the L-shaped clamp 30 to move, the L-shaped clamp 30 moves to a suitable position of the L-shaped groove 31, at this time, the pull handle 27 is pulled to drive the pressure plate 26 to move, the pressure plate 26 moves to drive the sealing plate 33 to move, the sealing plate 33 moves to open the No. 5 port 39, the pressure plate 26 moves to drive the filter screen 25 to move out of the buffer tank 2 through the No. 5 port 39 to quickly clean it, thereby achieving the function of filtering the liquid in the liquid-cooled battery housing to prevent the liquid channel from being blocked and facilitate cleaning;
[0049] Step S4, the shell 1 is impacted and drives the rubber pad 21 to move, the movement of the rubber pad 21 drives the shell 1 to move, the movement of the shell 1 drives the No. 1 damping block 16 to move, the movement of the No. 1 damping block 16 reduces the impact force, at this time the shell 1 continues to move and drives the rolling wheel 18 to rotate, the rotation of the rolling wheel 18 drives the No. 5 rod 17 to rotate through the rotating shaft, the rotation of the No. 5 rod 17 drives the No. 7 plate 19 to move, the movement of the No. 7 plate 19 drives the No. 8 spring 24 to move, the movement of the No. 8 spring 24 causes the No. 7 plate 19 to drive the connecting column 20 to move, the movement of the connecting column 20 drives the second damping block 23 to move, the movement of the second damping block 23 reduces the impact on the shell 1, thereby realizing the function of reducing the impact on the liquid-cooled battery housing and improving the stability of the battery.
[0050] Working principle: the function of the limit plate 11 is to provide support for the motor 13. The liquid in the buffer box 2 enters the infusion tube 4, and enters the liquid flow area 5 through the infusion tube 4 to cool down the hollow open area 6. At this time, the rotation of the motor 13 drives the striking head 14 to rotate, and the rotation of the striking head 14 drives the moving plate 10 to move. The movement of the moving plate 10 drives the pulley 9 to move. The movement of the pulley 9 causes the moving plate 10 to drive the No. 1 spring 12 to move. The movement of the No. 1 spring 12 causes the moving plate 10 to drive the limiting rope 7 to move. The movement of the limiting rope 7 causes the moving plate 10 to limit the moving position. The movement of the moving plate 10 moves the cold air in the hollow open area 6 through the through-hole 37 to the battery surface to quickly cool it down, thereby realizing the rapid cooling of the battery by the liquid-cooled battery shell. The function of improving the cooling effect is that the processing module controls the liquid cooling component to start five seconds after it detects the high temperature state, and compares the appropriate temperature data in the battery housing in real time during the startup of the liquid cooling component until the processing module detects the appropriate temperature state or the low temperature state. The processing module controls the liquid cooling component to shut down five seconds after it detects the low temperature state, and compares the appropriate temperature data in the battery housing in real time during the shutdown of the liquid cooling component, until the processing module detects the appropriate temperature state or the high temperature state. The processing module controls the liquid cooling component to save the current state five seconds after it detects the appropriate temperature state, and compares the appropriate temperature data in the battery housing in real time during the shutdown of the liquid cooling component, until the processing module detects the temperature. The low temperature state or high temperature state realizes the function of accurately controlling the temperature in the liquid-cooled battery shell to reduce energy waste. The filter screen 25 filters the liquid in the buffer box 2. The motor 28 rotates to drive the threaded rod 34 to rotate. The threaded rod 34 rotates to drive the threaded sleeve 29 to move. The threaded sleeve 29 moves to drive the L-shaped clamp 30 to move. The L-shaped clamp 30 moves to a suitable position in the L-shaped groove 31. At this time, the handle 27 is pulled to drive the pressure plate 26 to move. The pressure plate 26 moves to drive the sealing plate 33 to move. The sealing plate 33 moves to open the No. 5 port 39. The pressure plate 26 moves to drive the filter screen 25 to move out of the buffer box 2 through the No. 5 port 39 to quickly clean it, thereby realizing the filtration of the liquid in the liquid-cooled battery shell to prevent the liquid channel from being blocked. The plug has the function of facilitating cleaning. When the shell 1 is impacted, the rubber pad 21 moves. The movement of the rubber pad 21 drives the shell 1 to move. The movement of the shell 1 drives the No. 1 damping block 16 to move. The movement of the No. 1 damping block 16 reduces the impact force. At this time, the shell 1 continues to move and drives the rolling wheel 18 to rotate. The rotation of the rolling wheel 18 drives the No. 5 rod 17 to rotate through the rotating shaft. The rotation of the No. 5 rod 17 drives the No. 7 plate 19 to move. The movement of the No. 7 plate 19 drives the No. 8 spring 24 to move. The movement of the No. 8 spring 24 causes the No. 7 plate 19 to drive the connecting column 20 to move. The movement of the connecting column 20 drives the second damping block 23 to move. The movement of the second damping block 23 reduces the impact on the shell 1, thereby realizing the function of reducing the impact on the liquid-cooled battery shell and improving the stability of the battery.
[0051] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A liquid-cooled battery housing based on a mechanically enhanced phase change material, the battery housing using a mechanically enhanced phase change material, comprising a housing (1), a buffer tank (2), a water head (3) and a liquid cooling component, characterized in that: A buffer box (2) is installed on the outer wall of the housing (1), a water head (3) is installed through the outer wall of the buffer box (2), a liquid cooling component is installed through the inner wall of the housing (1), and one end of the liquid cooling component extends to the inner wall of the buffer box (2), the liquid cooling component is used for rapid cooling of the battery, and a temperature regulating component is installed on the inner wall of the housing (1), and the temperature regulating component is used for adjusting the temperature of the battery; The liquid cooling assembly comprises a liquid infusion pipe (4), a liquid flow area (5), a hollow open area (6), a slideway (8), a motor (13), a No. 1 spring (12), and a movable plate (10). The liquid infusion pipe (4) penetrates the buffer box (2) and extends to the inner wall of the housing (1), and is laid on the upper and lower parts of the battery to wrap it. The liquid infusion pipe (4) is divided into a liquid flow area (5) and a hollow open area (6). The slideway (8) is located on the inner wall of the hollow open area (6). The inner wall of the slideway (8) is installed A pulley (9) is provided, a movable plate (10) is located at one end of the pulley (9), a limit plate (11) is installed on the outer wall of the slideway (8), a motor (13) is located on the outer wall of the limit plate (11), a striking head (14) is installed on the output end of the motor (13), a No. 1 spring (12) is located on the outer wall of the movable plate (10), and one end of the No. 1 spring (12) is connected to the outer wall of the movable plate (10), and a plurality of through holes (37) are opened on the outer wall of the movable plate (10); An air outlet is provided at the bottom of the hollow open area (6), a limit rope (7) is installed on the inner wall of the infusion tube (4), and one end of the limit rope (7) is connected to the outer wall of the movable plate (10), and the pulley (9) moves with the support of the slideway (8).
2. According to claim 1, a liquid-cooled battery housing based on a mechanically enhanced phase change material is characterized in that: The temperature control component comprises a temperature sensor (15) and a processing module. The temperature sensor (15) is located on the inner wall of the outer shell (1). The processing module is located on the inner wall of the outer shell (1). The temperature sensor (15) is electrically connected to the processing module. The processing module is electrically connected to the liquid cooling component. The temperature sensor (15) is used to detect real-time temperature data in the battery shell. The processing module stores appropriate temperature data in the battery shell.
3. A liquid-cooled battery housing based on mechanically enhanced phase change materials according to claim 2, characterized in that: The real-time temperature data in the battery shell is transmitted to the processing module, and the processing module compares the real-time temperature data in the battery shell with the appropriate temperature data in the battery shell through data comparison technology. If the comparison result of the processing module is that the real-time temperature data in the battery shell is greater than the appropriate temperature data in the battery shell, the data is set to a high temperature state. If the comparison result of the processing module is that the real-time temperature data in the battery shell is within the appropriate temperature data in the battery shell, the data is set to a suitable temperature state. If the comparison result of the processing module is that the real-time temperature data in the battery shell is less than the appropriate temperature data in the battery shell, the data is set to a low temperature state.
4. The liquid-cooled battery housing based on mechanically enhanced phase change material according to claim 1, characterized in that: The inner wall of the buffer box (2) is penetrated by a filter assembly, which is used to filter the liquid in the infusion tube (4); the inner wall of the outer shell (1) is installed with a buffer assembly, which is used to reduce the impact force of foreign matter on the bottom of the battery shell.
5. The liquid-cooled battery housing based on mechanically enhanced phase change material according to claim 4, characterized in that: The filter assembly comprises a pressing plate (26), a handle (27), an L-shaped clamp (30), an L-shaped groove (31), a movable port, a motor (28), and a sealing plate (33). The pressing plate (26) is located at the top of the buffer box (2). The handle (27) is located at the top of the pressing plate (26). The L-shaped groove (31) is opened at the top of the buffer box (2). The movable port is opened at the bottom of the pressing plate (26). The L-shaped clamp (30) passes through the movable port, and the L-shaped clamp (30) is inserted into the L-shaped groove (31). The plate (33) is located at the bottom of the pressing plate (26), the motor (28) is located at the inner wall of the pressing plate (26), a threaded rod (34) is installed at the output end of the motor (28), a threaded sleeve (29) is installed at the outer wall of the threaded rod (34), and one end of the L-shaped clamp (30) is connected to the outer wall of the threaded sleeve (29), a No. 5 opening (39) is penetrated through the top of the buffer box (2), a filter screen (25) is penetrated inside the No. 5 opening (39), and one end of the filter screen (25) is connected to the bottom of the pressing plate (26).
6. The liquid-cooled battery housing based on mechanically enhanced phase change material according to claim 5, characterized in that: The sealing plate (33) seals the No. 5 port (39), the L-shaped clamp (30) can be moved laterally in the L-shaped groove (31), and the threaded sleeve (29) is meshedly connected with the threaded rod (34).
7. The liquid-cooled battery housing based on mechanically enhanced phase change material according to claim 4, characterized in that: The buffer assembly comprises a No. 5 rod (17), a rolling wheel (18), a No. 1 damping block (16), and a No. 8 spring (24). The No. 1 damping block (16) is located between the interlayers of the outer shell (1). The No. 5 rod (17) is connected to the interlayer of the outer shell (1) via a rotating shaft. The rolling wheel (18) is mounted on one end of the No. 5 rod (17). A No. 7 plate (19) is mounted on the outer wall of the No. 5 rod (17). An No. 8 spring (24) is mounted on the outer wall of the No. 7 plate (19), and one end of the No. 8 spring (24) is connected to the interlayer of the outer shell (1). A No. 3 cylinder (22) is mounted on the interlayer of the outer shell (1). A second damping block (23) is mounted on the inner wall of the No. 3 cylinder (22). A connecting column (20) is mounted on the outer wall of the second damping block (23), and one end of the connecting column (20) is connected to the outer wall of the No. 7 plate (19).
8. The liquid-cooled battery housing based on mechanically enhanced phase change material according to claim 7, characterized in that: A rubber pad (21) is installed at the bottom of the housing (1), the fifth rod (17) rotates via a rotating shaft, and the connecting column (20) moves via the support of the third cylinder (22).
9. A method for using a liquid-cooled battery housing based on a mechanically enhanced phase change material, applicable to a liquid-cooled battery housing based on a mechanically enhanced phase change material according to any one of claims 1 to 8, characterized in that: The method for using the battery housing comprises the following steps: Step S1, the function of the limiting plate (11) is to provide support for the motor (13), the liquid in the buffer box (2) enters the infusion tube (4), and enters the liquid flow area (5) through the infusion tube (4), so as to cool the hollow open area (6). At this time, the motor (13) rotates to drive the striking head (14) to rotate, and the striking head (14) rotates to drive the moving plate (10) to move, and the moving plate (10) moves to drive the pulley (9) to move, and the pulley (9) moves to make the moving plate (10) drive the first spring (12) to move, and the first spring (12) moves to make the moving plate (10) drive the limiting rope (7) to move, and the limiting rope (7) moves to limit the moving position of the moving plate (10), and the moving plate (10) moves to move the cold air in the hollow open area (6) through the through hole (37) to the battery surface to quickly cool it down, thereby realizing the function of the liquid-cooled battery shell to quickly cool down the battery and improve the cooling effect; Step S2, five seconds after the processing module detects the high temperature state, the processing module controls the liquid cooling component to start, and compares the appropriate temperature data in the battery housing in real time during the startup of the liquid cooling component, until the processing module detects the appropriate temperature state or the low temperature state, five seconds after the processing module detects the low temperature state, the processing module controls the liquid cooling component to close, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing, until the processing module detects the appropriate temperature state or the high temperature state, five seconds after the processing module detects the appropriate temperature state, the processing module controls the liquid cooling component to save the current state, and compares the appropriate temperature data in the battery housing in real time during the liquid cooling component closing, until the processing module detects the low temperature state or the high temperature state, thereby realizing the function of accurately controlling the temperature in the liquid-cooled battery housing to reduce energy waste; Step S3, the filter screen (25) filters the liquid in the buffer box (2), the motor (28) rotates to drive the threaded rod (34) to rotate, the threaded rod (34) rotates to drive the threaded sleeve (29) to move, the threaded sleeve (29) moves to drive the L-shaped clamp (30), the L-shaped clamp (30) moves to a suitable position of the L-shaped groove (31), at this time, the pull handle (27) is pulled to drive the pressure plate (26) to move, the pressure plate (26) moves to drive the sealing plate (33), the sealing plate (33) moves to open the No. 5 port (39), the pressure plate (26) moves to drive the filter screen (25) to move out of the buffer box (2) through the No. 5 port (39) to enable rapid cleaning, thereby achieving the function of filtering the liquid in the liquid-cooled battery housing to prevent the liquid channel from being blocked and facilitate cleaning; Step S4: The outer shell (1) is impacted and drives the rubber pad (21) to move. The movement of the rubber pad (21) drives the outer shell (1). The movement of the outer shell (1) drives the first damping block (16) to move. The movement of the first damping block (16) reduces the impact force. At this time, the outer shell (1) continues to move and drives the rolling wheel (18) to rotate. The rotation of the rolling wheel (18) drives the fifth rod (17) to rotate through the rotating shaft. The rotation of the fifth rod (17) drives the seventh plate (19) to move. The movement of the seventh plate (19) drives the eighth spring (24) to move. The movement of the eighth spring (24) causes the seventh plate (19) to drive the connecting column (20) to move. The movement of the connecting column (20) drives the second damping block (23) to move. The movement of the second damping block (23) reduces the impact on the outer shell (1). The function of reducing the impact on the liquid-cooled battery housing and improving the stability of the battery is achieved.
Citation Information
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