Automatic welding machine for quartz boat

By designing the welding transfer module and columnar material positioning mechanism, the problem that the positioning structure of the quartz boat automated welding machine in the existing technology cannot adapt to materials of different diameters is solved, and the stable positioning and welding of quartz boats of different diameters is achieved, which improves the adaptability and welding effect of the welding machine.

CN118744307BActive Publication Date: 2025-02-28JIANGSU BAOHONG SEMICON MATERIALS CO LTD
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Patent Information

Application Number
CN202411203279.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-02-28
Estimated Expiration
2044-08-30

AI Technical Summary

Technical Problem

The positioning structure of existing automated welding machines for quartz boats cannot flexibly adapt to quartz boat materials of different diameters, resulting in poor adaptability.

Method used

An automated welding machine including a welding transfer module, a plate-shaped lateral positioning module and a column-shaped material positioning mechanism is designed. By welding the sliding concave groove body and the second double-rotation transmission screw of the transfer module, the flexible displacement and positioning of the plate-shaped quartz boat is achieved; through the power drive assembly and clamping limit assembly of the column-shaped material positioning mechanism, the precise positioning of the column-shaped quartz boat is achieved and adapted to clamping of different diameters.

Benefits of technology

The stable positioning and welding of quartz boats of different diameters is achieved, and the adaptability and welding effect of the welding machine are improved.

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Abstract

The invention relates to the technical field of quartz boat welding, and specifically discloses an automatic welding machine for quartz boats, comprising a welding machine body base, a welding adjustment module is fixedly installed on the top middle part of the welding machine body base, plate material lateral positioning modules are movably installed on both ends of the welding adjustment module, and columnar material positioning mechanisms are fixedly installed at the top four corners of the welding machine body base; a driving mechanism is arranged to cooperate with the columnar material positioning mechanism, and when in use, the columnar quartz boat is placed on a placing tray, and a first servo motor is started to drive a transmission worm to rotate, and two groups of transmission worms are rotated synchronously through a connecting rod, and the first double-rotation transmission screw is driven to rotate together with the transmission worm gear, so that the lifting block slides to drive the connecting frame to move, and then the limit rod slides in the guide rail, driving the clamping block to clamp the tubular quartz boat, which can adapt to different diameters and improve the clamping stability and the adaptability of the device.
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Description

Technical Field

[0001] The invention relates to the technical field of quartz boat welding, in particular to an automatic welding machine for a quartz boat. Background Art

[0002] Quartz boats are mainly used in the fields of electric light sources, semiconductors, new optical technologies, etc. They also play a role in chemical engineering, metallurgy, electrical engineering, scientific research, etc. Before welding the quartz boat, it is necessary to make a false connection to its basic structure and do a good job of positioning to ensure the consistency of accuracy and quality. The accuracy of the false connection will eventually affect the welding quality of the quartz boat products.

[0003] The Chinese patent with the publication number "CN117381224B" discloses an automatic welding machine for quartz boats and its system, which includes a welding machine body base, a first limit mechanism for limiting the position with two ends slidingly arranged on the welding machine body base, a second limit mechanism arranged above the welding machine body base for matching the limit position, and a driving mechanism for driving the first limit mechanism to move, wherein the first limit plate is slidably arranged at one end of the welding machine body base, and can fix different quartz boats to prevent shaking during welding;

[0004] However, although the above-mentioned device can assist in positioning the quartz boat during use, there are problems in its specific application. The upper limit seat and the lower limit seat are both arranged in an arc shape, and they are in a circular ring state when closed. During the processing, this internal arc design can obviously only position and clamp quartz boat materials of a single specification. If the tubular quartz boat materials have different diameters, it is obviously impossible to flexibly adapt and position. It can be seen that the adaptability of the above-mentioned device during the overall clamping and positioning period is poor, and it cannot flexibly adapt to quartz boat materials of different diameters. It can be seen that the positioning structure in the above-mentioned prior art means has certain defects and deficiencies and needs to be improved. Summary of the invention

[0005] The object of the present invention is to provide an automatic welding machine for quartz boats to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides an automatic welding machine for quartz boats, comprising a welding machine body base, a welding adjustment module is fixedly installed at the middle of the top of the welding machine body base, plate material lateral positioning modules are movably installed at both ends of the welding adjustment module, columnar material positioning mechanisms are fixedly installed at the four corners of the top of the welding machine body base, a driving mechanism is fixedly installed on the outside of the columnar material positioning mechanism, the output end of the driving mechanism is transmission-connected to the bottom of the columnar material positioning mechanism, and a control unit is fixedly installed on one side of the front of the welding machine body base;

[0007] The columnar material positioning mechanism includes a mounting plate, which is fixedly mounted at the four corners of the top of the welding machine body base, an auxiliary transmission assembly is fixedly mounted on the top of the mounting plate, the auxiliary transmission assembly is transmission-connected to the driving mechanism, a power drive assembly is fixedly mounted on the top of the auxiliary transmission assembly, a positioning arc plate is fixedly mounted in the middle of the top of the auxiliary transmission assembly, four groups of clamping and limiting assemblies are fixedly mounted on the outer side of the positioning arc plate in a circular arrangement with equal intervals, and the outer side of the clamping and limiting assembly is fixedly connected to the inner side of the power drive assembly.

[0008] Furthermore, the auxiliary transmission assembly includes a support frame, which is fixedly mounted on the top of the mounting plate, a base plate is fixedly mounted on the top of the support frame, both ends of the bottom of the base plate are rotatably connected with transmission pulleys, the transmission pulleys are connected via a transmission belt, the top of the transmission pulley is fixedly connected to the bottom of the power drive assembly, a transmission worm gear is fixedly mounted on the bottom of a transmission pulley, and the transmission worm gear is transmission-connected to the driving mechanism.

[0009] Furthermore, the driving mechanism includes a side-mounted positioning plate, which is fixedly installed on one end of the outer side of the base plate, and a first servo motor is fixedly installed on the outer side of one of the side-mounted positioning plates. The inner sides of the side-mounted positioning plates are rotatably connected to a transmission worm, and a connecting rod is fixedly installed between the inner sides of the transmission worm. The output end of the first servo motor passes through the side-mounted positioning plate and is fixedly connected to a transmission worm, and the transmission worm is transmission-connected to the transmission worm wheel.

[0010] Furthermore, the power drive assembly includes a vertical rail, which is fixedly installed on both sides of the top of the base plate, and the interior of the vertical rail is rotatably connected to a first double-rotation transmission screw, which is rotatably connected to the interior of the vertical rail, and the two ends of the first double-rotation transmission screw have opposite thread rotation directions, the bottom of the first double-rotation transmission screw and the top of the transmission pulley are fixedly connected, and both ends of the first double-rotation transmission screw are threadedly connected to a lifting block, and the lifting block is slidably connected to the inner side of the vertical rail.

[0011] Furthermore, the clamping and limiting assembly includes a connecting frame and a guide rail. The connecting frame is fixedly installed on the inner side of the lifting block. A sliding groove is opened at the inner end of the connecting frame. The sliding groove is slidably connected to the inside of the sliding block. The outer side of the sliding block is rotatably connected to a limiting rod. The guide rails are arranged in a ring shape with equal intervals and are fixedly installed on the outer side of the positioning arc plate. The limiting rod is slidably connected to the inside of the guide rail.

[0012] Furthermore, a clamping block is fixedly mounted on the inner end of the limiting rod, and the cross-sectional shape of the limiting rod and the inner cross-sectional shape of the guide rail are both set to be convex.

[0013] Furthermore, mounting holes are provided at both ends of the mounting plate, and the mounting holes are configured as countersunk holes.

[0014] Furthermore, support connecting rods are fixedly installed on the upper ends of both sides of the support frame, and a placement support plate is fixedly installed on the top of the support connecting rods.

[0015] Furthermore, the welding adjustment module includes a sliding concave trough body and a second servo motor, the sliding concave trough body is opened in the middle of the top of the welding machine body base, the sliding concave trough body is internally rotatably connected with a second double-rotation transmission screw, the two ends of the second double-rotation transmission screw have opposite thread rotation directions, and both ends of the second double-rotation transmission screw are threadedly connected with movable blocks, and the movable blocks are slidably connected to the two ends of the sliding concave trough body, the second servo motor is fixedly installed in the middle of one side of the welding machine body base, the output end of the second servo motor is fixedly connected to one end of the second double-rotation transmission screw, and the top of the movable block is fixedly connected to the bottom of the plate material lateral positioning module.

[0016] Furthermore, the plate-like material lateral positioning module includes a supporting connecting plate, which is fixedly installed on the top of the movable block, and a concave clamping seat is fixedly installed on the top of the supporting connecting plate, a fixing frame is fixedly installed on the outer side of the concave clamping seat, and an electric push rod is fixedly installed on the outer side of the fixing frame, and the output end of the electric push rod passes through the fixing frame and is fixedly installed with a limiting push plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] First, in the present invention, by setting a welding adjustment module, when in use, the columnar quartz boat is first positioned by the columnar material positioning mechanism, and then the plate quartz boat is placed in the concave clamp seat, and the electric push rod is started to fix the plate quartz boat. After the two quartz boats are fixed, the second servo motor is started to drive the second double-rotation transmission screw to rotate, so that the sliding block slides, and the plate quartz boat is assisted to move and dock with the columnar quartz boat, ensuring stability without shaking during welding, and the welding effect is good.

[0019] Secondly, in the present invention, a driving mechanism is arranged to cooperate with the columnar material positioning mechanism. When in use, the columnar quartz boat is placed on the placement tray, and the first servo motor is started to drive the transmission worm to rotate. The two sets of transmission worms are rotated synchronously through the connecting rod, and the transmission worm gear drives the first double-rotation transmission screw to rotate, so that the lifting block slides to drive the connecting frame to move, and then the limit rod slides in the guide rail, driving the clamping block to clamp the tubular quartz boat, which can adapt to different diameters and improve the clamping stability and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the rear view structure of the present invention;

[0022] Figure 3 It is a schematic diagram of the top view structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the overall structure of the columnar material positioning mechanism in the present invention;

[0024] Figure 5 It is a bottom view structural diagram of the columnar material positioning mechanism in the present invention;

[0025] Figure 6 It is a schematic diagram of the structure of the plate material lateral positioning module in the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the clamping and limiting assembly in the present invention;

[0027] Figure 8 For the present invention Figure 7 A is an enlarged structural diagram of FIG.

[0028] In the figure: 1. welding machine body base; 2. welding transfer module; 21. sliding concave trough; 22. second servo motor; 23. second double-rotation transmission screw; 24. movable block; 3. plate material lateral positioning module; 31. supporting connecting plate; 32. concave clamp seat; 33. fixing frame; 34. electric push rod; 35. limit push plate; 4. driving mechanism; 41. side-mounted positioning plate; 42. first servo motor; 43. transmission worm; 44. connecting rod; 5. columnar material positioning mechanism; 51. mounting plate; 52. auxiliary transmission group Parts; 521, support frame; 522, base plate; 523, transmission pulley; 524, transmission belt; 525, transmission worm gear; 53, power drive assembly; 531, vertical rail; 532, first double-rotation transmission screw; 533, lifting block; 54, positioning arc plate; 55, clamping and limiting assembly; 551, connecting frame; 552, guide rail; 553, sliding trough; 554, sliding block; 555, limiting rod; 556, clamping block; 56, mounting hole; 57, supporting connecting rod; 58, placing pallet; 6, control unit. DETAILED DESCRIPTION

[0029] See also Figure 1-Figure 8In an embodiment of the present invention, an automatic welding machine for a quartz boat includes a welding machine body base 1, a welding adjustment module 2 is fixedly installed in the middle of the top of the welding machine body base 1, and plate material lateral positioning modules 3 are movably installed at both ends of the welding adjustment module 2. Columnar material positioning mechanisms 5 are fixedly installed at the four corners of the top of the welding machine body base 1, and a driving mechanism 4 is fixedly installed on the outside of the columnar material positioning mechanism 5. The output end of the driving mechanism 4 is connected to the bottom of the columnar material positioning mechanism 5 by transmission, and a control unit 6 is fixedly installed on one side of the front of the welding machine body base 1;

[0030] The columnar material positioning mechanism 5 includes a mounting plate 51, which is fixedly mounted at the four corners of the top of the welding machine body base 1. An auxiliary transmission component 52 is fixedly mounted on the top of the mounting plate 51. The auxiliary transmission component 52 is transmission-connected to the driving mechanism 4. A power drive component 53 is fixedly mounted on the top of the auxiliary transmission component 52. A positioning arc plate 54 is fixedly mounted in the middle of the top of the auxiliary transmission component 52. Four groups of clamping and limiting components 55 are fixedly mounted on the outer side of the positioning arc plate 54 in a ring-shaped arrangement with equal spacing. The outer side of the clamping and limiting components 55 is fixedly connected to the inner side of the power drive component 53. The middle of the top of the welding machine body base 1 The welding shifting module 2 can flexibly adjust the position, the plate material lateral positioning modules 3 at both ends can enhance functionality, the columnar material positioning mechanism 5 at the four corners of the top can accurately position, the outer driving mechanism 4 provides stable power for it, and the control unit 6 on the front side is convenient for operation and monitoring. In the columnar material positioning mechanism 5, the mounting plate 51 ensures stability, the auxiliary transmission component 52 ensures efficient transmission, the power drive component 53 provides power support, the positioning arc plate 54 accurately positions, and the four groups of clamping and limiting components 55 arranged in a ring with equal spacing further improve the accuracy and stability of positioning. The overall synergy improves the performance and efficiency of the welding machine.

[0031] See also Figure 4-Figure 5The auxiliary transmission assembly 52 includes a support frame 521, which is fixedly mounted on the top of the mounting plate 51. A base plate 522 is fixedly mounted on the top of the support frame 521. Both ends of the bottom of the base plate 522 are rotatably connected with transmission pulleys 523. The transmission pulleys 523 are connected by transmission belts 524. The top of the transmission pulley 523 is fixedly connected to the bottom of the power drive assembly 53. A transmission worm gear 525 is fixedly mounted on the bottom of a transmission pulley 523. The transmission worm gear 525 is connected to the driving mechanism 4. The support frame 52 It is fixed on the top of the mounting plate 51, a base plate 522 is installed on the top of the support frame 521, and the two ends of the bottom of the base plate 522 are rotatably connected to the transmission pulleys 523, and the two transmission pulleys 523 are driven by the transmission belt 524. The top of the transmission pulley 523 is fixedly connected to the bottom of the power drive assembly 53, and a transmission worm gear 525 is fixed at the bottom of one of the transmission pulleys 523, and the transmission worm gear 525 is connected to the driving mechanism 4 in a transmission manner. Through such a structural design, the coordinated operation of the auxiliary transmission assembly 52 and other components is realized.

[0032] See also Figure 4-Figure 5 The driving mechanism 4 includes a side-mounted positioning plate 41, which is fixedly mounted on one end of the outer side of the base plate 522. A first servo motor 42 is fixedly mounted on the outer side of one of the side-mounted positioning plates 41. A transmission worm 43 is rotatably connected to the inner side of the side-mounted positioning plate 41. A connecting rod 44 is fixedly mounted between the inner sides of the transmission worm 43. The output end of the first servo motor 42 passes through the side-mounted positioning plate 41 and is fixedly connected to a transmission worm 43. The transmission worm 43 is transmission-connected to the transmission worm wheel 525. The first servo motor 42 is started, and the output end of the first servo motor 42 drives one of the transmission worms 43 to rotate. Since the inner sides of the two transmission worms 43 are fixedly connected by the connecting rod 44, the other transmission worm 43 also rotates synchronously therewith. The rotating transmission worm 43 is transmission-connected to the transmission worm wheel 525, thereby transmitting power to the transmission worm wheel 525 to realize subsequent actions. This design can ensure the accuracy and efficiency of power transmission and reduce operation problems caused by asynchrony or power loss.

[0033] See also Figure 4-Figure 5The power drive assembly 53 includes a vertical rail 531, which is fixedly installed on both sides of the top of the base plate 522. The interior of the vertical rail 531 is rotatably connected with a first double-rotation transmission screw rod 532, which is rotatably connected to the interior of the vertical rail 531. The threads at both ends of the first double-rotation transmission screw rod 532 have opposite rotation directions. The bottom of the first double-rotation transmission screw rod 532 is fixedly connected to the top of the transmission pulley 523. Both ends of the first double-rotation transmission screw rod 532 are threadedly connected with a lifting block 533, and the lifting block 533 is slidably connected to the inner side of the vertical rail 531. When the transmission pulley 523 drives the first double-rotation transmission screw rod 532 to rotate, due to the opposite rotation directions of the threads at both ends of the double-rotation transmission screw rod, the two lifting blocks 533 will approach or move away from each other under the restriction of the vertical rail 531, thereby realizing precise linear motion, thereby facilitating the driving of the clamping and limiting assembly 55 for linkage, so as to facilitate the clamping and positioning of the columnar quartz boat.

[0034] See also Figure 4-Figure 5 and Figure 8 The clamping and limiting assembly 55 includes a connecting frame 551 and a guide rail 552. The connecting frame 551 is fixedly installed on the inner side of the lifting block 533. A sliding groove 553 is opened at the inner end of the connecting frame 551. The sliding groove 553 is slidably connected to the sliding block 554. The outer side of the sliding block 554 is rotatably connected to the limiting rod 555. The guide rails 552 are arranged in a ring at equal intervals and are fixedly installed on the outer side of the positioning arc plate 54. The limiting rod 555 is slidably connected to the inside of the guide rail 552. The lifting block 533 can move up and down to drive the connecting frame 551 to move. The displacement of the connecting frame 551 can drive the limiting rod 555 to move. At this time, the slider inside the sliding groove 553 cooperates with the guide rail for auxiliary guidance, so that the limiting rod 555 can slide in an X shape, which can enable the device to stably clamp and position quartz boat materials of different sizes, and improve the overall adaptability of the device.

[0035] See also Figure 4-Figure 5 A clamp block 556 is fixedly installed on the inner end of the limit rod 555. The cross-sectional shape of the limit rod 555 and the inner cross-sectional shape of the guide rail 552 are both set to a convex shape. The setting of the clamp block 556 can stably clamp and position the quartz boat material, and the convex cross-sectional shape makes the sliding of the limit rod 555 in the guide rail 552 more stable and accurate. The convex structure can effectively limit the shaking of the limit rod 555 in the vertical and horizontal directions, reduce the deviation during the movement, and improve the positioning accuracy of the clamp block 556. Secondly, this shape increases the contact area between the limit rod 555 and the guide rail 552, thereby dispersing pressure and friction, reducing wear and extending the service life of the components. Furthermore, the convex design can prevent the limit rod 555 from accidentally falling out of the guide rail 552, thereby ensuring the safety and reliability of the entire system during operation.

[0036] See also Figure 1-Figure 5 , mounting holes 56 are provided at both ends of the mounting plate 51, and the mounting holes 56 are set as countersunk holes. The countersunk holes can allow the heads of the matching bolts or screws to sink into the holes, so that the surface of the mounting plate 51 remains flat, reducing the interference of the protruding bolt heads on surrounding components or operations, and optimizing space utilization. Secondly, the flat surface helps to improve the tightness and stability of the contact between the mounting plate 51 and other components, and enhances the stability of the overall structure. Furthermore, the countersunk holes can play a certain protective role for the bolts or screws, reducing the risk of them being hit or damaged. In addition, this design makes the appearance more beautiful and improves the overall texture of the product.

[0037] See also Figure 1-Figure 5 , support links 57 are fixedly installed on the upper ends of both sides of the support frame 521, and a placement tray 58 is fixedly installed on the top of the support links 57. First, the support links 57 provide stable support for the placement tray 58, increase the stability of the structure, and can reliably carry the quartz boat placed on the tray. Secondly, this design places the placement tray 58 at a certain height, which is convenient for operation and observation, improves work efficiency, and is convenient for clamping and positioning with the clamping limit assembly 55 during use.

[0038] See also Figure 3The welding adjustment module 2 includes a sliding concave groove body 21 and a second servo motor 22. The sliding concave groove body 21 is opened in the middle of the top of the welding machine body base 1. The inside of the sliding concave groove body 21 is rotatably connected with a second double-rotation transmission screw rod 23. The two ends of the second double-rotation transmission screw rod 23 have opposite thread rotation directions. Both ends of the second double-rotation transmission screw rod 23 are threadedly connected with a movable block 24. The movable block 24 is slidably connected to the two ends of the sliding concave groove body 21. The second servo motor 22 is fixedly installed in the middle of one side of the welding machine body base 1. The output end of the second servo motor 22 is fixedly connected to one end of the second double-rotation transmission screw rod 23. The top of the movable block 24 is fixedly connected to the bottom of the plate material lateral positioning module 3. The sliding concave groove body 21 is the second double-rotation transmission screw rod 23 and the movable block 2 4 provides a stable running track to ensure the linearity and stability of its movement. The design of the opposite thread rotation directions at both ends of the second double-rotation transmission screw 23 is ingenious, so that the movable blocks 24 at both ends can realize synchronous movement towards or away from each other when the double-rotation transmission screw rotates, thereby improving the efficiency and accuracy of adjustment. The sliding connection mode between the movable block 24 and the sliding concave groove body 21 reduces the friction resistance and makes the movement smoother. The second servo motor 22 can accurately drive the second double-rotation transmission screw 23 to rotate, providing a stable and controllable power source. Moreover, this design enables the welding adjustment module 2 to quickly and accurately adjust the position of the movable block 24 according to actual needs, thereby driving the plate material lateral positioning module 3 to realize precise displacement. The overall structure is compact, occupies a small space, and is simple and convenient to operate.

[0039] See also Figure 6 The plate material lateral positioning module 3 includes a supporting connecting plate 31, which is fixedly installed on the top of the movable block 24. A concave clamping seat 32 is fixedly installed on the top of the supporting connecting plate 31, and a fixing frame 33 is fixedly installed on the outside of the concave clamping seat 32. An electric push rod 34 is fixedly installed on the outside of the fixing frame 33. The output end of the electric push rod 34 passes through the fixing frame 33 and is fixedly installed with a limited push plate 35. The supporting connecting plate 31 is fixed on the top of the movable block 24, providing a stable support for the upper structure, ensuring the stability of the entire plate material lateral positioning module 3, and the concave clamping seat 32 on the top can fit the clamped plate material well. The specifications and shape of Yingzhou provide an effective clamping basis. The outer fixing frame 33 ensures that the electric push rod 34 is firmly installed and will not loosen or shift during operation. The configuration of the electric push rod 34 realizes automated operation and improves work efficiency. The output end of the electric push rod passes through the limit push plate 35 connected to the fixing frame 33, which can accurately apply thrust to accurately define the position and firmly clamp the clamped object. This design has a compact structure and the various components work together. It is not only easy to install and maintain, but also can adapt to clamped objects of different sizes and shapes. While improving the clamping effect and stability, it reduces the difficulty and cost of operation.

[0040] The working principle of the present invention is as follows: by setting up the welding adjustment module 2, the columnar quartz boat can be positioned by the columnar material positioning mechanism 5 during the use of the device. After the columnar quartz boat is positioned by the columnar material positioning mechanism 5, the plate-like quartz boat is placed inside the concave clamp seat 32. At this time, the electric push rod 34 is started to run, and the operation of the electric push rod 34 can drive the limit push plate 35 to move. The limit push plate 35 moves and contacts the plate-like quartz boat inside the concave clamp seat 32. At this time, the plate-like quartz boat can be fixed inside the concave clamp seat 32, and can adapt to the clamping and positioning of plate-like quartz boats of different sizes. When the plate-like quartz boat and the columnar quartz boat are both fixed After that, the second servo motor 22 can be started to run. By using the second servo motor 22, the second double-rotation transmission screw 23 can be driven to rotate by the second servo motor 22, and the threads at both ends of the second double-rotation transmission screw 23 have opposite rotation directions. At this time, as the second double-rotation transmission screw 23 rotates, the sliding block 554 can be driven to slide against each other inside the sliding concave groove 21. Through the sliding of the movable blocks 24, the plate-like quartz boat clamped and positioned on the inner side of the concave clamp seat 32 can be auxiliary driven to move relative to each other. At this time, the plate-like quartz boat and the columnar quartz boat can be docked with each other, which can ensure that the plate-like quartz boat and the columnar quartz boat have high stability during welding, and no shaking will occur, and the welding effect is good.

[0041] By setting the driving mechanism 4 to cooperate with the columnar material positioning mechanism 5, when it is necessary to position the columnar quartz boat, the columnar quartz boat can be first placed on the placement support plate 58 at the top of the supporting connecting rod 57. At this time, by starting the first servo motor 42 to run, the first servo motor 42 can be used to drive the transmission worm 43 to rotate, and the transmission worm 43 is linked through the connecting rod 44. At this time, the two sets of transmission worms 43 can be driven to rotate synchronously, and the two sets of transmission worms 43 and the transmission worm gear 525 are mutually transmitted. At this time, the transmission worm gear 525 can be driven to rotate synchronously through the transmission worm 43. The rotation of the two sets of transmission worm gears 525 can drive the first double-rotation transmission screw 532 inside the vertical rail 531 to rotate. The first double-rotation transmission screw 532 inside the two sets of vertical rails 531 can be rotated, which can synchronously drive the lifting block 533 to slide, and the sliding of the lifting block 533 can drive the connecting frame 551 to move relative to each other. The rail 552 is fixed on the positioning arc plate 54, the guide rail 552 cannot be moved, and the limit rod 555 slides on the inner side of the guide rail 552. As the connecting frame 551 moves up and down, the limit rod 555 can be driven to slide on the inner side of the guide rail 552. The guide rail 552 can drive the clamping block 556 to slide inward in an X shape. During the displacement process, the sliding groove 553 and the sliding block 554 cooperate to reserve space for the movement of the limit rod 555, which can prompt the clamping block 556 to move inward synchronously, so that the clamping block 556 can stably clamp and position the outer surface of the tubular quartz boat. Even for columnar quartz boats of different diameters, the design of the clamping block 556 sliding inward synchronously can also be flexibly adapted to clamping, which can improve the stability of the overall clamping and positioning of the device, and prompt the device to flexibly and stably clamp quartz boats of different sizes, which can improve the overall adaptability and stability of the device.

Claims

1. An automatic welding machine for quartz boats, characterized in that: The invention comprises a welding machine body base (1), a welding transfer module (2) is fixedly installed in the middle of the top of the welding machine body base (1), plate material lateral positioning modules (3) are movably installed at both ends of the welding transfer module (2), columnar material positioning mechanisms (5) are fixedly installed at the four corners of the top of the welding machine body base (1), a driving mechanism (4) is fixedly installed on the outside of the columnar material positioning mechanism (5), the output end of the driving mechanism (4) is in driving connection with the bottom of the columnar material positioning mechanism (5), and a control unit (6) is fixedly installed on the front side of the welding machine body base (1); The columnar material positioning mechanism (5) comprises a mounting plate (51), the mounting plate (51) being fixedly mounted at the four corners of the top of the welding machine body base (1), an auxiliary transmission assembly (52) being fixedly mounted on the top of the mounting plate (51), the auxiliary transmission assembly (52) being transmission-connected to the driving mechanism (4), a power drive assembly (53) being fixedly mounted on the top of the auxiliary transmission assembly (52), a positioning arc plate (54) being fixedly mounted in the middle of the top of the auxiliary transmission assembly (52), four groups of clamping and limiting assemblies (55) being fixedly mounted on the outer side of the positioning arc plate (54) in a circular arrangement at equal intervals, and the outer side of the clamping and limiting assembly (55) being fixedly connected to the inner side of the power drive assembly (53); The auxiliary transmission assembly (52) comprises a support frame (521), wherein the support frame (521) is fixedly mounted on the top of the mounting plate (51), a base plate (522) is fixedly mounted on the top of the support frame (521), both ends of the bottom of the base plate (522) are rotatably connected to transmission pulleys (523), the transmission pulleys (523) are transmission-connected via a transmission belt (524), the top of the transmission pulley (523) is fixedly connected to the bottom of the power drive assembly (53), a transmission worm gear (525) is fixedly mounted on the bottom of one transmission pulley (523), and the transmission worm gear (525) is transmission-connected to the driving mechanism (4); The driving mechanism (4) comprises a side-mounted positioning plate (41), the side-mounted positioning plate (41) being fixedly mounted on an outer end of a base plate (522), a first servo motor (42) being fixedly mounted on the outer side of a side-mounted positioning plate (41), a transmission worm (43) being rotatably connected to the inner side of each of the side-mounted positioning plates (41), a connecting rod (44) being fixedly mounted between the inner sides of the transmission worm (43), an output end of the first servo motor (42) passing through the side-mounted positioning plate (41) and being fixedly connected to a transmission worm (43), and the transmission worm (43) being transmission-connected to a transmission worm wheel (525); The welding adjustment module (2) comprises a sliding concave groove body (21) and a second servo motor (22); the sliding concave groove body (21) is arranged in the middle of the top of the welding machine body base (1); a second double-rotation transmission screw (23) is rotatably connected inside the sliding concave groove body (21); the threads of the two ends of the second double-rotation transmission screw (23) are in opposite rotation directions; both ends of the second double-rotation transmission screw (23) are threadedly connected to movable blocks (24); the movable blocks (24) are slidably connected to the two ends of the sliding concave groove body (21); the second servo motor (22) is fixedly installed in the middle of one side of the welding machine body base (1); the output end of the second servo motor (22) is fixedly connected to one end of the second double-rotation transmission screw (23); the top of the movable block (24) is fixedly connected to the bottom of the plate material lateral positioning module (3); The plate-like material lateral positioning module (3) comprises a supporting connecting plate (31), the supporting connecting plate (31) being fixedly mounted on the top of the movable block (24), a concave clamping seat (32) being fixedly mounted on the top of the supporting connecting plate (31), a fixing frame (33) being fixedly mounted on the outer side of the concave clamping seat (32), an electric push rod (34) being fixedly mounted on the outer side of the fixing frame (33), and an output end of the electric push rod (34) passing through the fixing frame (33) and being fixedly mounted with a limiting push plate (35).

2. The automatic welding machine for quartz boat according to claim 1, characterized in that: The power drive assembly (53) comprises a vertical rail (531), wherein the vertical rail (531) is fixedly mounted on both sides of the top of the base plate (522), and a first double-rotational transmission screw rod (532) is rotatably connected inside the vertical rail (531), and the first double-rotational transmission screw rod (532) is rotatably connected inside the vertical rail (531), and the two ends of the first double-rotational transmission screw rod (532) have opposite thread rotation directions, and the bottom of the first double-rotational transmission screw rod (532) is fixedly connected to the top of the transmission pulley (523), and the two ends of the first double-rotational transmission screw rod (532) are both threadedly connected to a lifting block (533), and the lifting block (533) is slidably connected to the inner side of the vertical rail (531).

3. The automatic welding machine for quartz boat according to claim 2, characterized in that: The clamping and limiting assembly (55) comprises a connecting frame (551) and a guide rail (552); the connecting frame (551) is fixedly mounted on the inner side of the lifting block (533); a sliding groove (553) is provided at the inner end of the connecting frame (551); a sliding block (554) is slidably connected to the interior of the sliding groove (553); the outer side of the sliding block (554) is rotatably connected to a limiting rod (555); the guide rail (552) is arranged in a ring at equal intervals and fixedly mounted on the outer side of the positioning arc plate (54); and the limiting rod (555) is slidably connected to the interior of the guide rail (552).

4. The automatic welding machine for quartz boat according to claim 3, characterized in that: A clamping block (556) is fixedly mounted on the inner end of the limiting rod (555), and the cross-sectional shape of the limiting rod (555) and the inner cross-sectional shape of the guide rail (552) are both arranged in a convex shape.

5. The automatic welding machine for quartz boat according to claim 1, characterized in that: Both ends of the mounting plate (51) are provided with mounting holes (56), and the mounting holes (56) are configured as countersunk holes.

6. The automatic welding machine for quartz boat according to claim 1, characterized in that: Support connecting rods (57) are fixedly mounted on the upper ends of both sides of the support frame (521), and a placement support plate (58) is fixedly mounted on the top of the support connecting rods (57).

Citation Information

Patent Citations

  • Automatic welding machine and system for quartz boat

    CN117381224B

  • Automatic welding machine for quartz boat

    CN116511810A

  • Automatic welding machine for quartz boat and system thereof

    CN117381224A