An overhung paddle eccentrically arranged horizontal mixer
By using a horizontal mixer with cantilevered blades arranged eccentrically, and by utilizing the coordinated cooperation of the first and second stirring components with the mixing cylinder, the problems of low mixing efficiency and high retrofitting cost of traditional horizontal mixers are solved, achieving efficient mixing and low-cost retrofitting.
Patent Information
- Application Number
- CN202410563663.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2044-05-08
AI Technical Summary
Traditional horizontal mixers have low mixing efficiency, long mixing time, and high modification costs.
The horizontal mixer adopts a cantilevered blade eccentric arrangement. The first and second stirring components work together with the mixing cylinder. The rotation of the cylinder causes the mixture to tumble and slide forward. The eccentrically arranged stirring components are used to strongly stir the mixture.
It significantly improves mixing effect and efficiency, shortens mixing time, reduces modification costs and equipment wear resistance requirements, and reduces plant space requirements.
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Figure CN118767751B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mixing machines, in particular to a cantilever paddle eccentric arrangement horizontal mixer. BACKGROUND
[0002] In the steel smelting sintering production process, the mixing machine is one of the main equipment of the sintering plant, which is used to mix, wet and granulate the mixed material prepared in proportion to achieve uniform composition, moderate moisture and good air permeability to ensure the smooth progress of the sintering process.
[0003] At present, the main horizontal mixing equipment is the traditional horizontal mixer, as shown in Figure 1-2 The working principle of the traditional horizontal mixer is that the belt conveyor directly or through the feeding hopper continuously inputs the mixed material into the cylinder, which rotates under the drive of the motor through the small gear to drive the large gear on the cylinder, and the cylinder rotates under the drive to continuously bring the mixed material to a certain height, and then the mixed material falls and rolls down, as shown in Figure 3 The mixed material moves forward along the cylinder to form a spiral motion, and after multiple cycles from the beginning to the end, the mixed material is mixed, granulated and appropriately watered, and then discharged through the chute at the tail to enter the next process equipment.
[0004] The traditional horizontal mixer mixes the material by rotating the cylinder to turn the material, and the material is mixed during the forward sliding process, which is a non-forced mixing, and the mixing efficiency is less than 20%, the convection intensity is low, the mixing effect is poor, and the mixing time is long. In addition, the traditional horizontal mixer used in the sintering plant is relatively long, generally more than 14m, and if direct modification is made on the traditional horizontal mixer, the modification convenience and time cost should also be considered, and the modification amount and range should be reduced as much as possible.
[0005] Therefore, it is necessary to provide a cantilever paddle eccentric arrangement horizontal mixer to solve or at least alleviate the above-mentioned defects. SUMMARY
[0006] The main purpose of the present application is to provide a cantilever paddle eccentric arrangement horizontal mixer to solve the problem of low mixing efficiency and long mixing time of the traditional horizontal mixer in the prior art.
[0007] To achieve the above-mentioned purpose, the present application provides a cantilever paddle eccentric arrangement horizontal mixer, which comprises a rack, a mixing cylinder, a first stirring assembly and a second stirring assembly, the mixing cylinder is obliquely installed on the rack, wherein,
[0008] The mixing cylinder is rotatably arranged around its central axis, the mixing cylinder comprises a feeding end and a discharging end, the feeding end is higher than the discharging end, and the rotation of the mixing cylinder drives the mixed material to turn and slide from the feeding end to the discharging end.
[0009] The first stirring assembly comprises a first stirring section and a first mounting section, the first mounting section is mounted to the feeding end, the first stirring section is rotatably arranged in the mixing barrel, the first stirring section extends from the first mounting section towards the discharging end and is cantilevered arranged;
[0010] The second stirring assembly comprises a second stirring section and a second mounting section, the second mounting section is mounted to the discharging end, the second stirring section is rotatably arranged in the mixing barrel, the second stirring section extends from the second mounting section towards the feeding end and is cantilevered arranged, the second stirring section and the first stirring section are spaced apart;
[0011] The first stirring section and the second stirring section are both used for stirring the mixture in the mixing barrel, the rotation axis of the first stirring section and the rotation axis of the second stirring section are both eccentrically arranged with respect to the rotation axis of the mixing barrel, and the rotation axis of the first stirring section and the rotation axis of the second stirring section are both located on the side close to the mixture accumulation area in the mixing barrel.
[0012] Preferably, the first stirring section comprises a first rotation shaft and a bucket blade assembly mounted on the peripheral wall of the first rotation shaft, wherein the rotation axis of the first rotation shaft is eccentrically arranged with respect to the rotation axis of the mixing barrel and is located on the side close to the mixture accumulation area in the mixing barrel; the bucket blade assembly rotates synchronously with the first rotation shaft to receive the material from the feeding end and scatter in the mixing barrel.
[0013] Preferably, the bucket blade assembly comprises a plurality of bucket blade units arranged in the extension direction of the first rotation shaft, each of the bucket blade units comprises a plurality of bucket blades uniformly arranged around the first rotation shaft, the bucket blades are in strip shape and extend from the first rotation shaft towards the inner wall of the mixing barrel, and the bucket blades are used for receiving the material from the feeding end and scattering in the mixing barrel.
[0014] Preferably, the second stirring section comprises a second rotation shaft and a plurality of stirring units mounted on the peripheral wall of the second rotation shaft, each of the stirring units comprises a mounting base, a stirring paddle and a shovel, wherein the rotation axis of the second rotation shaft is eccentrically arranged with respect to the rotation axis of the mixing barrel and is located on the side close to the mixture accumulation area in the mixing barrel;
[0015] The mounting base is connected to the peripheral wall of the second rotating shaft and moves synchronously with the second rotating shaft, the stirring paddle is fixedly connected to the mounting base and extends towards the inner wall of the mixing cylinder, the shovel is connected to the end of the stirring paddle away from the mounting base, the radial length of the shovel along the second rotating shaft is smaller than the radial length of the bucket paddle along the first rotating shaft, and the shovel is used for shoveling the mixed material and driving the mixed material to throw upwards and then fall.
[0016] Preferably, the shovel comprises a first bottom plate, a second bottom plate and two side plates connected to the two sides of the first bottom plate respectively, the first bottom plate, the second bottom plate and the two side plates jointly enclose the shovel with an opening, and the first bottom plate is fixedly connected to the stirring paddle.
[0017] Preferably, a plurality of the stirring units are arranged on the second rotating shaft in a spiral manner.
[0018] Preferably, the length of the first stirring section and the length of the second stirring section are both smaller than the interval distance between the second stirring section and the first stirring section.
[0019] Preferably, the first mounting section comprises a first driving mechanism, a third rotating shaft and a first bearing seat, the third rotating shaft is installed at the feeding end through the first bearing seat, the third rotating shaft is connected to the first driving mechanism, and the third rotating shaft is fixedly connected to the first rotating shaft.
[0020] Preferably, the second mounting section comprises a second driving mechanism, a fourth rotating shaft and a second bearing seat, the fourth rotating shaft is installed at the discharging end through the second bearing seat, the fourth rotating shaft is connected to the second driving mechanism, and the fourth rotating shaft is fixedly connected to the second rotating shaft.
[0021] Preferably, the rotating direction of the mixing cylinder, the rotating direction of the first rotating shaft and the rotating direction of the second rotating shaft are the same.
[0022] Compared with the prior art, the application has the following beneficial effects:
[0023] Through the research on the material overturning and stacking principle, the first stirring assembly and the second stirring assembly are cooperated with the mixing cylinder, the cylinder rotation drives the mixed material to overturn and slide forward, the first stirring assembly and the second stirring assembly arranged eccentrically strongly stir the mixed material, the mixing effect of the horizontal mixer is greatly improved, the efficiency is higher, and the mixing time is shortened.
[0024] Specifically, by setting the first stirring section, the mixture can be prevented from being concentrated and accumulated in the mixing cylinder during discharging. Under the action of the first stirring section, the mixture can be caught from the feeding end in the entire radial width direction during discharging, so that the mixture is not directly concentrated and accumulated in the mixing cylinder. Then, under the action of the rotating centrifugal force, the mixture is widely scattered in the mixing cylinder. The first stirring section can also forcibly stir the material accumulated in the mixture accumulation area. Compared with the traditional horizontal mixer, the material scattering range is increased, and the mixing effect is improved. The second stirring section is close to one side of the mixture accumulation area, so as to forcibly stir the mixture in the accumulation area, and the mixing effect is good. In addition, when the structure scheme of the application is applied, if the traditional horizontal mixer in the existing sintering plant is modified, the cantilever structure (first stirring assembly + second stirring assembly) can greatly reduce the modification amount, and greatly reduce the modification amount and cost. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in the drawings without creative labor.
[0026] Figure 1 It is a structural schematic diagram of the traditional horizontal mixer in the prior art.
[0027] Figure 2 It is a top view of Figure 1 .
[0028] Figure 3 It is a mixing principle schematic diagram of the traditional horizontal mixer in the prior art.
[0029] Figure 4 It is a whole structure schematic diagram in one embodiment of the present application.
[0030] Figure 5 It is a top view of Figure 4 .
[0031] Figure 6 It is a view of A in Figure 4 .
[0032] Figure 7 It is a view of B in Figure 4 .
[0033] Figure 8 It is a stirring unit shoveling and discharging schematic diagram in one embodiment of the present application.
[0034] Figure 9 Structure diagram of the stirring unit in one embodiment of the present application;
[0035] Figure 10 Structure diagram of the stirring unit in one embodiment of the present application;
[0036] Figure 11 Structure diagram of the stirring unit in one embodiment of the present application.
[0037] The purposes, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings.
[0038] Explanation of the reference signs:
[0039] 10, frame; 110, second supporting roller; 20, mixing cylinder; 210, feeding end; 220, discharging end; 230, third driving mechanism; 240, mixing cylinder body; 250, rolling ring; 260, first supporting roller; 30, first stirring assembly; 310, first stirring section; 311, first rotating shaft; 312, bucket paddle; 320, first mounting section; 321, first driving mechanism; 322, third rotating shaft; 410, second stirring section; 411, second rotating shaft; 412, stirring unit; 4121, stirring paddle; 4122, bucket; 41221, first bottom plate; 41222, second bottom plate; 41223, side plate; 41224, opening; 420, second mounting section; 421, second driving mechanism; 422, fourth rotating shaft; 50, mixed material. DETAILED DESCRIPTION
[0040] It should be understood that the specific embodiments described herein merely exemplify the present application and do not limit the present application.
[0041] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0042] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directionality indications also change accordingly.
[0043] In addition, the description related to "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions 1 appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, nor in the protection scope required by the present application.
[0044] Please refer to the attached Figures 1 to 11 , the present application provides an embodiment of a cantilever paddle eccentric arrangement horizontal mixer, including frame 10, mixing cylinder 20, first stirring assembly 30 and second stirring assembly, the mixing cylinder 20 is obliquely installed on the frame 10, wherein the mixing cylinder 20 is rotatably arranged around its own central axis, the mixing cylinder 20 includes feed end 210 and discharge end 220, the feed end 210 is higher than the discharge end 220, the mixing cylinder 20 drives the mixing material 50 to overturn and slide from the feed end 210 to the discharge end 220;
[0045] As Figure 4 shown, the mixing cylinder 20 is obliquely installed on the frame 10, preferably, the inclination angle of the mixing cylinder 20 is set to 1.5°~3.5°, the mixing material 50 enters into the inside of the mixing cylinder 20 from the feed end 210, the mixing material 50 entering into the mixing cylinder 20 will first fall to the first stirring assembly 30 and then scatter in the inside of the mixing cylinder 20, under the rotation of the mixing cylinder 20, the mixing material 50 in the cylinder is continuously brought to a certain height and then falls and rolls, the overturning principle diagram is shown in Figure 3 , since the mixing cylinder 20 is obliquely arranged, the mixing material 50 moves forward along the extension direction of the mixing cylinder 20 to the discharge end 220 for discharge.
[0046] The first stirring assembly 30 includes first stirring section 310 and first mounting section 320, the first mounting section 320 is installed on the feed end 210, the first stirring section 310 is rotatably arranged in the mixing cylinder 20, the first stirring section 310 extends from the first mounting section 320 towards the discharge end 220 and is cantilevered; the second stirring assembly includes second stirring section 410 and second mounting section 420, the second mounting section 420 is installed on the discharge end 220, the second stirring section 410 is rotatably arranged in the mixing cylinder 20, the second stirring section 410 extends from the second mounting section 420 towards the feed end 210 and is cantilevered, the second stirring section 410 and the first stirring section 310 are spaced apart;
[0047] As Figures 4-5 shown, the first stirring section 310 extends from the first mounting section 320 towards the discharge end 220 and is cantilevered, and the second stirring section 410 extends from the second mounting section 420 towards the feed end 210 and is cantilevered, that is, the first stirring section 310 and the second stirring section 410 are cantilevered in the interior of the mixing drum 20, and the mixed material 50 after being received, falling and stirred by the first stirring section 310 will move towards the second stirring section 410 under the rotation of the mixing drum 20, and the mixing effect is significantly improved under the forced stirring action of the second stirring section 410. It is worth noting that when the structure scheme of the present application is applied, if the traditional horizontal mixer of the sintering plant is modified, the cantilever structure can greatly reduce the amount of modification, and the modification can be realized by cutting off part of the components, greatly reducing the amount of modification and the cost of modification.
[0048] Further, the length of the first stirring section 310 and the length of the second stirring section 410 are both less than the interval distance between the second stirring section 410 and the first stirring section 310, specifically, the length of the first stirring section 310, the length of the second stirring section 410 and the interval distance between the second stirring section 410 and the first stirring section 310 can be set by the person skilled in the art as needed, for example, according to the length of the traditional horizontal mixer, the length of the traditional horizontal mixer of the existing sintering plant is generally above 14m. In addition, the length of the first stirring section 310 and the length of the second stirring section 410 can be equal or different, which can be determined according to actual needs.
[0049] The first stirring section 310 and the second stirring section 410 are both used for stirring the mixed material 50 in the mixing drum 20, the rotation axis of the first stirring section 310 and the rotation axis of the second stirring section 410 are both eccentrically arranged with the rotation axis of the mixing drum 20, and the rotation axis of the first stirring section 310 and the rotation axis of the second stirring section 410 are both located on one side close to the accumulation area of the mixed material 50 in the mixing drum 20.
[0050] As Figure 3 and Figure 6 shown, the mixed material 50 in the mixing drum 20 will concentrate in the third quadrant area under the rotation of the mixing drum 20, and constantly roll under the rotation of the mixing drum 20, it is worth noting that the rotation axis of the first stirring section 310 and the rotation axis of the second stirring section 410 are both eccentrically arranged with the rotation axis of the mixing drum 20, and the rotation axis of the first stirring section 310 and the rotation axis of the second stirring section 410 are both located on one side close to the accumulation area of the mixed material 50 in the mixing drum 20.
[0051] AsFigure 6 As shown, the second stirring section 410 is close to one side of the mixed material 50 accumulation area, so as to forcibly stir the mixed material 50 in the accumulation area. Compared with the traditional horizontal intensive mixer, because the forward pushing force is generated by the inclined rotation of the mixing cylinder 20, the stirring assembly does not need to provide the forward pushing force, or only needs to provide a little bit of auxiliary pushing force. In addition, as shown, Figure 7 As shown, the material falling from the feeding end 210 first falls on the first stirring section 310, and is scattered in the interior of the mixing cylinder 20 under the rotation of the first stirring section 310, and is still mainly concentrated in the third quadrant area under the rotation of the mixing cylinder 20. Figure 6 As shown, the first stirring section 310 can also forcibly stir the material accumulated in the mixed material 50 accumulation area, and the mixing effect is higher. By arranging the first stirring section 310, the material can be prevented from being concentrated and accumulated during the feeding. Under the action of the first stirring section 310, the mixed material 50 is not directly concentrated and falls into the mixing cylinder 20 during the feeding, and then the mixed material 50 is widely scattered in the mixing cylinder 20 under the action of the rotation centrifugal force of the first stirring section 310. The mixed material 50 after being received, scattered and stirred by the first stirring section 310 moves towards the second stirring section 410 under the rotation action of the mixing cylinder 20, and the mixing effect is significantly improved under the forced stirring action of the second stirring section 410. Compared with the traditional horizontal mixer, not only the material scattering range is increased, but also the mixing effect is improved.
[0052] Through the research on the material overturning and accumulation principle, the first stirring assembly 30 and the second stirring assembly are cooperated with the mixing cylinder 20, the cylinder rotation drives the mixed material 50 to overturn and slide forward, the eccentrically arranged first stirring assembly 30 and the second stirring assembly forcibly stir the mixed material 50, the mixing effect of the horizontal mixer is greatly improved, the efficiency is higher, and the mixing time is shortened. If the mixing effect is the same, the structure of the equipment can be greatly reduced, the wear resistance requirement of the first stirring assembly 30 and the second stirring assembly is low, the manufacturing cost is reduced, and the factory space requirement is reduced.
[0053] As a preferred embodiment, as shown, Figure 4 , 5, 7, the first stirring section 310 includes a first rotating shaft 311, and a bucket blade assembly (not shown in the figure) mounted on the peripheral wall of the first rotating shaft 311, wherein the rotating axis of the first rotating shaft 311 and the rotating axis of the mixing cylinder 20 are arranged eccentrically and located on the side close to the mixing material 50 accumulation area in the mixing cylinder 20; the bucket blade assembly rotates synchronously with the first rotating shaft 311 to receive the material from the feeding end 210 and scatter it in the mixing cylinder 20. It should be noted that the bucket blade assembly is in the shape of a long strip, similar to a ship, so it can cover a large area of the mixing cylinder 20, can receive most of the material from the feeding end 210, and can drive the mixing material 50 to turn and scatter in the mixing cylinder 20.
[0054] Further, the bucket blade assembly includes a plurality of bucket blade units (not shown in the figure) arranged along the extension direction of the first rotating shaft 311, each of which includes a plurality of bucket blades 312 uniformly arranged around the first rotating shaft 311, the bucket blades 312 are in the shape of a long strip and extend from the first rotating shaft 311 towards the inner wall of the mixing cylinder 20, and the bucket blades 312 are used to receive the material from the feeding end 210 and scatter it in the mixing cylinder 20.
[0055] As shown in Figure 4 , 5 , 11, the bucket blade 312 is in the shape of a bucket, and the bucket length (radial dimension of the mixing cylinder 20) of the bucket blade 312 is long, so the bucket blade 312 can not only receive the mixing material 50 from the feeding end 210, but also drive the mixing material 50 to rotate to a certain angle and then scatter, and because the bucket length is long, the mixing material 50 can be scattered in a large range, avoiding the phenomenon of concentrated material accumulation in the traditional horizontal mixer, in addition, the rotation of the bucket blade 312 can forcibly stir the mixing material 50 accumulated in the mixing cylinder 20, increasing the mixing effect.
[0056] As a preferred embodiment, the second stirring section 410 includes a second rotating shaft 411, and a plurality of stirring units 412 mounted on the peripheral wall of the second rotating shaft 411, each of which includes a mounting base (not shown in the figure), a stirring paddle 4121, and a shovel 4122, wherein the rotating axis of the second rotating shaft 411 and the rotating axis of the mixing cylinder 20 are arranged eccentrically and located on the side close to the mixing material 50 accumulation area in the mixing cylinder 20;
[0057] The mounting base is connected to the peripheral wall of the second rotating shaft 411 and moves synchronously with the second rotating shaft 411. The stirring paddle 4121 is fixedly connected to the mounting base and extends toward the inner wall of the mixing cylinder 20. The bucket 4122 is connected to the end of the stirring paddle 4121 away from the mounting base. The radial length of the bucket 4122 along the second rotating shaft 411 is less than the radial length of the bucket blade 312 along the first rotating shaft 311. The bucket 4122 is used to scoop up the mixture 50 and throw the mixture 50 upwards before it falls back down.
[0058] Furthermore, because the rotation of the mixing cylinder 20 causes the material to segregate and pile up more concentratedly, resulting in a thicker material layer, in order to stir and lift as much material as possible, this embodiment adopts a shovel-type or concave spoon-type structure to lift more material and then disperse it for thorough mixing. Therefore, under the rotation of the cylinder, the mixed material 50 is concentrated in the 90-degree area of the lower part of the cylinder in the direction of rotation, where it accumulates, tumbles, and mixes. At the same time, under the strong dispersion of the eccentric stirring paddle 4121, the material undergoes secondary high-speed cutting, upward throwing, and scattering mixing, achieving efficient and uniform mixing of the material.
[0059] Furthermore, the mounting base and the first rotating shaft 311 can be fixed together by bolts or other detachable structures.
[0060] Furthermore, the bucket 4122 includes a first bottom plate 41221, a second bottom plate 41222, and two side plates 41223 respectively connected to both sides of the first bottom plate 41221. The first bottom plate 41221, the second bottom plate 41222, and the two side plates 41223 together form a bucket 4122 with an opening 41224. The first bottom plate 41221 is fixedly connected to the stirring paddle 4121.
[0061] like Figure 6 , 8 As shown in -11, this embodiment adopts a bucket 4122 structure, which can scoop up more mixed material 50. After the bucket 4122 is rotated, the mixed material 50 is unloaded from the right side and falls to the right side of the mixing cylinder 20. Then, under the rotation of the mixing cylinder 20, it is brought to the left stacking area to participate in mixing again, forming a mixing cycle mode with high mixing efficiency.
[0062] In a preferred embodiment, the first base plate 41221 is a flat plate, and the angle between the plane containing the extension directions of the first base plate 41221 and the stirring paddle 4121 is... :in, The angle between the extending direction and the vertical direction of the agitator 4121 when the bucket 4122 is just rotated to the position corresponding to the rotation center of the mixing cylinder 20. It should be noted that the plane containing the extending direction of the agitator 4121 can be any plane containing the central axis of the agitator 4121, for example, it can be... Figure 6 The plane shown. The material lifting angle refers to the angle between the line connecting the center of gravity of the accumulated material and the rotation center of the mixing cylinder 20 after the center of gravity of the material is lifted, and the vertical center line of the cross section of the mixing cylinder 20.
[0063] Furthermore, the included angle Specifically, it is obtained through the following steps:
[0064] When the bucket 4122 is just rotated to the position corresponding to the rotation center of the mixing cylinder 20, the angle between the extension direction and the vertical direction of the stirring paddle 4121 is obtained. According to the included angle Determine the angle θ between the first base plate 41221 and the horizontal plane; where θ is less than or equal to the material's angle of repose of 35°; according to the formula 35° is obtained as an included angle .
[0065] It is worth noting that, such as Figures 5-6 As shown, by rotating the bucket 4122, the mixture 50 is unloaded from the right side and falls onto the right side of the cylinder. Then, under the rotation of the mixing cylinder body 240, it is carried to the left-side stockpile area to participate in mixing again. In order to deliver the mixture 50 to the right side as much as possible, the bucket 4122 should rotate past the rotation center of the mixing cylinder body 20 (i.e., corresponding to angle α) before starting to unload. At this time, the angle θ between the first bottom plate 41221 of the bucket 4122 and the horizontal plane should be less than the material's angle of repose of 35°, i.e., θ≤35°. Figure 8 As shown, θ = 180° - γ - (90° - α) = 90° - γ + α ≤ 35°, therefore, the angle γ between the first bottom plate 41221 of the bucket 4122 and the plane where the stirring paddle 4121 is located is ≥ α + 55°. That is, when the angle between the first bottom plate 41221 and the plane where the extension direction of the stirring paddle 4121 is located satisfies this condition, the dispersion and mixing effect can be greatly improved. For example, the material that was previously scattered can re-enter the left-side area under the action of the mixing cylinder 20 for a second mixing, thereby greatly improving the mixing effect. Through the movements of shoveling, stirring, throwing, scattering, and re-participating in mixing by the bucket 4122, efficient and uniform mixing of materials is achieved.
[0066] Furthermore, the second base plate 41222 is a flat plate or an arc-shaped plate. For example... Figures 9-11The form of the second bottom plate 41222 can be set by those skilled in the art according to actual needs, and can adopt Figure 9 an arc-shaped plate, or a flat plate as shown in FIG. 11. Figure 10
[0067] Further, the plurality of stirring units 412 are arranged in a spiral on the second rotating shaft 411. As shown in FIG. 12, the plurality of stirring units 412 are arranged in a spiral along the extension direction of the second rotating shaft 411, which has the advantage of facilitating the sliding movement of the mixture from the feeding end 210 to the discharging end 220 in cooperation with the inclined mixing cylinder 20, and reducing the resistance of the stirring units 412. Figures 4-5
[0068] Further, the first mounting section 320 comprises a first driving mechanism 321, a third rotating shaft 322, and a first bearing seat (not shown in the figure), the third rotating shaft 322 is mounted on the feeding end 210 through the first bearing seat, the third rotating shaft 322 is connected with the first driving mechanism 321, and the third rotating shaft 322 is fixedly connected with the first rotating shaft 311.
[0069] Specifically, the first driving mechanism 321 can adopt a motor or hydraulic drive, and drive the first rotating shaft 311 and the third rotating shaft 322 to rotate synchronously through the configuration of a speed reducer. In a preferred example, the first rotating shaft 311 and the third rotating shaft 322 are integrally formed, i.e., one shaft. The driving motor and the speed reducer can be arranged at an angle of 90 degrees with the third rotating shaft 322, or can be arranged in series at an angle of 180 degrees. In order to adapt to the cantilever structure of the first stirring section 310 and improve the structural stability, the first bearing seat preferably adopts two.
[0070] Further, the second mounting section 420 comprises a second driving mechanism 421, a fourth rotating shaft 422, and a second bearing seat (not shown in the figure), the fourth rotating shaft 422 is mounted on the discharging end 220 through the second bearing seat, the fourth rotating shaft 422 is connected with the second driving mechanism 421, and the fourth rotating shaft 422 is fixedly connected with the second rotating shaft 411.
[0071] Specifically, the second driving mechanism 421 can adopt a motor or hydraulic drive, and drive the second rotating shaft 411 and the fourth rotating shaft 422 to rotate synchronously through the configuration of a speed reducer. In a preferred example, the second rotating shaft 411 and the fourth rotating shaft 422 are integrally formed, i.e., one shaft. The driving motor and the speed reducer can be arranged at an angle of 90 degrees with the fourth rotating shaft 422, or can be arranged in series at an angle of 180 degrees.
[0072] Further, the mixing cylinder 20 comprises a third driving mechanism 230 and a mixing cylinder body 240, a rolling ring 250 and a first supporting wheel 260 are connected to the outer peripheral wall of the mixing cylinder 20, a second supporting wheel 110 corresponding to the first supporting wheel 260 is installed on the frame 10 to support the mixing cylinder body 240, and the third driving mechanism 230 drives the rolling ring 250 to drive the mixing cylinder body 240 to rotate around the central axis thereof. Figure 4 As a preferred example, the third driving mechanism 230 can adopt a motor or hydraulic drive, and through the configuration of a speed reducer and a gear, the gear and the rolling ring 250 are engaged to drive the rolling ring 250 on the mixing cylinder body 240 to rotate, thereby driving the mixing cylinder body 240 to rotate around the central axis thereof, as shown in Figs. 5 and 6.
[0073] Further, the rotation direction of the mixing cylinder 20, the rotation direction of the first rotating shaft 311 and the rotation direction of the second rotating shaft 411 are the same.
[0074] As shown in Fig. 6, the rotation direction of the first rotating shaft 311 can be the same as or different from the rotation direction of the mixing cylinder 20, and the rotation direction of the second rotating shaft 411 can be the same as or different from the rotation direction of the mixing cylinder 20, for example, both are clockwise, as shown in Fig. 6. Figure 6 Figure 6 In this case, after the mixing cylinder body 240 rotates to continuously bring the materials to a certain height, the materials are thrown down and tumbled, and most of them are accumulated in the region corresponding to the third quadrant, the second driving mechanism 421 drives the second rotating shaft 411 to drive the fourth rotating shaft 422 to rotate, thereby driving the shovel 4122 to rotate clockwise, at this time, the mixed materials 50 are unloaded from the right side and then fall to the right side of the mixing cylinder body 240, and then are brought to the left side of the material accumulation area under the rotation of the mixing cylinder body 240 to participate in the mixing again, it can be seen that the shovel 4122 not only can shovel the materials, drive the materials to fall after being thrown up, but also can achieve the bidirectional mixing effect of the rotation mixing of the mixing cylinder body 240 and the mixing of the stirring assembly, greatly improving the mixing efficiency, and this mode can also adapt to the rotation direction of the mixing cylinder body 240 to continuously circulate the mixing and stirring.
[0075] The above is only a preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent flow transformation obtained by using the content of the specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A horizontal mixer with cantilevered paddle eccentric arrangement, characterized by, The mixing device comprises a frame, a mixing drum, a first stirring assembly and a second stirring assembly, the mixing drum is obliquely installed on the frame, wherein, the mixing drum is rotatably arranged around its central axis, the mixing drum comprises a feeding end and a discharging end, the feeding end is higher than the discharging end, and the rotation of the mixing drum drives the mixing material to overturn and slide from the feeding end to the discharging end; the first stirring assembly comprises a first stirring section and a first mounting section, the first mounting section is mounted on the feeding end, and the first stirring section is rotatably arranged in the mixing drum, the first stirring section extends from the first mounting section towards the discharging end and is cantilevered arranged; the second stirring assembly comprises a second stirring section and a second mounting section, the second mounting section is mounted on the discharging end, and the second stirring section is rotatably arranged in the mixing drum, the second stirring section extends from the second mounting section towards the feeding end and is cantilevered arranged, and the second stirring section and the first stirring section are spaced apart; the first stirring section and the second stirring section are used for stirring the mixing material in the mixing drum, the rotation axis of the first stirring section and the rotation axis of the second stirring section are eccentrically arranged with respect to the rotation axis of the mixing drum, and the rotation axis of the first stirring section and the rotation axis of the second stirring section are located on one side close to the accumulation area of the mixing material in the mixing drum.
2. A horizontal mixer according to claim 1, wherein, The first stirring section comprises a first rotating shaft and a bucket blade assembly mounted on the peripheral wall of the first rotating shaft, wherein the rotation axis of the first rotating shaft is eccentrically arranged with respect to the rotation axis of the mixing drum and is located on one side close to the accumulation area of the mixing material in the mixing drum; the bucket blade assembly rotates synchronously with the first rotating shaft to receive the material from the feeding end and scatter in the mixing drum.
3. A horizontal mixer according to claim 2, wherein, The bucket blade assembly comprises a plurality of bucket blade units arranged along the extension direction of the first rotating shaft, each bucket blade unit comprises a plurality of bucket blades uniformly arranged around the first rotating shaft, the bucket blades are in strip shape and extend from the first rotating shaft towards the inner wall of the mixing drum, and the bucket blades are used to receive the material from the feeding end and scatter in the mixing drum.
4. A horizontal mixer according to claim 3, wherein, The second stirring section comprises a second rotating shaft and a plurality of stirring units mounted on the peripheral wall of the second rotating shaft, each stirring unit comprises a mounting base, a stirring paddle and a shovel, wherein, the rotation axis of the second rotating shaft is eccentrically arranged with respect to the rotation axis of the mixing drum and is located on one side close to the accumulation area of the mixing material in the mixing drum; The mounting base is connected to the peripheral wall of the second rotating shaft and moves synchronously with the second rotating shaft, the stirring paddle is fixedly connected to the mounting base and extends towards the inner wall of the mixing cylinder, the shovel is connected to the end of the stirring paddle away from the mounting base, the radial length of the shovel along the second rotating shaft is less than the radial length of the bucket paddle along the first rotating shaft, and the shovel is used for scooping up the mixture and driving the mixture to throw up and then fall.
5. A horizontal mixer according to claim 4, wherein, The shovel comprises a first bottom plate, a second bottom plate and two side plates connected to the two sides of the first bottom plate respectively, the first bottom plate, the second bottom plate and the two side plates jointly enclose the shovel with an opening, and the first bottom plate is fixedly connected to the stirring paddle.
6. A horizontal mixer according to claim 4, wherein, A plurality of stirring units are arranged in a spiral on the second rotating shaft.
7. The overhung paddle eccentric arrangement horizontal mixer of claim 1, wherein, The length of the first stirring section and the length of the second stirring section are both less than the interval distance between the second stirring section and the first stirring section.
8. A horizontal mixer according to claim 2, wherein, The first mounting section comprises a first driving mechanism, a third rotating shaft and a first bearing seat, the third rotating shaft is installed in the feeding end through the first bearing seat, the third rotating shaft is connected to the first driving mechanism, and the third rotating shaft is fixedly connected to the first rotating shaft.
9. A horizontal mixer with cantilevered paddle eccentric arrangement according to claim 4, characterized in that, The second mounting section comprises a second driving mechanism, a fourth rotating shaft and a second bearing seat, the fourth rotating shaft is installed in the discharging end through the second bearing seat, the fourth rotating shaft is connected to the second driving mechanism, and the fourth rotating shaft is fixedly connected to the second rotating shaft.
10. A horizontal mixer with cantilevered paddle eccentric arrangement according to claim 4, characterized in that, The rotating direction of the mixing cylinder, the rotating direction of the first rotating shaft and the rotating direction of the second rotating shaft are the same.
Citation Information
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