A coiling device for producing energy storage air conditioning condensers
By designing the energy storage air conditioner condenser rolling device including transportation, flip, bending and cutting mechanism, the problem of manual adjustment of copper tube after bending in the prior art is solved, and the efficient and multiple folding of copper tubes is achieved Bending and automatic cutting improve production efficiency.
Patent Information
- Application Number
- CN202411262862.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-10
AI Technical Summary
The existing energy storage air conditioner condenser rolling device needs to manually adjust the bending direction after the pipe is bent, which causes time and effort to consume workers and cannot improve work efficiency.
A coil device for production of energy storage air conditioner condenser including a transport mechanism, a flip mechanism, a bending mechanism and a cutting mechanism is designed. The sliding plate and the driving assembly drive the clamping assembly to clamp the copper tube and the connecting assembly through the connecting assembly. and control components realize multiple flips and bends of copper tubes, reducing manual operation.
It improves the working efficiency of the rolling device, reduces the time and effort of manual operation, realizes multiple bends and automatic cutting of the copper tube, and avoids deformation of the copper tube.
Smart Images

Figure CN118768427B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of energy storage air-conditioning condenser production, and in particular to a winding device for producing energy storage air-conditioning condensers. Background Art
[0002] The condenser, or outdoor heat exchanger, is a high-pressure device in the system during refrigeration. It is installed between the compressor exhaust port and the throttling device. The high-temperature and high-pressure gas discharged from the air-conditioning compressor enters the condenser and is cooled by the copper tube and aluminum foil. The air conditioner is equipped with an axial cooling fan, which uses air cooling to keep the pressure of the refrigerant constant and the temperature lower during the cooling and condensation process. The main body of the air conditioner condenser is composed of multiple bent copper tubes. The bending of the copper tube is achieved through a coiling device during the production process of the condenser.
[0003] After the existing part of the condenser winding device bends the pipe, it is inconvenient to rotate the pipe, so the staff needs to manually adjust the bending direction of the pipe to make the pipe bend multiple times. However, the manual adjustment of the bending direction of the pipe by the staff is time-consuming and labor-intensive, and cannot improve the working efficiency of the winding device. Therefore, in order to solve the above problems, we need to design a winding device for the production of energy storage air conditioner condensers. Summary of the invention
[0004] The object of the present invention is to provide a winding device for producing energy storage air conditioning condensers, which can transport and flip pipelines multiple times and bend copper tubes, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a winding device for producing an energy storage air conditioning condenser, comprising:
[0006] The transport mechanism comprises a platform, a transport component is arranged on the platform, a drive component is arranged on the transport component, and a clamping component is arranged on the drive component;
[0007] The flip mechanism comprises a fixing groove, the fixing groove is fixedly connected to the platform, the transport component is provided with a connecting component, the connecting component is provided with a first rotating component, the first rotating component is provided with a first control component, the first control component is provided with a flipping component, and the platform is provided with a rotating ring;
[0008] The bending mechanism comprises a fixed seat, the fixed seat is fixedly connected to the inner cavity of the table body, the first rotating assembly is provided with a second rotating assembly, the second rotating assembly is provided with a second control assembly, the second control assembly is provided with a bending assembly, the table body is fixedly connected with a fixing ring, and the table body is provided with a bending groove;
[0009] The cutting mechanism comprises a fixed frame, a lifting assembly is arranged in the fixed frame, a cutting assembly is arranged on the lifting assembly, and a first tooth groove is fixedly connected to the fixed frame.
[0010] Preferably, the transport assembly includes a motor, a sliding plate and a first screw rod, the motor is fixedly mounted on an outer wall of the platform body, one end of the first screw rod is fixedly connected to the motor, the first screw rod is located in an inner groove of the platform body, the sliding plate is slidably connected to the first screw rod, and side plates are fixedly connected on both sides of the sliding plate.
[0011] Preferably, the driving assembly includes a second tooth groove, a first driving gear, a fixed rod, a first conveyor belt, a first rotating shaft, a first bevel gear, a second bevel gear and a threaded rod, the second tooth groove is fixedly connected to one side of the inner groove of the platform body, the fixed rod is rotatably connected to the inner cavity of the sliding plate, the first driving gear is fixedly connected to the fixed rod, the first driving gear is rotatably connected to the second tooth groove, one side of the first conveyor belt is rotatably connected to the fixed rod, the other side of the first conveyor belt is rotatably connected to the first rotating shaft, the first bevel gear is fixedly connected to the top of the first rotating shaft, the second bevel gear is fixedly connected to the threaded rod, and the first bevel gear is rotatably connected to the second bevel gear;
[0012] Preferably, the clamping assembly includes a push plate, a clamping plate, a wedge block, a first spring, and a third tooth groove. Movable grooves are provided on both sides of the push plate. The push plate is slidably connected to the threaded rod. One end of the first spring is fixedly connected to the wedge block, and the other end of the first spring is fixedly connected to the inner wall of the movable groove. The third tooth groove is fixedly connected to both sides of the clamping plate, and the wedge block is movably connected to the third tooth groove.
[0013] Preferably, the connecting assembly includes a connecting rod, a first gear, a second conveyor belt, a second gear, a second rotating shaft and a positioning plate, one end of the connecting rod is fixedly connected to the other end of the first screw rod, the first gear is fixedly connected to the other end of the connecting rod, the positioning plate is fixedly connected to the inner cavity of the platform, the second rotating shaft is rotatably connected to the positioning plate, the second gear is fixedly connected to one end of the second rotating shaft, one side of the second conveyor belt is rotatably connected to the first gear, and the other side of the second conveyor belt is rotatably connected to the second gear.
[0014] Preferably, the first rotating assembly includes a first rotating roller, a third bevel gear, a fourth bevel gear and a first inner ratchet, the first rotating roller is rotatably connected to the inner cavity of the table body, the third bevel gear is fixedly connected to the other end of the second rotating shaft, the fourth bevel gear is fixedly connected to the first rotating roller, the third bevel gear is rotatably connected to the fourth bevel gear, and the first inner ratchet is fixedly connected to the first rotating roller.
[0015] Preferably, the first control assembly includes a first outer ratchet, a first limit block, a second spring, a first limit plate, a third spring and a first placement plate, the first placement plate is fixedly connected to the inner cavity of the platform, one end of the third spring is fixedly connected to the first limit plate, the other end of the third spring is fixedly connected to the inner groove of the first placement plate, a telescopic groove is provided on the inner side of the first outer ratchet, one end of the second spring is fixedly connected to the first limit block, the other end of the second spring is fixedly connected to the inner wall of the telescopic groove, and the first inner ratchet is located on the inner side of the first outer ratchet;
[0016] Preferably, the flipping assembly includes a fifth bevel gear, a sixth bevel gear, a belt, a driving roller, a driven roller and a connecting plate, the fifth bevel gear is fixedly connected to the top of the first outer ratchet, the sixth bevel gear is fixedly connected to the driving roller, the fifth bevel gear is rotatably connected to the sixth bevel gear, the driving roller is rotatably connected to the connecting plate, the driven roller is rotatably connected to the connecting plate, one side of the belt is rotatably connected to the driving roller, the other side of the belt is rotatably connected to the driven roller, one side of the fixed groove is fixedly connected to a sixth spring, and the other end of the sixth spring is fixedly connected to a buffer plate.
[0017] Preferably, the second rotating assembly includes a third gear, a third conveyor belt, a fourth gear, a rotating rod and a second inner ratchet, the third gear is fixedly connected to the first rotating roller, the fourth gear is fixedly connected to the rotating rod, one side of the third conveyor belt is rotationally connected to the third gear, the other side of the third conveyor belt is rotationally connected to the fourth gear, and the second inner ratchet is fixedly connected to the rotating rod.
[0018] Preferably, the second control assembly includes a second outer ratchet, a second limit block, a fourth spring, a second placement plate, a second limit plate, a fifth spring and a fifth gear, the second placement plate is fixedly connected to the inner cavity of the platform, one end of the fifth spring is fixedly connected to the inner cavity of the second placement plate, the second limit plate is fixedly connected to the other end of the fifth spring, one end of the fourth spring is fixedly connected to the second limit block, the other end of the fourth spring is fixedly connected to the inner wall of the inner cavity of the second outer ratchet, the second inner ratchet is located in the inner cavity of the second outer ratchet, and the fifth gear is fixedly connected to the top of the second outer ratchet;
[0019] Preferably, the bending assembly includes a second screw rod, a sixth gear, a first rotating gear, a rotating disk, a bending rod, a first sliding rod and a second rotating gear, the sixth gear is fixedly connected to the second screw rod, the fifth gear is rotatably connected to the sixth gear, an internal tooth groove is provided on the fixed seat, the first rotating gear is fixedly connected to the second screw rod, the second rotating gear is rotatably connected to the internal tooth groove, the first sliding rod is fixedly connected to the second rotating gear, the first rotating gear is rotatably connected to the second rotating gear, the rotating disk is slidably connected to the second screw rod, the bending rod is fixedly connected to the rotating disk, and the rotating disk is slidably connected to the first sliding rod.
[0020] Preferably, the lifting assembly includes a second sliding rod, a third screw rod, a seventh gear, a fourth conveyor belt and a lifting plate, the seventh gear is fixedly connected to the third screw rod, one side of the fourth conveyor belt is rotatably connected to the sixth gear, the other side of the fourth conveyor belt is rotatably connected to the seventh gear, the second sliding rod is fixedly connected to one of the fixed frames, and the lifting plate is slidably connected to the third screw rod.
[0021] Preferably, the cutting assembly includes a second driving gear, a second rotating roller, a first connecting gear, a fifth conveyor belt, a second connecting gear and a cutter, the second rotating roller is rotatably connected to the lifting plate, the second driving gear is fixedly connected to the second rotating roller, the first connecting gear is fixedly connected to the second rotating roller, the second connecting gear is fixedly connected to the cutter, one side of the fifth conveyor belt is rotatably connected to the first connecting gear, and the other side of the fifth conveyor belt is rotatably connected to the second connecting gear.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The present invention optimizes the existing winding device for producing energy storage air-conditioning condensers, and the sliding plate is moved by the operation of the motor, and the clamping assembly is driven by the driving assembly to clamp and fix the copper tube, so as to facilitate the transportation of the copper tube to the bending mechanism for bending; at the same time, the first rotating roller is driven to rotate by the connecting assembly, and when the first screw rod rotates forward to cause the clamping assembly to drive the copper tube to be transported, the active roller drives the belt to rotate during the copper tube transportation project through the first control assembly, so as to facilitate the turning of the copper tube and avoid the need for manual adjustment by the staff, which is time-consuming and labor-intensive and reduces the working efficiency of the winding device; when the first screw rod By rotating in the opposite direction, when the clamping assembly releases the copper tube, the second screw rod is rotated through the second rotating assembly and the second control assembly, so that the rotating disk can be raised and lowered. At the same time, the bending rod on the rotating disk can be rotated during the lifting and lowering through the first rotating gear and the second rotating gear, so that the copper tube can be bent; further, the third screw rod is rotated by the fourth conveyor belt and the sixth gear rotation connection, so that the lifting plate drives the cutting assembly to move downward, and the second driving gear rotates on the first tooth groove to drive the cutter to rotate, which can facilitate the cutting of the copper tube and avoid deformation of the copper tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is an internal schematic diagram of the overall structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the turning mechanism and the bending mechanism in the present invention;
[0027] Figure 4 It is a structural schematic diagram of the driving mechanism in the present invention;
[0028] Figure 5 It is an exploded schematic diagram of the clamping assembly in the present invention;
[0029] Figure 6 It is an exploded schematic diagram of the cutting assembly in the present invention;
[0030] Figure 7 It is a structural schematic diagram of the connection between the first rotating component and the first control component in the present invention;
[0031] Figure 8 It is a schematic structural diagram of the connection between the second rotating assembly and the second control assembly in the present invention;
[0032] Fig. 9 For the present invention Figure 2Schematic diagram of area A;
[0033] Fig.10 For the present invention Figure 3 Schematic diagram of area B;
[0034] Fig.11 This is a schematic diagram of the structure of the first transportation of the copper tube in the present invention;
[0035] Fig.12 It is a schematic diagram of the structure when the copper tube in the present invention is bent in half;
[0036] Fig.13 It is a schematic diagram of the structure of the copper tube being bent in the present invention;
[0037] Fig.14 It is a structural schematic diagram of the copper tube in the present invention that is bent once and then turned halfway when being transported for the second time;
[0038] Fig.15 It is a structural schematic diagram of the copper tube after being bent once in the present invention, which is turned over during the second transportation;
[0039] Fig.16 It is a schematic diagram of the structure of the copper tube after being bent multiple times and being cut in the present invention.
[0040] In the figure: 100, transport mechanism, 101, platform, 110, transport assembly: 110a, motor, 110b, sliding plate, 110c, first screw rod, 110d, side plate, 120, driving assembly, 120a, second tooth groove, 120b, first driving gear, 120c, fixing rod, 120d, first conveyor belt, 120e, first rotating shaft, 120f, first bevel gear, 120g, second bevel gear, 120h, threaded rod, 130, clamping assembly, 130a, push plate, 130b, clamping plate, 130c, wedge block, 130d, first spring, 130e, third tooth groove; 200, turning mechanism, 201, fixing groove, 202, buffer plate, 2 03, the sixth spring, 204, the rotating ring, 210 connecting assembly, 210a, the connecting rod, 210b, the first gear, 210c, the second conveyor belt, 210d, the second gear, 210e, the second rotating shaft, 210f, the positioning plate, 220, the first rotating assembly, 220a, the first rotating roller, 220b, the third bevel gear, 220c, the fourth bevel gear, 220d, the first inner ratchet, 230, the first control assembly, 230a, the first outer ratchet, 230b, the first limit block, 230c, the second spring, 230d, the first limit plate, 230e, the third spring, 230f, the first placement plate, 240, the flip assembly, 240a, the fifth bevel gear, 24 0b, sixth bevel gear, 240c, belt, 240d, active roller, 240e, driven roller, 240f, connecting plate; 300, bending mechanism, 301, fixed ring, 302, bending groove, 303, fixed seat, 303a inner tooth groove, 310, second rotating component, 310a, third gear, 310b, third conveyor belt, 310c, fourth gear, 310d, rotating rod, 310e, second inner ratchet, 320, second control component, 320a, second outer ratchet, 320b, second limit block, 320c, fourth spring, 320d, second placement plate, 320e, second limit plate, 320f, fifth spring, 320g, fifth gear, 330, Bending assembly, 330a, second screw rod, 330b, sixth gear, 330c, first rotating gear, 330d, rotating disk, 330e, bending rod, 330f, first slide rod, 330g, second rotating gear; 400, cutting mechanism, 401, fixed frame, 401a, first tooth groove, 410, lifting assembly, 410a, second slide rod, 410b, third screw rod, 410c, seventh gear, 410d, fourth conveyor belt, 410e, lifting plate, 420, cutting assembly, 420a, second driving gear, 420b, second rotating roller, 420c, first connecting gear, 420d, fifth conveyor belt, 420e, second connecting gear, 420f cutter. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0042] See also Figure 1-Figure 10 The winding device for producing energy storage air conditioning condensers shown in the figure includes a transport mechanism 100, including a platform 101, a transport component 110 is arranged on the platform 101, a driving component 120 is arranged on the transport component 110, and a clamping component 130 is arranged on the driving component 120; a flipping mechanism 200 includes a fixing groove 201, the fixing groove 201 is fixedly connected to the platform 101, a connecting component 210 is arranged on the transport component 110, a first rotating component 220 is arranged on the connecting component 210, a first controlling component 230 is arranged on the first rotating component 220, a flipping component 240 is arranged on the first controlling component 230, and a fixing groove 201 is fixedly connected to the platform 101. There is a rotating ring 204; a bending mechanism 300, including a fixed seat 303, the fixed seat 303 is fixedly connected to the inner cavity of the table 101, the first rotating component 220 is provided with a second rotating component 310, the second rotating component 310 is provided with a second control component 320, the second control component 320 is provided with a bending component 330, the table 101 is fixedly connected with a fixed ring 301, and the table 101 is provided with a bending groove 302; the cutting mechanism 400, including a fixed frame 401, the fixed frame 401 is provided with a lifting component 410, the lifting component 410 is provided with a cutting component 420, and the fixed frame 401 is fixedly connected with a first tooth groove 401a.
[0043] In this embodiment, the specific use process is as follows: Fig.11 As shown, a copper tube is placed on the platform 101, and the transport assembly 110 is operated so that the driving assembly 120 drives the clamping assembly 130 to clamp the copper tube, and the transport assembly 110 drives the copper tube to move and transport;
[0044] When the transport assembly 110 is working, the first rotating assembly 220 is driven to rotate through the connecting assembly 210, and the second rotating assembly 310 is driven to rotate through the rotation of the first rotating assembly 220;
[0045] When the copper tube is being transported, the first control assembly 230 is used to make the turning assembly 240 turn the copper tube to facilitate multiple bending. At this time, the bending assembly 330 is restricted by the second control assembly 320 so that it does not rotate. Figure 14-15 As shown;
[0046] When the transport component 110 drives the clamping component 130 to return to its original position, the clamping component 130 releases the copper tube. At this time, the second control component 320 drives the bending component 330 to work, so that the bending component 330 moves up and rotates, so that the bending component 330 bends the copper tube, and the bending component 330 rotates back to the initial bending point. Figure 12-13 As shown, at this time, the copper tube is placed in place and is not transported. At the same time, the turning component 240 does not turn the copper tube through the first control component 230 to avoid turning the copper tube when it is bent, which affects the winding work of the condenser tube;
[0047] Since the lifting assembly 410 is initially located at the bottom of the fixing frame 401, when the bending assembly 330 works, the lifting assembly 410 is lifted up. When the lifting assembly 410 rises to the top of the fixing frame 401, it drives the cutting assembly 420 to descend. When the bending assembly 330 bends the copper tube a certain number of times, the lifting assembly 410 drives the cutting assembly 420 to work, so that the copper tube is cut off. Fig.16 As shown, the workers are prevented from having to cut off the copper pipe manually, which is time-consuming and labor-intensive. Example 2
[0048] See also Figure 1-Figure 2 The transport assembly 110 shown in the figure includes a motor 110a, a sliding plate 110b and a first screw rod 110c. The motor 110a is fixedly mounted on an outer wall of the platform 101. One end of the first screw rod 110c is fixedly connected to the motor 110a. The first screw rod 110c is located in the inner groove of the platform 101. The sliding plate 110b is slidably connected to the first screw rod 110c. Side plates 110d are fixedly connected to both sides of the sliding plate 110b.
[0049] See also Figure 1 and Figure 4 The driving assembly 120 shown in the figure includes a second tooth groove 120a, a first driving gear 120b, a fixed rod 120c, a first conveyor belt 120d, a first rotating shaft 120e, a first bevel gear 120f, a second bevel gear 120g and a threaded rod 120h. The second tooth groove 120a is fixedly connected to one side of the inner groove of the platform 101, the fixed rod 120c is rotatably connected to the inner cavity of the sliding plate 110b, the first driving gear 120b is fixedly connected to the fixed rod 120c, the first driving gear 120b is rotatably connected to the second tooth groove 120a, one side of the first conveyor belt 120d is rotatably connected to the fixed rod 120c, the other side of the first conveyor belt 120d is rotatably connected to the first rotating shaft 120e, the first bevel gear 120f is fixedly connected to the top of the first rotating shaft 120e, the second bevel gear 120g is fixedly connected to the threaded rod 120h, and the first bevel gear 120f is rotatably connected to the second bevel gear 120g.
[0050] See also Figure 1 and Figure 5 The clamping assembly 130 shown in the figure includes a push plate 130a, a clamping plate 130b, a wedge block 130c, a first spring 130d, and a third tooth groove 130e. Movable grooves 130f are provided on both sides of the push plate 130a. The push plate 130a is slidably connected to the threaded rod 120h. One end of the first spring 130d is fixedly connected to the wedge block 130c, and the other end of the first spring 130d is fixedly connected to the inner wall of the movable groove 130f. The third tooth groove 130e is fixedly connected to both sides of the clamping plate 130b, and the wedge block 130c is movably connected to the third tooth groove 130e.
[0051] See also Figure 2-Figure 3 and Fig.10 The connecting assembly 210 shown in the figure includes a connecting rod 210a, a first gear 210b, a second conveyor belt 210c, a second gear 210d, a second rotating shaft 210e and a positioning plate 210f. One end of the connecting rod 210a is fixedly connected to the other end of the first screw rod 110c, the first gear 210b is fixedly connected to the other end of the connecting rod 210a, the positioning plate 210f is fixedly connected to the inner cavity of the platform 101, the second rotating shaft 210e is rotatably connected to the positioning plate 210f, the second gear 210d is fixedly connected to one end of the second rotating shaft 210e, one side of the second conveyor belt 210c is rotatably connected to the first gear 210b, and the other side of the second conveyor belt 210c is rotatably connected to the second gear 210d.
[0052] See also Figure 2-Figure 3 , Figure 7 and Fig.10 The first rotating assembly 220 shown in the figure includes a first rotating roller 220a, a third bevel gear 220b, a fourth bevel gear 220c and a first inner ratchet 220d. The first rotating roller 220a is rotatably connected to the inner cavity of the platform 101, the third bevel gear 220b is fixedly connected to the other end of the second rotating shaft 210e, the fourth bevel gear 220c is fixedly connected to the first rotating roller 220a, the third bevel gear 220b is rotatably connected to the fourth bevel gear 220c, and the first inner ratchet 220d is fixedly connected to the first rotating roller 220a.
[0053] See also Figure 2-Figure 3 and Figure 7The first control component 230 shown in the figure includes a first outer ratchet 230a, a first limit block 230b, a second spring 230c, a first limit plate 230d, a third spring 230e and a first placement plate 230f. The first placement plate 230f is fixedly connected to the inner cavity of the platform 101, one end of the third spring 230e is fixedly connected to the first limit plate 230d, and the other end of the third spring 230e is fixedly connected to the inner groove of the first placement plate 230f. A telescopic groove 230g is provided on the inner side of the first outer ratchet 230a, one end of the second spring 230c is fixedly connected to the first limit block 230b, and the other end of the second spring 230c is fixedly connected to the inner wall of the telescopic groove 230g, and the first inner ratchet 220d is located on the inner side of the first outer ratchet 230a.
[0054] See also Figure 2-Figure 3 The flip assembly 240 shown in the figure includes a fifth bevel gear 240a, a sixth bevel gear 240b, a belt 240c, an active roller 240d, a driven roller 240e and a connecting plate 240f. The fifth bevel gear 240a is fixedly connected to the top of the first outer ratchet 230a, the sixth bevel gear 240b is fixedly connected to the active roller 240d, the fifth bevel gear 240a is rotatably connected to the sixth bevel gear 240b, the active roller 240d is rotatably connected to the connecting plate 240f, the driven roller 240e is rotatably connected to the connecting plate 240f, one side of the belt 240c is rotatably connected to the active roller 240d, the other side of the belt 240c is rotatably connected to the driven roller 240e, one side of the fixed groove 201 is fixedly connected to the sixth spring 203, and the other end of the sixth spring 203 is fixedly connected to the buffer plate 202.
[0055] In this embodiment, the copper tube is placed on the platform 101, and the motor 110a is operated to rotate the first screw rod 110c, driving the sliding plate 110b to move on the platform 101. At this time, the first driving gear 120b in the sliding plate 110b is rotated through the second tooth groove 120a, and the first rotating shaft 120e is driven to rotate through the first conveyor belt 120d, so that the threaded rod 120h can be rotated, thereby driving the clamping assembly 130 to clamp the copper tube for easy transportation, such as Fig.11As shown, it is the state of the copper tube during initial transportation; when the clamping plate 130b clamps the copper tube, the push plate 130a moves, so that the wedge block 130c and the first spring 130d move in the third tooth groove 130e, so that the copper tube can be fixed, which is convenient for driving its transportation, and also avoids the continuous application of pressure on the copper tube during the copper tube transportation project, causing the copper tube to deform, which is not conducive to the use of the air conditioner condenser tube. At the same time, since the clamping plate 130b clamps the copper tube at this time, it is convenient to transport the copper tube; and the wedge block 130c and the first spring 130d move with the copper tube. The push plate 130a moves on the third tooth groove 130e. When the wedge block 130c passes through the convex groove in the third tooth groove 130e, the first spring 130d is compressed in the movable groove 130f. When the wedge block 130c continues to move, the wedge block 130c is ejected by the force of the first spring 130d. At this time, the clamping plate 130b loosens the copper tube to a certain extent. At this time, the copper tube can be turned over by the rotation of the belt 240c, so that the copper tube can be turned over during the conveying process, so that it can be bent multiple times.
[0056] When the first screw rod 110c rotates, it will drive the connecting rod 210a to rotate, and the second rotating shaft 210e is driven to rotate through the second conveyor belt 210c, so that the first rotating roller 220a can rotate. When the copper tube is being transported, the first rotating roller 220a rotates to drive the first inner ratchet 220d to rotate, and through the first limit block 230b, the first outer ratchet 230a is driven to rotate, so that the first limit plate 230d can be rotated through the action of the third spring 230e, which is convenient for the first outer ratchet 230a to rotate, so that the active roller 240d can be rotated, driving the belt 240c to rotate. At this time, through the wedge block 130c and the first spring 130d as the push plate 130a moves on the third tooth groove 130e, when the clamping plate 130b relaxes the copper tube, the copper tube can be turned over by the rotation of the belt 240c, so as to avoid the belt 240c being unable to drive the copper tube to rotate when the clamping plate 130b clamps and conveys the copper tube. Figure 14-15 The figure shows the state of the copper tube when it is turned over after being bent once;
[0057] When the copper tube is not transported, when the first inner ratchet 220d contacts the first limit block 230b, the first limit block 230b is contracted through the second spring 230c, preventing the first outer ratchet 230a from driving the active roller 240d to rotate, causing the belt 240c to rotate, causing the copper tube to flip when bent, and causing an adverse effect on the flip assembly 240. Example 3
[0058] See also Figure 2-Figure 3 , Figure 8-Figure 9The second rotating assembly 310 shown in the figure includes a third gear 310a, a third conveyor belt 310b, a fourth gear 310c, a rotating rod 310d and a second inner ratchet 310e. The third gear 310a is fixedly connected to the first rotating roller 220a, the fourth gear 310c is fixedly connected to the rotating rod 310d, one side of the third conveyor belt 310b is rotationally connected to the third gear 310a, the other side of the third conveyor belt 310b is rotationally connected to the fourth gear 310c, and the second inner ratchet 310e is fixedly connected to the rotating rod 310d.
[0059] See also Figure 3 , Figure 8-Figure 9 The second control component 320 shown in the figure includes a second outer ratchet 320a, a second limit block 320b, a fourth spring 320c, a second placement plate 320d, a second limit plate 320e, a fifth spring 320f and a fifth gear 320g. The second placement plate 320d is fixedly connected to the inner cavity of the platform 101, one end of the fifth spring 320f is fixedly connected to the inner cavity of the second placement plate 320d, the second limit plate 320e is fixedly connected to the other end of the fifth spring 320f, one end of the fourth spring 320c is fixedly connected to the second limit block 320b, the other end of the fourth spring 320c is fixedly connected to the inner wall of the inner cavity of the second outer ratchet 320a, the second inner ratchet 310e is located in the inner cavity of the second outer ratchet 320a, and the fifth gear 320g is fixedly connected to the top of the second outer ratchet 320a.
[0060] See also Figure 2-Figure 3 , Figure 8-Figure 9 The bending assembly 330 shown in the figure includes a second screw rod 330a, a sixth gear 330b, a first rotating gear 330c, a rotating disk 330d, a bending rod 330e, a first sliding rod 330f and a second rotating gear 330g. The sixth gear 330b is fixedly connected to the second screw rod 330a, the fifth gear 320g is rotatably connected to the sixth gear 330b, an inner tooth groove 303a is provided on the fixed seat 303, the first rotating gear 330c is fixedly connected to the second screw rod 330a, the second rotating gear 330g is rotatably connected to the inner tooth groove 303a, the first sliding rod 330f is fixedly connected to the second rotating gear 330g, the first rotating gear 330c is rotatably connected to the second rotating gear 330g, the rotating disk 330d is slidably connected to the second screw rod 330a, the bending rod 330e is fixedly connected to the rotating disk 330d, and the rotating disk 330d is slidably connected to the first sliding rod 330f.
[0061] In this embodiment, the third conveyor belt 310b is used to rotate the rotating rod 310d, driving the second inner ratchet 310e to rotate. When the transport mechanism 100 is transporting the copper tube, the second inner ratchet 310e contacts one side of the second limit block 320b, and the second limit block 320b is compressed by the force of the fourth spring 320c, thereby preventing the second screw rod 330a from rotating.
[0062] When the transport assembly 110 drives the clamping assembly 130 back to its original position, the second inner ratchet 310e contacts the other side of the second limit block 320b, driving the second outer ratchet 320a to rotate, so that the fifth gear 320g can be rotated, thereby driving the second screw rod 330a to rotate; when the second screw rod 330a rotates, the rotating disk 330d can be lifted and lowered, and the first sliding rod 330f can be rotated through the first rotating gear 330c and the second rotating gear 330g, thereby driving the rotating disk 330d to rotate;
[0063] When the copper tube is bent, the rotating disk 330d rotates from one side of the bending groove 302 to the other side, and the second screw rod 330a drives the rotating disk 330d to rise. When it reaches the center point of the bend, the bending rod 330e bends the copper tube in half. At this time, the rotating disk 330d is at the highest position of the second screw rod 330a. When the bending continues, the rotating disk 330d drives the bending rod 330e to move downward through the rotation of the second screw rod 330a. After the copper tube is bent, the rotating disk 330d continues to rotate and move downward. When it reaches the lowest point of the second screw rod 330a, the second screw rod 330a continues to rotate to move the rotating disk 330d upward until the bending rod 330e moves back to one side of the bending groove 302, which is convenient for multiple bending, such as Figure 12-13 The figure shows the state of the copper tube when it is bent for the first time by the bending rod 330e. Example 4
[0064] See also Figure 2-Figure 3 and Figure 6 The lifting assembly 410 shown in the figure includes a second slide bar 410a, a third screw rod 410b, a seventh gear 410c, a fourth conveyor belt 410d and a lifting plate 410e. The seventh gear 410c is fixedly connected to the third screw rod 410b, one side of the fourth conveyor belt 410d is rotatably connected to the sixth gear 330b, and the other side of the fourth conveyor belt 410d is rotatably connected to the seventh gear 410c. The second slide bar 410a is fixedly connected to a fixed frame 401, and the lifting plate 410e is slidably connected to the third screw rod 410b.
[0065] See also Figure 1-Figure 2 and Figure 6The cutting assembly 420 shown in the figure includes a second driving gear 420a, a second rotating roller 420b, a first connecting gear 420c, a fifth conveyor belt 420d, a second connecting gear 420e and a cutter 420f. The second rotating roller 420b is rotatably connected to the lifting plate 410e, the second driving gear 420a is fixedly connected to the second rotating roller 420b, the first connecting gear 420c is fixedly connected to the second rotating roller 420b, the second connecting gear 420e is fixedly connected to the cutter 420f, one side of the fifth conveyor belt 420d is rotatably connected to the first connecting gear 420c, and the other side of the fifth conveyor belt 420d is rotatably connected to the second connecting gear 420e.
[0066] In this embodiment, when the second screw rod 330a rotates for the first time, the third screw rod 410b can be driven to rotate through the fourth conveyor belt 410d, so that the lifting plate 410e starts to rise from the bottom of the fixed frame 401. After the lifting plate 410e rises to the top of the fixed frame 401, the lifting plate 410e is lowered by the rotation of the third screw rod 410b. At the same time, the second driving gear 420a can be rotated through the first tooth groove 401a, thereby driving the cutter 420f to rotate through the fifth conveyor belt 420d. When the bending assembly 330 bends the copper tube a certain number of times, the cutter 420f is brought into contact with the copper tube, thereby facilitating the cutting of the copper tube, such as Fig.16 As shown, the copper tube is cut after being bent multiple times; at the same time, the cutter 420f rotates to avoid excessive deformation of the copper tube when cutting it.
[0067] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0068] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A winding device for producing energy storage air conditioning condensers, characterized in that: include: The transport mechanism (100) comprises a platform (101), a transport component (110) being arranged on the platform (101), a drive component (120) being arranged on the transport component (110), and a clamping component (130) being arranged on the drive component (120); The turning mechanism (200) comprises a fixing groove (201), the fixing groove (201) being fixedly connected to the platform (101), the transport component (110) being provided with a connecting component (210), the connecting component (210) being provided with a first rotating component (220), the first rotating component (220) being provided with a first control component (230), the first control component (230) being provided with a turning component (240), and the platform (101) being provided with a rotating ring (204); The bending mechanism (300) comprises a fixing seat (303), the fixing seat (303) being fixedly connected to the inner cavity of the platform (101), the first rotating assembly (220) being provided with a second rotating assembly (310), the second rotating assembly (310) being provided with a second control assembly (320), the second control assembly (320) being provided with a bending assembly (330), the platform (101) being fixedly connected with a fixing ring (301), and the platform (101) being provided with a bending groove (302); The cutting mechanism (400) comprises a fixed frame (401), a lifting assembly (410) is arranged in the fixed frame (401), a cutting assembly (420) is arranged on the lifting assembly (410), and a first tooth groove (401a) is fixedly connected to the fixed frame (401); The transport assembly (110) comprises a motor (110a), a sliding plate (110b) and a first screw rod (110c); the motor (110a) is fixedly mounted on an outer wall of the platform (101); one end of the first screw rod (110c) is fixedly connected to the motor (110a); the first screw rod (110c) is located in an inner groove of the platform (101); the sliding plate (110b) is slidably connected to the first screw rod (110c); and side plates (110d) are fixedly connected to both sides of the sliding plate (110b); The driving assembly (120) comprises a second tooth groove (120a), a first driving gear (120b), a fixed rod (120c), a first conveyor belt (120d), a first rotating shaft (120e), a first bevel gear (120f), a second bevel gear (120g) and a threaded rod (120h), wherein the second tooth groove (120a) is fixedly connected to one side of the inner groove of the platform (101), the fixed rod (120c) is rotatably connected to the inner cavity of the sliding plate (110b), and the first driving gear (120b) is fixedly connected to the fixed rod (120c). , the first driving gear (120b) is rotationally connected to the second tooth groove (120a), one side of the first conveyor belt (120d) is rotationally connected to the fixed rod (120c), the other side of the first conveyor belt (120d) is rotationally connected to the first rotating shaft (120e), the first bevel gear (120f) is fixedly connected to the top of the first rotating shaft (120e), the second bevel gear (120g) is fixedly connected to the threaded rod (120h), and the first bevel gear (120f) is rotationally connected to the second bevel gear (120g); The clamping assembly (130) comprises a push plate (130a), a clamping plate (130b), a wedge block (130c), a first spring (130d), and a third tooth groove (130e), wherein movable grooves (130f) are arranged on both sides of the push plate (130a), the push plate (130a) is slidably connected to the threaded rod (120h), one end of the first spring (130d) is fixedly connected to the wedge block (130c), the other end of the first spring (130d) is fixedly connected to the inner wall of the movable groove (130f), the third tooth groove (130e) is fixedly connected to both sides of the clamping plate (130b), and the wedge block (130c) is movably connected to the third tooth groove (130e); The connecting assembly (210) comprises a connecting rod (210a), a first gear (210b), a second conveyor belt (210c), a second gear (210d), a second rotating shaft (210e) and a positioning plate (210f); one end of the connecting rod (210a) is fixedly connected to the other end of the first screw rod (110c); the first gear (210b) is fixedly connected to the other end of the connecting rod (210a); the positioning plate (210f) is fixedly connected to the inner cavity of the platform (101); the second rotating shaft (210e) is rotationally connected to the positioning plate (210f); the second gear (210d) is fixedly connected to one end of the second rotating shaft (210e); one side of the second conveyor belt (210c) is rotationally connected to the first gear (210b); and the other side of the second conveyor belt (210c) is rotationally connected to the second gear (210d); The first rotating assembly (220) comprises a first rotating roller (220a), a third bevel gear (220b), a fourth bevel gear (220c) and a first inner ratchet (220d); the first rotating roller (220a) is rotatably connected to the inner cavity of the platform (101); the third bevel gear (220b) is fixedly connected to the other end of the second rotating shaft (210e); the fourth bevel gear (220c) is fixedly connected to the first rotating roller (220a); the third bevel gear (220b) is rotatably connected to the fourth bevel gear (220c); and the first inner ratchet (220d) is fixedly connected to the first rotating roller (220a); The first control component (230) comprises a first outer ratchet (230a), a first limit block (230b), a second spring (230c), a first limit plate (230d), a third spring (230e) and a first placement plate (230f); the first placement plate (230f) is fixedly connected to the inner cavity of the platform (101); one end of the third spring (230e) is fixedly connected to the first limit plate (230d); the other end of the third spring (230e) is fixedly connected to the inner groove of the first placement plate (230f); a telescopic groove (230g) is provided on the inner side of the first outer ratchet (230a); one end of the second spring (230c) is fixedly connected to the first limit block (230b); the other end of the second spring (230c) is fixedly connected to the inner wall of the telescopic groove (230g); and the first inner ratchet (220d) is located on the inner side of the first outer ratchet (230a); The flip assembly (240) comprises a fifth bevel gear (240a), a sixth bevel gear (240b), a belt (240c), a driving roller (240d), a driven roller (240e) and a connecting plate (240f); the fifth bevel gear (240a) is fixedly connected to the top of the first outer ratchet (230a); the sixth bevel gear (240b) is fixedly connected to the driving roller (240d); the fifth bevel gear (240a) is rotatably connected to the sixth bevel gear (240b); The active roller (240d) is rotationally connected to the connecting plate (240f), the driven roller (240e) is rotationally connected to the connecting plate (240f), one side of the belt (240c) is rotationally connected to the active roller (240d), and the other side of the belt (240c) is rotationally connected to the driven roller (240e), one side of the fixed groove (201) is fixedly connected to a sixth spring (203), and the other end of the sixth spring (203) is fixedly connected to a buffer plate (202).
2. A winding device for producing energy storage air conditioning condensers according to claim 1, characterized in that: The second rotating assembly (310) comprises a third gear (310a), a third conveyor belt (310b), a fourth gear (310c), a rotating rod (310d) and a second inner ratchet (310e), wherein the third gear (310a) is fixedly connected to the first rotating roller (220a), the fourth gear (310c) is fixedly connected to the rotating rod (310d), one side of the third conveyor belt (310b) is rotationally connected to the third gear (310a), the other side of the third conveyor belt (310b) is rotationally connected to the fourth gear (310c), and the second inner ratchet (310e) is fixedly connected to the rotating rod (310d).
3. A winding device for producing energy storage air conditioning condensers according to claim 2, characterized in that: The second control assembly (320) comprises a second outer ratchet (320a), a second limit block (320b), a fourth spring (320c), a second placement plate (320d), a second limit plate (320e), a fifth spring (320f) and a fifth gear (320g), wherein the second placement plate (320d) is fixedly connected to the inner cavity of the platform (101), one end of the fifth spring (320f) is fixedly connected to the inner cavity of the second placement plate (320d), and the second limit The positioning plate (320e) is fixedly connected to the other end of the fifth spring (320f), one end of the fourth spring (320c) is fixedly connected to the second limiting block (320b), the other end of the fourth spring (320c) is fixedly connected to the inner wall of the inner cavity of the second outer ratchet (320a), the second inner ratchet (310e) is located in the inner cavity of the second outer ratchet (320a), and the fifth gear (320g) is fixedly connected to the top of the second outer ratchet (320a); The bending assembly (330) comprises a second screw rod (330a), a sixth gear (330b), a first rotating gear (330c), a rotating disk (330d), a bending rod (330e), a first sliding rod (330f) and a second rotating gear (330g), wherein the sixth gear (330b) is fixedly connected to the second screw rod (330a), the fifth gear (320g) is rotationally connected to the sixth gear (330b), the fixed seat (303) is provided with an internal tooth groove (303a), the first rotating gear (330c) is fixedly connected to the sixth gear (330b), and the first rotating gear (330c) is fixedly connected to the first rotating gear (330g). On the second screw rod (330a), the second rotating gear (330g) is rotatably connected to the internal tooth groove (303a), the first sliding rod (330f) is fixedly connected to the second rotating gear (330g), the first rotating gear (330c) is rotatably connected to the second rotating gear (330g), the rotating disk (330d) is slidably connected to the second screw rod (330a), the bending rod (330e) is fixedly connected to the rotating disk (330d), and the rotating disk (330d) is slidably connected to the first sliding rod (330f).
4. A winding device for producing energy storage air conditioning condensers according to claim 3, characterized in that: The lifting assembly (410) comprises a second sliding rod (410a), a third screw rod (410b), a seventh gear (410c), a fourth conveyor belt (410d) and a lifting plate (410e), wherein the seventh gear (410c) is fixedly connected to the third screw rod (410b), one side of the fourth conveyor belt (410d) is rotationally connected to the sixth gear (330b), and the other side of the fourth conveyor belt (410d) is rotationally connected to the seventh gear (410c), the second sliding rod (410a) is fixedly connected to one of the fixed frames (401), and the lifting plate (410e) is slidably connected to the third screw rod (410b).
5. A winding device for producing energy storage air conditioning condensers according to claim 4, characterized in that: The cutting assembly (420) comprises a second driving gear (420a), a second rotating roller (420b), a first connecting gear (420c), a fifth conveyor belt (420d), a second connecting gear (420e) and a cutter (420f), wherein the second rotating roller (420b) is rotatably connected to the lifting plate (410e), the second driving gear (420a) is fixedly connected to the second rotating roller (420b), the first connecting gear (420c) is fixedly connected to the second rotating roller (420b), the second connecting gear (420e) is fixedly connected to the cutter (420f), one side of the fifth conveyor belt (420d) is rotatably connected to the first connecting gear (420c), and the other side of the fifth conveyor belt (420d) is rotatably connected to the second connecting gear (420e).
Citation Information
Patent Citations
Copper pipe continuous bending device with discharging ejection device
CN109433874A
Layer rolling device for air conditioner condenser production
CN112676408A