Preparation device of sauced wine bacterium culture grains

Abstract

The utility model discloses a preparation device of sauce wine bacterium culture grains. The preparation device comprises a rotating device and a material taking device, the rotating device is used for driving the material taking device to rotate around the periphery of the saccharification pile; the material taking device is used for extracting fermented grains on the surface of the saccharification pile to serve as sauce wine bacterium culture grains; the utility model solves the problems that the preparation time is long, the efficiency is low, the labor intensity is high, the digging precision is difficult to control, and the quality stability of the bacterium culture grains is inconvenient to guarantee due to uncontrollable human factors in the manual digging process because the bacterium culture grains are mainly prepared and dug manually in the current technological process.

Description

Technical Field

[0001] The utility model relates to the technical field of fermented soy sauce wine lees, and in particular to a preparation device for fermented soy sauce wine lees. Background Art

[0002] High-temperature stacking is a necessary condition for the generation of sauce-flavor substances. The role of high-temperature stacking is to collect and enrich microorganisms to facilitate the production of alcohol; second, saccharification and fermentation, enzymatic hydrolysis of starch into fermentable sugars, and enzymatic hydrolysis of protein into amino acids; third, aroma production, in the process of stacking and heating, the aroma substances accumulated in the high-temperature Daqu are further transformed, including enzymatic and non-enzymatic browning reactions, and other chemical and biochemical reactions also occur at the same time. These reactions will produce different aroma substances, some of which may be sauce aroma or precursor substances of sauce aroma. Because the various conditions of saccharification stacking are very different from those of high-temperature koji making, such as temperature, oxygen, pH, moisture, substrate concentration, microbial species, etc., these biochemical reactions will also produce new aroma components, making the aroma components in the dregs richer. The difference between the aroma in saccharification stacking and the aroma in high-temperature koji making is proof, so high-temperature stacking has become an indispensable and important part in the formation of the style of sauce-flavor liquor.

[0003] After the saccharification pile is heated, there is a layer of mash 10cm below the bacterial layer. The bacterial community of this mash is in the early stage of decline, and the number of bacterial species is also at its peak. At the same time, the products of the bacterial species in the early stage of the decline of the growth curve are also gradually accumulating. Therefore, the mash from the saccharification pile is used as the fermented mash for the cultivation of sauce wine. It has the characteristics of a large number of functional bacteria and enzymes, rich flavor substances and intermediate products. The purpose of using the fermented mash for the cultivation of sauce wine is to directly introduce beneficial microorganisms for saccharification, reduce the time for the recovery of Daqu microorganisms and the network environment microorganisms, so as to heat up the saccharification pile before the oxygen is exhausted, and then promote the saccharification pile to change flavor and aroma.

[0004] The data show that the microorganisms contained in the culture dregs include Bacillus, Bacillus licheniformis, Bacillus coagulans, Bacillus cereus, Bacillus firmus, Bacillus lentus, Bacillus megaterium, Bacillus thuringiensis, etc.; Staphylococcus xylosus, Klebsiella acido, acetic acid bacteria; Aspergillus (Aflatoxin, Aspergillus oryzae, etc.), Mucor (Mucor racemosus, Mucor kasheng, Mucor microscopy, etc.), Rhizopus (Rhizopus hairy, Rhizopus oryzae, Rhizopus nigricans, etc.), yeast (Hansenula, Candida, Pichia pastoris, Trichosporon, etc.), etc., which, combined with the delayed completion of the pile, can fully resurrect the above strains, and the center of some secondary saccharification piles will show a sauce aroma after the pile is broken.

[0005] However, in the current process, the method of preparing and scooping the culture dregs is mainly manual, which not only takes a long time to prepare, has low efficiency and high labor intensity, but also the scooping accuracy is difficult to control. The existence of uncontrollable human factors makes it difficult to ensure the quality stability of the culture dregs. Therefore, it is necessary to design a mechanical structure to complete the automatic scooping of the culture dregs. Utility Model Content

[0006] The utility model aims to solve the problem that in the current process, the method of preparing and digging the culture dregs is mainly manual, which not only takes a long preparation time, has low efficiency and high labor intensity, but also the digging accuracy is difficult to control. Manual digging has uncontrollable human factors and is not convenient for ensuring the quality stability of the culture dregs.

[0007] The purpose of the utility model is achieved through the following technical solutions: a preparation device for fermented lees for fermented liquor, comprising a rotating device and a material taking device; the rotating device is used to drive the material taking device to rotate around the outer periphery of a saccharification pile; the material taking device is used to extract the fermented lees on the surface of the saccharification pile as fermented lees for fermented liquor;

[0008] Furthermore, the material taking device comprises a shell, a cantilever, a mobile driving device and a scraper; the cantilever is fixedly connected to the rotating device; the shell is connected to the cantilever; a line connecting the top and any point at the bottom of the saccharification pile is defined as a generatrix; the mobile driving device drives the scraper to move along the generatrix to scrape the mash on the surface of the saccharification pile;

[0009] Furthermore, the mobile driving device includes a material taking motor, a rotating shaft, a driving wheel, a driven wheel and a transmission belt; the material taking motor is arranged on the cantilever and connected to the rotating shaft; the driving wheel is sleeved on the rotating shaft; the transmission belt is installed on the driving wheel and the driven wheel; the scraper is arranged on the transmission belt;

[0010] Furthermore, the material taking device is also provided with an adjustment mechanism; the adjustment mechanism is used to adjust the angle between the scraper and the busbar;

[0011] Furthermore, the adjustment mechanism includes a push rod; the push rod is connected to the housing and pushes the housing to rotate around the rotation axis;

[0012] Furthermore, the housing includes a guard plate and a blocking arm; the blocking arm is arranged at the upper end of the guard plate; the push rod is connected to the blocking arm; the guard plate is rotatably connected to the cantilever through a rotating shaft;

[0013] Furthermore, the rotating device includes a frame, a rotating motor, and a rotating shaft; the frame is fixedly connected to the overhead travelling crane; the rotating motor is arranged on the frame and drives the rotating shaft to rotate; the rotating shaft is fixedly connected to the cantilever;

[0014] A further technical solution is that the output shaft of the rotating motor is connected to a first gear; the upper end of the rotating shaft is connected to a second gear; and the first gear and the second gear are meshed.

[0015] The utility model has the following advantages:

[0016] 1. The preparation device of the sauce wine cultured dregs of the utility model can take out the mash according to the fermentation requirements of the efficient cultured dregs, save manpower and improve work efficiency; wherein, the rotating device drives the material taking device to rotate along the outer periphery of the saccharification pile, so that the material taking device can act on the saccharification pile for one circle, thereby improving the uniformity of taking materials, and the material taking device plays the role of scraping materials, thereby being able to take out the mash on the saccharification pile, avoiding manual digging, saving time and labor, and improving the stability of the quality of the sauce wine cultured dregs through mechanized equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the utility model from one viewing angle.

[0019] Figure 3 It is a cross-sectional view of the utility model.

[0020] Figure 4 It is a structural schematic diagram of the rotating device.

[0021] Figure 5 It is a structural schematic diagram of the material taking device.

[0022] In the figure: 1. rotating device; 2. material taking device; 3. saccharification pile; 4. cantilever; 5. material taking motor; 6. rotating shaft; 7. driving wheel; 8. driven wheel; 9. transmission belt; 10. scraper; 11. push rod; 12. guard plate; 13. blocking arm; 14. frame; 15. rotating motor; 16. rotating shaft; 17. first gear; 18. second gear. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Example 1: Figures 1 to 5 As shown, a preparation device for sauce wine culture dregs includes a rotating device 1 and a material taking device 2; the rotating device 1 is used to drive the material taking device 2 to rotate around the periphery of the saccharification pile 3; the material taking device 2 is used to extract the mash on the surface of the saccharification pile 3 as the sauce wine culture dregs; the preparation device for sauce wine culture dregs of this embodiment can take out the mash according to the fermentation requirements of the efficient culture dregs, save manpower and improve work efficiency; wherein, the rotating device 1 drives the material taking device 2 to rotate along the periphery of the saccharification pile 3, so that the material taking device 2 can act on the saccharification pile 3 for one week, improve the uniformity of taking materials, and the material taking device 2 plays the role of scraping materials, can take out the mash on the saccharification pile 3, avoid manual digging, save time and labor, and improve the stability of the quality of sauce wine culture dregs through mechanized equipment operation. In this embodiment, the upper part of the rotating device 1 is connected to the overhead crane, and cannot be relatively displaced and cannot be turned to the overhead crane. Generally, a snap connection or a threaded connection can be selected to connect to the overhead crane, which can be easily disassembled and ensure the stability of the connection.

[0030] The material taking device 2 includes a shell, a cantilever 4, a mobile driving device and a scraper 10; the cantilever 4 is fixedly connected to the rotating device 1; the shell is connected to the cantilever 4; the line connecting the top and any point at the bottom of the saccharification pile 3 is defined as the busbar; the mobile driving device drives the scraper 10 to move along the busbar to scrape the mash on the surface of the saccharification pile 3; in this embodiment, the cantilever 4 is used to be fixedly connected to the rotating device 1, so that the rotating device 1 can drive the material taking device 2 to rotate around the outer periphery of the saccharification pile 3; in this embodiment, there is a channel at the bottom of the shell for the scraper 10 to extend, so that the scraper 10 can contact the saccharification pile 3 to dig out the mash; in this embodiment, the mobile driving device drives the scraper 10 to move in a straight line along the busbar of the saccharification pile 3, so that the scraper 10 can evenly dig out the mash on the saccharification pile 3.

[0031] The mobile drive device includes a feeding motor 5, a rotating shaft 6, a driving wheel 7, a driven wheel 8 and a transmission belt 9; the feeding motor 5 is arranged on the cantilever 4 and connected with the rotating shaft 6; the driving wheel 7 is mounted on the rotating shaft 6; the transmission belt 9 is installed on the driving wheel 7 and the driven wheel 8; the scraper 10 is arranged on the transmission belt 9; in this embodiment, the feeding motor 5 adopts a conventional commercial product, and any model structure and suitable connection and installation method can be selected according to needs; in this embodiment, the rotating shaft 6 is connected to the output shaft of the feeding motor 5, when the feeding motor 5 is started, the rotating shaft 6 is driven to rotate, and the rotating shaft 6 drives the driving wheel 7 to rotate, so that the transmission belt 9 mounted on the driving wheel 7 and the driven wheel 8 moves, so that the scraper 10 on the transmission belt 9 moves to dig the mash on the saccharification pile 3; in this embodiment, a plurality of scrapers 10 can be arranged on the transmission belt 9 to improve the efficiency of feeding. In this embodiment, the scraper 10 is made of wear-resistant five-toxic materials, and any material can be selected according to needs.

[0032] The material taking device 2 is also provided with an adjustment mechanism; the adjustment mechanism is used to adjust the angle between the scraper 10 and the busbar; in this embodiment, the adjustment mechanism can adjust the scraping angle of the scraper 10.

[0033] The adjusting mechanism includes a push rod 11; the push rod 11 is connected to the shell and pushes the shell to rotate around the rotating shaft 6; in this embodiment, the push rod 11 can adopt a commercially available electric push rod 11, and any model structure and appropriate connection and installation method can be selected according to needs; in this embodiment, the material taking motor 5 stops running, and the push rod 11 is started. The shell and the cantilever 4 are connected through the rotating shaft 6. The push rod 11 can push the shell and the cantilever 4 to rotate relative to each other, thereby changing the angle of the shell, that is, changing the angle of the scraper 10 in the shell.

[0034] The shell includes a guard plate 12 and a blocking arm 13; the blocking arm 13 is arranged at the upper end of the guard plate 12; the push rod 11 is connected to the blocking arm 13; the guard plate 12 is rotatably connected to the cantilever 4 through the rotating shaft 6; in this embodiment, the guard plates 12 are arranged on both sides of the scraper 10, which can play a protective role and at the same time allow the scraper 10 to pass through between the guard plates 12 on both sides to dig out the mash; the blocking arm 13 is arranged at the upper end of the guard plate 12 and connected to the push rod 11. After the push rod 11 pushes the blocking arm 13, the shell can rotate relative to the cantilever 4, thereby changing the digging angle of the scraper 10.

[0035] The rotating device 1 includes a frame 14, a rotating motor 15, and a rotating shaft 16; the frame 14 is fixedly connected to the overhead crane; the rotating motor 15 is arranged on the frame 14 and drives the rotating shaft 16 to rotate; the rotating shaft 16 is fixedly connected to the cantilever 4; in this embodiment, the frame 14 includes an upper tray, a lower tray, a transition tray, and a support rod; the upper end of the support rod is connected to the upper tray, and the lower end of the support rod is connected to the transition tray, so that an installation space is formed between the upper tray and the transition tray to install the rotating motor 15; and the upper tray is convenient for fixed connection with the overhead crane; at the same time, the transition tray and the lower tray are connected by bolts to form an installation space between the transition tray and the lower tray to install bearings and other structures. In this embodiment, a through groove can also be opened on the rotating shaft 16 for installing the push rod 11 to improve the compactness of the structure. In this embodiment, the rotating shaft adopts a conventional commercially available product, and any reasonable model structure and appropriate connection and installation method can be selected according to needs.

[0036] The output shaft of the rotating motor 15 is connected to the first gear 17; the upper end of the rotating shaft 16 is connected to the second gear 18; the first gear 17 and the second gear 18 are meshed; in this embodiment, the output shaft of the rotating motor 15 is connected to the first gear 17, and the second gear 18 on the rotating shaft 16 is driven to rotate through the meshing effect, which is conducive to easy installation.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for preparing fermented liquor dregs, characterized in that: It comprises a rotating device and a material taking device; the rotating device is used to drive the material taking device to rotate around the outer periphery of the saccharification pile; the material taking device is used to extract the mash on the surface of the saccharification pile as the mash for cultivating bacteria in sauce wine.

2. The device for preparing the fermented liquor according to claim 1, characterized in that: The material taking device includes a shell, a cantilever, a mobile driving device and a scraper; the cantilever is fixedly connected to the rotating device; the shell is connected to the cantilever; the line connecting the top and any point at the bottom of the saccharification pile is defined as the busbar; the mobile driving device drives the scraper to move along the busbar to scrape the mash on the surface of the saccharification pile.

3. The device for preparing the fermented liquor according to claim 2, characterized in that: The mobile driving device includes a material taking motor, a rotating shaft, a driving wheel, a driven wheel and a transmission belt; the material taking motor is arranged on the cantilever and connected to the rotating shaft; the driving wheel is sleeved on the rotating shaft; the transmission belt is installed on the driving wheel and the driven wheel; the scraper is arranged on the transmission belt.

4. The device for preparing the fermented liquor according to claim 2, characterized in that: The material taking device is also provided with an adjusting mechanism; the adjusting mechanism is used to adjust the angle between the scraper and the busbar.

5. The device for preparing the fermented liquor dregs according to claim 4, characterized in that: The adjusting mechanism comprises a push rod; the push rod is connected to the housing and pushes the housing to rotate around the rotating shaft.

6. The device for preparing the fermented liquor lees according to claim 5, characterized in that: The shell comprises a guard plate and a blocking arm; the blocking arm is arranged on the upper end of the guard plate; the push rod is connected to the blocking arm; the guard plate is rotatably connected to the cantilever through a rotating shaft.

7. The device for preparing the fermented liquor lees according to claim 2, characterized in that: The rotating device comprises a frame, a rotating motor and a rotating shaft; the frame is fixedly connected to the overhead travelling crane; the rotating motor is arranged on the frame and drives the rotating shaft to rotate; the rotating shaft is fixedly connected to the cantilever.

8. The device for preparing the fermented liquor lees according to claim 7, characterized in that: The output shaft of the rotating motor is connected to a first gear; the upper end of the rotating shaft is connected to a second gear; the first gear is meshed with the second gear.

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