A punching device for producing gas water tank core group
By designing the punching device, the heat dissipation effect of the gas water tank core set is improved using the pressure type and punching device, and the automatic collection of the side strips is achieved through the side material processing device, which solves the poor heat dissipation effect in the existing technologies and the artificial cleaning of the side strips in the existing technology. question.
Patent Information
- Application Number
- CN202411247750.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-06
AI Technical Summary
The existing gas water tank core plate has poor heat dissipation effect during processing and requires manual cleaning of excess edge strips.
Designed a type of punching device, which uses pressure -type devices, first punching devices, and the second punching device to make the second -plate squeeze plastic for the level of V -shaped plate and perform multiple pores to increase the number of windows. Improve heat dissipation effect. At the same time, the side material processing device uses the side bar itself to automatically collect it.
It improves the heat dissipation and air output effect of the gas water tank core group, reduces the needs of manual supervision and cleanup, realizes the automatic collection of side strips, and improves production efficiency.
Smart Images

Figure CN118768947B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of punching devices, and in particular to a punching device for producing a gas water tank core group. Background Art
[0002] The gas water tank core group, also known as the water tank or heat exchanger of the gas water heater, is mainly composed of oxygen-free copper or phosphorus deoxidized copper. These materials have good thermal conductivity and can ensure efficient heat exchange.
[0003] In the known prior art, the gas water tank core group can be composed of a plurality of gas water tank core group flat plates. When punching the gas water tank core group flat plates, a plurality of equidistant punching holes are opened on the plurality of gas water tank core group flat plates.
[0004] However, some gas water tanks are prone to rapid temperature rise or produce a large amount of steam per unit time. The gas water tank core group flat plate does not have suitable windows. The heat dissipation area of the gas water tank core group flat plate is small, the heat dissipation effect is poor, and redundant edge strips are generated during the flat plate processing, which requires manual supervision and timely cleaning. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a punching device for the production of gas water tank core groups, which uses a pressing device, a first punching device, and a second punching device to extrude a horizontal second split plate to form a V-shaped plate and perform multiple openings, thereby increasing the number of windows and improving heat dissipation and air outlet effects. The edge strips are blocked and guided by a material guide box, and the gravity of the edge strips themselves is used as power to automatically complete the collection of the edge strips.
[0006] Technical solution: To achieve the above objectives, the present invention is implemented through the following technical solutions: A punching device for producing a gas water tank core group, used for punching a first plate body, comprising: a bottom plate, the top of which is sequentially connected to a feed part, a tensioning part, a box body, and a discharge part, the bottom of the box body is connected to an upper plate through a telescopic part, the bottom of the upper plate is connected to a positioning rod, a lower plate is arranged directly below the upper plate, the lower plate is connected to the positioning rod through a cylinder, a flat plate is arranged between the upper plate and the lower plate, and the flat plate is connected to the first plate body.
[0007] The pressing device is configured to concave the first plate body into a V-shaped plate through extrusion, and the top of the pressing device is connected to the bottom of the upper plate.
[0008] The first punching device is used to punch holes in the material extruded by the pressing device, and the top of the first punching device is connected to the bottom of the upper plate.
[0009] The second punching device is used to punch the material punched by the first punching device, and the top of the second punching device is connected to the bottom of the upper plate.
[0010] The first punching device is arranged between the second punching device and the pressing device, the distance between the pressing device and the tensioning part is smaller than the distance between the first punching device and the tensioning part, a stamping area is arranged between the upper plate and the lower plate, the first punching device, the pressing device and the second punching device are all arranged in the stamping area and the stamping area is divided into several areas, the pressing device is located in the first area, the first punching device is located in the second area, the second punching device is located in the third area, and the first plate body passes through the first area, the second area and the third area in sequence.
[0011] Preferably, the profiling device includes: a pressing plate, the top of the pressing plate is connected to the bottom of the upper plate, an arc plate is arranged directly below the pressing plate, both ends of the arc plate are connected to side plates, a horizontal bar is connected to the side away from the two side plates, the horizontal bar is connected to the top of the lower plate through a first supporting plate, the arc plate, the side plate and the horizontal bar together constitute a template, the pressing plate is adapted to the template, a first plate body is placed between the pressing plate and the template, the first plate body is composed of a first sub-plate and a second sub-plate, the first sub-plate and the second sub-plate are integrally formed, the horizontal bar is connected to the first sub-plate through the second sub-plate, a first pressing groove is opened on the top of the second sub-plate, and the bottom of the first pressing groove is V-shaped.
[0012] Preferably, the angle between the side plate and the horizontal plane is 20°-30°, the horizontal bar is parallel to the top of the first plate body, and the central angle corresponding to the arc plate is 10°-15°.
[0013] Preferably, the first punching device includes: a first punch, the top of the first punch is connected to the bottom of the upper plate, the side of the first punch is connected to a plurality of first connecting plates, the plurality of first connecting plates are equidistantly distributed in the circumferential direction of the first punch, the bottom of each of the first connecting plates is connected to a spring, the bottom of the spring is connected to a ring plate, the side of the ring plate is connected to a cross plate and the ring plate and the cross plate are integrally formed, a first punching hole is penetrated through the middle of the first sub-plate, a second pressing groove is formed on the top of the first sub-plate, the inner diameter of the second pressing groove is larger than the diameter of the first punching hole, a third pressing groove is formed on the top of the second sub-plate, the second pressing groove is connected to the third pressing groove, and the depth of the second pressing groove is equal to the depth of the third pressing groove.
[0014] Preferably, the diameter of the ring plate is equal to the length of the first sub-plate, the length of the transverse plate is equal to the length of the second sub-plate, and the inner diameter of the ring plate is greater than the diameter of the first punch.
[0015] Preferably, the second punching device includes: a second punch, the top of the second punch is connected to the bottom of the upper plate, there are two second punches in total, the two second punches are symmetrically distributed along the longitudinal axis of the second sub-plate, a plurality of third punches are arranged on one side of each second punch, the top of each third punch is connected to the bottom of the upper plate, a mold plate is arranged directly below the second sub-plate, the bottom of the mold plate is connected to the top of the lower plate through the second supporting plate, the top of the mold plate is penetrated by a first mold hole and a second mold hole, the second sub-plate is moved to the mold plate, the top of the second sub-plate is penetrated by a second punched hole and a third punched hole, the second punched hole is adapted to the first mold hole, and the third punched hole is adapted to the second mold hole.
[0016] Preferably, a side strip is connected to the first plate body, and an edge material processing device is provided at an end of the lower plate away from the tensioning part, and the edge material processing device is used to cut the edge strip on the first plate body, and the edge material processing device comprises: a saw body, the saw body is mounted on an end of the lower plate away from the tensioning part, and a first edge plate is provided on the side of the saw body away from the tensioning part, the bottom of the first edge plate is connected to the top of the lower plate, the side of the first edge plate close to the edge strip and the side of the saw body close to the edge strip are located in the same plane, the thickness of the first edge plate is not greater than the thickness of the saw body, the side of the first edge plate close to the edge strip is connected to the second edge plate through a second connecting plate, the bottom of the first edge plate is connected to the third connecting plate through a fourth connecting plate, the side of the third connecting plate away from the first edge plate is connected to the second edge plate, the top of the first side plate is connected to a baffle, the bottom of the baffle is connected to the top of the second side plate, the projection width of the third connecting plate is greater than the thickness of the edge strip, and a channel is opened through the upper surface of the lower plate, the second side plate is a quadrilateral, and both waists of the quadrilateral are curves.
[0017] Beneficial effects: The present invention provides a punching device for producing a gas water tank core group. Compared with the prior art, it has the following beneficial effects: 1. A punching line for the first plate body is formed by a press forming device, a first punching device, and a second punching device, so that the horizontal second sub-plate is extruded to form a V-shaped plate and multiple holes are made, the number of windows is increased, the contact area between the window outlet and the environment is increased, the heat dissipation and gas outlet effects are improved, and the adjacent first plates are staggered so that the second sub-plate is located in the middle of two adjacent first sub-plates, the distance between the opened air holes and the first punching holes is short, and the gas flow effect is increased.
[0018] 2. Excess edge strips are cut off by the edge material processing device, and the edge strips are blocked and guided by the material guide box composed of the first edge plate, the second edge plate, the second connecting plate, the third connecting plate, and the fourth connecting plate. The edge strips are collected by the material guide box using their own gravity as the power, without manual labor, saving time and effort.
[0019] 3. The angle between the side panel and the horizontal plane is 20°-30°. When the angle between the side panel and the horizontal plane is 20°, the stretching degree of the second sub-panel is small, the deformation is small, and the toughness requirement for the second sub-panel is low; when the angle between the side panel and the horizontal plane is 30°, the stretching degree of the second sub-panel is large, and the contact area between the second sub-panel and the external environment is large. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, further serve to explain the principles of the present application and enable those skilled in the relevant art to make and use the present application.
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of the present invention.
[0023] Figure 2 for Figure 1 Schematic diagram of the structure of the middle support platform and the box body.
[0024] Figure 3 for Figure 2 Separation diagram of the middle telescopic part and the upper plate.
[0025] Figure 4 for Figure 3 Separation diagram of the upper and lower plates.
[0026] Figure 5 This is a schematic diagram of the structure where the lower plate is located.
[0027] Figure 6 for Figure 5 Schematic diagram of the structure after removing the edge material processing device and edge strips.
[0028] Figure 7 It is a schematic diagram of the structures of the profiling device, the first punching device and the second punching device.
[0029] Figure 8 It is a structural schematic diagram of the pressing device.
[0030] Fig. 9 It is a schematic diagram of the structure of the whole including the horizontal plate, side plate and arc plate.
[0031] Fig.10 It is a schematic structural diagram of the first punching device.
[0032] Fig.11 for Fig.10 A schematic structural diagram of a portion where a first punch is located and a portion where a first sub-plate is located.
[0033] Fig.12 It is a schematic structural diagram of the second punching device.
[0034] Fig.13 for Fig.12 Separation diagram of the part where the second sub-plate is located and the mold plate.
[0035] Fig.14 It is a schematic structural diagram of the first plate body after punching.
[0036] Fig.15 Schematic diagram of the structure of the edge material processing device.
[0037] Fig.16 This is an exploded view of the edge material handling device.
[0038] The reference numerals in the figure are: 11 bottom plate, 12 feeding part, 13 tensioning part, 14 support platform, 15 box body, 16 discharging part, 17 storage platform, 18 telescopic member, 21 upper plate, 22 lower plate, 23 positioning rod, 24 cylinder body, 31 flat plate, 32 side strip, 33 first plate body, 4 pressing device, 41 pressing plate, 42 side plate, 43 arc plate, 44 horizontal bar, 45 first supporting plate, 46 first dividing plate, 47 second dividing plate, 48 first pressing groove, 5 first punching device, 51 horizontal plate, 5 2 ring plate, 53 spring, 54 first connecting plate, 55 first punch, 56 first punching hole, 57 second pressing groove, 58 third pressing groove, 6 second punching device, 61 mold plate, 62 second punch, 63 third punch, 64 first mold hole, 65 second mold hole, 66 second punching hole, 67 third punching hole, 7 second supporting plate, 8 edge material processing device, 81 saw body, 82 baffle, 83 first side plate, 84 second connecting plate, 85 second side plate, 86 third connecting plate, 87 fourth connecting plate.
[0039] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods. Example 1
[0042] Reference Figure 1 - Fig.14 A punching device for producing a gas water tank core group is used for punching a first plate body (33), comprising: a bottom plate 11, the top of the bottom plate 11 is connected with a feed part 12, a tensioning part 13, a box body 15, and a discharge part 16 in sequence, the bottom of the box body 15 is connected with an upper plate 21 through a telescopic member 18, the bottom of the upper plate 21 is connected with a positioning rod 23, a lower plate 22 is arranged directly below the upper plate 21, the lower plate 22 is connected to the positioning rod 23 through a cylinder 24, a flat plate 31 is arranged between the upper plate 21 and the lower plate 22, and the flat plate 31 is connected to the first plate body 33.
[0043] The press device 4 is configured to make the first plate 33 concave into a V-shaped plate through extrusion, and the top of the press device 4 is connected to the bottom of the upper plate 21. The press device 4 includes: a press plate 41, the top of the press plate 41 is connected to the bottom of the upper plate 21, and an arc plate 43 is arranged directly below the press plate 41. The two ends of the arc plate 43 are connected to the side plates 42, and the side of the two side plates 42 away from each other is connected to the horizontal bar 44. The horizontal bar 44 is connected to the top of the lower plate 22 through the first support plate 45. The arc plate 43, the side plate 42, and the horizontal bar 44 together constitute a template. The press plate 4 1 is adapted to the template, a first plate body 33 is placed between the pressing plate 41 and the template, the first plate body 33 is composed of a first split plate 46 and a second split plate 47, the first split plate 46 and the second split plate 47 are integrally formed, the horizontal bar 44 is connected to the first split plate 46 through the second split plate 47, a first pressing groove 48 is opened on the top of the second split plate 47, the bottom of the first pressing groove 48 is V-shaped, the angle between the side plate 42 and the horizontal plane is 20°-30°, the horizontal bar 44 and the top of the first plate body 33 are parallel to each other, and the central angle corresponding to the arc plate 43 is 10°-15°.
[0044] The first punching device 5 is used to punch the material extruded by the pressing device 4. The top of the first punching device 5 is connected to the bottom of the upper plate 21. The first punching device 5 includes: a first punch 55. The top of the first punch 55 is connected to the bottom of the upper plate 21. The side of the first punch 55 is connected to a plurality of first connecting plates 54. The plurality of first connecting plates 54 are equidistantly distributed in the circumferential direction of the first punch 55. The bottom of each first connecting plate 54 is connected to a spring 53. The bottom of the spring 53 is connected to a ring plate 52. The side of the ring plate 52 is connected to a transverse plate 51 and the ring plate 52 is integrally formed with the horizontal plate 51, a first punching hole 56 is penetrated through the middle of the first dividing plate 46, a second pressing groove 57 is opened on the top of the first dividing plate 46, the inner diameter of the second pressing groove 57 is larger than the diameter of the first punching hole 56, a third pressing groove 58 is opened on the top of the second dividing plate 47, the second pressing groove 57 is connected to the third pressing groove 58, the depth of the second pressing groove 57 is equal to the depth of the third pressing groove 58, the diameter of the ring plate 52 is equal to the length of the first dividing plate 46, the length of the horizontal plate 51 is equal to the length of the second dividing plate 47, and the inner diameter of the ring plate 52 is larger than the diameter of the first punch 55.
[0045] The second punching device 6 includes: a second punch 62, the top of the second punch 62 is connected to the bottom of the upper plate 21, there are two second punches 62, the two second punches 62 are symmetrically distributed along the longitudinal axis of the second sub-plate 47, a plurality of third punches 63 are arranged on one side of each second punch 62, the top of each third punch 63 is connected to the bottom of the upper plate 21, a mold plate 61 is arranged directly below the second sub-plate 47, the bottom of the mold plate 61 is connected to the top of the lower plate 22 through the second supporting plate 7, the top of the mold plate 61 is penetrated by a first mold hole 64 and a second mold hole 65, the second sub-plate 47 moves to the mold plate 61, the top of the second sub-plate 47 is penetrated by a second punch hole 66 and a third punch hole 67, the second punch hole 66 is adapted to the first mold hole 64, and the third punch hole 67 is adapted to the second mold hole 65.
[0046] The first punching device 5 is arranged between the second punching device 6 and the pressing device 4, the distance between the pressing device 4 and the tensioning portion 13 is smaller than the distance between the first punching device 5 and the tensioning portion 13, a stamping area is arranged between the upper plate 21 and the lower plate 22, the first punching device 5, the pressing device 4, and the second punching device 6 are all arranged in the stamping area and the stamping area is divided into several areas, the pressing device 4 is located in the first area, the first punching device 5 is located in the second area, the second punching device 6 is located in the third area, and the first plate body 33 passes through the first area, the second area, and the third area in sequence.
[0047] In this example, see Figure 1 - Fig.14When in use, the flat plate 31 is transferred from the feed part 12 to the tensioning part 13 and then enters the stamping area. The first plate body 33 is the part of the flat plate 31 that enters the stamping area. The material of the flat plate 31 is oxygen-free copper, phosphorus deoxidized copper and other materials. The thickness of the flat plate 31 is 2-3 mm, and the thickness of the flat plate 31 is thin. When the first plate body 33 moves to the first area, the first plate body 33 is located below the pressing plate 41. The first plate body 33 is composed of a first sub-plate 46 and a second sub-plate 47. The second sub-plate 47 is located directly below the pressing plate 41. The arc plate 43, the side plate 42, and the flat plate 31 together form a template. The second sub-plate 47 is located directly above the template. The telescopic member 18 sequentially presses the upper plate 21 and the pressing plate 41 downward. The pressing plate 41 is adapted to the template. The pressing plate 41 and the template are the same size and shape. The arc plate 43 first contacts and squeezes the second sub-plate 47. The arc plate 43 and the second sub-plate 47 The small contact area facilitates the deformation of the second split plate 47 under stress, and then the side plate 42 contacts and squeezes the second split plate 47. Due to the thin thickness and high plasticity of the flat plate 31, the second split plate 47 is concave under the squeezing action of the pressing plate 41, and the concave part of the second split plate 47 is in contact with the template, which plays a supporting and shaping role. Under the joint action of the pressing plate 41 and the template, the compressed part of the second split plate 47 is concave from the flat plate 31 to a V-shaped plate, and a V-shaped first pressing groove 48 is formed on the top of the second split plate 47. The shapes of the V-shaped plate and the first pressing groove 48 are the same as those of the pressing plate 41. The angle between the side panel 42 and the horizontal plane is 20°-30°. When the angle between the side panel 42 and the horizontal plane is 20°, the stretching degree of the second sub-panel 47 is small, the deformation amount is small, and the toughness requirement for the second sub-panel 47 is low; when the angle between the side panel 42 and the horizontal plane is 30°, the stretching degree of the second sub-panel 47 is large, and the contact area between the second sub-panel 47 and the external environment is large. Next, the first plate body 33 continues to move forward, and the first plate body 33 moves to the second area. The first sub-plate 46 is located directly below the first punch 55, and the second sub-plate 47 is located directly below the cross plate 51. The telescopic member 18 moves downward with the upper plate 21, the first punch 55, the cross plate 51, and the ring plate 52. The first punch 55 is cylindrical. The first punch 55 first contacts and squeezes the first sub-plate 46, and continues to move downward. The ring plate 52 and the cross plate 51 simultaneously contact and squeeze the first plate body 33 and form a second pressing groove 57 and a third pressing groove 58 respectively. The spring 53 is compressed to relieve the pressure to prevent the ring plate 52 and the cross plate 51 from moving downward too far. The second pressing groove 57 is circular, and the third pressing groove 58 is a straight notch. The first punch 55 penetrates the first sub-plate 46 and forms a first punching hole 56.The first plate body 33 continues to move forward, and the first plate body 33 moves to the third area. The second split plate 47 is located directly above the mold plate 61. The mold plate 61 is the same as the template. The telescopic member 18 moves downward with the upper plate 21, the second punch 62 and the third punch 63. The second punch 62 and the third punch 63 are squeezed and penetrate the first pressing groove 48 to form a second punching hole 66 and a third punching hole 67. The downwardly moved second punch 62 is inserted into the first type hole 64, and the downwardly moved third punch 63 is inserted into the second type hole 65. The second punch 62 and the third punch 63 are positioned by the first type hole 64 and the second type hole 65 respectively. The support of the mold plate 61 prevents the convex V-shaped plate from deforming during extrusion, thereby ensuring the shape of the finished product and improving the quality of the finished product. There are several profiling devices 4, first punching devices 5, second punching devices 6, mold plates 61, and templates, and the distribution methods are the same. Adjacent profiling devices 4 are staggered and distributed, and the separated profiling devices 4 are distributed in parallel, so that the adjacent first plate bodies 33 are also staggered. A second sub-plate 47 is sandwiched between the two first sub-plates 46. The second sub-plate 47 is provided with a second punching hole 66 and a third punching hole 67. The second punching hole 66 and the third punching hole 67 are equivalent to being opened in the middle of the two first sub-plates 46, and the gas flow effect is better. The second sub-plate 47 is pressed into a V-shaped plate, and the contact area between the outer side of the V-shaped plate and the environment is large, which can increase the amount of gas passing through per unit time and improve the heat dissipation efficiency.
[0048] In summary, in this embodiment, a punching line for the first plate body 33 is formed by the profiling device 4, the first punching device 5, and the second punching device 6, so that the horizontal second sub-plate 47 is extruded to form a V-shaped plate and multiple holes are opened, the number of windows is increased, the contact area between the window outlet and the environment is increased, the heat dissipation and air outlet effects are improved, and the adjacent first plate bodies 33 are staggered so that the second sub-plate 47 is located in the middle of two adjacent first sub-plates 46, and the distance between the opened air holes and the first punching holes 56 is short, thereby increasing the effect of gas flow. Example 2
[0049] Reference Figure 1 - Fig.16A punching device for producing a gas water tank core group includes: a first plate body 33 is connected to a side strip 32, and a side material processing device 8 is provided at an end of the lower plate 22 away from the tensioning portion 13. The side material processing device 8 is used to cut off the side strip 32 on the first plate body 33. The side material processing device 8 includes: a saw body 81, the saw body 81 is installed at an end of the lower plate 22 away from the tensioning portion 13, and a first side plate 83 is provided on the side of the saw body 81 away from the tensioning portion 13. The bottom of the first side plate 83 is connected to the top of the lower plate 22, and the side of the first side plate 83 close to the side strip 32 is located in the same plane as the side of the saw body 81 close to the side strip 32. The thickness of one side plate 83 is not greater than the thickness of the saw body 81. The side of the first side plate 83 close to the side strip 32 is connected to the second side plate 85 through the second connecting plate 84. The bottom of the first side plate 83 is connected to the third connecting plate 86 through the fourth connecting plate 87. The side of the third connecting plate 86 away from the first side plate 83 is connected to the second side plate 85. The top of the first side plate 83 is connected to the baffle plate 82. The bottom of the baffle plate 82 is connected to the top of the second side plate 85. The projection width of the third connecting plate 86 is greater than the thickness of the side strip 32. A channel is opened through the upper surface of the lower plate 22. The second side plate 85 is a quadrilateral, and both waists of the quadrilateral are curves.
[0050] In this example, see Figure 1 - Fig.14 When in use, in order to ensure the quality of the finished product, the width of the flat plate 31 is greater than the required width of the finished product, so the excess side strips 32 are cut off by the saw body 81. In order to prevent impurities from accumulating in the stamping area, the cut garbage waste needs to be discharged in time. The first side plate 83, the second side plate 85, the second connecting plate 84, the third connecting plate 86, and the fourth connecting plate 87 form a material guide box, and a material guide cavity is opened in the material guide box. The side strips 32 after cutting are no longer connected to the first plate body 33. The side strips 32 sag under the action of gravity and enter the material guide cavity. If the discharge speed of the first plate body 33 is fast, the moving speed of the side strips 32 is also fast. Before the side strips 32 have time to sag, the top of the baffle 82 is located above the top of the side strips 32. The baffle 82 blocks the fast-moving side strips 32, so that the side strips 32 fall into the material guide cavity after the collision. The third connecting plate 86 has a large curvature, and the side strips 32 slide into the channel along the third connecting plate 86 without manual processing. The side strips 32 are blocked and guided by the material guide box, and the gravity of the side strips 32 themselves is used as the power to complete the collection of the side strips 32, saving time and effort.
[0051] In summary, in this embodiment, the excess edge strips 32 are cut off by the edge material processing device 8, and the drooping edge strips 32 are guided by the material guide box composed of the first side plate 83, the second side plate 85, the second connecting plate 84, the third connecting plate 86, and the fourth connecting plate 87, so that the collection of the edge strips 32 can be easily completed without manpower.
[0052] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0053] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A punching device for producing a gas water tank core assembly, used for punching a first plate (33), characterized in that: include: A bottom plate (11), the top of the bottom plate (11) being connected in sequence to a feed portion (12), a tensioning portion (13), a box body (15), and a discharge portion (16); the bottom of the box body (15) being connected to an upper plate (21) via a telescopic member (18); the bottom of the upper plate (21) being connected to a positioning rod (23); a lower plate (22) being arranged directly below the upper plate (21); the lower plate (22) being connected to the positioning rod (23) via a cylinder (24); a flat plate (31) being arranged between the upper plate (21) and the lower plate (22); and the flat plate (31) being connected to a first plate body (33); A profiling device (4) is configured to cause the first plate body (33) to be concave into a V-shaped plate through a pressing action, wherein the top of the profiling device (4) is connected to the bottom of the upper plate (21); The profiling device (4) comprises: a pressing plate (41), the top of the pressing plate (41) being connected to the bottom of the upper plate (21), an arc plate (43) being arranged directly below the pressing plate (41), the two ends of the arc plate (43) being connected to side plates (42), the sides of the two side plates (42) being separated from each other being connected to a horizontal bar (44), the horizontal bar (44) being connected to the top of the lower plate (22) via a first supporting plate (45), the arc plate (43), the side plates (42), and the horizontal bar (44) together forming a The template, the pressing plate (41) is adapted to the template, a first plate body (33) is placed between the pressing plate (41) and the template, the first plate body (33) is composed of a first sub-plate (46) and a second sub-plate (47), the first sub-plate (46) and the second sub-plate (47) are integrally formed, the horizontal bar (44) is connected to the first sub-plate (46) via the second sub-plate (47), a first pressing groove (48) is provided on the top of the second sub-plate (47), and the bottom of the first pressing groove (48) is V-shaped; The angle between the side plate (42) and the horizontal plane is 20°-30°, the horizontal bar (44) and the top of the first plate body (33) are parallel to each other, and the central angle corresponding to the arc plate (43) is 10°-15°; A first punching device (5) for punching holes in the material extruded by the profiling device (4), wherein the top of the first punching device (5) is connected to the bottom of the upper plate (21); The first punching device (5) comprises: a first punch (55), the top of the first punch (55) being connected to the bottom of the upper plate (21), the side of the first punch (55) being connected to a plurality of first connecting plates (54), the plurality of first connecting plates (54) being equidistantly distributed in the circumferential direction of the first punch (55), the bottom of each first connecting plate (54) being connected to a spring (53), the bottom of the spring (53) being connected to a ring plate (52), the side of the ring plate (52) being connected to a transverse plate ( 51), and the ring plate (52) and the horizontal plate (51) are integrally formed, a first punched hole (56) is formed through the middle of the first split plate (46), a second pressing groove (57) is formed on the top of the first split plate (46), the inner diameter of the second pressing groove (57) is larger than the diameter of the first punched hole (56), a third pressing groove (58) is formed on the top of the second split plate (47), the second pressing groove (57) is connected to the third pressing groove (58), and the depth of the second pressing groove (57) is equal to the depth of the third pressing groove (58); A second punching device (6) for punching holes in the material punched by the first punching device (5), the top of the second punching device (6) being connected to the bottom of the upper plate (21); The second punching device (6) comprises: a second punch (62), the top of the second punch (62) being connected to the bottom of the upper plate (21), there being two second punches (62), the two second punches (62) being symmetrically distributed along the longitudinal axis of the second sub-plate (47), a plurality of third punches (63) being arranged on one side of each second punch (62), the top of each third punch (63) being connected to the bottom of the upper plate (21), and a mold plate (63) being arranged directly below the second sub-plate (47). 1), the bottom of the mold plate (61) is connected to the top of the lower plate (22) through the second support plate (7), the top of the mold plate (61) is provided with a first hole (64) and a second hole (65), the second sub-plate (47) is moved onto the mold plate (61), the top of the second sub-plate (47) is provided with a second punched hole (66) and a third punched hole (67), the second punched hole (66) is matched with the first hole (64), and the third punched hole (67) is matched with the second hole (65); The first punching device (5) is arranged between the second punching device (6) and the pressing device (4); the distance between the pressing device (4) and the tensioning portion (13) is smaller than the distance between the first punching device (5) and the tensioning portion (13); a punching area is arranged between the upper plate (21) and the lower plate (22); the first punching device (5), the pressing device (4) and the second punching device (6) are all arranged in the punching area and the punching area is divided into a plurality of areas; the pressing device (4) is located in the first area, the first punching device (5) is located in the second area, the second punching device (6) is located in the third area, and the first plate body (33) passes through the first area, the second area and the third area in sequence.
2. The punching device for producing a gas water tank core assembly according to claim 1, characterized in that: The diameter of the ring plate (52) is equal to the length of the first sub-plate (46), the length of the transverse plate (51) is equal to the length of the second sub-plate (47), and the inner diameter of the ring plate (52) is greater than the diameter of the first punch (55).
3. The punching device for producing a gas water tank core assembly according to claim 1, characterized in that: A side strip (32) is connected to one side of the first plate body (33); an edge material processing device (8) is provided at one end of the lower plate (22) away from the tensioning portion (13); the edge material processing device (8) is used to cut off the edge strip (32) on the first plate body (33); the edge material processing device (8) comprises: a saw body (81); the saw body (81) is mounted at one end of the lower plate (22) away from the tensioning portion (13); a first side plate (83) is provided at one side of the saw body (81) away from the tensioning portion (13); the bottom of the first side plate (83) is connected to the top of the lower plate (22); a side of the first side plate (83) close to the edge strip (32) and a side of the saw body (81) close to the edge strip (32) are located in the same plane; The thickness is not greater than the thickness of the saw body (81); the first side plate (83) is connected to the second side plate (85) via a second connecting plate (84) on a side close to the side strip (32); the bottom of the first side plate (83) is connected to the third connecting plate (86) via a fourth connecting plate (87); the third connecting plate (86) is connected to the second side plate (85) on a side away from the first side plate (83); the top of the first side plate (83) is connected to a baffle (82); the bottom of the baffle (82) is connected to the top of the second side plate (85); the projection width of the third connecting plate (86) is greater than the thickness of the side strip (32); a channel is formed through the upper surface of the lower plate (22); the second side plate (85) is a quadrilateral, and both sides of the quadrilateral are curves.
Citation Information
Patent Citations
Sheet metal part processing equipment
CN111014445A