A surface polishing and grinding device for production and processing of hardware pipe fittings

By designing a hardware pipe fitting grinding device including a clamping mechanism, a grinding mechanism and a driving mechanism, the problem of uneven grinding of hardware pipe fittings in the prior art is solved, and a more uniform and flexible surface polishing and grinding effect is achieved.

CN118769046BActive Publication Date: 2025-03-04JIANGSU CHENGZHU MASCH TECH CO LTD
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Patent Information

Application Number
CN202411179418.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-03-04
Estimated Expiration
2044-08-27

AI Technical Summary

Technical Problem

The existing hardware pipe fitting grinding devices will block the outer surface of the hardware pipe fittings when fixed at the limit, resulting in uneven grinding and can only be polished at one angle, which cannot meet different grinding requirements.

Method used

A hardware pipe fitting grinding device including a body, a mounting frame, a mounting gear, a rotating disc, a clamping mechanism, a driving mechanism and a grinding mechanism is designed. The clamping mechanism realizes radial clamping of the hardware pipe fittings through the first cylinder and the traction rod, the grinding mechanism realizes multi-angle polishing through the second cylinder and the electric slide rail, and the driving mechanism realizes intermittent rotation of the hardware pipe fittings through the motor and gear system.

Benefits of technology

This device can effectively avoid the outer surface of hardware pipe fittings, achieve more uniform surface polishing and grinding, and can adapt to different diameter specifications and multi-angle grinding requirements, improving grinding effect and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of metal pipe polishing technology, and more particularly to a surface polishing and grinding device for the production and processing of metal pipe fittings. The device includes a body on which are mounted two first mounting brackets and two second mounting brackets. The two first mounting brackets are symmetrically and integrally formed on the body, and the two second mounting brackets are symmetrically and integrally formed on the body, with the second mounting brackets positioned at the inner end of the first mounting brackets. A mounting gear and a rotating disk are concentrically arranged; the mounting gear is rotatably mounted on the first mounting bracket, and the rotating disk is rotatably mounted on the second mounting bracket. A clamping mechanism is also provided on the mounting gear and the rotating disk. In this invention, a first cylinder drives the clamping component to move radially through the other end of a traction rod, enabling the clamping component to radially clamp the metal pipe fittings. By radially adjusting the clamping component, it is possible to fix metal pipe fittings of various diameters, thus improving the flexibility of the surface polishing and grinding device.
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Description

Technical Field

[0001] The invention relates to the technical field of hardware pipe fitting polishing, in particular to a surface polishing device for producing and processing hardware pipe fittings. Background Art

[0002] Hardware pipe fittings refer to pipe fittings made of hardware. Pipe fittings are a general term for parts in pipeline systems that play roles in connection, control, direction change, diversion, sealing, and support. Hardware pipe fittings require surface polishing during processing and production.

[0003] The prior art mostly adopts a surface polishing and grinding device for the production and processing of hardware pipe fittings disclosed by announcement number CN208179140U, which drives the hardware pipe fittings to rotate by setting a rotatable hardware pipe fitting fixing device, so as to achieve polishing well. The above device has the following problems in actual use:

[0004] The above device clamps and limits the outer wall of the hardware pipe fittings, and while fixing and limiting the hardware pipe fittings, it also blocks a part of the outer surface of the hardware pipe fittings, thereby negatively affecting the surface polishing and grinding operation of the hardware pipe fittings;

[0005] The grinding mechanism of the above device performs spiral grinding and polishing on the hardware pipe fittings, and there is a problem of poor uniformity during the grinding and polishing process of the device;

[0006] The grinding mechanism of the above device can only perform grinding at one angle, so that the grinding mechanism cannot adapt to hardware pipe fittings with different grinding requirements. Summary of the invention

[0007] The purpose of the present invention is to solve the problem that the hardware pipe fittings in the prior art are not properly polished, and to propose a surface polishing and grinding device for the production and processing of hardware pipe fittings.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] A surface polishing and grinding device for producing and processing hardware pipe fittings comprises a body, on which are provided:

[0010] Two first mounting frames and two second mounting frames, wherein the two first mounting frames are symmetrically integrally formed on the machine body, and the second mounting frames are symmetrically integrally formed on the machine body, and the second mounting frames are arranged at the inner end positions of the first mounting frames;

[0011] A mounting gear and a rotating disk are arranged concentrically, wherein the mounting gear is rotatably mounted on the first mounting frame, and the rotating disk is rotatably mounted on the second mounting frame;

[0012] A clamping mechanism, which is arranged on the mounting gear and the rotating disk, and is used to clamp and limit the inner wall of the hardware pipe fitting;

[0013] A driving mechanism, which is arranged in the machine body, and the driving mechanism drives the clamping mechanism to rotate by installing gears and drives the hardware pipe fittings to rotate intermittently;

[0014] A grinding mechanism is arranged on the second mounting frame, and the grinding mechanism is used for performing multi-angle grinding on the hardware pipe fittings.

[0015] Preferably, the clamping mechanism comprises:

[0016] A clamping member, wherein the clamping member is slidably mounted on the rotating disk, and at least two clamping members are provided;

[0017] a first cylinder, the first cylinder being fixedly mounted on the mounting gear;

[0018] A traction rod is connected between the first cylinder and the clamping member.

[0019] Preferably, a long guide hole for slidingly fitting the clamping member is provided on the rotating disk, and the outer end surface of the clamping member is an arc-shaped structure.

[0020] Preferably, both ends of the traction rod are pin-connected to the output end of the first cylinder and an end of the clamping member away from the grinding mechanism.

[0021] Preferably, the driving mechanism comprises:

[0022] A mounting groove, the mounting groove being provided on the body;

[0023] A motor and a rotating shaft, wherein the motor is fixedly installed in the mounting groove, and the rotating shaft is fixedly connected to the output end of the motor;

[0024] The incomplete gear and the driven gear are meshed and connected with each other, the incomplete gear is fixedly sleeved on the rotating shaft, the driven gear is rotatably mounted on the first mounting frame, and the driven gear is meshed and connected with the mounting gear.

[0025] Preferably, the grinding mechanism comprises:

[0026] a second cylinder, the second cylinder being mounted on a second mounting frame;

[0027] A mounting plate, the mounting plate being mounted on an output end of the second cylinder;

[0028] An electric slide rail and a retractable polishing member, wherein the electric slide rail is fixedly arranged on a mounting plate, and the retractable polishing member is mounted on the electric slide rail in a matching manner;

[0029] A guide assembly is arranged on the second mounting frame and the mounting plate, and is used for guiding and supporting the mounting plate.

[0030] Preferably, both ends of the second cylinder are pin-mounted on the second mounting frame and the mounting plate, and four second cylinders are provided.

[0031] Preferably, the guide assembly comprises:

[0032] A first guide slider and a second guide slider, wherein the first guide slider is slidably mounted on the second mounting frame, and the second guide slider is slidably mounted on the side wall of the mounting plate;

[0033] A connecting rod, wherein pins at both ends of the connecting rod are connected to the first guide slider and the second guide slider.

[0034] Compared with the prior art, the present invention has the following advantages:

[0035] 1. In the present invention, the first cylinder drives the clamping member to move radially through the other end of the traction rod, so that the clamping member can radially clamp the hardware pipe fittings. By radially adjusting the clamping member, the hardware pipe fittings of various diameters can be fixed, which helps to improve the flexibility of the surface polishing and grinding device.

[0036] 2. The present invention utilizes the telescopic movement of the second cylinder to drive the mounting plate to adjust the angle. The mounting plate drives the telescopic grinding member to deflect the angle through the electric slide rail, so that the telescopic grinding member can grind the hardware pipe fittings at multiple angles, which helps to improve the working effect of the surface polishing device.

[0037] 3. In the present invention, the motor drives the rotating shaft to rotate, and the rotating shaft drives the mounting gear to rotate intermittently through the intermittent meshing connection between the incomplete gear and the driven gear. The mounting gear drives the hardware pipe fittings to rotate intermittently through the clamping mechanism, so that the retractable grinding part does not need to stop working to cooperate with the flipping of the hardware pipe fittings or adjust the position of the retractable grinding part for grinding, which helps to improve the working efficiency of the surface polishing and grinding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 This is a schematic structural diagram of a surface polishing and grinding device for producing and processing hardware pipe fittings proposed by the present invention;

[0039] Figure 2 A top view of a surface polishing and grinding device for producing and processing hardware pipe fittings proposed by the present invention;

[0040] Figure 3 A partial cross-sectional view of a surface polishing and grinding device for producing and processing hardware pipe fittings proposed by the present invention;

[0041] Figure 4 For the present invention Figure 3 A local enlarged structural schematic diagram;

[0042] Figure 5 This is a schematic diagram of the connection structure of the clamping mechanism and the driving mechanism of a surface polishing and grinding device for the production and processing of hardware pipe fittings proposed by the present invention;

[0043] Figure 6 For the present invention Figure 5 Isometric view of the .

[0044] In the figure: 1. body; 2. first mounting frame; 3. second mounting frame; 4. mounting gear; 5. rotating disk; 6. clamping member; 7. first cylinder; 8. traction rod; 9. mounting groove; 10. motor; 11. rotating shaft; 12. incomplete gear; 13. driven gear; 14. second cylinder; 15. mounting plate; 16. electric slide rail; 17. telescopic grinding member; 18. first guide slider; 19. second guide slider; 20. connecting rod. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0046] Reference Figure 1-Figure 6 A surface polishing and grinding device for the production and processing of hardware pipe fittings includes a body 1, on which a first mounting frame 2, a second mounting frame 3, a mounting gear 4, a rotating disk 5, a clamping mechanism, a driving mechanism and a grinding mechanism are arranged. The components are arranged as follows:

[0047] The two first mounting frames 2 are symmetrically integrated on the machine body 1 , the second mounting frame 3 is symmetrically integrated on the machine body 1 , and the second mounting frame 3 is arranged at the inner end position of the first mounting frame 2 .

[0048] The mounting gear 4 is rotatably mounted on the first mounting frame 2 , and the rotating disk 5 is rotatably mounted on the second mounting frame 3 . The mounting gear 4 and the rotating disk 5 are concentrically arranged.

[0049] The clamping mechanism is arranged on the mounting gear 4 and the rotating disk 5, and the clamping mechanism is used to clamp and limit the inner wall of the hardware pipe fitting;

[0050] A further implementation method is that the clamping mechanism includes a clamping member 6, a first cylinder 7 and a traction rod 8, and each component is arranged as follows:

[0051] The clamping member 6 is slidably mounted on the rotating disk 5, and at least two clamping members 6 are provided. The rotating disk 5 is provided with a long guide hole for the slidably mounted clamping member 6. The outer end surface of the clamping member 6 is an arc-shaped structure. It should be noted that a rubber pad is fixedly mounted on the outer end of the clamping member 6. The friction coefficient between the clamping member 6 and the hardware pipe fitting can be enhanced by the rubber pad, and the flexibility of the rubber pad is utilized so that the clamping member 6 can flexibly clamp the hardware pipe fitting through the rubber pad.

[0052] The first cylinder 7 is fixedly mounted on the mounting gear 4;

[0053] The traction rod 8 is connected between the first cylinder 7 and the clamping member 6. Both ends of the traction rod 8 are pin-connected to the output end of the first cylinder 7 and the end of the clamping member 6 away from the grinding mechanism. When the first cylinder 7 moves, one end of the traction rod 8 performs horizontal linear motion. Since the clamping member 6 is restricted by the guide long hole, the clamping member 6 can only perform radial motion based on the center of the rotating disk 5. Therefore, the other end of the traction rod 8 is restricted by the clamping member 6 and can only perform radial motion.

[0054] The driving mechanism is arranged in the machine body 1, and the driving mechanism drives the clamping mechanism to rotate through the installation gear 4 and drives the hardware pipe fittings to rotate intermittently;

[0055] A further implementation method is that the driving mechanism includes a mounting slot 9, a motor 10, a rotating shaft 11, an incomplete gear 12 and a driven gear 13, and each component is arranged as follows:

[0056] The mounting slot 9 is provided on the body 1;

[0057] The motor 10 is fixedly installed in the installation slot 9, and the rotating shaft 11 is fixedly connected to the output end of the motor 10, providing installation space for the motor 10 and the rotating shaft 11;

[0058] The incomplete gear 12 is fixedly mounted on the rotating shaft 11, and the driven gear 13 is rotatably mounted on the first mounting frame 2. The incomplete gear 12 and the driven gear 13 are meshed and connected with each other, and the driven gear 13 is meshed and connected with the mounting gear 4. It should be noted that after the incomplete gear 12 rotates two circles, the driven gear 13 will be driven by the incomplete gear 12 to rotate one circle.

[0059] The grinding mechanism is arranged on the second mounting frame 3, and the grinding mechanism is used to grind the hardware pipe fittings at multiple angles;

[0060] A further implementation method is that the grinding mechanism includes a second cylinder 14, a mounting plate 15, an electric slide rail 16, a retractable grinding member 17 and a guide assembly, and each component is arranged as follows:

[0061] The second cylinder 14 is mounted on the second mounting frame 3, and both ends of the second cylinder 14 are pin-mounted on the second mounting frame 3 and the mounting plate 15, respectively. Four second cylinders 14 are provided, and two second cylinders 14 provided on the same second mounting frame 3 form a group. The two groups of second cylinders 14 work in opposite states. When the output end of one group of second cylinders 14 extends, the output end of the other group of second cylinders 14 contracts.

[0062] The mounting plate 15 is mounted on the output end of the second cylinder 14;

[0063] The electric slide rail 16 is fixedly arranged on the mounting plate 15, and the retractable grinding member 17 is matched with the electric slide rail 16. The mounting plate 15 is driven by the second cylinder 14 to adjust the angle, so that the mounting plate 15 drives the retractable grinding member 17 to adjust the angle through the electric slide rail 16, which helps to improve the flexibility of the retractable grinding member 17 during operation;

[0064] The guide assembly is arranged on the second mounting frame 3 and the mounting plate 15, and the guide assembly is used to guide and support the mounting plate 15;

[0065] A further implementation method is that the guide assembly includes a first guide slider 18, a second guide slider 19 and a connecting rod 20, and each component is arranged as follows:

[0066] The first guide slider 18 is slidably mounted on the second mounting frame 3, and the second guide slider 19 is slidably mounted on the side wall of the mounting plate 15. The sliding mounting method can be a slide groove or a slide rail. The specific implementation method is as follows:

[0067] When a slide groove is used, the slide groove is opened on the second mounting frame 3 and the mounting plate 15, and the first guide slider 18 and the second guide slider 19 are slidably mounted through the slide groove, which can reduce the mass required to be added to the second mounting frame 3 and the mounting plate 15 when the first guide slider 18 and the second guide slider 19 are arranged, and helps to reduce the load generated by adding the second mounting frame 3 and the mounting plate 15;

[0068] When a slide rail is used, the slide rail is fixedly connected to the second mounting frame 3 and the mounting plate 15, and the first guide slider 18 and the second guide slider 19 are slidably mounted by the slide rail, so that the second mounting frame 3 and the mounting plate 15 can be prevented from causing damage to the original structure of the second mounting frame 3 and the mounting plate 15 when the first guide slider 18 and the second guide slider 19 are set, which helps to ensure that the original structure of the second mounting frame 3 and the mounting plate 15 is not affected by the structure driven by the addition of the first guide slider 18 and the second guide slider 19;

[0069] The pins at both ends of the connecting rod 20 are connected to the first guide slider 18 and the second guide slider 19. Through the setting of the connecting rod 20, when the first guide slider 18 moves, the second guide slider 19 also moves simultaneously, so that the mounting plate 15 is guided and supported by four groups of the first guide slider 18, the second guide slider 19 and the connecting rod 20, which helps to ensure the stability of the mounting plate 15 when the angle is adjusted.

[0070] It should be noted that the specific models and specifications of the first cylinder 7, the second cylinder 14, the electric slide rail 16 and the retractable grinding member 17 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.

[0071] The present invention can be explained by the following operation mode:

[0072] Put two hardware pipe fittings on the clamping piece 6, and the staff manually aligns the middle ends of the two hardware pipe fittings, and starts the first cylinder 7 to drive one end of the traction rod 8 to move linearly, and the other end of the traction rod 8 drives the clamping piece 6 to move radially in the guide long hole, and the clamping piece 6 squeezes and fixes the inner wall of the hardware pipe fitting;

[0073] The second cylinder 14 is started to drive the mounting plate 15 to perform angular deflection. The mounting plate 15 drives one end of the connecting rod 20 to perform linear motion through the second guide slider 19. The other end of the connecting rod 20 drives the first guide slider 18 to perform vertical motion. The mounting plate 15 drives the retractable grinding member 17 to perform angular deflection through the electric slide rail 16.

[0074] When the retractable grinding piece 17 and the hardware pipe fittings are against each other, the electric slide rail 16 is started, and the electric slide rail 16 drives the retractable grinding piece 17 to move horizontally, and the retractable grinding piece 17 performs grinding operation on the hardware pipe fittings. At the same time, the motor 10 is started, and the motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the incomplete gear 12 to rotate, and the incomplete gear 12 drives the driven gear 13 to rotate intermittently, and the driven gear 13 drives the installation gear 4 to rotate intermittently, and the installation gear 4 drives the first cylinder 7 to rotate circumferentially, and drives the hardware pipe fittings to rotate intermittently through the clamping mechanism, and when the retractable grinding piece 17 contacts the hardware pipe fittings, the incomplete gear 12 does not mesh with the driven gear 13.

[0075] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A surface polishing and grinding device for the production and processing of hardware pipe fittings, comprising a body (1), characterized in that: The machine body (1) is provided with: Two first mounting frames (2) and two second mounting frames (3), wherein the two first mounting frames (2) are symmetrically integrally formed on the machine body (1), and the second mounting frames (3) are symmetrically integrally formed on the machine body (1), and the second mounting frames (3) are arranged at the inner end positions of the first mounting frames (2); A mounting gear (4) and a rotating disk (5) are arranged concentrically, wherein the mounting gear (4) is rotatably mounted on the first mounting frame (2), and the rotating disk (5) is rotatably mounted on the second mounting frame (3); A clamping mechanism, the clamping mechanism being arranged on the mounting gear (4) and the rotating disk (5), and being used to clamp and limit the inner wall of the hardware pipe fitting; A driving mechanism, the driving mechanism being arranged in the machine body (1), and the driving mechanism drives the clamping mechanism to rotate by installing a gear (4) and drives the hardware pipe fittings to rotate intermittently; A grinding mechanism, the grinding mechanism being arranged on the second mounting frame (3), and the grinding mechanism being used for grinding the hardware pipe fittings at multiple angles; The grinding mechanism comprises: a second cylinder (14), the second cylinder (14) being mounted on a second mounting frame (3); A mounting plate (15), wherein the mounting plate (15) is mounted on an output end of the second cylinder (14); An electric slide rail (16) and a retractable polishing member (17), wherein the electric slide rail (16) is fixedly mounted on the mounting plate (15), and the retractable polishing member (17) is mounted on the electric slide rail (16); A guide assembly, the guide assembly being arranged on the second mounting frame (3) and the mounting plate (15), the guide assembly being used to provide guiding support for the mounting plate (15); Both ends of the second cylinder (14) are pin-mounted on the second mounting frame (3) and the mounting plate (15), and four second cylinders (14) are provided; Two second cylinders (14) arranged on the same second mounting frame (3) form a group, and the two groups of second cylinders (14) have opposite working states, and when the output end of one group of second cylinders (14) extends, the output end of the other group of second cylinders (14) contracts; The guide assembly comprises: A first guide slider (18) and a second guide slider (19), wherein the first guide slider (18) is slidably mounted on the second mounting frame (3), and the second guide slider (19) is slidably mounted on the side wall of the mounting plate (15); A connecting rod (20), wherein pins at both ends of the connecting rod (20) are connected to the first guide slider (18) and the second guide slider (19).

2. The surface polishing and grinding device for the production and processing of hardware pipe fittings according to claim 1 is characterized in that: The clamping mechanism comprises: A clamping member (6), wherein the clamping member (6) is slidably mounted on the rotating disk (5), and at least two clamping members (6) are provided; A first cylinder (7), the first cylinder (7) being fixedly mounted on the mounting gear (4); A traction rod (8), wherein the traction rod (8) is connected between the first cylinder (7) and the clamping member (6).

3. The surface polishing and grinding device for the production and processing of hardware pipe fittings according to claim 2 is characterized in that: The rotating disk (5) is provided with a long guide hole for slidingly fitting a clamping member (6), and the outer end surface of the clamping member (6) is an arc-shaped structure.

4. The surface polishing and grinding device for the production and processing of hardware pipe fittings according to claim 2 is characterized in that: The two ends of the traction rod (8) are respectively pin-connected to the output end of the first cylinder (7) and the end of the clamping member (6) away from the grinding mechanism.

5. The surface polishing and grinding device for producing and processing hardware pipe fittings according to claim 1 is characterized in that: The driving mechanism comprises: A mounting groove (9), wherein the mounting groove (9) is formed on the machine body (1); A motor (10) and a rotating shaft (11), wherein the motor (10) is fixedly mounted in the mounting groove (9), and the rotating shaft (11) is fixedly connected to an output end of the motor (10); An incomplete gear (12) and a driven gear (13) meshingly connected to each other, the incomplete gear (12) being fixedly sleeved on the rotating shaft (11), the driven gear (13) being rotatably mounted on the first mounting frame (2), and the driven gear (13) being meshingly connected to the mounting gear (4).

Citation Information

Patent Citations

  • Five metals pipe fitting surface finish grinding device for production and processing

    CN208179140U

  • Grinding equipment for hardware production

    CN108453597A

  • Clamping and fixing device for milling machine

    CN212578090U

  • Deburring device for high-strength aluminum alloy casting

    CN215317591U

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    CN220533721U