A high-stability, impact-resistant, detachable plate heat exchanger and preparation method thereof
By adopting the structure of fixed plate, support plate and positioning rod in the plate heat exchanger, combined with the design of the protective ring and the engagement strip, the problems of fragility and different extrusion pressure of the heat exchanger are solved, and a plate heat exchanger with high stability and impact resistance is achieved.
Patent Information
- Application Number
- CN202411049219.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-08-01
AI Technical Summary
The heat exchange plates of existing plate heat exchangers are relatively fragile and are prone to deformation during collision or extrusion, causing water leakage, and the inconsistent extrusion pressure of the multi-layer heat exchange plates may lead to gaps.
A high-stability impact-resistant detachable plate heat exchanger is designed, adopting the structure of a fixed plate, a support plate and a positioning rod. Through the fixed connection between the positioning rod and the engaging rod, combined with the design of the protective ring and the engaging rod, it ensures that the heat exchanger plate is subjected to uniform pressure and protection during work.
This design improves the stability and impact resistance of the heat exchange plate, prevents the heat exchange plate from deforming due to impact during work, and prevents the generation of gaps through uniform extrusion pressure.
Smart Images

Figure CN118776362B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate heat exchangers, and in particular to a high-stability, impact-resistant, detachable plate heat exchanger and a preparation method thereof. Background Art
[0002] A plate heat exchanger is a device used for heat exchange. It consists of a series of thin metal plates that form multiple channels for transferring two fluids of different temperatures, thereby achieving heat transfer.
[0003] For example, a plate heat exchanger with publication number CN102980328B includes a heat exchange plate forming a first fluid channel and a second fluid channel, wherein the first fluid channel has an upstream portion of the fluid channel and a downstream portion of the fluid channel separated, and the upstream portion of the fluid channel and the downstream portion of the fluid channel are fluidically connected through a fluid connecting device. The plate heat exchanger of the present invention does not rely on a distributor to obtain uniform refrigerant distribution, and based on the relevant heat transfer mechanism of refrigerant evaporation, different heat exchange areas are set in the channel to enhance heat transfer. The distributor-free heat exchanger according to the present invention not only reduces the difficulty in production and processing, but also broadens the practical application scope and conditions of the product. In addition, since there is no distributor in the heat exchanger, the total pressure drop of the refrigerant flow path is lower than that of other products, leaving more room for the selection of the expansion valve;
[0004] Another example is a plate heat exchanger with publication number CN105066751B. The adjacent plates of the plate heat exchanger are provided with a first sealing ring and a second sealing ring. When one side cooperates, the first sealing ring forms a steam cavity, and the second sealing ring forms a seawater cavity. Steam enters the steam cavity through the heat source inlet, and seawater enters the seawater cavity through the seawater inlet. When one side is provided with a third sealing ring and a fourth sealing ring, the third sealing ring forms a seawater evaporation cavity. The device provided by this scheme uses a plate heat exchanger to replace a tube heat exchanger. The two media in the plate heat exchanger flow in reverse, and the heat exchange efficiency is high. It can economically achieve an end temperature difference of about 1°C. At this time, the plate does not need to be very long. Compared with the tube heat exchanger, the volume of the heat exchanger can be effectively reduced, thereby reducing the footprint of the seawater desalination multi-effect evaporation system.
[0005] The plate heat exchanger in the above technical solution improves the heat exchange efficiency of the plate heat exchanger by optimizing the structure of the plate heat exchanger. In actual use, the heat exchange structure of the existing plate heat exchanger has become mature. However, during the use of the plate heat exchanger, the single heat exchange plate inside it is relatively fragile. When a collision occurs during use, it is easy to cause its edge deformation and cause water leakage. In addition, when squeezing multiple layers of heat exchange plates, it is easy to cause uneven squeezing force, resulting in gaps between the heat exchange plates. Summary of the invention
[0006] The purpose of the present invention is to provide a highly stable and impact-resistant detachable plate heat exchanger and a preparation method thereof, so as to solve the problem that during the use of the plate heat exchanger in the above-mentioned background technology, the single heat exchange plate inside is relatively fragile, and a collision during use may easily cause its edge deformation and water leakage, and when the multi-layer heat exchange plate is squeezed, the squeezing force is easily uneven, resulting in gaps between the heat exchange plates.
[0007] To achieve the above object, the present invention provides the following technical solution: a highly stable and impact-resistant detachable plate heat exchanger, comprising a fixed plate, a support plate and a positioning rod, wherein the fixed plate and the support plate are fixedly connected by the positioning rod, and four positioning rods are provided, and the four positioning rods are distributed at four corners of the fixed plate and the support plate;
[0008] A pressure plate is slidably connected to the inner side of the four positioning rods, and the pressure plate is located between the fixed plate and the support plate. Two vertically symmetrical clamping rods are fixedly connected between the fixed plate and the support plate, and the pressure plate is slidably connected between the two clamping rods. A protective ring distributed at equal distances is slidably connected between the fixed plate and the pressure plate, and the two sides of the protective ring are connected to each other to form a whole;
[0009] Heat exchange plates are equidistantly distributed between the pressure plate and the fixed plate, and the upper and lower ends of the heat exchange plates are slidably connected to the outside of the two clamping rods, and the two sides of the heat exchange plates are fitted together to form a whole located inside the protective ring.
[0010] Preferably, the protective ring includes a protective frame with an annular structure, and a snap-fit strip with an annular structure is fixedly connected to one side of the protective frame close to the pressure plate, and a connecting groove with an annular structure is provided on one side of the protective frame close to the fixed plate, and mounting rings are fixedly connected to the four outer corners of the protective frame, and the mounting rings are slidably connected to the outside of the positioning rod.
[0011] Preferably, the heat exchange plate comprises a metal plate, and a heat exchange chamber is provided inside the metal plate, and water outlets are provided at both upper and lower ends of the heat exchange chamber, and two through holes symmetrically distributed with the water outlets are provided on the side of the metal plate away from the water outlet, and the two metal plates are distributed in a mirror image with each other, and the through holes are aligned with the water outlets on adjacent metal plates, and slots are provided at both upper and lower ends in the middle of the metal plate, and the slots are slidably connected to the outside of the locking rod.
[0012] Preferably, positioning holes are provided at the four corners of the pressure plate, and the inside of each positioning hole is slidably connected to the outside of the positioning rod, and a rack is provided on the inside of the positioning rod. Reserved grooves are provided at the upper and lower ends in the middle of the pressure plate, and the reserved grooves are slidably connected to the outside of the locking rod.
[0013] Preferably, the pressure plate is fixedly connected to a shaft seat on one side away from the fixed plate, and the shaft seats are arranged in a group of two, and each group of shaft seats is rotatably connected with a synchronous shaft, a linkage shaft and a connecting shaft. Four synchronous shafts are provided, and the four synchronous shafts are distributed at the four corners of the pressure plate. The ends of the synchronous shafts away from the reserved grooves are fixedly connected with gears, and the gears at the ends of the synchronous shafts are meshed with the racks on the inner side of the positioning rod.
[0014] Preferably, a pressure groove is provided on one side of the pressure plate close to the fixed plate, and the interior of the pressure groove is snap-connected with the heat exchange plate, a first positioning groove distributed in an annular shape is provided on the outside of the pressure groove, a rubber ring is provided inside the first positioning groove, and the interior of the first positioning groove is snap-connected with the snap-fit strip.
[0015] Preferably, the two ends of the linkage shaft are distributed vertically with the two synchronous shafts on the same vertical line, and bevel gears are fixedly connected in the middle of the synchronous shaft and at both ends of the linkage shaft, and the bevel gears in the middle of the synchronous shaft and the bevel gears at the end of the linkage shaft are meshed with each other, and a rotating handle is fixedly connected to the end of the synchronization shaft located on the upper side of the pressure plate.
[0016] Preferably, the linkage shaft is provided with two symmetrically distributed on the side of the pressure plate away from the fixed plate, and two parallel connecting shafts are provided between the two linkage shafts, and the two connecting shafts are distributed perpendicular to the linkage shaft, two symmetrically distributed bevel teeth are fixedly connected in the middle of the linkage shaft, and bevel teeth are fixedly connected at both ends of the connecting shaft, and the bevel teeth in the middle of the linkage shaft and the bevel teeth at the end of the connecting shaft are meshed with each other.
[0017] Preferably, three equidistantly distributed mounting grooves are provided on both sides of the fixed plate and the pressure plate, and positioning bolts are snap-connected inside two corresponding mounting grooves at the upper ends of the fixed plate and the pressure plate. The designer has four water inlets on the side of the fixed plate away from the pressure plate, and each water inlet is respectively aligned with two water guide ports and two through holes, a sealing ring with an annular structure is fixedly connected to the outside of the water inlet, and the sealing ring is connected to the fixed plate through bolts equidistantly distributed in a ring shape, a second positioning groove with an annular structure is provided on the side of the fixed plate close to the pressure plate, a rubber ring is provided inside the second positioning groove, and the inside of the second positioning groove is snap-connected with the connecting groove.
[0018] A method for preparing a high-stability, impact-resistant, detachable plate heat exchanger comprises the following steps;
[0019] S1: First, multiple heat exchange plates are clamped between two clamping rods. At this time, the pressure plate and the fixed plate are brought close to each other, so that the fixed plate and the pressure plate are close to each other to squeeze the two sides of the multiple heat exchange plates, so that the multiple heat exchange plates are in contact with each other to form a whole. At this time, the cold and hot water are sent into the heat exchange plates from the two water inlets located at the upper end of the fixed plate;
[0020] S2: When hot water enters from the inside of the heat exchange plate, the hot water will enter the heat exchange chamber from the water guide port, so that the hot water is evenly spread inside the heat exchange chamber, thereby heating the metal plate as a whole. Since the two adjacent metal plates are distributed in a mirror image, the cold water will enter the adjacent heat exchange chamber from the water guide port, so that the cold water is evenly spread inside the heat exchange chamber, and the heat in the hot water is transferred to the cold water, achieving the effect of heating the cold water and cooling the hot water. The water circulated inside the heat exchange plate will be discharged through the water inlet at the lower end of the fixed plate;
[0021] S3: When the pressure plate and the fixed plate are away from each other, since the heat exchange plate has good elasticity, the heat exchange plate is bent to separate the card slot and the card slot rod from each other, thereby realizing the installation and removal of the heat exchange plate. At the same time, when the pressure plate and the heat exchange plate are away from each other, the protective ring can move inside the four positioning rods, and the position of the protective ring is adjusted until the protective ring cannot interfere with the installation and removal of the heat exchange plate. When the pressure plate and the fixed plate are close to each other until multiple heat exchange plates form a whole, the card slot and the card slot inside another protective frame are card slotted with each other, so that multiple protective rings form a whole. At this time, the whole formed by the protective ring is located on the outside of the heat exchange plate. At the same time, the two sides of the whole formed by the protective ring are respectively carded with the inside of the first positioning groove and the second positioning groove, so that the outside of the heat exchange plate is wrapped and protected when the heat exchange plate is working;
[0022] S4: When the pressure plate moves, the pressure plate will drive the synchronous shaft to move inside the positioning rod. Since the gear at the end of the synchronous shaft is meshed with the rack inside the positioning rod, the synchronous shaft will rotate inside the positioning rod. When the synchronous shaft rotates, the synchronous shaft drives the linkage shaft to rotate through the bevel gear, and the linkage shaft drives the connecting shaft to rotate through the bevel gear. The two synchronous shafts are connected to each other through the linkage shaft to achieve synchronous rotation, and the two linkage shafts are connected through the connecting shaft to achieve synchronous rotation, so that each synchronous shaft rotates synchronously, so that during the movement of the pressure plate, its four corners are connected to the synchronous shaft to form a synchronous movement, and the gear at the end of the synchronous shaft and the rack inside the positioning rod are connected to form a movement, so that the position of the internal positioning hole of the pressure plate on the outside of the four synchronous shafts is always consistent, and the synchronous shaft is driven to rotate by turning the rotating handle to adjust the position of the pressure plate inside the positioning rod;
[0023] S5: When the pressure plate and the fixed plate are close to each other until the multiple heat exchange plates form a whole, the positioning bolts are installed in the mounting grooves on both sides of the fixed plate and the pressure plate, thereby applying a force to the fixed plate and the pressure plate to move closer to each other, so that the heat exchange plates between the fixed plate and the pressure plate are connected more tightly.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The invention discloses a highly stable and impact-resistant detachable plate heat exchanger and a preparation method thereof. When the pressure plate and the fixed plate are close to each other until the multiple heat exchange plates form a whole, the snap-fitting strip is snap-fitted with the snap-fitting strip inside another protective frame, so that the multiple protective rings form a whole. At this time, the whole formed by the protective ring is located outside the heat exchange plate. At the same time, the two sides of the whole formed by the protective ring are snap-fitted with the inside of the first positioning groove and the second positioning groove respectively, so that the outer side of the heat exchange plate is wrapped and protected when the heat exchange plate is working, so as to prevent the heat exchange plate from being deformed by impact during working and causing water leakage;
[0026] Furthermore, when the pressure plate moves, the pressure plate will drive the synchronous shaft to move inside the positioning rod. Since the gear at the end of the synchronous shaft is meshed with the rack inside the positioning rod, the synchronous shaft will rotate inside the positioning rod. When the synchronous shaft rotates, the synchronous shaft drives the linkage shaft to rotate through the bevel gear, and the linkage shaft drives the connecting shaft to rotate through the bevel gear. The two synchronous shafts are connected to each other through the linkage shaft to achieve synchronous rotation, and the two linkage shafts are connected through the connecting shaft to achieve synchronous rotation, so that each synchronous shaft rotates synchronously, so that when the pressure plate moves, it always remains parallel to the fixed plate and perpendicular to the positioning rod, so that the pressure plate applies uniform pressure to the heat exchange plate to prevent the heat exchange plate from being squeezed unevenly and causing gaps;
[0027] Furthermore, during the movement of the pressure plate, its four corners are interconnected with the synchronization shaft to form a synchronous movement, and the gear at the end of the synchronization shaft and the rack on the inner side of the positioning rod are interconnected to form movement, so that the position of the internal positioning hole of the pressure plate on the outside of the four synchronization shafts is always consistent. At the same time, the synchronization shaft is driven to rotate by turning the turning handle to adjust the position of the pressure plate on the inner side of the positioning rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the rear structure of the present invention;
[0030] Figure 3 This is a schematic diagram of the positioning rod structure of the present invention;
[0031] Figure 4 It is a schematic diagram of the cross-sectional structure of the protection ring of the present invention;
[0032] Figure 5 This is a schematic diagram of the protective frame structure of the present invention;
[0033] Figure 6 This is a schematic diagram of the metal plate structure of the present invention;
[0034] Figure 7 This is a schematic diagram of the linkage shaft structure of the present invention;
[0035] Figure 8 This is a schematic diagram of the pressure plate structure of the present invention;
[0036] Fig. 9 It is a schematic diagram of the explosion structure of the sealing ring of the present invention.
[0037] In the figure: 1. fixing plate; 2. supporting plate; 3. positioning rod; 4. pressure plate; 5. locking rod; 6. protective ring; 601. protective frame; 602. locking strip; 603. connecting groove; 604. mounting ring; 7. heat exchange plate; 701. metal plate; 702. heat exchange chamber; 703. water guide port; 704. through hole; 705. locking groove; 8. positioning hole; 9. reserved groove; 10. pressure groove; 11. first positioning groove; 12. shaft seat; 13. synchronous shaft; 14. turning handle; 15. linkage shaft; 16. connecting shaft; 17. mounting groove; 18. positioning bolt; 19. water inlet; 20. sealing ring; 21. second positioning groove. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1:
[0039] See also Figure 1 - Fig. 9 , the present invention provides the following technical solutions:
[0040] A highly stable and impact-resistant detachable plate heat exchanger comprises a fixed plate 1, a support plate 2 and a positioning rod 3, wherein the fixed plate 1 and the support plate 2 are fixedly connected by the positioning rod 3, and four positioning rods 3 are provided, and the four positioning rods 3 are distributed at four corners of the fixed plate 1 and the support plate 2;
[0041] A pressure plate 4 is slidably connected to the inner side of the four positioning rods 3, and the pressure plate 4 is located between the fixed plate 1 and the support plate 2. Two vertically symmetrical clamping rods 5 are fixedly connected between the fixed plate 1 and the support plate 2, and the pressure plate 4 is slidably connected between the two clamping rods 5. A protective ring 6 equidistantly distributed is slidably connected between the fixed plate 1 and the pressure plate 4, and the two sides of the protective ring 6 are connected to each other to form a whole;
[0042] Heat exchange plates 7 are equidistantly distributed between the pressure plate 4 and the fixed plate 1 , and the upper and lower ends of the heat exchange plates 7 are slidably connected to the outside of the two locking rods 5 , and the two sides of the heat exchange plates 7 are fitted together to form a whole located inside the protective ring 6 .
[0043] The protective ring 6 includes a protective frame 601 with an annular structure, and a snap-fit strip 602 with an annular structure is fixedly connected to the side of the protective frame 601 close to the pressure plate 4, and a connecting groove 603 with an annular structure is provided on the side of the protective frame 601 close to the fixed plate 1, and the four outer corners of the protective frame 601 are fixedly connected to mounting rings 604, and the mounting ring 604 is slidably connected to the outer side of the positioning rod 3.
[0044] The heat exchange plate 7 includes a metal plate 701, and a heat exchange chamber 702 is provided inside the metal plate 701, and water outlets 703 are provided at both upper and lower ends of the heat exchange chamber 702. Two through holes 704 symmetrically distributed with the water outlet 703 are provided on the side of the metal plate 701 away from the water outlet 703, and the two metal plates 701 are distributed in a mirror image manner, and the through holes 704 are aligned with the water outlets 703 on the adjacent metal plates 701. A card slot 705 is provided at both upper and lower ends in the middle of the metal plate 701, and the card slot 705 is slidably connected to the outside of the locking rod 5.
[0045] The pressure plate 4 is provided with positioning holes 8 at the four corners, and the inside of each positioning hole 8 is slidably connected to the outside of the positioning rod 3, and the inside of the positioning rod 3 is provided with a rack, and the middle of the pressure plate 4 is provided with reserved grooves 9 at the upper and lower ends, and the reserved grooves 9 are slidably connected to the outside of the locking rod 5.
[0046] A shaft seat 12 is fixedly connected to one side of the pressure plate 4 away from the fixed plate 1, and the shaft seats 12 are arranged in a group of two, and each group of shaft seats 12 is rotatably connected with a synchronous shaft 13, a linkage shaft 15 and a connecting shaft 16. Four synchronous shafts 13 are arranged, and the four synchronous shafts 13 are distributed at the four corners of the pressure plate 4. A gear is fixedly connected to one end of the synchronous shaft 13 away from the reserved groove 9, and the gear at the end of the synchronous shaft 13 is meshed with the rack on the inner side of the positioning rod 3.
[0047] A pressure groove 10 is provided on one side of the pressure plate 4 close to the fixed plate 1, and the interior of the pressure groove 10 is snap-connected with the heat exchange plate 7, a first positioning groove 11 distributed in an annular shape is provided on the outside of the pressure groove 10, a rubber ring is provided inside the first positioning groove 11, and the interior of the first positioning groove 11 is snap-connected with the snap-fit strip 602.
[0048] The two ends of the linkage shaft 15 are vertically distributed with the two synchronization shafts 13 on the same vertical line, and the middle of the synchronization shaft 13 and the two ends of the linkage shaft 15 are fixedly connected with bevel gears, and the middle bevel gears of the synchronization shaft 13 and the bevel gears at the ends of the linkage shaft 15 are meshed with each other, and the end of the synchronization shaft 13 located on the upper end side of the pressure plate 4 is fixedly connected with a rotating handle 14.
[0049] The linkage shaft 15 is provided with two symmetrically distributed on the side of the pressure plate 4 away from the fixed plate 1, and two parallel connecting shafts 16 are provided between the two linkage shafts 15, and the two connecting shafts 16 are vertically distributed to the linkage shaft 15, and two symmetrically distributed bevel teeth are fixedly connected in the middle of the linkage shaft 15, and bevel teeth are fixedly connected at both ends of the connecting shaft 16, and the bevel teeth in the middle of the linkage shaft 15 and the bevel teeth at the end of the connecting shaft 16 are meshed with each other.
[0050] Three equidistantly distributed mounting grooves 17 are provided on both sides of the fixed plate 1 and the pressure plate 4, and positioning bolts 18 are snap-connected inside the two corresponding mounting grooves 17 at the upper ends of the fixed plate 1 and the pressure plate 4. The designer has four water inlets 19 on the side of the fixed plate 1 away from the pressure plate 4, and each water inlet 19 is respectively aligned with two water guide ports 703 and two through holes 704, a sealing ring 20 with an annular structure is fixedly connected to the outside of the water inlet 19, and the sealing ring 20 is connected to the fixed plate 1 through bolts equidistantly distributed in a ring shape, and a second positioning groove 21 with an annular structure is provided on the side of the fixed plate 1 close to the pressure plate 4, and a rubber ring is provided inside the second positioning groove 21, and the inside of the second positioning groove 21 is snap-connected with the connecting groove 603. Embodiment 2:
[0051] Based on Example 1, its specific working principle is as follows:
[0052] First, multiple heat exchange plates 7 are clamped between two clamping rods 5. At this time, the pressure plate 4 and the fixed plate 1 are brought close to each other, so that the fixed plate 1 and the pressure plate 4 are close to each other to squeeze the two sides of the multiple heat exchange plates 7, so that the multiple heat exchange plates 7 are in contact with each other to form a whole. At this time, the cold and hot water are sent into the heat exchange plates 7 from the two water inlets 19 located at the upper end of the fixed plate 1;
[0053] When hot water enters from the inside of the heat exchange plate 7, the hot water will enter the heat exchange chamber 702 from the water guide port 703, so that the hot water is evenly spread inside the heat exchange chamber 702, thereby heating the metal plate 701 as a whole. Since the two adjacent metal plates 701 are distributed in a mirror image, the cold water will enter the adjacent heat exchange chamber 702 from the water guide port 703, so that the cold water is evenly spread inside the heat exchange chamber 702, and the heat in the hot water is transferred to the cold water, so as to achieve the effect of heating the cold water and cooling the hot water. The water circulated inside the heat exchange plate 7 will be discharged through the water inlet 19 at the lower end of the fixed plate 1.
[0054] When the pressure plate 4 and the fixed plate 1 are away from each other, since the heat exchange plate 7 has good elasticity, the heat exchange plate 7 is bent to separate the slot 705 and the locking rod 5 from each other, thereby realizing the installation and removal of the heat exchange plate 7. At the same time, when the pressure plate 4 and the heat exchange plate 7 are away from each other, the protective ring 6 can move inside the four positioning rods 3, and the position of the protective ring 6 is adjusted until the protective ring 6 cannot interfere with the installation and removal of the heat exchange plate 7. When the pressure plate 4 and the fixed plate 1 are close to each other until a plurality of heat exchange plates 7 form a whole, the locking strip 602 is locked with the locking strip 602 inside another protective frame 601, so that the plurality of protective rings 6 form a whole. At this time, the whole formed by the protective ring 6 is located on the outside of the heat exchange plate 7. At the same time, the two sides of the whole formed by the protective ring 6 are respectively locked with the inside of the first positioning groove 11 and the second positioning groove 21, so that the outside of the heat exchange plate 7 is wrapped and protected when the heat exchange plate 7 is working.
[0055] When the pressure plate 4 moves, the pressure plate 4 will drive the synchronous shaft 13 to move inside the positioning rod 3. Since the gear at the end of the synchronous shaft 13 is meshed with the rack inside the positioning rod 3, the synchronous shaft 13 will rotate inside the positioning rod 3. When the synchronous shaft 13 rotates, the synchronous shaft 13 drives the linkage shaft 15 to rotate through the bevel gear, and the linkage shaft 15 drives the connecting shaft 16 to rotate through the bevel gear. The two synchronous shafts 13 are connected to each other through the linkage shaft 15 to achieve synchronous rotation, and the two linkage shafts 15 are connected to each other through the connecting shaft 16 to achieve synchronous rotation, so that each synchronous shaft 13 rotates synchronously, so that during the movement of the pressure plate 4, its four corners are connected to the synchronous shaft 13 to form a synchronous movement, and the gear at the end of the synchronous shaft 13 and the rack inside the positioning rod 3 are connected to form a movement, so that the position of the internal positioning hole 8 of the pressure plate 4 on the outside of the four synchronous shafts 13 is always consistent. At the same time, the synchronous shaft 13 is driven to rotate by turning the rotating handle 14 to adjust the position of the pressure plate 4 inside the positioning rod 3;
[0056] When the pressure plate 4 and the fixed plate 1 are close to each other until the multiple heat exchange plates 7 form a whole, the positioning bolts 18 are installed in the mounting grooves 17 on both sides of the fixed plate 1 and the pressure plate 4, thereby applying a force to the fixed plate 1 and the pressure plate 4 to move closer to each other, so that the heat exchange plates 7 between the fixed plate 1 and the pressure plate 4 are connected more tightly.
[0057] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0058] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A highly stable and impact-resistant detachable plate heat exchanger, comprising a fixed plate (1), a support plate (2) and a positioning rod (3), wherein the fixed plate (1) and the support plate (2) are fixedly connected via the positioning rod (3), and four positioning rods (3) are provided, and the four positioning rods (3) are distributed at four corners of the fixed plate (1) and the support plate (2); Features: A pressure plate (4) is slidably connected to the inner side of the four positioning rods (3), and the pressure plate (4) is located between the fixed plate (1) and the support plate (2). Two vertically symmetrical clamping rods (5) are fixedly connected between the fixed plate (1) and the support plate (2), and the pressure plate (4) is slidably connected between the two clamping rods (5). Protective rings (6) distributed at equal distances are slidably connected between the fixed plate (1) and the pressure plate (4), and the two sides of the protective rings (6) are connected to each other to form a whole. Heat exchange plates (7) are arranged between the pressure plate (4) and the fixed plate (1) at equal intervals, and the upper and lower ends of the heat exchange plates (7) are slidably connected to the outside of the two engaging rods (5), and the two sides of the heat exchange plates (7) are fitted together to form a whole that is located inside the protective ring (6); The protection ring (6) comprises a protection frame (601) having an annular structure, and a snap-fit strip (602) having an annular structure is fixedly connected to one side of the protection frame (601) close to the pressure plate (4), and a connection groove (603) having an annular structure is provided on one side of the protection frame (601) close to the fixed plate (1), and mounting rings (604) are fixedly connected to the four outer corners of the protection frame (601), and the mounting rings (604) are slidably connected to the outer side of the positioning rod (3); The heat exchange plate (7) comprises a metal plate (701), and a heat exchange chamber (702) is provided inside the metal plate (701), and water guide ports (703) are provided at both upper and lower ends of the heat exchange chamber (702); two through holes (704) symmetrically distributed with the water guide ports (703) are provided on a side of the metal plate (701) away from the water guide ports (703), and the two metal plates (701) are distributed in a mirror image with each other, and the through holes (704) are aligned with the water guide ports (703) on the adjacent metal plates (701); and a clamping groove (705) is provided at both upper and lower ends of the middle of the metal plate (701), and the clamping groove (705) is slidably connected to the outside of the clamping rod (5); The pressure plate (4) is provided with positioning holes (8) at four corners, and the interior of each positioning hole (8) is slidably connected to the outside of the positioning rod (3), and the inside of the positioning rod (3) is provided with a rack, and the middle and upper ends of the pressure plate (4) are provided with reserved grooves (9), and the reserved grooves (9) are slidably connected to the outside of the locking rod (5).
2. The high-stability, impact-resistant, detachable plate heat exchanger according to claim 1, characterized in that: A shaft seat (12) is fixedly connected to one side of the pressure plate (4) away from the fixed plate (1), and the shaft seats (12) are arranged in groups of two, and each group of shaft seats (12) is rotatably connected to a synchronous shaft (13), a linkage shaft (15) and a connecting shaft (16). Four synchronous shafts (13) are arranged, and the four synchronous shafts (13) are distributed at the four corners of the pressure plate (4). One end of the synchronous shaft (13) away from the reserved groove (9) is fixedly connected to a gear, and the gear at the end of the synchronous shaft (13) is meshed with a rack on the inner side of the positioning rod (3).
3. The high-stability, impact-resistant, detachable plate heat exchanger according to claim 2, characterized in that: A pressure groove (10) is provided on one side of the pressure plate (4) close to the fixed plate (1), and the interior of the pressure groove (10) is snap-connected with the heat exchange plate (7), and a first positioning groove (11) distributed in an annular shape is provided on the outside of the pressure groove (10), and a rubber ring is provided inside the first positioning groove (11), and the interior of the first positioning groove (11) is snap-connected with the snap-fit strip (602).
4. The high-stability, impact-resistant, detachable plate heat exchanger according to claim 3, characterized in that: The two ends of the linkage shaft (15) are vertically distributed with the two synchronization shafts (13) on the same vertical line, and the middle of the synchronization shaft (13) and the two ends of the linkage shaft (15) are fixedly connected with bevel teeth, and the middle bevel teeth of the synchronization shaft (13) and the bevel teeth at the ends of the linkage shaft (15) are meshed with each other, and the end of the synchronization shaft (13) located on the upper end side of the pressure plate (4) is fixedly connected with a rotating handle (14).
5. The high-stability, impact-resistant, detachable plate heat exchanger according to claim 4, characterized in that: The linkage shaft (15) is provided with two symmetrically distributed on a side of the pressure plate (4) away from the fixed plate (1), and two parallelly distributed connecting shafts (16) are provided between the two linkage shafts (15), and the two connecting shafts (16) are both vertically distributed with respect to the linkage shaft (15), the middle of the linkage shaft (15) is fixedly connected with two symmetrically distributed bevel teeth, and both ends of the connecting shaft (16) are fixedly connected with bevel teeth, and the bevel teeth in the middle of the linkage shaft (15) and the bevel teeth at the ends of the connecting shaft (16) are meshed with each other.
6. The high-stability, impact-resistant, detachable plate heat exchanger according to claim 1, characterized in that: The fixing plate (1) and the pressure plate (4) are both provided with three equidistantly distributed mounting grooves (17), and positioning bolts (18) are engaged and connected inside two corresponding mounting grooves (17) located at the upper ends of the fixing plate (1) and the pressure plate (4). The fixing plate (1) is provided with four water inlets (19) on a side away from the pressure plate (4), and each water inlet (19) is respectively aligned with two water guide ports (703) and two through holes (704). A sealing ring (20) with an annular structure is fixedly connected to the outside of the water inlet (19), and the sealing ring (20) is connected to the fixing plate (1) via bolts equidistantly distributed in an annular shape. A second positioning groove (21) with an annular structure is provided on a side of the fixing plate (1) close to the pressure plate (4), and a rubber ring is provided inside the second positioning groove (21), and the inside of the second positioning groove (21) is engaged and connected with the connecting groove (603).
7. The method for preparing a high-stability, impact-resistant, detachable plate heat exchanger according to claim 3, characterized in that: The steps include: S1: First, a plurality of heat exchange plates (7) are engaged between two engaging rods (5), and at this time, the pressure plate (4) and the fixed plate (1) are brought close to each other, so that the fixed plate (1) and the pressure plate (4) are brought close to each other to squeeze the two sides of the plurality of heat exchange plates (7), so that the plurality of heat exchange plates (7) are in contact with each other to form a whole, and at this time, cold and hot water are sent into the interior of the heat exchange plates (7) from the two water inlets (19) located at the upper end of the fixed plate (1); S2: When hot water enters from the inside of the heat exchange plate (7), the hot water will enter the inside of the heat exchange chamber (702) from the water guide port (703), so that the hot water is evenly spread inside the heat exchange chamber (702), thereby heating the metal plate (701) as a whole. Since the two adjacent metal plates (701) are distributed in a mirror image, the cold water will enter from the water guide port (703) into the adjacent heat exchange chamber (702), so that the cold water is evenly spread inside the heat exchange chamber (702), and the heat in the hot water is transferred to the cold water, thereby achieving the effect of heating the cold water and cooling the hot water. After circulating inside the heat exchange plate (7), the water will be discharged through the water inlet (19) at the lower end of the fixed plate (1); S3: When the pressure plate (4) and the fixed plate (1) are away from each other, since the heat exchange plate (7) has good elasticity, the heat exchange plate (7) is bent to separate the clamping groove (705) and the clamping rod (5) from each other, thereby realizing the installation and removal of the heat exchange plate (7). At the same time, when the pressure plate (4) and the heat exchange plate (7) are away from each other, the protective ring (6) can move inside the four positioning rods (3), and the position of the protective ring (6) is adjusted until the protective ring (6) cannot interfere with the installation and removal of the heat exchange plate (7). When the plurality of heat exchange plates (7) are brought closer to each other and the fixing plate (1) and the fixing plate (1) until the plurality of heat exchange plates (7) form a whole, the snap-fitting strip (602) and the snap-fitting strip (602) inside another protective frame (601) are snap-fitted to each other, so that the plurality of protective rings (6) form a whole. At this time, the whole formed by the protective rings (6) is located outside the heat exchange plates (7), and at the same time, both sides of the whole formed by the protective rings (6) are snap-fitted to the inside of the first positioning groove (11) and the second positioning groove (21), respectively, so that the outside of the heat exchange plates (7) are wrapped and protected when the heat exchange plates (7) are working; S4: When the pressure plate (4) moves, the pressure plate (4) will drive the synchronous shaft (13) to move inside the positioning rod (3). Since the gear at the end of the synchronous shaft (13) and the rack inside the positioning rod (3) are meshed with each other, the synchronous shaft (13) will rotate inside the positioning rod (3). When the synchronous shaft (13) rotates, the synchronous shaft (13) drives the linkage shaft (15) to rotate through the bevel gear. The linkage shaft (15) drives the connecting shaft (16) to rotate through the bevel gear. The two synchronous shafts (13) are connected to each other through the linkage shaft (15) to achieve synchronous rotation. The synchronous rotation is achieved by connection through the connecting shaft (16), and then each synchronous shaft (13) is synchronously rotated, so that during the movement of the pressure plate (4), its four corners are connected to the synchronous shaft (13) to form a synchronous movement, and the gear at the end of the synchronous shaft (13) and the rack inside the positioning rod (3) are connected to each other to form a movement, so that the position of the internal positioning hole (8) of the pressure plate (4) on the outside of the four synchronous shafts (13) is always consistent, and at the same time, the synchronous shaft (13) is driven to rotate by turning the rotating handle (14), so that the position of the pressure plate (4) inside the positioning rod (3) is adjusted; S5: When the pressure plate (4) and the fixed plate (1) are brought closer to each other until the plurality of heat exchange plates (7) form a whole, positioning bolts (18) are installed in the mounting grooves (17) on both sides of the fixed plate (1) and the pressure plate (4), thereby applying a force to bring the fixed plate (1) and the pressure plate (4) closer to each other, so that the heat exchange plates (7) between the fixed plate (1) and the pressure plate (4) are more tightly connected.
Citation Information
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