A waterproofing coil cutting device and cutting method for tunnel construction
By designing a waterproof coil cutting device for tunnel construction, the waterproof coil is cut on the guide shaft using the guide mechanism and cutting blade, the problems of difficult cutting and poor cutting quality of waterproof coil are solved, and fast and smooth cutting is achieved Consistency with the layout of curved sections.
Patent Information
- Application Number
- CN202411283488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-09-13
AI Technical Summary
In tunnel construction, the cutting of waterproof coils is difficult and the cutting quality is difficult to ensure, especially at the connection between the arc-shaped section and the straight section, precise cutting is required to ensure waterproof effect.
A waterproof coil cutting device for tunnel construction is designed, including a frame, a winding mechanism, a tightening mechanism, a guide mechanism and a cutting mechanism. The waterproof coil is guided through the guide mechanism, and the cutting blade and cutting bar are used to guide it. Cut on the shaft to ensure the consistency of cutting quality and the laying of arc-shaped sections.
It realizes rapid and smooth cutting of waterproof coils, ensures cutting quality, and makes the length of the cut coils consistent with the length of the arc-shaped section of the tunnel inner wall, which facilitates subsequent laying and reduces the difficulty of cutting.
Smart Images

Figure CN118789604B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tunnel waterproofing construction, and in particular to a waterproofing coiled material cutting device for tunnel construction. Background Art
[0002] In order to prevent water leakage in the tunnel during construction, waterproofing membranes are usually laid on the inner wall of the tunnel after initial support. The inner wall of the tunnel usually includes an arc segment and straight segments on both sides of the arc segment. For the laying of the straight segment, it is only necessary to lay it directly in the depth direction of the tunnel, while for the laying of the arc segment, the waterproofing membrane needs to be laid along the trajectory of the arc segment of the inner wall of the tunnel. After laying, the membrane needs to be cut at the connection between the arc segment and the straight segment.
[0003] At present, when cutting waterproof membranes, workers usually press the waterproof membranes tightly against the inner wall of the tunnel, and then use handheld cutters to cut the waterproof membranes along the depth direction of the tunnel. Since the thickness and hardness of waterproof membranes are usually large, cutting is difficult and the cutting quality is difficult to guarantee. Summary of the invention
[0004] The object of the present invention is to provide a waterproof coiled material cutting device for tunnel construction, which can conveniently and quickly cut the waterproof coiled material and can ensure the cutting quality.
[0005] The present invention is implemented by the following technical scheme: a waterproof coiled material cutting device for tunnel construction, comprising a frame, a winding mechanism for housing the waterproof coiled material and capable of winding the waterproof coiled material is provided on the frame, a pressing mechanism for abutting the waterproof coiled material against the tunnel side wall is provided on the top of the rolling mechanism, a guiding mechanism is provided on the frame and below the pressing mechanism, and a cutting mechanism is provided at the bottom of the frame;
[0006] The clamping mechanism comprises a clamping electric cylinder, a clamping frame and a clamping block, wherein the clamping electric cylinder is fixedly arranged on the top of the winding mechanism in the horizontal direction, the clamping frame is fixedly arranged on the piston rod of the clamping electric cylinder, and the clamping block is fixedly arranged on one end of the clamping frame away from the clamping electric cylinder;
[0007] The guide mechanism includes a support plate, a guide bar and a guide shaft. The support plate is fixedly arranged on the frame in the vertical direction. When the abutting block abuts against the tunnel side wall, the support plate is located directly below the abutting position between the abutting block and the tunnel side wall. The guide bar is detachably arranged on the support plate and is symmetrical with the part of the tunnel side wall located below the abutting block with the support plate as the symmetry plane. The guide shaft is arranged on the frame and located below the winding mechanism. The guide shaft is consistent with the length direction of the winding mechanism and is located on one side of the lowest end of the guide bar.
[0008] The cutting mechanism comprises a cutting seat, which is arranged on the frame and located below the guide shaft. The cutting seat is provided with a cutting assembly and a driving assembly for driving the cutting assembly to move along the length direction of the cutting seat.
[0009] Furthermore, a first strip groove and a second strip groove are provided on the outer wall of the guide shaft along its length direction, and the first strip groove and the second strip groove are respectively located on two opposite sides of the guide shaft; the cutting assembly includes a support seat, a support rod is provided on the support seat, a rotating seat is provided at one end of the support rod away from the support seat, a rotating groove is provided at one end of the rotating seat away from the support rod, a cutting block is rotatably provided in the rotating groove, a pressing block is provided at one end of the cutting block, and a cutting blade is provided at the other end of the cutting block; a cutting strip is provided in the first strip groove, the pressing block can press the waterproof membrane into the first strip groove and make the cutting strip cut an incision on the waterproof membrane, and the width of the second strip groove is adapted to the thickness of the cutting blade and can allow the cutting blade to enter.
[0010] Furthermore, vertical supports for supporting the guide shaft are slidably arranged on both opposite sides of the frame, sliding blocks are arranged at both ends of the guide shaft, the sliding blocks are slidably arranged in the vertical supports along the vertical direction, and a lifting electric cylinder for driving the sliding block to move is arranged on the top of the vertical support.
[0011] Furthermore, the guide shaft is rotatably connected with the sliding block, the sliding block is provided with a positioning sleeve, the positioning pin is axially inserted on the positioning sleeve, and a plurality of positioning holes for inserting the positioning pin are circumferentially distributed on the guide shaft; the support seat is an arc-shaped support and the support seat is coaxially arranged with the guide shaft, and a first sliding groove is provided on a side of the support seat facing the guide shaft along its own arc direction, the support rod is slidably arranged in the first sliding groove, a positioning bolt is threadedly connected to the support rod, and a second sliding groove that is adapted to the shape of the first sliding groove and is connected to each other is provided on one side of the support seat, and the positioning bolt is slidably arranged in the second sliding groove and can abut against the support seat.
[0012] Furthermore, the cutting block is rotatably connected to the side wall of the rotating groove via a rotating shaft, a positioning plug is provided on the rotating seat, and slots for inserting the positioning plug are provided on the cutting block and on both upper and lower sides of the rotating shaft.
[0013] Furthermore, a sliding seat is provided at the bottom of the vertical support, and sliding grooves for the sliding seat to slide are provided on opposite sides of the frame, wherein an adjusting screw for driving the sliding seat to move is provided in the sliding groove on one side, and a guide rod for guiding the sliding seat is provided in the other sliding groove; connecting blocks are provided at both ends of the cutting seat, and the connecting blocks at both ends are respectively fixedly connected to the two sliding seats, and a through groove for the connecting block to slide is provided on the frame.
[0014] Furthermore, the driving assembly includes a lead screw, a driving block, a driving motor, an active bevel gear and a driven bevel gear. A mounting groove is provided on the cutting seat, the lead screw is rotatably connected in the mounting groove, the driving block is slidably connected in the mounting groove and is coaxially connected to the lead screw, the driving motor is fixedly arranged at one end of the bottom of the cutting seat, the active bevel gear is coaxially connected to the output shaft of the driving motor, and the driven bevel gear is coaxially connected to the lead screw and meshes with the active bevel gear.
[0015] Furthermore, guide strips are provided on both sides of the support plate, and at least two groups of connecting components are provided on the side of the guide strip facing the support plate; the connecting component includes a connecting rod, a limit plate and a connecting nut, the connecting rod is fixedly arranged on the side of the guide strip facing the support plate, and the support plate is provided with a through hole for inserting the connecting rod, the limit plate is fixedly arranged on the connecting rod and can abut against the support plate, and the end of the connecting rod passing through the through hole is provided with an external thread, and the connecting nut is threadedly connected to the external thread and abuts against the support plate.
[0016] Furthermore, the winding mechanism includes a fixed seat and a movable seat, and the fixed seat and the movable seat are respectively located on two opposite sides of the frame, the fixed seat is fixedly set on the frame, and a winding shaft and a winding motor for driving the winding shaft to rotate are set on the fixed seat, and the movable seat is slidably set on the frame, and a slot for supporting the winding shaft is opened on the movable seat, and a driving electric cylinder for driving the movable seat to move toward or away from the winding shaft is set on the frame, and a tightening mechanism is set on the top of the fixed seat and the movable seat.
[0017] The present invention also provides a cutting method of a waterproof coiled material cutting device for tunnel construction, comprising the following steps:
[0018] S1. Each time the waterproofing coiled material is laid on the inner wall of the tunnel, the remaining section is not laid temporarily, and the waterproofing coiled material is unrolled for a section and then installed on the reeling mechanism;
[0019] S2. The waterproofing membrane is pressed against the tunnel side wall by a pressing mechanism, the waterproofing membrane located above the pressing mechanism is the laid part, and the waterproofing membrane located below the pressing mechanism is the unlaid part;
[0020] S3, guiding the unlaid part of the waterproofing membrane through the guiding mechanism, and then rolling up the waterproofing membrane through the rolling mechanism, so that the waterproofing membrane is in a taut state;
[0021] S4. Cut the waterproofing membrane by means of a cutting mechanism. Since the guide strip and the part of the tunnel side wall located below the abutting mechanism are symmetrical with the support plate as the symmetry plane, the length of the waterproofing membrane laid on the guide mechanism after cutting is consistent with the length of the part to be laid on the inner wall of the tunnel.
[0022] The technical solution of the present invention has at least the following advantages and beneficial effects:
[0023] 1. The present invention guides the waterproofing membrane by setting a guide mechanism, and makes the guide strip and the part of the tunnel side wall located under the abutting mechanism symmetrical with each other with the support plate as the symmetry plane, so that after the waterproofing membrane is cut, the length of the strip laid on the guide strip is consistent with the length of the arc section of the tunnel side wall located under the abutting mechanism, so as to facilitate the subsequent laying process.
[0024] 2. The present invention arranges a pressing block and a cutting blade at both ends of the cutting block, opens a first strip groove and a second strip groove on the outer wall of the guide shaft, and arranges a cutting strip in the first strip groove; firstly, the waterproof roll is pressed into the first strip groove by the pressing block, and the cutting strip cuts an incision on the waterproof roll; then, the waterproof roll is cut by the cutting blade to reduce the difficulty of cutting the waterproof roll and make the cutting process smoother. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the present invention will be briefly introduced below. It should be understood that the following accompanying drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 This is a schematic diagram of the use status of the waterproof coiled material cutting device for tunnel construction of the present invention in a tunnel;
[0027] Figure 2 It is a schematic diagram of the structure of the waterproof coiled material cutting device and the waterproof coiled material for tunnel construction of the present invention;
[0028] Figure 3 It is a schematic diagram of the overall structure of the waterproof coiled material cutting device for tunnel construction of the present invention;
[0029] Figure 4 It is a structural schematic diagram of the winding mechanism of the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the support plate and the guide strip of the present invention;
[0031] Figure 6 It is a schematic diagram of the installation structure of the guide shaft and the cutting mechanism on the frame of the present invention;
[0032] Figure 7 It is a schematic diagram of the structure of the driving assembly of the present invention;
[0033] Figure 8 It is a structural schematic diagram of the guide shaft and the cutting assembly of the present invention;
[0034] Fig. 9 It is a schematic structural diagram of the cutting assembly of the present invention;
[0035] Icons: 1-frame, 11-sliding slot, 12-adjusting screw, 13-guide rod, 14-through slot, 2-winding mechanism, 21-fixed seat, 22-movable seat, 221-slot, 23-winding shaft, 24-winding motor, 25-driving electric cylinder, 3-tightening mechanism, 31-tightening electric cylinder, 32-tightening frame, 33-tightening block, 4-guide mechanism, 41-support plate, 42-guide strip, 421-connecting assembly, 4211-connecting rod, 4212-limiting plate, 4213-connecting nut, 43-guide shaft, 431-first strip slot, 432-second strip slot, 433-cutting strip, 44-vertical support, 441-lifting electric cylinder, 442-sliding Moving seat, 45-sliding block, 451-positioning sleeve, 452-positioning pin, 5-cutting mechanism, 51-cutting seat, 511-connecting block, 512-mounting groove, 52-cutting assembly, 521-support seat, 5211-first slide groove, 5212-second slide groove, 522-support rod, 5221-positioning bolt, 523-rotating seat, 5231-rotating groove, 5232-positioning plug, 524-cutting block, 5241-rotating shaft, 5242-slot, 525-pressing block, 526-cutting blade, 53-driving assembly, 531-screw, 532-driving block, 533-driving motor, 534-driving bevel gear, 535-driven bevel gear. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0037] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Example 1
[0039] The following is further described in conjunction with specific embodiments. Figure 1 , Figure 2 As shown, the present invention is a waterproofing coil cutting device for tunnel construction, comprising a frame 1, a winding mechanism 2 for sleeved waterproofing coil and capable of winding up the waterproofing coil is provided on the frame 1, a pressing mechanism 3 for abutting the waterproofing coil against the tunnel side wall is provided on the top of the winding mechanism 2, a guiding mechanism 4 is provided on the frame 1 and below the pressing mechanism 3, and a cutting mechanism 5 is provided at the bottom of the frame 1; the waterproofing coil is laid on the inner wall of the tunnel to the height of the pressing mechanism 3, and then the waterproofing coil is unwound for a section and installed on the winding mechanism 2, the waterproofing coil is pressed by the pressing mechanism 3, and then the waterproofing coil is guided by the guiding mechanism 4, and then the waterproofing coil is rolled up to a tight state by the winding mechanism 2, and finally the waterproofing coil can be conveniently cut by the cutting mechanism 5.
[0040] Reference Figure 3 , Figure 4 As shown, the winding mechanism 2 includes a fixed seat 21 and a movable seat 22, which are respectively located on opposite sides of the frame 1, the fixed seat 21 is welded on the frame 1, a winding shaft 23 and a winding motor 24 for driving the winding shaft 23 to rotate are arranged on the fixed seat 21, the movable seat 22 is slidably mounted on the frame 1, a clamping slot 221 for supporting the winding shaft 23 is opened on the movable seat 22, and a driving electric cylinder 25 for driving the movable seat 22 to move in a direction close to or away from the winding shaft 23 is arranged on the frame 1. When the waterproof coiled material is installed on the winding shaft 23, the driving electric cylinder 25 drives the movable seat 22 to move in a direction away from the winding shaft 23 so as to leave space for the installation of the waterproof coiled material. After the installation is completed, the driving electric cylinder 25 drives the movable seat 22 to move in a direction close to the winding shaft 23 and clamps the clamping slot 221 on the winding shaft 23 to support the winding shaft 23. It should be noted that the reel 23 is an inflatable shaft, and after the waterproof roll is installed, the reel 23 is inflated to position the waterproof roll.
[0041] Reference Figure 4 As shown, a clamping mechanism 3 is installed on the top of the fixed seat 21 and the movable seat 22, and the clamping mechanism 3 includes a clamping electric cylinder 31, a clamping frame 32 and a clamping block 33. The clamping electric cylinder 31 is fixedly arranged on the top of the winding mechanism 2 in the horizontal direction, the clamping frame 32 is fixedly arranged on the piston rod of the clamping electric cylinder 31, and the clamping block 33 is welded to the end of the clamping frame 32 away from the clamping electric cylinder 31; the clamping electric cylinder 31 is started and the piston rod of the clamping electric cylinder 31 is moved out of the cylinder barrel, thereby driving the clamping block 33 to move through the clamping frame 32, and the waterproof membrane is clamped to the side wall of the tunnel.
[0042] Reference Figure 3As shown, the guide mechanism 4 includes a support plate 41, a guide bar 42 and a guide shaft 43. The support plate 41 is welded to the frame 1 in the vertical direction, and when the abutting block 33 abuts against the tunnel side wall, the support plate 41 is located directly below the abutting position of the abutting block 33 and the tunnel side wall. The guide bar 42 is detachably mounted on the support plate 41, and is symmetrical with the part of the tunnel side wall located below the abutting block 33 with the support plate 41 as the symmetry plane. The guide shaft 43 is mounted on the frame 1 and is located below the winding mechanism 2. The guide shaft 43 is consistent with the length direction of the winding mechanism 2 and is located on one side of the lowest end of the guide bar 42. Since the guide strip 42 and the part of the tunnel side wall located on the lower side of the clamping mechanism 3 are symmetrical with each other with the support plate 41 as the symmetry plane, after the waterproof membrane is cut by the cutting mechanism 5, the length of the waterproof membrane laid on the guide strip 42 after cutting is consistent with the length of the arc section of the tunnel side wall located on the lower side of the clamping mechanism 3. After cutting is completed, the waterproof membrane on the guide strip 42 is directly laid on the tunnel side wall, and the laying process of the waterproof membrane on the arc section of the tunnel can be completed.
[0043] Reference Figure 3 , Figure 5 As shown, guide bars 42 are arranged on both sides of the support plate 41, and two groups of connecting components 421 are arranged on the side of the guide bar 42 facing the support plate 41; the connecting component 421 includes a connecting rod 4211, a limiting plate 4212 and a connecting nut 4213, the connecting rod 4211 is fixedly arranged on the side of the guide bar 42 facing the support plate 41, a through hole for the connecting rod 4211 to be inserted is provided on the support plate 41, the limiting plate 4212 is fixedly arranged on the connecting rod 4211 and can abut against the support plate 41, and an external thread is provided on one end of the connecting rod 4211 passing through the through hole, and the connecting nut 4213 is threadedly connected to the external thread and abuts against the support plate 41. The guide bar 42 is detachably mounted on the support plate 41 through the connecting component 421, and guide bars 42 of different shapes can be replaced for tunnels of different curvatures, so that the guide bar 42 is adapted to the shape of the arc segment of the tunnel side wall located on the lower side of the abutting mechanism 3.
[0044] Reference Figure 6 , Figure 7As shown, the cutting mechanism 5 includes a cutting seat 51, which is arranged on the frame 1 and located below the guide shaft 43. The cutting seat 51 is provided with a cutting assembly 52 and a driving assembly 53 for driving the cutting assembly 52 to move along the length direction of the cutting seat 51. The driving assembly 53 includes a lead screw 531, a driving block 532, a driving motor 533, an active bevel gear 534 and a driven bevel gear 535. The cutting seat 51 is provided with a mounting groove 512, the lead screw 531 is rotatably connected in the mounting groove 512, the driving block 532 is slidably connected in the mounting groove 512 and is coaxially connected with the lead screw 531, the driving motor 533 is fixedly arranged at one end of the bottom of the cutting seat 51, the active bevel gear 534 is coaxially connected to the output shaft of the driving motor 533, and the driven bevel gear 535 is coaxially connected to the lead screw 531 and meshes with the active bevel gear 534. Start the driving motor 533 to drive the active bevel gear 534 to rotate. Under the meshing action of the active bevel gear 534, the driven bevel gear 535 rotates synchronously to drive the lead screw 531 to rotate. Driven by the lead screw 531, the driving block 532 can drive the cutting assembly 52 to move along the length direction of the cutting seat 51, thereby cutting the waterproof membrane.
[0045] Reference Figure 8 , Fig. 9As shown, the outer wall of the guide shaft 43 is provided with a first strip groove 431 and a second strip groove 432 along its length direction, and the first strip groove 431 and the second strip groove 432 are respectively located on two opposite sides of the guide shaft 43; the cutting assembly 52 includes a support seat 521, a support rod 522 is provided on the support seat 521, a rotating seat 523 is provided at one end of the support rod 522 away from the support seat 521, and a rotating groove 5231 is provided at one end of the rotating seat 523 away from the support rod 522. A cutting block 524 is rotatably arranged in the rotating groove 5231, a pressing block 525 is arranged at one end of the cutting block 524, and a cutting blade 526 is arranged at the other end of the cutting block 524; a cutting strip 433 is arranged in the first strip groove 431, the pressing block 525 can press the waterproof membrane into the first strip groove 431 and make the cutting strip 433 cut an incision on the waterproof membrane, and the width of the second strip groove 432 is adapted to the thickness of the cutting blade 526 and can allow the cutting blade 526 to enter. When cutting the waterproof coiled material, firstly, the first strip groove 431 of the guide shaft 43 is directed toward the cutting block 524, and at the same time, the pressing block 525 on the cutting block 524 is rotated to face the first strip groove 431. In the process of driving the support seat 521 to move by the driving component 53, the pressing block 525 can press the waterproof coiled material into the first strip groove 431, and the cutting strip 433 located inside the first strip groove 431 can cut an incision on the waterproof coiled material; after cutting the incision, the guide shaft 43 is rotated 180° and the second strip groove 432 is aligned with the cutting block 524, and at the same time, the cutting blade 526 on the cutting block 524 is rotated to face the second strip groove 432. In the process of driving the support seat 521 to move by the driving component 53, the cutting blade 526 can cut the waterproof coiled material. Since the incision has been cut off by the cutting strip 433 on the waterproof coiled material, the cutting blade 526 can cut the waterproof coiled material more smoothly.
[0046] Reference Figure 6 , Figure 8 As shown, vertical supports 44 for supporting the guide shaft 43 are slidably provided on both opposite sides of the frame 1, and sliding blocks 45 are provided at both ends of the guide shaft 43. The sliding blocks 45 are slidably provided in the vertical supports 44 along the vertical direction, and a lifting electric cylinder 441 for driving the sliding blocks 45 to move is provided on the top of the vertical supports 44. Before installing the waterproofing coiled material on the reeling mechanism 2, it is first necessary to unwind a section of the waterproofing coiled material, and the unwinding part is first laid on the guide bar 42, and then wound on the guide shaft 43. During this process, the lifting electric cylinder 441 drives the sliding block 45 to move upward to leave space for the installation of the waterproofing coiled material. After the installation is completed, the lifting electric cylinder 441 drives the sliding block 45 to move downward and moves the guide shaft 43 to the bottom side of the guide bar 42, and then the waterproofing coiled material is rolled up by the reeling mechanism 2, so that the waterproofing coiled material can be in a taut state.
[0047] Reference Figure 6As shown, a sliding seat 442 is provided at the bottom of the vertical support 44, and sliding grooves 11 for the sliding seat 442 to slide are provided on opposite sides of the frame 1, wherein an adjusting screw 12 for driving the sliding seat 442 to move is provided in the sliding groove 11 on one side, and a guide rod 13 for guiding the sliding seat 442 is provided in the other sliding groove 11; connecting blocks 511 are provided at both ends of the cutting seat 51, and the connecting blocks 511 at both ends are respectively fixedly connected to the two sliding seats 442, and a through groove 14 for the connecting blocks 511 to slide is provided on the frame 1. After replacing the guide strips 42 of different curvatures according to the curvatures of different tunnels, the sliding seat 442 is driven to move by adjusting the screw 12 to drive the vertical support 44 to move, so as to drive the guide shaft 43 to move synchronously, so that the guide shaft 43 can adapt to the position of the bottom end of the guide strip 42.
[0048] Reference Fig. 9 As shown, the cutting block 524 is rotatably connected to the side wall of the rotating groove 5231 through the rotating shaft 5241, and a positioning plug 5232 is arranged on the rotating seat 523. The cutting block 524 is provided with slots 5242 for inserting the positioning plug 5232 on both the upper and lower sides of the rotating shaft 5241. By rotating the cutting block 524 by 180° and then inserting the positioning plug 5232 into the slot 5242 at the corresponding position, the direction of the pressing block 525 and the cutting blade 526 can be changed. When the pressing block 525 faces the guide shaft 43, the waterproofing membrane can be pressed into the first strip groove 431 and the cutting strip 433 can cut an incision on the waterproofing membrane; when the cutting blade 526 faces the guide shaft 43, the waterproofing membrane can be cut in the second strip groove 432.
[0049] Reference Figure 8 , Fig. 9As shown, the guide shaft 43 is rotatably connected with the sliding block 45, and a positioning sleeve 451 is provided on the sliding block 45. A positioning pin 452 is axially inserted on the positioning sleeve 451, and a plurality of positioning holes for inserting the positioning pin 452 are circumferentially distributed on the guide shaft 43; the support seat 521 is an arc-shaped support and the support seat 521 is coaxially arranged with the guide shaft 43, and a first slide groove 5211 is provided on a side of the support seat 521 facing the guide shaft 43 along its own arc direction, and the support rod 522 is slidably arranged in the first slide groove 5211, and a positioning bolt 5221 is threadedly connected to the support rod 522, and a second slide groove 5212 that is adapted to the shape of the first slide groove 5211 and is connected to each other is provided on one side of the support seat 521, and the positioning bolt 5221 is slidably arranged in the second slide groove 5212 and can abut against the support seat 521. When it is necessary to make the cutting surface of the waterproofing coiled material an inclined surface so as to facilitate the end of the waterproofing coiled material to better fit the tunnel side wall, by rotating the guide shaft 43 to a specified angle and inserting the positioning pin 452 into the positioning hole at the corresponding position on the positioning sleeve 451, the first strip groove 431 and the second strip groove 432 can be in an inclined state; at the same time, the support rod 522 is slid along the first slide groove 5211 for a distance, so that the cutting block 524 is in an inclined state and is perpendicular to the depth direction of the first strip groove 431 and the second strip groove 432, so that the cutting assembly 52 can cut a section with an inclined angle on the end face of the waterproofing coiled material. It should be noted that each group of positioning holes includes two positioning holes that are relatively opened on the guide shaft 43, so after rotating the guide shaft 43 by 180°, the positions of the first strip groove 431 and the second strip groove 432 can be interchanged.
[0050] This embodiment also provides a cutting method of a waterproof coiled material cutting device for tunnel construction, comprising the following steps:
[0051] S1, each time the waterproofing coil is laid on the inner wall of the tunnel, the remaining section is not laid temporarily, and the waterproofing coil is unwound for a section and then installed on the reeling mechanism 2;
[0052] S2, the waterproofing coiled material is pressed against the tunnel side wall by the pressing mechanism 3, the waterproofing coiled material located above the pressing mechanism 3 is the laid part, and the waterproofing coiled material located below the pressing mechanism 3 is the unlaid part;
[0053] S3, guiding the unlaid part of the waterproof coiled material through the guide mechanism 4, and then rolling up the waterproof coiled material through the rolling mechanism 2, so that the waterproof coiled material is in a taut state;
[0054] S4. Cut the waterproofing membrane by the cutting mechanism 5. Since the guide strip 42 and the part of the tunnel side wall located on the lower side of the clamping mechanism 3 are symmetrical with each other with the support plate 41 as the symmetry plane, the length of the waterproofing membrane laid on the guide mechanism 4 after cutting is consistent with the length of the part to be laid on the inner wall of the tunnel.
[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A waterproof coiled material cutting device for tunnel construction, characterized in that: The invention comprises a frame (1), the frame (1) being provided with a reeling mechanism (2) for sleeve-mounting a waterproofing coiled material and capable of reeling up the waterproofing coiled material, the top of the reeling mechanism (2) being provided with a pressing mechanism (3) for pressing the waterproofing coiled material against a tunnel side wall, the frame (1) being provided with a guiding mechanism (4) below the pressing mechanism (3), and the bottom of the frame (1) being provided with a cutting mechanism (5); The pressing mechanism (3) comprises a pressing electric cylinder (31), a pressing frame (32) and a pressing block (33); the pressing electric cylinder (31) is fixedly arranged on the top of the winding mechanism (2) in the horizontal direction; the pressing frame (32) is fixedly arranged on the piston rod of the pressing electric cylinder (31); and the pressing block (33) is fixedly arranged on one end of the pressing frame (32) away from the pressing electric cylinder (31); The guide mechanism (4) comprises a support plate (41), a guide bar (42) and a guide shaft (43); the support plate (41) is fixedly arranged on the frame (1) in the vertical direction; when the abutting block (33) abuts against the tunnel side wall, the support plate (41) is located directly below the abutting position between the abutting block (33) and the tunnel side wall; the guide bar (42) is detachably arranged on the support plate (41) and is symmetrical with the part of the tunnel side wall located below the abutting block (33) with the support plate (41) as a symmetry plane; the guide shaft (43) is arranged on the frame (1) and is located below the winding mechanism (2); the guide shaft (43) is consistent with the length direction of the winding mechanism (2) and is located on one side of the lowest end of the guide bar (42); The cutting mechanism (5) comprises a cutting seat (51), the cutting seat (51) being arranged on the frame (1) and located below the guide shaft (43), the cutting seat (51) being provided with a cutting assembly (52) and a driving assembly (53) for driving the cutting assembly (52) to move along the length direction of the cutting seat (51); The outer wall of the guide shaft (43) is provided with a first strip groove (431) and a second strip groove (432) along its length direction, and the first strip groove (431) and the second strip groove (432) are respectively located on two opposite sides of the guide shaft (43); the cutting assembly (52) comprises a support seat (521), a support rod (522) is provided on the support seat (521), a rotating seat (523) is provided at one end of the support rod (522) away from the support seat (521), and a rotating groove (5231) is provided at one end of the rotating seat (523) away from the support rod (522), A cutting block (524) is rotatably arranged in the rotating groove (5231), a pressing block (525) is arranged at one end of the cutting block (524), and a cutting blade (526) is arranged at the other end of the cutting block (524); a cutting strip (433) is arranged in the first strip groove (431), the pressing block (525) can press the waterproofing coiled material into the first strip groove (431) and make the cutting strip (433) cut an incision on the waterproofing coiled material, and the width of the second strip groove (432) is adapted to the thickness of the cutting blade (526) and can allow the cutting blade (526) to enter.
2. The waterproof coiled material cutting device for tunnel construction according to claim 1, characterized in that: Vertical supports (44) for supporting the guide shaft (43) are slidably arranged on opposite sides of the frame (1), and sliding blocks (45) are arranged at both ends of the guide shaft (43). The sliding blocks (45) are slidably arranged in the vertical supports (44) along the vertical direction, and a lifting electric cylinder (441) for driving the sliding blocks (45) to move is arranged on the top of the vertical supports (44).
3. The waterproof coiled material cutting device for tunnel construction according to claim 2, characterized in that: The guide shaft (43) is rotatably connected to the sliding block (45); a positioning sleeve (451) is provided on the sliding block (45); a positioning pin (452) is axially inserted into the positioning sleeve (451); a plurality of positioning holes for inserting the positioning pin (452) are circumferentially distributed on the guide shaft (43); the support seat (521) is an arc-shaped support and the support seat (521) is coaxially arranged with the guide shaft (43); a side of the support seat (521) facing the guide shaft (43) is axially arranged along the axis of the guide shaft (43); A first slide groove (5211) is provided in the curvature direction of the body, the support rod (522) is slidably set in the first slide groove (5211), and a positioning bolt (5221) is threadedly connected to the support rod (522). A second slide groove (5212) that is adapted to the shape of the first slide groove (5211) and is interconnected is provided on one side of the support seat (521), and the positioning bolt (5221) is slidably set in the second slide groove (5212) and can abut against the support seat (521).
4. The waterproof coiled material cutting device for tunnel construction according to claim 1, characterized in that: The cutting block (524) is rotatably connected to the side wall of the rotating groove (5231) via a rotating shaft (5241); a positioning plug-in block (5232) is provided on the rotating seat (523); and slots (5242) for inserting the positioning plug-in block (5232) are provided on the cutting block (524) and located on both upper and lower sides of the rotating shaft (5241).
5. The waterproof coiled material cutting device for tunnel construction according to claim 2, characterized in that: A sliding seat (442) is arranged at the bottom of the vertical support (44), and sliding grooves (11) for the sliding seat (442) to slide are provided on opposite sides of the frame (1), wherein an adjusting screw (12) for driving the sliding seat (442) to move is provided in the sliding groove (11) on one side, and a guide rod (13) for guiding the sliding seat (442) is provided in the other sliding groove (11); connecting blocks (511) are provided at both ends of the cutting seat (51), and the connecting blocks (511) at both ends are respectively fixedly connected to the two sliding seats (442), and a through groove (14) for the connecting blocks (511) to slide is provided on the frame (1).
6. The waterproof coiled material cutting device for tunnel construction according to claim 1, characterized in that: The driving assembly (53) comprises a lead screw (531), a driving block (532), a driving motor (533), an active bevel gear (534) and a driven bevel gear (535); a mounting groove (512) is provided on the cutting seat (51); the lead screw (531) is rotatably connected in the mounting groove (512); the driving block (532) is slidably connected in the mounting groove (512) and is coaxially connected to the lead screw (531); the driving motor (533) is fixedly arranged at one end of the bottom of the cutting seat (51); the active bevel gear (534) is coaxially connected to the output shaft of the driving motor (533); and the driven bevel gear (535) is coaxially connected to the lead screw (531) and meshes with the active bevel gear (534).
7. The waterproof coiled material cutting device for tunnel construction according to claim 1, characterized in that: Guide bars (42) are provided on both sides of the support plate (41); at least two groups of connection components (421) are provided on one side of the guide bar (42) facing the support plate (41); the connection component (421) comprises a connection rod (4211), a limiting plate (4212) and a connection nut (4213); the connection rod (4211) is fixedly arranged on one side of the guide bar (42) facing the support plate (41); a through hole for inserting the connection rod (4211) is provided on the support plate (41); the limiting plate (4212) is fixedly arranged on the connection rod (4211) and can abut against the support plate (41); an end of the connection rod (4211) extending out of the through hole is provided with an external thread; the connection nut (4213) is threadedly connected to the external thread and abuts against the support plate (41).
8. The waterproof coiled material cutting device for tunnel construction according to claim 1, characterized in that: The winding mechanism (2) comprises a fixed seat (21) and a movable seat (22), the fixed seat (21) and the movable seat (22) being respectively located on opposite sides of the frame (1), the fixed seat (21) being fixedly arranged on the frame (1), the fixed seat (21) being provided with a winding shaft (23) and a winding motor (24) for driving the winding shaft (23) to rotate, the movable seat (22) being slidably arranged on the frame (1), the movable seat (22) being provided with a slot (221) for supporting the winding shaft (23), the frame (1) being provided with a driving electric cylinder (25) for driving the movable seat (22) to move towards or away from the winding shaft (23), and the tops of the fixed seat (21) and the movable seat (22) being provided with a tightening mechanism (3).
9. A cutting method using the waterproof coiled material cutting device for tunnel construction according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Each time the waterproofing coil is laid on the inner wall of the tunnel, the remaining section is not laid temporarily, and the waterproofing coil is unrolled for a section and then installed on the reeling mechanism (2); S2. The waterproof coiled material is pressed against the tunnel side wall by means of a pressing mechanism (3), wherein the portion of the waterproof coiled material located above the pressing mechanism (3) is the laid portion, and the portion of the waterproof coiled material located below the pressing mechanism (3) is the unlaid portion; S3, guiding the unlaid portion of the waterproofing coiled material by means of the guiding mechanism (4), and then rolling up the waterproofing coiled material by means of the rolling mechanism (2), so that the waterproofing coiled material is in a taut state; S4. Cutting the waterproofing coiled material by means of the cutting mechanism (5). Since the guide strip (42) and the portion of the tunnel side wall located below the abutting mechanism (3) are symmetrical with each other with the support plate (41) as the symmetry plane, after the cutting is completed, the length of the waterproofing coiled material laid on the guide mechanism (4) is consistent with the length of the portion to be laid on the inner wall of the tunnel.
Citation Information
Patent Citations
Tunnel waterproof roll intelligent paving machine based on Internet of Things
CN115341926A