Compressor valve plate structure and noise optimization method based on 3D simulation model

By designing the exhaust sink, intake sink and damping adjustment pin on the compressor valve plate, combined with the rubber sleeve and suction valve plate mechanism, the collision noise problem between the valve plate and the valve seat is solved, and the noise is significantly reduced and the compressor service life is extended.

CN118793591BActive Publication Date: 2025-05-13BRONCO AUTOMOTIVE BRAKE SYST (ZHENJIANG) CO LTD
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Patent Information

Application Number
CN202410859742.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-13
Estimated Expiration
2044-06-28

AI Technical Summary

Technical Problem

During the operation of the compressor valve plate, the impact of the airflow on the valve plate causes collision between the valve plate and the valve seat, resulting in increased noise, and may lead to gas leakage and reduce compressor efficiency, shortening service life.

Method used

The compressor valve plate structure based on 3D simulation model is adopted to design the exhaust sink and intake sink, reasonably design the valve port shape of the air valve, and use a rubber sleeve as the connecting material between the valve plate and the valve seat, and a damping adjustment pin and suction valve plate mechanism are set to reduce direct impact and vibration noise between metals.

Benefits of technology

It significantly reduces the impact sound between the valve plate and the valve seat when the compressor is working, reduces the noise interference between the compressor and the valve plate, extends the service life of the compressor, and improves its efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to the field of valve plate technology, specifically to a compressor valve plate structure based on a 3D simulation model and a noise optimization method thereof, including a compressor valve plate, an exhaust port and an air inlet are provided on the compressor valve plate, an exhaust valve plate is fixedly provided inside an exhaust groove, the exhaust valve plate is connected to an exhaust valve plate limit plate, a damping adjustment pin is rotatably provided on the exhaust valve plate limit plate, an intake valve plate mechanism is provided inside the intake groove, and the intake valve plate mechanism includes an intake valve plate and an intake valve plate limit plate. The present invention provides an exhaust groove at the port of the exhaust port, an intake groove at the port of the air inlet, reasonably designs the valve port shape of the air valve, and provides a damping adjustment pin and an intake valve plate mechanism to significantly reduce the impact sound between the valve plate and the valve seat when the compressor is working, reduce the direct impact between metals, further reduce the noise interference of the compressor and the compressor valve plate, and at the same time improve the service life of the compressor.
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Description

Technical Field

[0001] The present invention relates to a compressor valve plate structure and a noise optimization method thereof, and in particular to a compressor valve plate structure and a noise optimization method thereof based on a 3D simulation model, and belongs to the technical field of valve plates. Background Art

[0002] The compressor valve plate is an important component of the compressor, which usually includes an air intake hole, an air exhaust hole and multiple mounting holes. These mounting holes are usually formed in one step in the prior art. In addition, a groove is provided on the valve plate, and the air exhaust hole is usually arranged in the groove.

[0003] The main function of the compressor valve plate is to control the flow direction and flow rate of the gas in the compressor. By opening and closing the valve plate, the suction and discharge of the gas can be accurately controlled to ensure the efficient operation of the compressor. The design and quality of the valve plate have an important impact on the overall performance of the compressor. A high-quality valve plate can ensure the smooth flow of gas in the compressor, reduce resistance, and improve the efficiency of the compressor. During the operation of the compressor, the impact of the airflow on the valve plate causes a collision between the valve plate and the valve seat, which will generate increased noise. Moreover, the collision between the valve plate and the valve seat can easily lead to a reduction in the accuracy of the valve seat surface, which may cause gas leakage, reduced compressor efficiency, and other problems, thereby shortening the service life of the compressor.

[0004] Therefore, there is an urgent need to improve the valve plate structure of the compressor to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide a compressor valve plate structure and a noise optimization method thereof based on a 3D simulation model, an exhaust groove is opened at the port of the exhaust port, an intake groove is opened at the port of the intake port, the valve port shape of the air valve is reasonably designed, and a damping adjustment pin and an intake valve plate mechanism are set to significantly reduce the impact sound between the valve plate and the valve seat when the compressor is working, reduce direct impact between metals, further reduce the noise interference of the compressor and the compressor valve plate, and at the same time improve the service life of the compressor.

[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include:

[0007] A compressor valve plate structure based on a 3D simulation model comprises a compressor valve plate, an exhaust groove is provided on one side of the compressor valve plate, an exhaust port is provided inside the exhaust groove, a rubber sleeve is fixedly provided inside the exhaust port, an intake groove is provided on the other side of the compressor valve plate, an intake port is provided inside the intake groove, an exhaust valve plate is fixedly provided inside the exhaust groove, the exhaust valve plate is connected to an exhaust valve plate limiting plate through a third fixing bolt, a damping adjustment pin is rotatably provided on the exhaust valve plate limiting plate, and the bottom of the damping adjustment pin abuts against the upper side of the exhaust valve plate;

[0008] The damping adjustment pin includes an adjustment cylinder and a spring fixedly arranged at one end of the adjustment cylinder, a rubber pad is fixedly arranged on the spring, the rubber pad abuts against the upper side of the exhaust valve plate, the lower side of the exhaust valve plate abuts against the rubber sleeve, and the exhaust valve plate is used to seal the exhaust port;

[0009] An air intake valve plate mechanism is fixedly arranged inside the air intake trough, and the air intake valve plate mechanism includes an air intake valve plate and an air intake valve plate limiting plate. The air intake valve plate and the air intake valve plate limiting plate are both fixedly arranged inside the air intake trough, and the air intake valve plate is used to seal the air intake port.

[0010] Preferably, a plurality of evenly distributed rubber rod fixing holes are opened inside the air inlet sink, and rubber rods are fixed inside the rubber rod fixing holes, and the rubber rods are evenly distributed around the air inlet;

[0011] A rubber ring is fixedly arranged on one side of the air intake valve sheet, and the rubber ring corresponds to the rubber rod.

[0012] Preferably, the air intake valve plate is fixedly arranged at one end of the air intake sink by a first fixing bolt, and the air intake valve plate limit plate is fixedly arranged at the other end of the air intake sink by a second fixing bolt;

[0013] A sponge gasket is arranged between the air intake valve plate and the air intake valve plate limiting plate. The sponge gasket is fixedly arranged on the air intake valve plate. The air intake valve plate limiting plate is provided with a plurality of evenly distributed limiting plate through holes.

[0014] Preferably, a limit plate threaded hole corresponding to the damping adjustment pin is provided on the exhaust valve plate limit plate, and the adjustment cylinder is connected to the limit plate threaded hole by screwing;

[0015] A pad guide column is fixedly connected to the rubber pad, and the pad guide column passes through the interior of the adjustment cylinder;

[0016] The adjusting tube and the pad guide column are provided with adjusting grooves.

[0017] Preferably, a rubber ring slot is provided inside the exhaust sink, and rubber sleeve fixing rings are fixedly provided at both ends of the rubber sleeve, and the rubber sleeve fixing rings are clamped inside the rubber ring slot.

[0018] Preferably, the exhaust valve plate limit plate and the middle portion of the exhaust valve plate are provided with limit plate mounting holes, and the third fixing bolt passes through the limit plate mounting hole and is fixedly connected to the compressor valve plate.

[0019] Preferably, a side surface of the compressor valve plate is provided with a plurality of evenly distributed mounting holes and fixed support columns.

[0020] Preferably, the inner walls of the exhaust sink groove and the air intake sink groove are both cambered surfaces, and the ports of the exhaust sink groove and the air intake sink groove are both provided with chamfers, and the chamfers are 35-50 degrees.

[0021] Preferably, a plurality of silencer holes are provided on the peripheral side of the exhaust sink.

[0022] A noise optimization method for a compressor valve plate structure based on a 3D simulation model comprises the following steps:

[0023] S1. According to the method for determining the noise level of the compressor A-weighted sound power level in GB4214, obtaining the initial acceleration signal of the initial compressor and the compressor valve plate, the steps include:

[0024] The noise generated by the vibration of the compressor valve plate inlet and exhaust port when the compressor is working, and the initial vibration acceleration signal of the compressor and the compressor valve plate;

[0025] S2. Based on the initial vibration acceleration signal, the compressor valve plate is improved, an exhaust sink groove is opened at the exhaust port and an intake sink groove is opened at the intake port, and the secondary vibration acceleration signal of the compressor and the compressor valve plate is extracted;

[0026] Repeat the above steps to sequentially improve the exhaust sink groove and the intake sink groove on the compressor valve plate, and use the optimal vibration acceleration signal as the fourth vibration acceleration signal;

[0027] S3. Improving the damping adjustment pin on the compressor valve plate, the steps comprising:

[0028] Fix the exhaust valve plate limit plate and the exhaust valve plate on the compressor valve plate, extract the fifth vibration acceleration signal, adjust the damping adjustment pin respectively, increase or decrease the distance between the exhaust valve plate limit plate and the exhaust valve plate, and extract the fifth vibration acceleration signal;

[0029] Repeat the above steps to adjust the distance between the exhaust valve plate limit plate and the exhaust valve plate in sequence, and use the optimal vibration acceleration signal as the sixth vibration acceleration signal;

[0030] S4. Improving the air intake valve mechanism inside the air intake sink, the steps include:

[0031] The air intake valve plate mechanism is fixedly arranged inside the air intake sink, and a plurality of limit plate through holes are opened on the air intake valve plate limit plate to extract the seventh vibration acceleration signal;

[0032] S5. Identify the optimal Nth vibration acceleration signal as the final optimization solution.

[0033] The present invention has at least the following beneficial effects:

[0034] 1. An exhaust sink groove is opened at the port of the exhaust port, and an intake sink groove is opened at the port of the intake port. The valve port shape of the air valve is reasonably designed, and a rubber sleeve is used as a connecting material between the valve plate and the valve seat to reduce direct impact between metals and further reduce the noise interference of the compressor and the compressor valve plate. The exhaust valve plate is squeezed under the action of the upper spring to increase the strength of the exhaust valve plate during vibration. The force on the exhaust valve plate can be increased by adjusting the adjustment cylinder on the damping adjustment pin. The structure is simple and the adjustment is convenient and quick. The damping adjustment pin is added to reduce vibration noise. This design can significantly reduce the impact sound between the valve plate and the valve seat when the compressor is working. The upper side of the exhaust valve plate is against the rubber pad, and the lower side of the exhaust valve plate is against the rubber sleeve. Therefore, the noise interference can be greatly reduced during the vibration of the exhaust valve plate.

[0035] 2. The air intake valve sheet is against the rubber rod inside the rubber rod fixing hole, so it can be used to reduce the collision between metals, thereby achieving the purpose of reducing noise. In order to avoid air leakage, a rubber ring is fixed on the air intake valve sheet. The rubber ring corresponds to the rubber rod, so it can effectively reduce the noise generated by the collision between metals and play a certain sealing role.

[0036] 3. When the intake valve plate moves upward, it collides with the intake valve plate limit plate. A sponge gasket is arranged between the intake valve plate and the intake valve plate limit plate. The sponge gasket is fixed on the intake valve plate. The intake valve plate limit plate is provided with a sponge gasket. Therefore, it can play a certain buffering role and reduce the collision between metals, and can also achieve the purpose of silencing. The intake valve plate limit plate is provided with a plurality of evenly distributed limit plate through holes. Similarly, a plurality of intake valve plate limit plates are provided on the intake valve plate limit plate to change the direction of the airflow and achieve the purpose of silencing. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0038] Figure 1 A partial cross-sectional view of the present invention Figure 1 ;

[0039] Figure 2 The three-dimensional Figure 1 ;

[0040] Figure 3 A partial cross-sectional view of the present invention Figure 2 ;

[0041] Figure 4 The three-dimensional Figure 2 ;

[0042] Figure 5 A three-dimensional diagram of the damping adjustment pin of the present invention;

[0043] Figure 6 This is a distribution diagram of the air intake valve mechanism of the present invention;

[0044] Figure 7 It is a three-dimensional diagram of the exhaust valve plate limiting plate of the present invention;

[0045] Figure 8 The air intake valve mechanism structure of the present invention Figure 1 ;

[0046] Fig. 9 The air intake valve mechanism structure of the present invention Figure 2 .

[0047] In the figure, 1, compressor valve plate; 101, exhaust sink groove; 102, intake sink groove; 2, exhaust port; 201, rubber ring slot; 3, intake port; 301, rubber rod fixing hole; 4, mounting hole; 5, exhaust valve plate limit plate; 501, limit plate threaded hole; 502, limit plate mounting hole; 6, exhaust valve plate; 7, damping adjustment pin; 701, adjustment cylinder; 702, spring; 703, rubber pad; 704, Pad guide column; 705, adjustment groove; 8, intake valve plate mechanism; 801, intake valve plate; 802, intake valve plate limit plate; 803, first fixing bolt; 804, second fixing bolt; 805, sponge gasket; 806, limit plate through hole; 807, rubber rod; 808, rubber ring; 9, rubber sleeve; 901, rubber sleeve fixing ring; 10, fixed support column; 11, third fixing bolt; 12, silencer hole. DETAILED DESCRIPTION

[0048] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0049] like Figure 1-Figure 9 As shown, the compressor valve plate structure based on the 3D simulation model provided in this embodiment includes a compressor valve plate 1, an exhaust groove 101 is provided on one side of the compressor valve plate 1, an exhaust port 2 is provided inside the exhaust groove 101, a rubber sleeve 9 is fixedly arranged inside the exhaust port 2, an intake groove 102 is provided on the other side of the compressor valve plate 1, an intake port 3 is provided inside the intake groove 102, an exhaust groove 101 is provided at the port of the exhaust port 2, an intake groove 102 is provided at the port of the intake port 3, and the valve port shape of the air valve is reasonably designed. This design can significantly reduce the impact sound between the valve plate and the valve seat when the compressor is working, and a rubber sleeve 9 is used as a connecting material between the valve plate and the valve seat to reduce metal The exhaust valve plate 6 is fixedly arranged inside the exhaust sink 101, and the exhaust valve plate 6 is connected to the exhaust valve plate limiting plate 5 by the third fixing bolt 11. The exhaust valve plate limiting plate 5 is rotatably provided with a damping adjustment pin 7. The bottom of the damping adjustment pin 7 is against the upper side of the exhaust valve plate 6. The exhaust valve plate limiting plate 5 and the exhaust valve plate 6 are fixedly connected, and the exhaust valve plate limiting plate 5 has a certain limiting effect on the exhaust valve plate 6 to prevent the exhaust valve plate 6 from vibrating too much, thereby reducing the noise generated by the compressor valve plate 1. In addition, when the exhaust valve plate 6 vibrates, the vibration amplitude of the exhaust valve plate 6 can be adjusted by the damping adjustment pin 7, specifically:

[0050] The damping adjustment pin 7 includes an adjustment cylinder 701 and a spring 702 fixedly arranged at one end of the adjustment cylinder 701, and a rubber pad 703 is fixedly arranged on the spring 702. The rubber pad 703 abuts against the upper side of the exhaust valve plate 6, and the lower side of the exhaust valve plate 6 abuts against the rubber sleeve 9. The exhaust valve plate 6 is used to seal the exhaust port 2. Under the action of the upper spring 702, the exhaust valve plate 6 is squeezed to increase the strength of the exhaust valve plate 6 during the vibration process. By adjusting the adjustment cylinder 701 on the damping adjustment pin 7, the force on the exhaust valve plate 6 can be increased. The structure is simple and the adjustment is convenient and quick. The damping adjustment pin 7 is added to reduce vibration noise. This design can significantly reduce the impact sound between the valve plate and the valve seat when the compressor is working. The upper side of the exhaust valve plate 6 abuts against the rubber pad 703, and the lower side of the exhaust valve plate 6 abuts against the rubber sleeve 9. Therefore, during the vibration of the exhaust valve plate 6, the interference of noise can be greatly reduced.

[0051] At the same time, an air intake valve plate mechanism 8 is fixedly arranged inside the air intake groove 102, and the air intake valve plate mechanism 8 includes an air intake valve plate 801 and an air intake valve plate limiting plate 802. The air intake valve plate 801 and the air intake valve plate limiting plate 802 are both fixedly arranged inside the air intake groove 102. The air intake valve plate 801 is used to seal the air intake port 3. An air intake groove 102 is opened at the port of the air intake port 3 to increase the air intake port and reduce noise interference. At the same time, an air intake valve plate mechanism 8 is fixedly arranged inside the air intake port 3. The air intake valve plate limiting plate 802 limits the air intake valve plate 801 to prevent the vibration amplitude of the air intake valve plate 801 from being too large, resulting in excessive loudness. During the vibration of the air intake valve plate 801, a number of even The rubber rod fixing holes 301 are evenly distributed, and the rubber rods 807 are fixedly arranged inside the rubber rod fixing holes 301. The rubber rods 807 are evenly distributed around the air inlet 3. The air intake valve sheet 801 and the rubber rods 807 inside the rubber rod fixing holes 301 are against each other, so it can be used to reduce the collision between metals, thereby achieving the purpose of reducing noise. In order to avoid air leakage, a rubber ring 808 is fixedly arranged on one side of the air intake valve sheet 801, and the rubber ring 808 corresponds to the rubber rod 807. The rubber ring 808 is fixedly arranged on the air intake valve sheet 801, and the rubber ring 808 corresponds to the rubber rod 807, so it can not only effectively reduce the noise generated by the collision between metals, but also play a certain sealing role;

[0052] During the upward movement of the intake valve plate 801, it collides with the intake valve plate limit plate 802. A sponge gasket 805 is arranged between the intake valve plate 801 and the intake valve plate limit plate 802. The sponge gasket 805 is fixed on the intake valve plate 801, and the sponge gasket 805 is arranged on the intake valve plate limit plate 802. Therefore, it can play a certain buffering role and reduce the collision between metals, and can also achieve the purpose of silencing. A plurality of evenly distributed limit plate through holes 806 are opened on the intake valve plate limit plate 802. Similarly, a plurality of limit plate through holes 806 are opened on the intake valve plate limit plate 802, so that the direction of the airflow is changed to achieve the purpose of silencing.

[0053] Further, such as Figure 3 and Figure 8 As shown, the air intake valve plate 801 is fixedly arranged at one end of the air intake sink 102 by the first fixing bolt 803, and the air intake valve plate limiting plate 802 is fixedly arranged at the other end of the air intake sink 102 by the second fixing bolt 804. The air intake valve plate 801 is fixed inside the air intake sink 102 by the first fixing bolt 803, and the air intake valve plate limiting plate 802 is fixedly arranged inside the air intake sink 102 by the second fixing bolt 804, so as to improve the stability of the air intake valve plate 801 and the air intake valve plate limiting plate 802;

[0054] At the same time, if Figure 1As shown, a limit plate threaded hole 501 corresponding to the damping adjustment pin 7 is provided on the exhaust valve plate limit plate 5, and the adjustment cylinder 701 is screwed together with the limit plate threaded hole 501 through a thread, and the adjustment cylinder 701 on the damping adjustment pin 7 is screwed together with the limit plate threaded hole 501 on the exhaust valve plate limit plate 5 through a thread, so as to facilitate the adjustment of the height of the damping adjustment pin 7 and improve the stability of the adjustment cylinder 701 on the exhaust valve plate limit plate 5;

[0055] A pad guide column 704 is fixedly connected to the rubber pad 703, and the pad guide column 704 passes through the interior of the adjusting cylinder 701. When the exhaust valve plate 6 squeezes the spring 702 on the damping adjusting pin 7, in order to prevent the rubber pad 703 from deviating, a pad guide column 704 is fixedly arranged on the rubber pad 703. When the pad guide column 704 is squeezed, it can slide inside the adjusting cylinder 701, which plays a certain guiding and supporting role, thereby improving the stability of the movement of the rubber pad 703. Adjustment grooves 705 are provided on the adjusting cylinder 701 and the pad guide column 704. The damping adjusting pin 7 is adjusted by adjusting the adjustment grooves 705 on the pad guide column 704, thereby improving the convenience of use.

[0056] Furthermore, if Figure 1 and Figure 2 As shown, a rubber ring slot 201 is provided inside the exhaust sink 101, and rubber sleeve fixing rings 901 are fixedly provided at both ends of the rubber sleeve 9, and the rubber sleeve fixing ring 901 is clamped inside the rubber ring slot 201, and the rubber sleeve fixing rings 901 on the rubber sleeve 9 are respectively fixed inside the rubber ring slot 201, so as to improve the overall stability of the rubber sleeve 9, and the middle parts of the exhaust valve plate limit plate 5 and the exhaust valve plate 6 are provided with a limit plate mounting hole 502, and the third fixing bolt 11 passes through the limit plate mounting hole 502 and is fixedly connected to the compressor valve plate 1, and the exhaust valve plate limit plate 5 and the exhaust valve plate 6 are fixedly provided on the compressor valve plate 1 by the third fixing bolt 11 to improve the stability of the exhaust valve plate limit plate 5 and the exhaust valve plate 6, and the installation is convenient and quick;

[0057] A plurality of evenly distributed mounting holes 4 and fixed support columns 10 are provided on one side of the compressor valve plate 1. The mounting holes 4 and fixed support columns 10 are fixedly provided on one side of the compressor valve plate 1 to facilitate positioning and installation of the compressor valve plate 1 and improve installation convenience.

[0058] Further, if Figure 2As shown, the inner walls of the exhaust sink groove 101 and the intake sink groove 102 are both curved surfaces, and the ports of the exhaust sink groove 101 and the intake sink groove 102 are both provided with chamfers, and the chamfers are 35-50 degrees. The purpose of this is to reduce the flow resistance of the gas when passing through, and to facilitate the removal of burrs, and at the same time, it is more convenient to fix the mounting holes. A plurality of silencer holes 12 are provided on the peripheral side of the exhaust sink groove 101, which helps to achieve a certain silencer purpose, thereby reducing noise interference.

[0059] like Figure 1-Figure 9 As shown, the noise optimization method of the compressor valve plate structure based on the 3D simulation model provided in this embodiment includes the following steps:

[0060] S1. According to the method for determining the noise level of the compressor A-weighted sound power level in GB4214, the initial acceleration signal of the initial compressor and the compressor valve plate 1 is obtained, the steps comprising:

[0061] The noise generated when the compressor valve plate 1 air inlet 3 and the exhaust port 2 vibrate when the compressor is working, and the initial vibration acceleration signal of the compressor and the compressor valve plate 1 is extracted;

[0062] S2. Based on the initial vibration acceleration signal, the compressor valve plate 1 is improved, an exhaust sink groove 101 is opened at the port of the exhaust port 2, and an intake sink groove 102 is opened at the port of the intake port 3, and the secondary vibration acceleration signal of the compressor and the compressor valve plate 1 is extracted;

[0063] Repeat the above steps to sequentially improve the exhaust sink groove 101 and the intake sink groove 102 on the compressor valve plate 1, and use the optimal vibration acceleration signal as the fourth vibration acceleration signal;

[0064] S3, improving the damping adjustment pin 7 on the compressor valve plate 1, the steps comprising:

[0065] The exhaust valve plate limit plate 5 and the exhaust valve plate 6 are fixed on the compressor valve plate 1, and the fifth vibration acceleration signal is extracted. The damping adjustment pin 7 is adjusted to increase or decrease the distance between the exhaust valve plate limit plate 5 and the exhaust valve plate 6, and the fifth vibration acceleration signal is extracted;

[0066] Repeat the above steps to adjust the distance between the exhaust valve plate limit plate 5 and the exhaust valve plate 6 in sequence, and use the optimal vibration acceleration signal as the sixth vibration acceleration signal;

[0067] S4, improving the air intake valve mechanism 8 inside the air intake sink 102, the steps include:

[0068] The air intake valve plate mechanism 8 is fixedly arranged inside the air intake sink 102, and a plurality of limit plate through holes 806 are opened on the air intake valve plate limit plate 802 to extract the seventh vibration acceleration signal;

[0069] S5. Identify the optimal Nth vibration acceleration signal as the final optimization solution.

[0070] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0071] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0072] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A compressor valve plate structure based on a 3D simulation model, comprising a compressor valve plate (1), characterized in that: An exhaust groove (101) is provided on one side of the compressor valve plate (1), an exhaust port (2) is provided inside the exhaust groove (101), a rubber sleeve (9) is fixedly arranged inside the exhaust port (2), an intake groove (102) is provided on the other side of the compressor valve plate (1), an intake port (3) is provided inside the intake groove (102), an exhaust valve plate (6) is fixedly arranged inside the exhaust groove (101), the exhaust valve plate (6) is connected to an exhaust valve plate limit plate (5) via a third fixing bolt (11), a damping adjustment pin (7) is rotatably arranged on the exhaust valve plate limit plate (5), and the bottom of the damping adjustment pin (7) abuts against the upper side of the exhaust valve plate (6); The damping adjustment pin (7) comprises an adjustment cylinder (701) and a spring (702) fixedly arranged at one end of the adjustment cylinder (701); a rubber pad (703) is fixedly arranged on the spring (702); the rubber pad (703) abuts against the upper side of the exhaust valve plate (6); the lower side of the exhaust valve plate (6) abuts against the rubber sleeve (9); the exhaust valve plate (6) is used to seal the exhaust port (2); An air intake valve plate mechanism (8) is fixedly arranged inside the air intake sink (102), the air intake valve plate mechanism (8) comprising an air intake valve plate (801) and an air intake valve plate limiting plate (802), the air intake valve plate (801) and the air intake valve plate limiting plate (802) are both fixedly arranged inside the air intake sink (102), the air intake valve plate (801) is used to seal the air intake port (3), a plurality of evenly distributed rubber rod fixing holes (301) are opened inside the air intake sink (102), rubber rods (807) are fixedly arranged inside the rubber rod fixing holes (301), and the rubber rods (807) are evenly distributed around the air intake port (3); A rubber ring (808) is fixedly arranged on one side of the air intake valve plate (801), the rubber ring (808) corresponds to the rubber rod (807), the air intake valve plate (801) is fixedly arranged on one end of the air intake sink groove (102) by means of a first fixing bolt (803), and the air intake valve plate limiting plate (802) is fixedly arranged on the other end of the air intake sink groove (102) by means of a second fixing bolt (804); A sponge gasket (805) is provided between the air intake valve plate (801) and the air intake valve plate limiting plate (802); the sponge gasket (805) is fixedly arranged on the air intake valve plate (801); and a plurality of evenly distributed limiting plate through holes (806) are provided on the air intake valve plate limiting plate (802); The exhaust valve plate limit plate (5) is provided with a limit plate threaded hole (501) corresponding to the damping adjustment pin (7), and the adjustment cylinder (701) is screwed and connected to the limit plate threaded hole (501) via a thread; A pad guide column (704) is fixedly connected to the rubber pad (703), and the pad guide column (704) passes through the interior of the adjustment cylinder (701); The adjustment cylinder (701) and the pad guide column (704) are provided with adjustment grooves (705).

2. A compressor valve plate structure based on a 3D simulation model according to claim 1, characterized in that: A rubber ring clamping groove (201) is provided inside the exhaust sink (101), and rubber sleeve fixing rings (901) are fixedly provided at both ends of the rubber sleeve (9), and the rubber sleeve fixing rings (901) are clamped inside the rubber ring clamping groove (201).

3. The compressor valve plate structure based on a 3D simulation model according to claim 1, characterized in that: The exhaust valve plate limit plate (5) and the exhaust valve plate (6) are both provided with a limit plate mounting hole (502) in the middle, and the third fixing bolt (11) passes through the limit plate mounting hole (502) and is fixedly connected to the compressor valve plate (1).

4. The compressor valve plate structure based on a 3D simulation model according to claim 1, characterized in that: A plurality of evenly distributed mounting holes (4) and fixed support columns (10) are provided on one side of the compressor valve plate (1).

5. The compressor valve plate structure based on a 3D simulation model according to claim 1, characterized in that: The inner walls of the exhaust sink groove (101) and the intake sink groove (102) are both cambered surfaces, and the ports of the exhaust sink groove (101) and the intake sink groove (102) are both provided with chamfers, and the chamfers are 35-50 degrees.

6. The compressor valve plate structure based on a 3D simulation model according to claim 1, characterized in that: A plurality of silencer holes (12) are arranged on the peripheral side of the exhaust sink (101).

Citation Information

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