Outdoor butterfly optical cable and processing method thereof
By detecting and evaluating the quality of loose sleeves in outdoor butterfly optical cables, and calculating the extrusion pressure control value, the problem of difficulty in adjusting the pressure parameters of extruded loose sleeves in the prior art is solved, and the performance and stability of the optical cable are improved.
Patent Information
- Application Number
- CN202411293476.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-09-14
AI Technical Summary
In the prior art, it is difficult to effectively adjust the pressure parameters of the extruded loose sleeve during processing, resulting in a decrease in the performance stability of the optical cable.
By checking whether the loose sleeve in the target optical cable is qualified, obtain the degree of influence of the unqualified loose sleeve, evaluate its impact on the optical cable, and calculate the regulation impact ratio and the current extrusion pressure value based on the low stability signal of the target optical cable, obtain the extrusion pressure regulation value, and complete the pressure adjustment of the extrusion loose sleeve.
It effectively avoids optical cable failure caused by the quality of loose sleeves, reduces the cable failure rate, and optimizes the pressure parameters of the extruded loose sleeves, improving the performance and stability of the optical cable.
Smart Images

Figure CN118795627B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of optical cable manufacturing, in particular to an outdoor butterfly optical cable and a processing method thereof. Background Art
[0002] The basic structure of an optical cable is generally composed of a cable core, reinforcing steel wire, sheath and loose tube. At present, the structure of the butterfly optical cable causes the compressive performance of the ribbon optical cable to be poor. After being subjected to force, it is easy to produce large optical fiber attenuation, resulting in reduced transmission performance. In order to improve the performance of the ribbon optical cable, it is necessary to ensure the quality of the loose tube in the optical cable.
[0003] During the processing of outdoor butterfly optical cables, loose tube detection plays a key role in the manufacturing process of butterfly optical cables. It can discover problems in the production process, such as equipment status, and help prevent the performance degradation of optical cables during use due to loose tube problems. It also avoids the expansion and contraction of loose tubes when the temperature changes, which affects the performance of optical fibers. Therefore, optimizing extruded loose tubes is of great significance to improving the performance and quality of butterfly optical cables.
[0004] A Chinese patent with publication number CN115468739B discloses a processing method and system for a highly integrated ribbon optical cable, which obtains multiple loose tube thickness parameters, multiple fullness parameters and multiple gap parameters in the target optical cable, obtains loose tube data analysis results based on the multiple loose tube thickness parameters and multiple fullness parameters, and inputs them into a loose tube quality analysis module to obtain a loose tube quality analysis result. Similarly, a sheath quality analysis result is obtained based on the sheath quality analysis module.
[0005] In the prior art, the parameters of the loose tube and the sheath in the optical cable are analyzed, and an optical cable processing evaluation space is constructed to generate a processing evaluation result of a target optical cable. The target optical cable processing evaluation result is obtained based on the optical cable processing evaluation space, and the processing adjustment of the target optical cable is performed. However, no specific adjustment process for unqualified loose tubes is given, and the degree of influence of unqualified loose tubes on the target optical cable is analyzed. There is no pressure adjustment for extruded loose tubes, and an adjustment coefficient is provided for extruded loose tube equipment, which optimizes the pressure parameters when extruding loose tubes and reduces the performance stability of optical cables caused by loose tube manufacturing defects.
[0006] To this end, the present invention provides an outdoor butterfly optical cable and a processing method thereof. Summary of the invention
[0007] In order to make up for the deficiencies of the prior art and solve the problem of how to adjust the pressure of the extruded loose tube proposed in the background technology, an adjustment coefficient is provided for the extruded loose tube equipment, and the pressure parameter problem during the extrusion of the loose tube is optimized.
[0008] The technical solution adopted by the present invention to solve its technical problem is:
[0009] In a first aspect, the present invention provides a method for processing an outdoor butterfly optical cable, comprising the following steps:
[0010] Step 1: Processing the target optical cable using a preset manufacturing process, wherein the target optical cable is a butterfly optical cable;
[0011] Step 2: After the target optical cable is processed, the loose tube in the target optical cable is tested to generate a signal indicating whether the loose tube is qualified;
[0012] If the loose tube characterization value is greater than the loose tube characterization threshold, a loose tube unqualified signal is generated;
[0013] Step 3: Based on the loose tube unqualified signal, obtain the unqualified loose tube influence value, compare it with the threshold, evaluate whether the unqualified loose tube has an impact on the target optical cable, and generate the unqualified loose tube influence signal;
[0014] In step three, if the unqualified loose tube impact value is greater than the unqualified loose tube impact threshold, a loose tube impact signal is generated;
[0015] Step 4: Based on the loose tube influence signal, the target optical cable stability value is obtained, compared with the threshold value, and the target optical cable stability high and low signals are generated;
[0016] Step 5: Based on the target optical cable stability low signal, obtain the control influence ratio and the current extrusion pressure value, obtain the extrusion pressure control value, and complete the pressure adjustment of the extruded loose tube.
[0017] As a further solution of the present invention: in step 2, the loose tube characterization value is obtained in the following manner:
[0018] Obtain the loose tube thickness deviation value and the loose tube uniformity value, mark the loose tube thickness deviation value as PC, and mark the loose tube uniformity value as JY;
[0019] The loose tube characterization value BZ is calculated by the formula: BZ=PC×α+JY×β, where α and β are expressed as weight coefficients.
[0020] As a further solution of the present invention: in step 2, the loose tube thickness deviation value is obtained in the following manner:
[0021] Obtaining a thickness deviation value of the loose tube in the longitudinal region and a thickness deviation value of the loose tube in the transverse region, and adding the thickness deviation value of the loose tube in the longitudinal region and the thickness deviation value of the loose tube in the transverse region to obtain a thickness deviation value of the loose tube;
[0022] How to obtain the uniformity value of loose tube:
[0023] Obtain the transverse uniformity value and the longitudinal uniformity value of the loose tube, add the transverse uniformity value and the longitudinal uniformity value of the loose tube to obtain the uniformity value of the loose tube.
[0024] As a further solution of the present invention: In step 3, the method for obtaining the impact degree value of the unqualified loose tube is as follows:
[0025] The number ratio of unqualified loose tubes and the volume ratio of unqualified loose tubes are obtained, and the number ratio of unqualified loose tubes and the volume ratio of unqualified loose tubes are added together to obtain the impact degree value of the unqualified loose tubes.
[0026] As a further solution of the present invention: in step 4, when the loose tube influence signal is generated, the target optical cable stability value is obtained, and the target optical cable stability value is compared with the target optical cable stability threshold value, and the comparison process is as follows:
[0027] If the target optical cable stability value is greater than the target optical cable stability threshold, a target optical cable stability low signal is generated;
[0028] If the target optical cable stability value is less than or equal to the target optical cable stability threshold, a target optical cable stability high signal is generated.
[0029] As a further solution of the present invention: In step 4, the target optical cable stability value is obtained in the following manner:
[0030] In the target optical cable, the influence number ratio of unqualified loose tubes and the influence range ratio of unqualified loose tubes are obtained, and the influence number ratio of unqualified loose tubes and the influence range ratio of unqualified loose tubes are added and summed to obtain the stability value of the target optical cable.
[0031] As a further solution of the present invention: in step 4, the method for obtaining the ratio of the number of unqualified loose tubes is as follows:
[0032] Obtain the distance between the unqualified loose tube and the qualified loose tube, and mark it as the positive difference spacing value;
[0033] The positive difference spacing value is compared with the positive difference spacing threshold. The comparison process is as follows:
[0034] If the positive difference spacing value is less than the positive difference spacing threshold, the qualified loose casing is marked as an abnormal loose casing;
[0035] The number of abnormal loose tubes is obtained, and the ratio of the number of abnormal loose tubes to the number of loose tubes is calculated to obtain the ratio of the number of unqualified loose tubes.
[0036] As a further solution of the present invention: in step 4, the method for obtaining the influence range ratio of unqualified loose tube is as follows:
[0037] The cross-sectional area of the abnormal loose tube is obtained, and the cross-sectional areas of all the abnormal loose tubes are added together to obtain the total area of the abnormal loose tubes. The ratio of the total area of the abnormal loose tubes to the cross-sectional area of the target optical cable is calculated to obtain the influence range ratio of the unqualified loose tubes.
[0038] As a further solution of the present invention: in step five, when a target optical cable low stability signal is generated, a control influence ratio and a current extrusion pressure value are obtained, and the current extrusion pressure value is multiplied by the control influence ratio to obtain an extrusion pressure control value;
[0039] The control impact ratio is obtained as follows:
[0040] Obtain the loose tube influence ratio and the target optical cable stability influence ratio, and mark the loose tube influence ratio as ; Mark the target optical cable stability impact ratio as ;
[0041] By formula: , get the control influence ratio K, and , Expressed as a preset weight coefficient;
[0042] The loose tube influence ratio is obtained as follows:
[0043] Obtaining an unqualified loose tube characterization value, subtracting the unqualified loose tube characterization value from the loose tube characterization threshold, and calculating a ratio with the loose tube threshold to obtain a loose tube influence ratio;
[0044] The target optical cable stability influence ratio is obtained as follows:
[0045] The target optical cable stability value is obtained, the target optical cable stability value is subtracted from the target optical cable stability threshold, and the ratio is calculated with the loose tube threshold to obtain the target optical cable stability impact ratio.
[0046] Second aspect: The present invention provides an outdoor butterfly optical cable, which is prepared by the above-mentioned processing method.
[0047] The beneficial effects of the present invention are as follows:
[0048] 1. The present invention adopts a preset manufacturing process to process the target optical cable, wherein the target optical cable is a butterfly optical cable. After the target optical cable is processed, the loose tube in the target optical cable is detected to generate a loose tube qualified signal. If the loose tube characterization value is greater than or equal to the loose tube characterization threshold, it means that the loose tube thickness deviation is large, the loose tube external uniformity is low, and a loose tube unqualified signal is generated, thereby avoiding the failure of the optical cable caused by the loose tube quality, and reducing the failure rate of the optical cable;
[0049] 2. The present invention obtains the influence degree value of the unqualified loose tube based on the loose tube unqualified signal, compares it with the threshold value, evaluates whether the unqualified loose tube has an influence on the target optical cable, generates the unqualified loose tube influence signal, if the unqualified loose tube influence value is greater than or equal to the unqualified loose tube influence threshold value, the unqualified loose tube has a greater influence on the limit of the stress borne by the target optical cable, generates the loose tube influence signal, based on the loose tube influence signal, obtains the target optical cable stability value, compares it with the threshold value, generates the target optical cable stability high and low signal, if the target optical cable stability value is greater than the target optical cable stability threshold value, then it means that the target optical cable is not easy to stretch, not easy to compress, easy to break, easy to damage during the laying process, generates the target optical cable stability low signal, by analyzing the level of the unqualified loose tube on the stability of the target optical cable, determines the influence degree of the loose tube on the stability of the target optical cable;
[0050] 3. The present invention obtains the regulation influence ratio and the loose tube influence ratio based on the target optical cable stability low signal, performs weighted summation on the regulation influence ratio and the loose tube influence ratio to obtain the regulation influence ratio, obtains the current pressure value, multiplies the current extrusion pressure value by the regulation influence ratio to obtain the pressure regulation value, obtains the regulation influence ratio by performing weighted summation on the regulation influence ratio and the loose tube influence ratio to obtain the regulation influence ratio, provides an adjustment coefficient for the extruded loose tube equipment, and optimizes the pressure parameters during the extrusion of the loose tube based on the adjustment coefficient, thereby reducing the performance stability decline of the optical cable due to the manufacturing defects of the loose tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] The present invention will be further described below in conjunction with the accompanying drawings.
[0052] Figure 1 This is a flow chart of Embodiment 1 of an outdoor butterfly optical cable and a processing method thereof of the present invention;
[0053] Figure 2 This is a flow chart of Example 2 of an outdoor butterfly optical cable and a processing method thereof of the present invention.
[0054] Figure 3 It is a flow chart of Example 3 of an outdoor butterfly optical cable and a processing method thereof of the present invention. DETAILED DESCRIPTION
[0055] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods. Example 1
[0056] like Figure 1 As shown, a method for processing an outdoor butterfly optical cable according to an embodiment of the present invention comprises the following steps:
[0057] Step 1: Processing the target optical cable using a preset manufacturing process, wherein the target optical cable is a butterfly optical cable;
[0058] Preset manufacturing process: prepare optical fiber preform rods and color the optical fiber; wrap the outer part of the colored optical fiber with a loose tube and fill the gaps between the optical fibers with ointment; cable the finished multiple optical fibers and wrap them with a sheath to obtain the target optical cable;
[0059] Step 2: After the target optical cable is processed, the loose tube in the target optical cable is tested to generate a signal indicating whether the loose tube is qualified;
[0060] Wherein, whether the loose tube is qualified or not includes a loose tube qualified signal or a loose tube unqualified signal;
[0061] In some embodiments, after the target optical cable is processed, the loose tube in the target optical cable is detected to obtain a loose tube characterization value, and the loose tube characterization value is compared with the loose tube characterization threshold, and the comparison process is as follows:
[0062] If the loose tube characterization value is greater than the loose tube characterization threshold, it means that the loose tube thickness deviation is large and the loose tube external uniformity is low, and a loose tube unqualified signal is generated;
[0063] If the loose tube characterization value is less than or equal to the loose tube characterization threshold, it means that the loose tube thickness deviation is small and the loose tube external uniformity is high, and a loose tube qualified signal is generated;
[0064] The loose tube characterization value is obtained as follows:
[0065] Obtain the loose tube thickness deviation value and the loose tube uniformity value, mark the loose tube thickness deviation value as PC, and mark the loose tube uniformity value as JY;
[0066] The loose tube characterization value BZ is calculated by the formula: BZ=PC×α+JY×β, where α and β are weight coefficients;
[0067] Exemplary method for obtaining the loose tube thickness deviation value:
[0068] Obtaining a thickness deviation value of the loose tube in the longitudinal region and a thickness deviation value of the loose tube in the transverse region, and adding the thickness deviation value of the loose tube in the longitudinal region and the thickness deviation value of the loose tube in the transverse region to obtain a thickness deviation value of the loose tube;
[0069] The method for obtaining the thickness deviation value of the loose tube longitudinal area is as follows:
[0070] Divide the loose tube into regions from a longitudinal perspective, divide the longitudinal region of the loose tube into several equal sub-regions, obtain the thickness corresponding to each sub-region, make a difference between the thicknesses of the loose tubes in two adjacent sub-regions, obtain the adjacent thickness deviation values of the loose tubes in the sub-regions, add and sum the adjacent thickness deviation values of the loose tubes in the sub-regions, and obtain the longitudinal region thickness deviation value of the loose tube;
[0071] The method for obtaining the thickness deviation value of the loose tube in the transverse area is as follows:
[0072] Divide the loose tube into regions from a lateral perspective, divide the lateral region of the loose tube into several equal sub-regions, obtain the thickness corresponding to each sub-region, make a difference between the thicknesses of the loose tubes in two adjacent sub-regions, obtain the adjacent thickness deviation values of the loose tubes in the sub-regions, add and sum the adjacent thickness deviation values of the loose tubes in the sub-regions, and obtain the lateral region thickness deviation value of the loose tube;
[0073] How to obtain the uniformity value of loose tube:
[0074] Obtain the transverse uniformity value and the longitudinal uniformity value of the loose tube, add the adjacent uniformity values and the symmetrical uniformity values of the loose tube to obtain the uniformity value of the loose tube;
[0075] How to obtain the lateral uniformity of loose tube:
[0076] Divide the transverse area of the loose tube into several equal sub-areas, obtain the corresponding thickness of each sub-area, make a difference between the thicknesses of the loose tubes in two adjacent sub-areas, obtain the adjacent thickness deviation values of the loose tubes in the sub-areas, calculate the standard deviation of the adjacent thickness deviation values of the loose tubes in the sub-areas, and obtain the adjacent uniform value of the loose tubes;
[0077] How to obtain the longitudinal uniformity value of loose tube:
[0078] Divide the longitudinal area of the loose tube into several equal sub-areas, obtain the corresponding thickness of each sub-area, make a difference between the thicknesses of the loose tubes in two adjacent sub-areas, obtain the adjacent thickness deviation values of the loose tubes in the sub-areas, calculate the standard deviation of the adjacent thickness deviation values of the loose tubes in the sub-areas, and obtain the adjacent uniform value of the loose tubes;
[0079] The technical solution of this embodiment is as follows: a preset manufacturing process is adopted to process the target optical cable, wherein the target optical cable is a butterfly optical cable. After the processing of the target optical cable is completed, the loose tube in the target optical cable is detected to generate a signal whether the loose tube is qualified. If the loose tube characterization value is greater than or equal to the loose tube characterization threshold, it means that the loose tube thickness deviation is large and the loose tube external uniformity is low, and a loose tube unqualified signal is generated, thereby avoiding the failure of the optical cable caused by the loose tube quality, and reducing the failure rate of the optical cable; Example 2
[0080] like Figure 2 As shown, the outdoor butterfly optical cable processing method described in the embodiment of the present invention further includes the following steps:
[0081] Step 3: Based on the loose tube unqualified signal, obtain the unqualified loose tube influence value, compare it with the threshold, evaluate whether the unqualified loose tube has an impact on the target optical cable, and generate the unqualified loose tube influence signal;
[0082] Among them, whether the unqualified loose tube affects the signal includes the unqualified loose tube does not affect the signal and the unqualified loose tube affects the signal;
[0083] In some embodiments, when a loose tube unqualified signal is generated, an unqualified loose tube impact value is obtained, and the unqualified loose tube impact value is compared with an unqualified loose tube impact threshold. The comparison process is as follows:
[0084] If the unqualified loose tube impact value is greater than the unqualified loose tube impact threshold, the unqualified loose tube has a greater impact on the stress limit of the target optical cable, and a loose tube impact signal is generated;
[0085] If the unqualified loose tube impact value is less than or equal to the unqualified loose tube impact threshold, the unqualified loose tube has a small impact on the stress limit of the target optical cable, and a loose tube no impact signal is generated;
[0086] Exemplary method for obtaining the impact value of unqualified loose tube:
[0087] Obtain the number ratio of unqualified loose tubes and the volume ratio of unqualified loose tubes, add the number ratio of unqualified loose tubes and the volume ratio of unqualified loose tubes to obtain the impact value of unqualified loose tubes;
[0088] Among them, the method for obtaining the ratio of the number of unqualified loose tubes is as follows:
[0089] The number of loose tubes and the number of unqualified loose tubes in the target optical cable are obtained, and the ratio of the number of unqualified loose tubes to the number of loose tubes in the target optical cable is calculated to obtain the impact value of the unqualified loose tubes;
[0090] How to obtain the number of unqualified loose tubes:
[0091] Obtain the number of unqualified loose tubes in the target optical cable to obtain the number of unqualified loose tubes;
[0092] Method for obtaining the volume ratio of unqualified loose tube:
[0093] Obtaining the total volume of loose tubes in the target optical cable and the volume of unqualified loose tubes, calculating the ratio of the volume of unqualified loose tubes to the total volume of loose tubes in the target optical cable, and obtaining the volume ratio of unqualified loose tubes;
[0094] Method for obtaining the volume ratio of unqualified loose tube:
[0095] Obtaining the volume of unqualified loose tubes and the total volume of loose tubes in the target optical cable, calculating the ratio of the volume of unqualified loose tubes to the total volume of loose tubes in the target optical cable to obtain the volume ratio of unqualified loose tubes;
[0096] Method for obtaining the volume of unqualified loose tube:
[0097] Obtaining the actual length of the unqualified loose tube and the cross-sectional area of the unqualified loose tube, and multiplying the actual length of the unqualified loose tube and the cross-sectional area of the unqualified loose tube to obtain the volume of the unqualified loose tube;
[0098] How to obtain the cross-sectional area of unqualified loose tube:
[0099] Obtain the unqualified loose tube thickness value and the unqualified loose tube inner radius value, add the unqualified loose tube thickness value and the unqualified loose tube inner radius value to obtain the unqualified loose tube actual radius value, substitute the unqualified loose tube actual radius value into the circle area formula for calculation, and obtain the unqualified loose tube cross-sectional area;
[0100] Step 4: Based on the loose tube influence signal, the target optical cable stability value is obtained, compared with the threshold value, and the target optical cable stability high and low signals are generated;
[0101] In some embodiments, when a loose tube influence signal is generated, a target optical cable stability value is obtained, and the target optical cable stability value is compared with a target optical cable stability threshold value, and the comparison process is as follows:
[0102] If the target optical cable stability value is greater than the target optical cable stability threshold, it means that the target optical cable is not easy to stretch or compress, and is easy to break or be damaged during the laying process, and a target optical cable low stability signal is generated;
[0103] If the target optical cable stability value is less than or equal to the target optical cable stability threshold, it means that the target optical cable is easy to stretch and compress, and is not easy to break or be damaged during the laying process, and a target optical cable high stability signal is generated;
[0104] Among them, the method for obtaining the target optical cable stability value is:
[0105] In the target optical cable, the influence number ratio of unqualified loose tubes and the influence range ratio of unqualified loose tubes are obtained, and the influence number ratio of unqualified loose tubes and the influence range ratio of unqualified loose tubes are added and summed to obtain the stability value of the target optical cable;
[0106] Exemplary method for obtaining the ratio of the number of unqualified loose tubes:
[0107] Obtain the distance between the unqualified loose tube and the qualified loose tube, and mark it as the positive difference spacing value;
[0108] The positive difference spacing value is compared with the positive difference spacing threshold. The comparison process is as follows:
[0109] If the positive difference spacing value is less than the positive difference spacing threshold, it means that the distance between the unqualified loose tube and the qualified loose tube is reduced, and the buffer spacing between the unqualified loose tube and the qualified loose tube is affected, and the qualified loose tube is marked as an abnormal loose tube;
[0110] If the positive difference spacing value is greater than or equal to the positive difference spacing threshold, it means that the distance between the unqualified loose tube and the qualified loose tube is not reduced, and the buffer between the unqualified loose tube and the qualified loose tube is not affected, and the qualified loose tube is marked as a normal loose tube;
[0111] The number of abnormal loose tubes is obtained, and the ratio of the number of abnormal loose tubes to the number of loose tubes is calculated to obtain the ratio of the number of unqualified loose tubes;
[0112] How to obtain the influence range ratio of unqualified loose tube:
[0113] Obtain the cross-sectional area of the abnormal loose tube, add up the cross-sectional areas of all the abnormal loose tubes to obtain the total area of the abnormal loose tubes, calculate the ratio of the total area of the abnormal loose tubes to the cross-sectional area of the target optical cable, and obtain the influence range ratio of the unqualified loose tubes;
[0114] The technical solution of this embodiment is as follows: based on the loose tube unqualified signal, the unqualified loose tube influence degree value is obtained, compared with the threshold value, whether the unqualified loose tube has an impact on the target optical cable is evaluated, and whether the unqualified loose tube has an impact signal is generated. If the unqualified loose tube influence value is greater than or equal to the unqualified loose tube influence threshold value, the unqualified loose tube has a greater impact on the limit of the stress borne by the target optical cable, and a loose tube influence signal is generated. Based on the loose tube influence signal, the target optical cable stability value is obtained, compared with the threshold value, and a target optical cable stability high and low signal is generated. If the target optical cable stability value is greater than the target optical cable stability threshold value, it means that the target optical cable is not easy to stretch or compress, and is easy to break or damage during the laying process, and a target optical cable low stability signal is generated. By analyzing the degree of stability of the target optical cable by the unqualified loose tube, the influence degree of the loose tube on the stability of the target optical cable is determined. Example 3
[0115] like Figure 3 As shown, based on Example 1 and Example 2, an outdoor butterfly optical cable processing method described in an embodiment of the present invention further includes the following steps:
[0116] Step 5: Based on the target optical cable stability low signal, the control influence ratio and the current extrusion pressure value are obtained to obtain the extrusion pressure control value, and the pressure adjustment of the extruded loose tube is completed;
[0117] In some embodiments, when a target optical cable low stability signal is generated, a regulation influence ratio and a current extrusion pressure value are obtained, and the current extrusion pressure value is multiplied by the regulation influence ratio to obtain an extrusion pressure regulation value;
[0118] Among them, the method of obtaining the control impact ratio is:
[0119] Obtain the loose tube influence ratio and the target optical cable stability influence ratio, and mark the loose tube influence ratio as ; Mark the target optical cable stability impact ratio as ;
[0120] By formula: , get the control influence ratio K, and , Expressed as a preset weight coefficient;
[0121] Exemplarily, the loose tube influence ratio is obtained as follows:
[0122] Obtaining an unqualified loose tube characterization value, subtracting the unqualified loose tube characterization value from the loose tube characterization threshold, and calculating a ratio with the loose tube threshold to obtain a loose tube influence ratio;
[0123] The target optical cable stability influence ratio is obtained as follows:
[0124] Obtain a target optical cable stability value, subtract the target optical cable stability value from the target optical cable stability threshold, and calculate the ratio with the loose tube threshold to obtain a target optical cable stability impact ratio;
[0125] The obtained pressure control value is transmitted to the extrusion equipment to complete the control of the pressure parameters of the extrusion equipment, thereby ensuring the efficiency of the subsequent extrusion loose sleeve work.
[0126] The technical solution of this embodiment is conceived as follows: based on the target optical cable stability low signal, the regulation influence ratio and the loose tube influence ratio are obtained, the regulation influence ratio and the loose tube influence ratio are weightedly summed to obtain the regulation influence ratio, the current pressure value is obtained, the current extrusion pressure value is multiplied by the regulation influence ratio to obtain the pressure regulation value, the regulation influence ratio is obtained by obtaining the regulation influence ratio and the loose tube influence ratio and performing weighted summation, an adjustment coefficient is provided for the extrusion loose tube equipment, and based on the adjustment coefficient, the pressure parameters during extrusion of the loose tube are optimized, thereby reducing the performance stability degradation of the optical cable due to manufacturing defects of the loose tube. Example 4
[0127] The invention discloses an outdoor butterfly optical cable prepared by a method for processing an outdoor butterfly optical cable, comprising: a loose tube, an inner sheath, a middle sheath and an outer sheath arranged from the inside to the outside; wherein the loose tube is arranged at the center of the butterfly optical cable, and in the radial direction of the loose tube, the optical fiber in the loose tube will be sheathed in the loose tube made of a high modulus material, and will also be filled with a waterproof compound, and there is at least one loose tube in the butterfly optical cable.
[0128] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A method for processing an outdoor butterfly optical cable, characterized in that: The following steps are involved: Step 1: Processing the butterfly optical cable using a preset manufacturing process; Step 2: After the target optical cable is processed, the loose tube in the target optical cable is tested to generate a signal indicating whether the loose tube is qualified; If the loose tube characterization value is greater than the loose tube characterization threshold, a loose tube unqualified signal is generated; Step 3: Based on the loose tube unqualified signal, obtain the unqualified loose tube influence value, compare it with the threshold, evaluate whether the unqualified loose tube has an impact on the target optical cable, and generate the unqualified loose tube influence signal; In step three, if the unqualified loose tube impact value is greater than the unqualified loose tube impact threshold, a loose tube impact signal is generated; Step 4: Based on the loose tube influence signal, the target optical cable stability value is obtained, compared with the threshold value, and the target optical cable stability high and low signals are generated; Step 5: Based on the target optical cable stability low signal, the control influence ratio and the current extrusion pressure value are obtained, and the extrusion pressure control value is obtained by multiplying the current extrusion pressure value and the control influence ratio to complete the pressure adjustment of the extruded loose tube; Obtain the loose tube influence ratio and the target optical cable stability influence ratio, and obtain the control influence ratio through the loose tube influence ratio and the target optical cable stability influence ratio; Obtaining an unqualified loose tube characterization value, subtracting the unqualified loose tube characterization value from the loose tube characterization threshold, and calculating a ratio with the loose tube threshold to obtain a loose tube impact ratio; The target optical cable stability value is obtained, the target optical cable stability value is subtracted from the target optical cable stability threshold, and the ratio is calculated with the loose tube threshold to obtain the target optical cable stability impact ratio.
2. The method for processing an outdoor butterfly optical cable according to claim 1, characterized in that: In step 2, the loose tube characterization value is obtained as follows: Obtain the loose tube thickness deviation value and the loose tube uniformity value, mark the loose tube thickness deviation value as PC, and mark the loose tube uniformity value as JY; The loose tube characterization value BZ is calculated by the formula: BZ=PC×α+JY×β, where α and β are expressed as weight coefficients.
3. The method for processing an outdoor butterfly optical cable according to claim 2, characterized in that: In step 2, the loose tube thickness deviation value is obtained by: Obtaining a thickness deviation value of the loose tube in the longitudinal region and a thickness deviation value of the loose tube in the transverse region, and adding the thickness deviation value of the loose tube in the longitudinal region and the thickness deviation value of the loose tube in the transverse region to obtain a thickness deviation value of the loose tube; How to obtain the uniformity value of loose tube: Obtain the transverse uniformity value and the longitudinal uniformity value of the loose tube, add the transverse uniformity value and the longitudinal uniformity value of the loose tube to obtain the uniformity value of the loose tube.
4. The method for processing an outdoor butterfly optical cable according to claim 1, characterized in that: In step 3, the value of the impact of unqualified loose tube is obtained by: The number ratio of unqualified loose tubes and the volume ratio of unqualified loose tubes are obtained, and the number ratio of unqualified loose tubes and the volume ratio of unqualified loose tubes are added together to obtain the impact degree value of the unqualified loose tubes.
5. The method for processing an outdoor butterfly optical cable according to claim 1, characterized in that: In step 4, when the loose tube influence signal is generated, the target optical cable stability value is obtained, and the target optical cable stability value is compared with the target optical cable stability threshold. The comparison process is as follows: If the target optical cable stability value is greater than the target optical cable stability threshold, a target optical cable stability low signal is generated; If the target optical cable stability value is less than or equal to the target optical cable stability threshold, a target optical cable stability high signal is generated.
6. The method for processing an outdoor butterfly optical cable according to claim 5, characterized in that: In step 4, the target optical cable stability value is obtained by: In the target optical cable, the influence number ratio of unqualified loose tubes and the influence range ratio of unqualified loose tubes are obtained, and the influence number ratio of unqualified loose tubes and the influence range ratio of unqualified loose tubes are added and summed to obtain the stability value of the target optical cable.
7. The method for processing an outdoor butterfly optical cable according to claim 6, characterized in that: In step 4, the method for obtaining the ratio of the number of unqualified loose tubes is as follows: Obtain the distance between the unqualified loose tube and the qualified loose tube, and mark it as the positive difference spacing value; The positive difference spacing value is compared with the positive difference spacing threshold. The comparison process is as follows: If the positive difference spacing value is less than the positive difference spacing threshold, the qualified loose casing is marked as an abnormal loose casing; The number of abnormal loose tubes is obtained, and the ratio of the number of abnormal loose tubes to the number of loose tubes is calculated to obtain the ratio of the number of unqualified loose tubes.
8. The method for processing an outdoor butterfly optical cable according to claim 6, characterized in that: In step 4, the method for obtaining the influence range ratio of unqualified loose tube is as follows: The cross-sectional area of the abnormal loose tube is obtained, and the cross-sectional areas of all the abnormal loose tubes are added together to obtain the total area of the abnormal loose tubes. The ratio of the total area of the abnormal loose tubes to the cross-sectional area of the target optical cable is calculated to obtain the influence range ratio of the unqualified loose tubes.
9. An outdoor butterfly optical cable, characterized in that: The outdoor butterfly optical cable is prepared by the processing method described in any one of claims 1 to 8.
Citation Information
Patent Citations
A method and system for fabricating highly integrated ribbon optical cables
CN115468739B
Processing method and system of high-integration ribbon optical cable
CN115468739A