Integrated sink line with drive structure

By designing an integrated tank cleaning pipeline with a drive structure, the entire process of cleaning railway tank cars was made fully enclosed, solving the problems of high labor intensity, poor safety, and environmental pollution, and improving cleaning efficiency and safety.

CN118808267BActive Publication Date: 2026-05-22LIANYUNGANG TIANBANG TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
LIANYUNGANG TIANBANG TECH DEV CO LTD
Filing Date
2024-08-13
Publication Date
2026-05-22

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Abstract

The application discloses an integrated washing tank pipeline with a driving structure and belongs to the technical field of fluid conveying equipment. A gear assembly is arranged in a mounting box, a pneumatic motor is arranged on the mounting box, a piston rod assembly is arranged in an outer pipe, the gear assembly is controlled by the pneumatic motor to drive the piston rod assembly to move, the outer pipe is provided with an inlet and a valve, the piston rod assembly controls the control inlet and the valve of hot air, hot water, steam and nitrogen, and limit valve mechanisms one and two are symmetrically arranged on the mounting box to control the forward rotation and reverse rotation of the pneumatic motor, motor locking mechanisms are arranged on the two sides of a pressing plate, and a cabin scanning motor driving assembly is arranged at the bottom of the piston rod assembly. The application solves the problems that the residual materials in the tank are flammable, explosive, toxic, harmful, volatile and easy to gather, workers are easy to be poisoned and suffocated when entering the tank body with poor ventilation, manual cleaning is high-risk due to human body static electricity or flash explosion, and steam and volatile gas escape to pollute the environment when the tank opening is not sealed, and mainly applies to fluid transportation.
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Description

Technical Field

[0001] This invention belongs to the field of fluid transport equipment technology, specifically an integrated washing tank pipeline with a drive structure. Background Technology

[0002] Railway tank cars, as an important tool for transporting liquid materials, are widely used in the petroleum, chemical, and liquid food industries. With the rapid development of these industries, the number of railway tank cars is increasing year by year. For such a large number of tank cars, the internal cleaning work before each depot overhaul, factory overhaul, and material change is particularly arduous. Statistics show that each tank car needs to be cleaned at least twice a year, and given the vast number of railway tank cars nationwide, the cleaning workload is enormous.

[0003] Currently, there are numerous car washing stations in China, but most still employ traditional manual washing techniques. This process requires workers to enter the confined space of the tank and use handheld hoses to spray hot water onto the tank walls. To improve cleaning effectiveness, a steam treatment process is introduced after the hot water rinse. In this process, workers need to insert a steam hose into the tank through the opening and introduce steam at 0.6–0.8 MPa to heat and remove residues and sludge. However, all these operations are carried out with the tank opening open, which is not only labor-intensive and inefficient but also energy-intensive and costly.

[0004] More seriously, the residual materials inside the tanks are often flammable, explosive, toxic, and harmful, and are prone to volatilization and accumulation. Without adequate protective measures, workers entering poorly ventilated tanks are highly susceptible to poisoning and asphyxiation. Furthermore, static electricity from the human body can trigger flash explosions of flammable gases, making manual cleaning a highly dangerous task.

[0005] Meanwhile, due to the unsealed tank openings, a large amount of steam carrying volatile gases escapes, causing environmental pollution. With increasing environmental awareness, the environmental issues related to railway tank car cleaning urgently need to be addressed. Therefore, developing a cleaning technology that is both environmentally friendly and safe, while also reducing the labor intensity of workers, is both a national need and an urgent requirement for enterprise development.

[0006] To address the aforementioned issues, Chinese utility model patent CN202122171303.8 discloses a steam cleaning tank sealing device. This invention overcomes the problem of sealing the tank opening and integrates the steam pipe and sewage discharge into the equipment, achieving a sealed effect for both steam cooking and sewage discharge processes. However, this invention only seals the steam cooking and sewage discharge processes; the hot water rinsing and hot air blowing processes still require the tank lid to be open for manual operation. It neither avoids manual entry into the tank for cleaning nor achieves a fully sealed cleaning process. Furthermore, the steam nozzle used in this invention has a fixed structure with a short range, unable to penetrate deep into the sides of the tank, resulting in poor steam cleaning effect. Summary of the Invention

[0007] The purpose of this invention is to provide an integrated washing tank pipeline with a drive structure to achieve a fully enclosed process for hot water rinsing, steam cleaning, and sewage discharge ventilation. This solves the cleaning problems such as the flammability, explosiveness, toxicity, and easy volatilization of residual materials in the tank, the risk of poisoning and suffocation for workers entering poorly ventilated tanks when protection is inadequate, the high risk of manual cleaning due to static electricity or flash explosions caused by human body, and the leakage of steam and volatile gases from unsealed tank openings, which pollute the environment.

[0008] To achieve the above objectives, the present invention provides the following technical solution: an integrated tank cleaning pipeline with a drive structure, comprising a pressure plate and an outer pipe, wherein the outer pipe is fitted and fixed within the pressure plate, an installation box is provided on the outer pipe, a gear assembly is provided inside the installation box, a pneumatic motor is provided on the installation box, and a piston rod assembly is installed inside the outer pipe. The pneumatic motor controls the gear assembly to drive the piston rod assembly to move. The outer pipe is provided with an inlet and a valve. The piston rod assembly controls the inlet and valve of hot air, hot water, steam, and nitrogen. Limit valve mechanism one and limit valve mechanism two are symmetrically provided on the installation box to control the forward and reverse rotation of the pneumatic motor. Motor locking mechanisms are provided on both sides of the pressure plate to lock the pipe openings. A tank cleaning motor drive assembly is provided at the bottom of the piston rod assembly.

[0009] Preferably, the gear assembly includes driven gear one and driven gear two, and a driving gear is installed below the pneumatic motor. The driving gear meshes with driven gear one and driven gear two respectively to rotate.

[0010] Preferably, the piston rod assembly includes a first transmission screw, a second transmission screw, a suction bend, and a gate component. The first transmission screw and the second transmission screw are respectively installed on both sides of the suction bend. The first transmission screw is a positive thread rod, and the second transmission screw is a negative thread rod. The first transmission screw passes through the mounting box and the driven gear, which is fixedly connected to the first transmission screw. The second transmission screw passes through the mounting box and the driven gear, which is fixedly connected to the second transmission screw. Both the first and second transmission screws rotate on the mounting box via rotating bearings. A gate component is spirally installed on both the first and second transmission screws, and the gate component also passes through the suction bend. The suction bend passes through the outer pipe. Bearing seats are provided at the bottom of both the first and second transmission screws, and a stabilizing ring is provided between the bearing seats.

[0011] Preferably, both limit valve mechanism one and limit valve mechanism two are connected to a pneumatic motor, limit valve mechanism one is connected to transmission screw one for transmission, and limit valve mechanism two is connected to transmission screw two for transmission.

[0012] Preferably, the limit valve mechanism includes a valve body, an inner limit hole tube, an air nozzle tube, a two-section pin, a spring, an internally threaded tube, an externally threaded push rod, a slider, and a differential gearbox. The valve body is fixedly connected to the inner limit hole tube, and the air nozzle tube is sleeved on the inner limit hole tube and fixed between them. A two-section pin is provided inside the inner limit hole tube, and the two-section pin slides in the air nozzle tube. The two-section pin is limited by the inner limit hole tube. A spring is provided between the two-section pin and the air nozzle tube. An internally threaded tube is provided inside the valve body, and an externally threaded push rod is provided inside the internally threaded tube. A slider is provided at the top of the externally threaded push rod. A limit groove is provided inside the inner limit hole tube, and the slider slides in the limit groove. A differential gearbox is connected to the bottom of the internally threaded tube, and the differential gearbox is fixedly connected to a transmission screw.

[0013] Preferably, the gate component includes a sliding tube, a telescopic tube, a cylindrical tube, and a piston tube. The piston tube is sleeved on the outside of the sliding tube, and the sliding tube and the piston tube are connected by a set of threaded perforated plates. A telescopic tube is provided at the bottom of the sliding tube and slides on the suction bend. A cylindrical tube is fixedly sleeved on the outside of the telescopic tube. The diameter of the cylindrical tube is larger than that of the telescopic tube and smaller than the inner diameter of the stabilizing ring. An air inlet is provided on the cylindrical tube, and the threaded holes in the sliding tube are arranged in the opposite direction.

[0014] Preferably, the motor locking mechanism includes a motor, a telescopic sleeve, and a bolt assembly. The telescopic sleeve is provided with a threaded drive shaft and an internal threaded sleeve. The threaded drive shaft is provided below the motor. The internal threaded sleeve is spirally provided on the threaded drive shaft. The telescopic sleeve is provided with a rotating shaft groove. The internal threaded sleeve is rotatably connected to the bolt assembly through a rotating bearing. The bolt assembly is provided with a rotating rod that rotates in the rotating shaft groove.

[0015] Preferably, a sweeping motor drive assembly is installed below the telescopic tube, which drives the sweeping impeller, and the locking buckle of the sweeping telescopic tube is installed on the sweeping motor drive assembly.

[0016] Preferably, the sweeping motor drive assembly includes an external air nozzle pipe, a jacketed flow pipe, and a bottom connecting pipe. The external air nozzle pipe is connected to the motor venting seat. The upper end of the bottom connecting pipe is connected to the upper connecting pipe. The upper connecting pipe is fitted with a venting jacket, which communicates with a cylindrical pipe and the external air nozzle pipe. The motor venting seat is fixed inside the jacketed flow pipe. The motor venting seat is provided with a liquid passage hole I, which communicates with the jacketed flow pipe. The sweeping motor is mounted on a motor mounting base, which is provided with a liquid passage hole II. Gas is delivered from the external air nozzle pipe through the motor venting seat to the sweeping motor to make it rotate.

[0017] A silencer is installed on the side of the motor vent seat. The bottom connecting pipe is connected to the lower end of the motor vent seat. A jacketed flow pipe is set at the lower end of the motor vent seat. The motor mounting base is fixed inside the jacketed flow pipe. A support sleeve is set at the lower end of the motor mounting base. An impeller drive shaft is set at the front end of the sweeping motor. A sweeping impeller is set at the bottom of the impeller drive shaft. The impeller drive shaft is set on the support sleeve through a support bearing.

[0018] Preferably, the locking buckle of the sweeping chamber telescopic pipe is clamped on the bottom connecting pipe by a buckle fixing ring, and the buckle fixing ring is fixed by fasteners. The sewage pipe hook is connected to the buckle fixing ring.

[0019] Preferably, the pressure plate is also equipped with a return air tee.

[0020] Preferably, a clamp is installed on the outer tube, and nozzle assemblies are installed on both sides of the bottom of the outer tube. Steam and nitrogen outlet pipes are connected to the nozzle assemblies and pass through the pressure plate.

[0021] Preferably, the nozzle assembly includes a high-pressure rotary nozzle, a cavity tube, and a bend tube. Bend tubes are provided on both sides of the cavity tube, and high-pressure rotary nozzles are provided at both ends of the bend tubes. Sealing rings are provided at the upper and lower ends of the cavity tube. The cavity tube is connected to a steam or nitrogen outlet pipe.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] This invention further improves pipeline integration by adopting an integrated approach, enabling a fully closed-loop operation from washing to drying. Simultaneously, the sweeping motor drive mechanism and related components at the bottom of the drain pipe eliminate the need for a vacuum pump to create negative pressure for wastewater discharge, thereby reducing the complexity and cost of on-site operations. Attached Figure Description

[0024] Figure 1 This is a perspective view of the overall structure of the present invention;

[0025] Figure 2 This is a top view of the gear assembly of the present invention;

[0026] Figure 3 This is a perspective view of the mounting box, limit valve mechanism one, limit valve mechanism two, and pneumatic motor of the present invention.

[0027] Figure 4 For the present invention Figure 3 A cross-sectional view along the line connecting the centers of limit valve mechanism one and limit valve mechanism two. Figure 1 ;

[0028] Figure 5 For the present invention Figure 4 Enlarged view of point A;

[0029] Figure 6 For the present invention Figure 3A cross-sectional view along the line connecting the centers of limit valve mechanism one and limit valve mechanism two. Figure 2 ;

[0030] Figure 7 This is a perspective view of the piston rod assembly of the present invention;

[0031] Figure 8 For the present invention Figure 7 Enlarged view of point B;

[0032] Figure 9 This is a cross-sectional view of the overall structure of the present invention;

[0033] Figure 10 For the present invention Figure 9 Enlarged view of point C;

[0034] Figure 11 This is a perspective view of the sweeping motor drive assembly and the sweeping telescopic tube locking buckle of the present invention;

[0035] Figure 12 This is a cross-sectional view of the sweeping motor drive assembly of the present invention;

[0036] Figure 13 For the present invention Figure 12 Enlarged view of point D;

[0037] Figure 14 This is a perspective view of the motor locking mechanism of the present invention;

[0038] Figure 15 This is a cross-sectional view of the motor locking mechanism of the present invention;

[0039] Figure 16 This is a partial cross-sectional view of the nozzle assembly of the present invention;

[0040] Figure 17 This is a perspective view of the locking buckle of the sweeping chamber telescopic tube of the present invention. Detailed Implementation

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] In one embodiment, see Figure 1-17This invention provides a technical solution: an integrated washing tank pipeline with a driving structure, including a pressure plate 20 and an outer tube 18. The outer tube 18 is fitted and fixed inside the pressure plate 20. A mounting box 1.111 is provided on the outer tube 18. A gear assembly is installed inside the mounting box 1.111. A pneumatic motor 1.42 is installed on the mounting box 1.111. A piston rod assembly 1.2 is installed inside the outer tube 18. The pneumatic motor 1.42 controls the gear assembly to drive the piston rod assembly 1.2 to move. 8 is equipped with an inlet 7 and a valve 181. The piston rod assembly 1.2 simultaneously controls the opening and closing of the inlet 7 and valve 181 for hot air, hot water, steam and nitrogen. The mounting box 1.111 is also symmetrically equipped with limit valve mechanism 1.222 and limit valve mechanism 2.223 to control the forward and reverse rotation of the pneumatic motor 1.42. The pressure plate 20 is equipped with motor locking mechanism 3 on both sides, which locks the pipe opening. The bottom of the piston rod assembly 1.2 is equipped with a sweeping motor drive assembly 16.

[0043] In one embodiment, the gear assembly includes driven gear 1.58 and driven gear 1.59, and a driving gear 1.421 is mounted below the pneumatic motor 1.42. The driving gear 1.421 meshes with driven gear 1.58 and driven gear 1.59 respectively.

[0044] In one embodiment, the piston rod assembly 1.2 includes a first transmission screw 1.11, a second transmission screw 1.112, a suction bend 6, and a gate component 1.14. The first transmission screw 1.11 and the second transmission screw 1.112 are respectively arranged on both sides of the suction bend 6. The first transmission screw 1.11 is a positive thread rod, and the second transmission screw 1.112 is a negative thread rod. The first transmission screw 1.11 passes through the mounting box 1.111 and the driven gear 1.58, and the driven gear 1.58 is fixedly connected to the first transmission screw 1.11. The second transmission screw 1.112 passes through the mounting box 1.111 and the driven gear 1.58. Gear 2 1.59, driven gear 2 1.59 and transmission screw 2 1.112 are fixedly connected. Transmission screw 1 1.11 and transmission screw 2 1.112 both rotate on mounting box 1.111 through rotating bearing 1.113. Gate component 1.14 is screwed on transmission screw 1 1.11 and transmission screw 2 1.112. Gate component 1.14 also passes through suction bend 6. Suction bend 6 passes through outer pipe 18. Bearing seat 1.113 is provided at the bottom of transmission screw 1 1.11 and transmission screw 2 1.112. Stabilizing ring 1.114 is provided between bearing seats 1.113.

[0045] In one embodiment, both limit valve mechanism 1.222 and limit valve mechanism 1.223 are connected to the pneumatic motor 1.42. Limit valve mechanism 1.222 is connected to the transmission screw 1.11 for transmission, and limit valve mechanism 1.223 is connected to the transmission screw 1.112 for transmission. Limit valve mechanism 1.222 is initially open, and limit valve mechanism 1.223 is initially closed.

[0046] In one embodiment, the limit valve mechanism 1.222 includes a valve body 2.1, an inner limit hole tube 2.2, an air nozzle tube 2.3, a two-section pin 2.4, a spring 2.5, an internally threaded tube 2.6, an externally threaded push rod 2.7, a slider 2.8, and a differential gearbox 2.10. The valve body 2.1 is fixedly connected to the inner limit hole tube 2.2, and the air nozzle tube 2.3 is sleeved on the inner limit hole tube 2.2 and fixed between them. A two-section pin 2.4 is provided inside the inner limit hole tube 2.2, and the two-section pin 2.4 slides in the air nozzle tube 2.3. 4. The valve body is limited by the inner limiting hole tube 2.2. A spring 2.5 is installed between the two-section pin 2.4 and the air nozzle tube 2.3. An internal thread tube 2.6 is installed inside the valve body 2.1. An external thread push rod 2.7 is installed inside the internal thread tube 2.6. A slider 2.8 is installed at the top of the external thread push rod 2.7. A limiting groove 2.9 is installed inside the inner limiting hole tube 2.2. The slider 2.8 slides in the limiting groove 2.9. A differential box 2.10 is connected to the bottom of the internal thread tube 2.6. The differential box 2.10 is fixedly connected to the transmission screw 1.11.

[0047] Driven gear 1.58 drives differential 2.10 to rotate. As differential 2.10 rotates, internal thread tube 2.6 rotates, causing external thread push rod 2.7 to move straight up and down. External thread push rod 2.7 slides in limit groove 2.9 through slider 2.8. External thread push rod 2.7 presses against second-section pin 2.4. External thread push rod 2.7 acts on second-section pin 2.4, causing second-section pin 2.4 to overcome the elastic force of spring 2.5 and seal air nozzle tube 2.3 to stop air intake.

[0048] In one embodiment, the gate component 1.14 includes a sliding tube 1.141, a telescopic tube 1.142, a cylindrical tube 1.143, and a piston tube 1.145. The piston tube 1.145 is sleeved on the outside of the sliding tube 1.141. Threaded perforated plates I 1.146 and II 1.147 are respectively and oppositely arranged on the sliding tube 1.141. The threaded perforated plates I 1.146 and II 1.147 are fixedly mounted on the piston tube 1.145. A telescopic tube 1.142 is installed at the bottom. The telescopic tube 1.142 slides on the suction bend 6. A cylindrical tube 1.143 is fixedly installed on the outside of the telescopic tube 1.142. The diameter of the cylindrical tube 1.143 is larger than that of the telescopic tube 1.142 and smaller than the inner diameter of the stabilizing ring 1.114. An air inlet 1.144 is provided on the cylindrical tube 1.143. The threaded holes in the threaded perforated plate I 1.146 and the threaded perforated plate II 1.147 are arranged in opposite directions.

[0049] In one embodiment, the motor locking mechanism 3 includes a motor 3.1, a telescopic sleeve 3.2, and a bolt assembly 3.4. The telescopic sleeve 3.2 is internally provided with a threaded drive shaft 3.3 and an internal threaded sleeve 3.5. The threaded drive shaft 3.3 is located below the motor 3.1. The internal threaded sleeve 3.5 is spirally provided on the threaded drive shaft 3.3. The telescopic sleeve 3.2 is provided with a rotating shaft groove 3.51. The internal threaded sleeve 3.5 is rotatably connected to the bolt assembly 3.4 via a rotating bearing 3.6. The bolt assembly 3.4 is provided with a rotating rod 3.7, which rotates in the rotating shaft groove 3.51.

[0050] In one embodiment, a sweeping motor drive assembly 16 is provided below the telescopic tube 1.142, the sweeping motor drive assembly 16 drives the sweeping impeller, and the sweeping telescopic tube locking buckle 15 is installed on the sweeping motor drive assembly 16.

[0051] In one embodiment, the sweeping motor drive assembly 16 includes an external vent pipe 16.1, a jacketed flow pipe 16.2, and a bottom connecting pipe 16.16. The external vent pipe 16.1 is connected to the motor vent seat 16.8. The upper end of the bottom connecting pipe 16.16 is connected to the upper connecting pipe 16.17. The upper connecting pipe 16.17 is fitted with a venting jacket 16.19, which communicates with the cylindrical pipe 1.143 and the external vent pipe 16.1. The motor vent seat 16.8 is fixed. The motor vent seat 16.8 is equipped with a liquid passage hole I 16.81 located inside the jacket flow pipe 16.2. The liquid passage hole I 16.81 is connected to the jacket flow pipe 16.2. The sweeping motor 16.11 is mounted on the motor mounting seat 16.3. The top of the sweeping motor 16.11 is embedded in the motor vent seat 16.8 through a sealing ring 16.12. The motor mounting seat 16.3 is equipped with a liquid passage hole II 16.31. Gas is delivered from the vent pipe 16.1 outside the vent pipe through the motor vent seat 16.8 to the sweeping motor 16.11 to make it rotate.

[0052] In one embodiment, a silencer 16.9 is installed on the side of the motor vent seat 16.8, and the lower end of the bottom connecting pipe 16.16 is connected to the motor vent seat 16.8. A jacketed flow pipe 16.2 is provided at the lower end of the motor vent seat 16.8, and a motor mounting base 16.3 is fixed inside the jacketed flow pipe 16.2. A support sleeve 16.18 is provided at the lower end of the motor mounting base 16.3, and an impeller drive shaft 16.14 is provided at the front end of the sweeping motor 16.11 for rotation. A sweeping impeller 16.7 is provided at the bottom of the impeller drive shaft 16.14, and the impeller drive shaft 16.14 is mounted on the support sleeve 16.18 through a support bearing 16.13.

[0053] In one embodiment, the sweeping chamber telescopic pipe locking buckle 15 includes a buckle fixing ring 15.1, a fastener 15.3, and a sewage pipe hook 15.2. The buckle fixing ring 15.1 is clamped on the bottom connecting pipe 16.16, and the buckle fixing ring 15.1 is fixed by the fastener 15.3. The sewage pipe hook 15.2 is connected to the buckle fixing ring 15.1.

[0054] In one embodiment, a return air tee pipe 2 is also provided on the pressure plate 20.

[0055] In one embodiment, a clamp 5 is provided on the outer tube 18, and nozzle assemblies 17 are provided on both sides of the bottom of the outer tube 18. Steam and nitrogen outlet pipes 13 are connected to the nozzle assembly 17 and pass through the pressure plate 20.

[0056] In one embodiment, the nozzle assembly 17 includes a high-pressure rotary nozzle 17.11, a cavity tube 17.77, and a bend tube 17.7. Bend tubes 17.7 are provided on both sides of the cavity tube 17.77, and high-pressure rotary nozzles 17.11 are provided at both ends of the bend tube 17.7. Sealing rings 17.1 are provided at the upper and lower ends of the cavity tube 17.77 for connection. The cavity tube 17.77 is connected to the steam and nitrogen outlet pipes 13.

[0057] In one embodiment, the tank washing process is as follows: First, the integrated tank in the recycling state is moved to the top of the tank opening. At this time, the gate component 1.14 is in the position of the nozzle assembly 17. The tank sweeping telescopic tube locking buckle 15 is manually rotated and opened. The tank sweeping motor drive assembly 16 is lowered to the bottom under the action of gravity. Compressed gas is introduced into the motor 3.1 to make the gun bolt assembly 3.4 rise and lock the tank opening, ensuring that the sealing component is completely sealed to the tank opening.

[0058] Compressed gas is then introduced into limit valve mechanism 1.222 and limit valve mechanism 1.223. The compressed gas passes through limit valve mechanism 1.222 and limit valve mechanism 1.223 and enters pneumatic motor 1.42. Pneumatic motor 1.42 drives drive gear 1.421 to rotate. Drive gear 1.421 drives driven gear 1.58 and driven gear 1.59 to rotate. Driven gear 1.58 drives transmission screw 1.11 to rotate. Driven gear 1.59 drives transmission screw 1.112 to rotate.

[0059] Ventilation is introduced into the open limit valve mechanism 1.222. Simultaneous rotation of drive screws 1.11 and 1.112 causes the gate component 1.14 to move downward. The rotation of drive screw 1.11 gradually closes the limit valve mechanism 1.222, while the rotation of drive screw 1.112 gradually opens the limit valve mechanism 1.223.

[0060] Ventilation is introduced into the open limit valve mechanism 1.223. Simultaneous rotation of the transmission screws 1.11 and 1.112 causes the gate component 1.14 to move upward. The rotation of the transmission screw 1.11 gradually opens the limit valve mechanism 1.222, while the rotation of the transmission screw 1.112 gradually closes the limit valve mechanism 1.223.

[0061] Simultaneous rotation of drive screws 1.11 and 1.112 drives gate 1.14 downward, sealing the outlet of valve 181 and then the limit valve mechanism 1.222. The pneumatic motor 1.42 stops rotating as its air path is disconnected. At this point, steam and nitrogen outlet pipes 13 guide gas through inlet holes 1.144 on cylindrical pipe 1.143, into the pipe, through venting jacket 16.19, into the external vent pipe 16.1, and then into the motor vent seat 16.8, delivering the gas to the cleaning motor 16.11. The gas exits from the cleaning motor 16.11 and then through the silencer 16.9. Simultaneously, the cleaning motor 16.11 drives the cleaning impeller 16.7, drawing wastewater into the drain pipe and discharging it from the waste liquid / waste gas outlet 6. Hot water is first introduced into the synchronous hot air, hot water, steam, and nitrogen inlet 7. The hot water flows through the outer pipe 18 into the nozzle fixing assembly 17 and into the elbow 17.7. It is then sprayed out through the high-pressure rotating nozzle assembly 17.11 to clean the inner wall of the tanker. After the inner wall of the tanker is cleaned, the limit valve mechanism 1.223 is vented, driving the pneumatic motor 1.42 to reverse. The gate 1.14 is lifted in the reverse direction according to the above driving method, and the air valve 181 is released. At this time, hot air is introduced into the hot air, hot water, steam, and nitrogen inlet 7. The hot air flows out from the side hole of the air valve 181 and sprays into the tank. The hot air carries the water vapor in the tank out through the outer pipe 18 and elbow 2.2 and is discharged outside the tank. The water vapor in the tank is then pumped out by the external pump.

[0062] Throughout the process, the sealing device and the tank opening are completely sealed, which greatly reduces the volatilization of oil and gas during cleaning and drying, thus reducing environmental pollution. At the same time, the entire intermediate process is controlled by the system, which greatly reduces the workload of manual operation and reduces the difficulty of operation.

[0063] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated washing tank pipeline with a driving structure, comprising a pressure plate and an outer pipe, wherein the outer pipe is sleeved and fixed within the pressure plate, characterized in that: An installation box is installed on the outer tube, and a gear assembly is installed inside the installation box. A pneumatic motor is installed on the installation box, and a piston rod assembly is installed inside the outer tube. The pneumatic motor controls the gear assembly to drive the piston rod assembly. The outer tube is provided with an inlet and a valve. The piston rod assembly controls the inlet and valve of hot air, hot water, steam and nitrogen. Limit valve mechanism one and limit valve mechanism two are also symmetrically arranged on the installation box to control the forward and reverse rotation of the pneumatic motor. Motor locking mechanisms are set on both sides of the pressure plate to lock the pipe opening. A sweeping motor drive assembly is set at the bottom of the piston rod assembly. The gear assembly includes driven gear one and driven gear two, and a driving gear is installed below the pneumatic motor. The driving gear meshes with driven gear one and driven gear two respectively to rotate. The piston rod assembly includes a first transmission screw, a second transmission screw, a suction bend, and a gate component. The suction bend has two transmission screws, one positively threaded and the other negatively threaded. The first transmission screw passes through the mounting box and the driven gear, which is fixedly connected to it. The second transmission screw passes through the mounting box and the driven gear, which is fixedly connected to it. Both the first and second transmission screws rotate on the mounting box via rotating bearings. A gate component is screwed onto both the first and second transmission screws, passing through the suction bend, which in turn passes through the outer pipe. Bearing seats are located at the bottom of both the first and second transmission screws, and a stabilizing ring is placed between the bearing seats. The limit valve mechanism includes a valve body, an inner limit hole tube, an air nozzle tube, a two-section pin, a spring, an internally threaded tube, an externally threaded push rod, a slider, and a differential gearbox. The valve body is fixedly connected to the inner limit hole tube, and the air nozzle tube is fitted onto the inner limit hole tube and fixed between them. A two-section pin is installed inside the inner limit hole tube, and the two-section pin slides in the air nozzle tube. The two-section pin is limited by the inner limit hole tube. A spring is installed between the two-section pin and the air nozzle tube. An internally threaded tube is installed inside the valve body, and an externally threaded push rod is installed inside the internally threaded tube. A slider is installed at the top of the externally threaded push rod. A limit groove is installed inside the inner limit hole tube, and the slider slides in the limit groove. A differential gearbox is connected to the bottom of the internally threaded tube, and the differential gearbox is fixedly connected to a transmission screw.

2. An integrated washing tank pipeline with a driving structure according to claim 1, characterized in that: Both limit valve mechanism one and limit valve mechanism two are connected to the pneumatic motor. Limit valve mechanism one is connected to transmission screw one for transmission, and limit valve mechanism two is connected to transmission screw two for transmission.

3. An integrated washing tank pipeline with a drive structure according to claim 1, characterized in that: The gate assembly includes a sliding tube, a telescopic tube, a cylindrical tube, and a piston tube. The piston tube is sleeved on the outside of the sliding tube, and the sliding tube and the piston tube are connected by a set of threaded perforated plates. A telescopic tube is set at the bottom of the sliding tube and slides on the suction bend. A cylindrical tube is fixedly sleeved on the outside of the telescopic tube. The diameter of the cylindrical tube is larger than that of the telescopic tube and smaller than the inner diameter of the stabilizing ring. An air inlet is set on the cylindrical tube, and the threaded holes in the sliding tube are arranged in the opposite direction.

4. An integrated washing tank pipeline with a drive structure according to claim 1, characterized in that: The motor locking mechanism includes a motor, a telescopic sleeve, and a bolt assembly. The telescopic sleeve has a threaded drive shaft and an internal threaded sleeve inside. The threaded drive shaft is located below the motor, and the internal threaded sleeve is spirally mounted on the threaded drive shaft. The telescopic sleeve has a rotating shaft groove. The internal threaded sleeve is rotatably connected to the bolt assembly via a rotating bearing below. The bolt assembly has a rotating rod that rotates in the rotating shaft groove.

5. An integrated washing tank pipeline with a drive structure according to claim 4, characterized in that: A sweeping motor drive assembly is installed below the telescopic tube. The sweeping motor drive assembly drives the sweeping impeller, and the locking buckle of the sweeping telescopic tube is installed on the sweeping motor drive assembly.

6. An integrated washing tank pipeline with a drive structure according to claim 4, characterized in that: The sweeping motor drive assembly includes an external vent pipe, a jacketed flow pipe, and a bottom connecting pipe. The external vent pipe is connected to the motor venting base. The upper end of the bottom connecting pipe is connected to the upper connecting pipe. The upper connecting pipe is fitted with a venting jacket, which communicates with a cylindrical pipe and the external vent pipe. The motor venting base is fixed inside the jacketed flow pipe. The motor venting base has a liquid passage hole I, which communicates with the jacketed flow pipe. The sweeping motor is mounted on a motor mounting base, which has a liquid passage hole II. Gas is delivered from the external vent pipe through the motor venting base to the sweeping motor, causing it to rotate.

7. An integrated washing tank pipeline with a drive structure according to claim 6, characterized in that: The sweeping chamber telescopic pipe locking buckle includes a buckle fixing ring, fasteners, and a drain pipe hook. The buckle fixing ring is clamped on the bottom connecting pipe and is fixed by fasteners. The drain pipe hook is connected to the buckle fixing ring.

8. An integrated washing tank pipeline with a drive structure according to claim 1, characterized in that: The pressure plate is also equipped with a return air tee.

9. An integrated washing tank pipeline with a driving structure according to claim 1, characterized in that: A clamp is installed on the outer pipe, and nozzle assemblies are installed on both sides of the bottom of the outer pipe. Steam and nitrogen outlet pipes are connected to the nozzle assemblies and pass through the pressure plate.

10. An integrated washing tank pipeline with a drive structure according to claim 9, characterized in that: The nozzle assembly includes a high-pressure rotary nozzle, a cavity tube, and bends. Bends are provided on both sides of the cavity tube, and high-pressure rotary nozzles are provided at both ends of the bends tube. Sealing rings are provided at the upper and lower ends of the cavity tube. The cavity tube is connected to steam and nitrogen outlet pipes.