A welding device for producing semiconductor triodes
By designing a welding device for the production of semiconductor transistors including a clamping and flip mechanism, the problem of manual adjustment in the prior art is solved, and efficient and automatic transistor welding operations are achieved, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202411047888.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-07-31
AI Technical Summary
In the prior art, the clamping surface needs to be adjusted frequently during the welding process of transistors, which leads to time-consuming and labor-intensive manual adjustment and reduces the production efficiency of semiconductor transistors.
A welding device for the production of semiconductor transistors is designed, including a base plate, a transmission table, a U-shaped frame, a hydraulic cylinder and a clamping and flip mechanism. The clamping and flip mechanism realizes clamping and fixing and position adjustment of the transistor through the combination of the clamping plate, the fixing plate, the rotating rod, the convex ring and the clamping plate, and supports the flipping operation of the transistor.
The device can automatically adjust the clamping position and angle of the transistor to achieve welding requirements on different surfaces, greatly improve the welding efficiency and quality of the transistor, and reduce the labor burden through automatic discharge and collection.
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Figure CN118809066B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of semiconductor triode production, in particular to a welding device for semiconductor triode production. Background Art
[0002] The full name of the transistor should be semiconductor transistor, also known as bipolar transistor, crystal transistor, which is a semiconductor device that controls current. Its function is to amplify weak signals into electrical signals with larger amplitude values. It is also used as a contactless switch. The transistor is one of the basic semiconductor components, has the function of current amplification, and is the core component of electronic circuits. The transistor is made of two PN junctions very close to each other on a semiconductor substrate. The two PN junctions divide the entire semiconductor into three parts. The middle part is the base area, and the two sides are the emitter area and the collector area. There are two arrangements: PNP and NPN.
[0003] According to the patent application number CN202020335572.6, the utility model combines the pad and the placement plate by bolts, which is convenient for the overall disassembly and assembly of the base and the maintenance of the clamping assembly inside the base block. The clamping assembly is composed of a clamping plate and a spring, and the elastic deformation of the spring is utilized so that the two clamping plates can adaptively clamp the transistor housings of different models. While improving the positioning stability of the transistor housing, it is also convenient for subsequent welding operations on transistors of different models, thereby improving practicality.
[0004] In the above patent, the transistor is limited and fixed by a clamping assembly before welding. When welding other surfaces of the transistor, personnel are required to frequently adjust the clamping surface of the transistor to meet the welding requirements of different positions. Manual adjustment is time-consuming and labor-intensive, and manual unloading is required, which reduces the production efficiency of semiconductor transistors. Therefore, in view of the above shortcomings, the present invention makes the following improvements. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the present invention provides a welding device for producing semiconductor triodes, which solves the problems mentioned in the background technology.
[0007] (II) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: A welding device for semiconductor triode production, comprising a bottom plate and a transmission platform fixedly arranged on the top surface of the bottom plate through supporting legs, a U-shaped frame is arranged on one side of the top surface of the transmission platform, a hydraulic cylinder is fixedly arranged on the top surface of the transmission platform, and the protruding end of the hydraulic cylinder is fixedly connected to the bottom surface of the U-shaped frame, and a clamping and flipping mechanism is arranged inside the U-shaped frame;
[0009] The clamping and flipping mechanism includes clamping plates arranged on the front and back sides of the U-shaped frame, a fixed plate is rotatably arranged inside the U-shaped frame, and a rotating rod is rotatably arranged inside the fixed plate, convex rings are slidably arranged on the top and bottom of the surface of the rotating rod, and a clamping plate is fixedly arranged on the surface of the convex ring, clamping pads are arranged on the opposite sides of two adjacent clamping plates, and a driving part for controlling the movement of the clamping plate is arranged inside the U-shaped frame.
[0010] Preferably, the driving part includes a first motor fixedly arranged on one side of the fixed plate through a connecting rod, and one end of the output shaft of the first motor is fixedly connected to the first gear through a coupling, a second gear meshing with the first gear is fixedly arranged in the middle part of the surface of the rotating rod, a first electric push rod is fixedly arranged on the top and bottom ends of the rotating rod through a connecting plate, and a U-shaped block is fixedly arranged on the protruding end of the first electric push rod, and the protrusion on the surface of the convex ring is located inside the U-shaped block.
[0011] Preferably, a second motor is fixedly connected to one side of the U-shaped frame, and one end of the output shaft of the second motor is fixedly connected to a fixing rod via a coupling, and one end of the fixing rod located inside the U-shaped frame is fixedly connected to one side of the fixing plate via a U-shaped plate.
[0012] Preferably, the front and back sides of the U-shaped frame are both fixedly provided with second electric push rods via L-shaped rods, and the extended ends of the second electric push rods are fixedly connected to the surface of the clamping plate.
[0013] Preferably, a collecting box is provided on one side of the top surface of the bottom plate, a material receiving frame is movably provided inside the collecting box, and a movable door is slidably provided on one side of the material receiving frame, and the bottom surface of the inner wall of the material receiving frame is inclined.
[0014] Preferably, an L-shaped plate is fixedly provided on one side of the top surface of the material receiving frame, and a buffer spring is fixedly provided between the top surface of the inner wall of the L-shaped plate and the top surface of the movable door, an iron block is fixedly provided on the top surface of the movable door, and an electromagnet is provided on the top surface of the L-shaped plate.
[0015] Preferably, a first transverse electric slide rail is fixedly provided on the top surface of the bottom plate and on the front and back sides of the collection box, and a first vertical electric slide rail is provided on the top surface of the first transverse electric slide rail through a sliding block, a top plate is slidably provided on the opposite sides of the two first vertical electric slide rails, and a third electric push rod is fixedly provided on the bottom surface of the top plate, and the protruding end of the third electric push rod is fixedly connected to the top surface of the material receiving frame.
[0016] Preferably, a second vertical electric slide rail is fixedly provided on one side of the top surface of the U-shaped frame, and a second transverse electric slide rail is slidably provided on the front side of the second vertical electric slide rail through a guide block, and a welding gun is slidably provided on the bottom surface of the second transverse electric slide rail.
[0017] (III) Beneficial effects
[0018] The present invention provides a welding device for producing semiconductor triodes, which has the following beneficial effects:
[0019] (1) The semiconductor transistor production welding device can clamp and fix the transistor by setting a clamping and flipping mechanism. In the actual welding operation, the clamping position of the transistor can be adjusted according to the welding surface of the transistor, and the transistor flipping operation can be realized, thereby realizing the welding requirements of different surfaces of the transistor, and greatly improving the welding efficiency and quality of the transistor.
[0020] (2) The semiconductor transistor production welding device can unload the transistor after welding by controlling the U-shaped frame to descend, and the conveyor belt conveys the transistor to the right, thereby realizing automatic unloading and collection of the transistor and reducing labor.
[0021] (3) The semiconductor transistor production welding device can buffer the transistors by arranging a material receiving frame inside the collection box, thereby preventing the transistors from directly falling into the collection box and colliding to cause damage, thereby protecting the transistors. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A three-dimensional diagram of the structure of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the clamping and flipping mechanism of the present invention;
[0024] Figure 3 It is a left side view of the fixed plate structure of the present invention;
[0025] Figure 4 For the present invention Figure 1 A partial enlarged view of point B in the middle;
[0026] Figure 5 For the present invention Figure 2 A partial enlarged view of point A in the middle.
[0027] In the figure: 1, bottom plate; 2, transfer table; 3, U-shaped frame; 4, hydraulic cylinder; 5, clamping and flipping mechanism; 51, clamping plate; 52, fixed plate; 53, rotating rod; 54, convex ring; 55, clamping plate; 56, first motor; 57, first gear; 58, second gear; 59, first electric push rod; 510, U-shaped block; 511, second motor; 512, fixed rod; 513, second electric push rod; 514, U-shaped plate; 6, collecting box; 7, receiving frame; 8, movable door; 9, L-shaped plate; 10, buffer spring; 11, iron block; 12, first horizontal electric slide rail; 13, first vertical electric slide rail; 14, top plate; 15, third electric push rod; 16, second vertical electric slide rail; 17, welding gun; 18, electromagnet; 19, second horizontal electric slide rail. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Embodiment 1
[0030] See also Figures 1 to 3 as well as Figure 5 As shown, the present invention provides a technical solution, and the specific improvements are as follows:
[0031] A welding device for producing semiconductor triodes, comprising a base plate 1 and a transmission table 2 fixedly arranged on the top surface of the base plate 1 by supporting legs, the internal transmission of the transmission table 2 is connected to a conveyor belt, and the conveyor belt is driven by an external control motor, a second vertical electric slide rail 16 is fixedly arranged on one side of the top surface of the U-shaped frame 3, and a second horizontal electric slide rail 19 is slidably arranged on the front side of the second vertical electric slide rail 16 through a guide block, a welding gun 17 is slidably arranged on the bottom surface of the second horizontal electric slide rail 19, the specific welding operation is the prior art, and the application document does not make detailed descriptions, a U-shaped frame 3 is arranged on one side of the top surface of the transmission table 2, a hydraulic oil cylinder 4 is fixedly arranged on the top surface of the transmission table 2, and the protruding end of the hydraulic oil cylinder 4 is fixedly connected to the bottom surface of the U-shaped frame 3, a clamping and flipping mechanism 5 is arranged inside the U-shaped frame 3, and the clamping and flipping mechanism 5 includes clamping plates 51 arranged on the front and back sides of the U-shaped frame 3, two The opposite side of the clamping plate 51 is provided with an anti-slip pad, the front and back sides of the U-shaped frame 3 are fixedly provided with a second electric push rod 513 through an L-shaped rod, and the protruding end of the second electric push rod 513 is fixedly connected to the surface of the clamping plate 51, the internal rotation of the U-shaped frame 3 is provided with a fixed plate 52, and the internal rotation of the fixed plate 52 is provided with a rotating rod 53, one side of the U-shaped frame 3 is fixedly connected with a second motor 511, and one end of the output shaft of the second motor 511 is fixedly connected with a fixed rod 512 through a coupling, and one end of the fixed rod 512 located inside the U-shaped frame 3 is fixedly connected to one side of the fixed plate 52 through a U-shaped plate 514, the top and bottom of the surface of the rotating rod 53 are slidably provided with a convex ring 54, and the surface of the convex ring 54 is fixedly provided with a clamping plate 55, and the opposite side of the two adjacent clamping plates 55 is provided with a clamping pad, and the inside of the U-shaped frame 3 is provided with a driving unit for controlling the movement of the clamping plate 55;
[0032] The driving part includes a first motor 56 fixedly arranged on one side of the fixed plate 52 through a connecting rod, and one end of the output shaft of the first motor 56 is fixedly connected to a first gear 57 through a coupling, a second gear 58 meshing with the first gear 57 is fixedly arranged in the middle of the surface of the rotating rod 53, a first electric push rod 59 is fixedly arranged at the top and bottom ends of the rotating rod 53 through a connecting plate, and a U-shaped block 510 is fixedly arranged at the protruding end of the first electric push rod 59, and the protrusion on the surface of the convex ring 54 is located inside the U-shaped block 510;
[0033] The transistor to be welded is placed between the two clamping plates 51, and the second electric push rod 513 is started, so that the extended end of the second electric push rod 513 drives the clamping plate 51 to approach the surface of the transistor until the front and back sides of the transistor are clamped and fixed. At this time, the top surface of the transistor can be welded by the welding gun 17;
[0034] When welding operations are to be performed on different positions on the transistor, the first motor 56 is started, so that the first motor 56 drives the rotating rod 53 to rotate through the first gear 57 and the second gear 58. When the rotating rod 53 rotates, the clamping plate 55 can be driven to rotate through the convex ring 54 until the two clamping plates 55 are respectively rotated to the top and bottom surfaces of the transistor. At this time, the first electric push rod 59 is started, so that the protruding ends of the two first electric push rods 59 are relatively close, and the two U-shaped blocks 510 drive the clamping plates 55 to move along the surface of the rotating rod 53. The top and bottom surfaces of the transistor can be clamped and fixed in accordance with the setting of the clamping pad, and the two clamping plates 51 are controlled to move away from each other. Then the second motor 511 is started, and one end of the output shaft of the second motor 511 drives the U-shaped plate 514 to rotate through the coupling, and the U-shaped plate 514 drives the fixed plate 52 to rotate synchronously, so as to adjust its clamping angle according to the welding position of the transistor to meet the welding requirements of different surfaces of the transistor.
[0035] Embodiment 2
[0036] Based on Example 1, please refer to Figure 1 and Figure 4 The specific improvements are as follows:
[0037] A collecting box 6 is arranged on one side of the top surface of the bottom plate 1, and a material receiving frame 7 is movably arranged inside the collecting box 6. A first horizontal electric slide rail 12 is fixedly arranged on the top surface of the bottom plate 1 and on the front and back sides of the collecting box 6, and a first vertical electric slide rail 13 is arranged on the top surface of the first horizontal electric slide rail 12 through a sliding block, and a top plate 14 is slidably arranged on the opposite side of the two first vertical electric slide rails 13, and a third electric push rod 15 is fixedly arranged on the bottom surface of the top plate 14, and the third electric push rod 15 The extended end is fixedly connected to the top surface of the material receiving frame 7, a movable door 8 is slidably provided on one side of the material receiving frame 7, a material discharge groove is provided on one side of the material receiving frame 7, and the movable door 8 is adapted to the material discharge groove, the bottom surface of the inner wall of the material receiving frame 7 is inclined, an L-shaped plate 9 is fixedly provided on one side of the top surface of the material receiving frame 7, and a buffer spring 10 is fixedly provided between the top surface of the inner wall of the L-shaped plate 9 and the top surface of the movable door 8, an iron block 11 is fixedly provided on the top surface of the movable door 8, and an electromagnet 18 is provided on the top surface of the L-shaped plate 9;
[0038] The welded transistors are transferred to the right side by the conveyor belt, and the first horizontal electric slide rail 12 and the first vertical electric slide rail 13 are arranged to drive the material receiving frame 7 close to the conveyor belt, and the transistors are preliminarily dropped into the material receiving frame 7 for collection, which plays a role in buffering the material receiving, and then the extended end of the third electric push rod 15 drives the material receiving frame 7 to descend, so that the material receiving frame 7 is close to the bottom surface of the collection box 6, which is convenient for the subsequent falling of the transistors without causing damage to them;
[0039] Then, the electromagnet 18 is energized to adsorb the iron block 11. The adsorption force of the iron block 11 drives the movable door 8 to rise until the iron block 11 and the electromagnet 18 contact each other. At this time, the transistor falls from the discharge chute to the inside of the collection box 6 for collection. Similarly, the same operation can be performed on the remaining welded transistors.
[0040] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for producing semiconductor triodes, comprising a base plate (1) and a transfer table (2) fixedly arranged on the top surface of the base plate (1) by supporting legs, characterized in that: A U-shaped frame (3) is provided on one side of the top surface of the transmission platform (2), a hydraulic cylinder (4) is fixedly provided on the top surface of the transmission platform (2), and the protruding end of the hydraulic cylinder (4) is fixedly connected to the bottom surface of the U-shaped frame (3), and a clamping and flipping mechanism (5) is provided inside the U-shaped frame (3); The clamping and flipping mechanism (5) comprises clamping plates (51) arranged on the front and back sides of the U-shaped frame (3); a fixing plate (52) is rotatably arranged inside the U-shaped frame (3); a rotating rod (53) is rotatably arranged inside the fixing plate (52); convex rings (54) are slidably arranged on the top and bottom of the surface of the rotating rod (53); a clamping plate (55) is fixedly arranged on the surface of the convex ring (54); clamping pads are arranged on opposite sides of two adjacent clamping plates (55); and a driving unit for controlling the movement of the clamping plates (55) is arranged inside the U-shaped frame (3); The driving part comprises a first motor (56) fixedly arranged on one side of the fixed plate (52) via a connecting rod, and one end of the output shaft of the first motor (56) is fixedly connected to a first gear (57) via a coupling, a second gear (58) meshing with the first gear (57) is fixedly arranged in the middle of the surface of the rotating rod (53), a first electric push rod (59) is fixedly arranged at the top and bottom ends of the rotating rod (53) via the connecting plate, and a U-shaped block (510) is fixedly arranged at the protruding end of the first electric push rod (59), and the protrusion on the surface of the convex ring (54) is located inside the U-shaped block (510); A collecting box (6) is provided on one side of the top surface of the bottom plate (1), a material receiving frame (7) is movably provided inside the collecting box (6), and a movable door (8) is slidably provided on one side of the material receiving frame (7), the bottom surface of the inner wall of the material receiving frame (7) is inclined, an L-shaped plate (9) is fixedly provided on one side of the top surface of the material receiving frame (7), and a buffer spring (10) is fixedly provided between the top surface of the inner wall of the L-shaped plate (9) and the top surface of the movable door (8), an iron block (11) is fixedly provided on the top surface of the movable door (8), and an electromagnet (18) is provided on the top surface of the L-shaped plate (9); A first transverse electric slide rail (12) is fixedly arranged on the top surface of the bottom plate (1) and on the front and back surfaces of the collection box (6), and a first vertical electric slide rail (13) is arranged on the top surface of the first transverse electric slide rail (12) via a sliding block, and a top plate (14) is slidably arranged on opposite sides of the two first vertical electric slide rails (13), and a third electric push rod (15) is fixedly arranged on the bottom surface of the top plate (14), and the extended end of the third electric push rod (15) is fixedly connected to the top surface of the material receiving frame (7).
2. A semiconductor transistor production welding device according to claim 1, characterized in that: A second motor (511) is fixedly connected to one side of the U-shaped frame (3), and one end of an output shaft of the second motor (511) is fixedly connected to a fixing rod (512) via a coupling, and one end of the fixing rod (512) located inside the U-shaped frame (3) is fixedly connected to one side of a fixing plate (52) via a U-shaped plate (514).
3. A semiconductor transistor production welding device according to claim 2, characterized in that: A second electric push rod (513) is fixedly provided on the front and back sides of the U-shaped frame (3) via an L-shaped rod, and the extended end of the second electric push rod (513) is fixedly connected to the surface of the clamping plate (51).
4. A semiconductor transistor production welding device according to claim 3, characterized in that: A second vertical electric slide rail (16) is fixedly arranged on one side of the top surface of the U-shaped frame (3), a second transverse electric slide rail (19) is slidably arranged on the front surface of the second vertical electric slide rail (16) via a guide block, and a welding gun (17) is slidably arranged on the bottom surface of the second transverse electric slide rail (19).
Citation Information
Patent Citations
Welding equipment for triode production
CN211404464U
Multi-face welding device for machining
CN116100201A
CTP (computer to plate) machine with material receiving function
CN214164386U