A silicon nitride ceramic green body die cutting device
By adopting adsorption transmission module and ultrasonic cutting module in silicon nitride ceramic green die cutting equipment, combined with CCD alignment correction and positive pressure cleaning device, debris contamination and indentation problems are solved, and a high-precision and clean die cutting process is achieved.
Patent Information
- Application Number
- CN202411105600.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-08-13
AI Technical Summary
The existing silicon nitride ceramic green body die cutting equipment has debris contamination and indentation problems, and the traditional press roller transmission method causes indentation on the green body surface to be prone to indentation.
Adsorption transmission module and ultrasonic cutting module are adopted to fix and transmit the green body through the adsorption transmission module. The ultrasonic cutting module is accurately cut, and combined with the CCD alignment correction mechanism and positive pressure cleaning device to ensure cutting accuracy and conveyor belt cleaning.
It effectively avoids debris and indentation problems, improves die-cutting accuracy and cleanliness, and realizes the function of automatically cleaning the conveyor belt.
Smart Images

Figure CN118809787B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic green body die cutting, in particular to a silicon nitride ceramic green body die cutting device. Background Art
[0002] Silicon nitride ceramics have high thermal conductivity, high strength, high hardness, corrosion resistance, high modulus, low expansion coefficient, oxidation resistance, and good resistance to thermal shock and mechanical shock, etc., and are considered by the material science community to be one of the ceramic materials with excellent comprehensive performance in the field of ceramics. In the preparation process of silicon nitride, the cast green body needs to be die-cut. At present, there are two major problems with the die-cutting equipment on the market. First, there will be a lot of debris when the die-cutting knife cuts the green body, which pollutes the surface of the green body; second, the transmission method is basically a roller transmission method, which will easily cause indentations on the surface of the green body.
[0003] Patent CN220428456U mentions a die-cutting mechanism of a PET polyester film slitting machine. The die-cutting device used in this patent is a metal blade. When the metal blade is used for die-cutting thick film green billets, a large number of fish scales and ports will be produced, which will cause a large number of debris problems, and therefore it cannot be used well on high thermal conductivity silicon nitride green billets.
[0004] Patent CN220351282U mentions a die-cutting machine for surgical drape production, where the material is pulled and moved by two rubber wheels against each other to generate friction, and the material is flattened horizontally during the movement to avoid wrinkles. If used on a green sheet, the two rubber wheels of this method will directly contact the surface of the green sheet, causing indentations on the surface of the green sheet, and problems such as pulling and deformation. Summary of the invention
[0005] The object of the present invention is to provide a silicon nitride ceramic green body die cutting device to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] A silicon nitride ceramic green body die-cutting device is used for cutting green body rolls. The die-cutting device comprises a winding module, a deviation correction module, an adsorption transmission module, a working platform, an ultrasonic cutting module, a suction cup gripper, a rotating module and a material discharge box. The adsorption transmission module is placed on a plane, the winding module is placed on a plane, the winding module is located at one end of the adsorption transmission module, the deviation correction module is connected to the winding module, the deviation correction module is fixedly connected to one end of the winding module close to the adsorption transmission module, the adsorption transmission module is connected to the working platform, the working platform is located at one end of the adsorption transmission module away from the winding module, the working platform is placed on a plane, the working platform is connected to the ultrasonic cutting module close to the adsorption transmission module, the ultrasonic cutting module is fixed on the working platform, the rotating module is connected to the working platform, the top of the rotating module is connected to the suction cup gripper, the suction cup gripper is fixed on the rotating module, the material discharge box is placed on the working platform, and the material discharge box is located at one end of the working platform away from the ultrasonic cutting module.
[0008] The green embryo roll is fixed on the winding module, the deviation correction module is used to adjust the position of the green embryo roll, the adsorption and transmission module fixes the green embryo roll by adsorption and sends the green embryo roll to the working platform, the ultrasonic cutting module is used to cut the green embryo roll, and the rotation module controls the rotation of the suction cup gripper, and the suction cup gripper can put the cut green embryo roll into the discharge box.
[0009] Furthermore, the winding module includes a connecting plate, a feeding shaft, a guide shaft, a connecting bracket and a column, and both ends of the feeding shaft are respectively provided with a feeding boss to connect a plurality of connecting plates, and the two connecting plates are placed opposite to each other, the feeding shaft is rotatably connected to the connecting plate, and a plurality of columns are arranged at the bottom of the connecting plate, and both ends of the guide shaft are provided with guide bosses, and the connecting plate is rotatably connected to the guide bosses of the plurality of guide shafts, and the guide shafts are respectively close to the feeding shaft and the correction module, and a connecting bracket is arranged at one end of the connecting plate away from the feeding shaft, and a mounting boss is arranged at one end of the connecting plate close to the connecting bracket, and the mounting boss of the connecting plate is fixedly connected to the correction module, and the connecting bracket is fixedly connected to the correction module; the connecting plate is used to fix various components, the raw embryo roll is fixed on the feeding shaft, the guide shaft can straighten the raw embryo roll, the connecting bracket is used to fix the correction module, and the column plays a supporting role.
[0010] Furthermore, the deflection correction module includes a deflection correction hydraulic cylinder, a deflection correction movable shaft and a deflection correction detection unit. The telescopic end of the deflection correction hydraulic cylinder is connected to the deflection correction movable shaft through a connecting bracket, the deflection correction movable shaft is connected to a connecting plate at one end away from the deflection correction hydraulic cylinder, and the deflection correction detection unit is fixedly connected to a mounting boss of the connecting plate, and the deflection correction detection unit is located above a guide shaft close to the deflection correction movable shaft; the deflection correction detection unit detects the position of the raw embryo roll, and the deflection correction hydraulic cylinder controls the movement of the deflection correction movable shaft to correct the position of the raw embryo roll.
[0011] Furthermore, the adsorption transmission module includes a fixed plate, a transmission motor, a transmission reducer, a driving roller, a vacuum negative pressure chamber, a vacuum pipe, a positive pressure cleaning chamber, a positive pressure pipe, a driven roller, a porous conveyor belt and a support column, wherein the two ends of the driving roller are respectively connected to a plurality of fixed plates, the two fixed plates are placed opposite to each other, a plurality of support columns are arranged at the bottom of the fixed plate, a transmission reducer is arranged on the side of the fixed plate, the output shaft of the transmission reducer passes through the fixed plate and is fixedly connected to the driving roller, the end of the driving roller away from the transmission reducer is provided with a driving cam which is rotatably connected to the fixed plate, the output end of the transmission motor is fixedly connected to the transmission reducer, the transmission motor is fixed on a side of the fixed plate close to the transmission reducer, driven cams are provided at both ends of the driven roller, the driven roller is rotatably connected to the end of the fixed plate away from the driving roller through the driven cam, the two ends of the porous conveyor belt are respectively connected to the driving roller and the driven roller, a vacuum negative pressure chamber is arranged between the two fixed plates, the top surface of the vacuum negative pressure chamber is slidably connected to the porous conveyor belt, and the vacuum negative pressure chamber The bottom surface of the positive pressure cleaning chamber is slidably connected to the porous conveyor belt, and both ends of the positive pressure cleaning chamber are respectively fixed on the fixed plate, and one end of the porous conveyor belt is slidably connected to the working platform near the driven roller; the fixed plate is used to fix various components, the support column is used to support, the transmission reducer is used to reduce the output speed of the transmission motor to prevent the speed from being too fast, the driving roller and the driven roller drive the porous conveyor belt to rotate, and the raw embryo roll is fixed to the porous conveyor belt by adsorption, the vacuum negative pressure chamber fixes the raw embryo roll on the porous conveyor belt by adsorption, the vacuum pipe sucks out the air in the vacuum negative pressure chamber, and the positive pressure pipe provides positive pressure airflow for the porous conveyor belt through the positive pressure cleaning chamber to clean the debris and impurities on the porous conveyor belt, so as to achieve the purpose of rotating and cleaning the conveyor belt.
[0012] Furthermore, the working platform includes a cutting table, support rods and a visual inspection unit. A plurality of support rods are arranged at the bottom of the cutting table. The end of the cutting table close to the adsorption transmission module is fixedly connected to the ultrasonic cutting module, the end of the cutting table close to the ultrasonic cutting module is slidably connected to the porous conveyor belt, the cutting table is rotatably connected to the suction cup gripper, the cutting table is fixedly connected to the rotating module, the end of the cutting table away from the ultrasonic cutting module is connected to the discharge box, and the visual inspection unit is fixed on the ultrasonic cutting module; the cutting table is used to fix various components, the support rods are used to support the cutting table, the cutting table is provided with a knife avoidance groove, and the visual inspection unit is used to detect the cut raw embryos and determine good and defective products.
[0013] Furthermore, the ultrasonic cutting module includes a slide rail, a cutting motor, a driving wheel, a driven wheel, a conveyor belt, an ultrasonic cutting knife, a slider, a screw and a fixed bracket. A plurality of fixed bosses are provided at both ends of the bottom surface of the slide rail. The slide rail is fixedly connected to the cutting table surface through the fixed bosses. A plurality of fixed brackets are respectively provided at both ends of the slide rail. The two fixed brackets are placed opposite to each other. The fixed bracket is rotatably connected to the screw. One end of the screw passes through the fixed bracket and is fixedly connected to the driven wheel. The slide rail is fixedly connected to the cutting motor on the side away from the screw. The output end of the cutting motor is fixedly connected to the driving wheel. The driving wheel and the driven wheel are connected through a conveyor belt. The slider is provided with a threaded hole and is threadedly connected with the screw rod. An ultrasonic cutting knife is arranged at one end of the slider close to the slide rail. A sliding groove is provided at one end of the slide rail close to the screw rod. A sliding boss is provided at one end of the slider close to the slide rail. The slider slides in the sliding groove of the slide rail through the sliding boss. The fixed bracket is fixedly connected to the visual inspection unit at one end away from the slide rail. The slide rail prevents the slider from rotating when it moves. The fixed bracket is used to fix the screw rod. The cutting motor drives the driving wheel to rotate. The driving wheel drives the driven wheel to rotate through the conveyor belt. The driven wheel controls the screw rod to rotate. The screw rod drives the slider to move. The slider is used to drive the ultrasonic cutting knife to cut the raw embryo roll.
[0014] Furthermore, the suction cup gripper includes a rotating shaft, a limit block, a connecting column, a lifting cylinder, a fixed connecting frame, a movable connecting frame, a fixing part and a mechanical suction cup, the bottom of the rotating shaft passes through the cutting table and is fixedly connected to the rotating module, a limit block is arranged on the rotating shaft, the bottom surface of the limit block is rotatably connected to the cutting table, the top end of the rotating shaft is fixedly connected to the connecting column, the connecting column is fixedly connected to the lifting cylinder at one end away from the rotating shaft, the telescopic end of the lifting cylinder passes through the connecting column and is fixedly connected to the fixed connecting frame, the bottom surface of the fixed connecting frame is connected to a number of movable connecting frames through fixing parts, and a number of mechanical suction cups are arranged on the movable connecting frame; the limit block can prevent the rotating shaft from falling, the fixing part is used to connect the movable connecting frame and the fixed connecting frame, the movable connecting frame and the fixed connecting frame are provided with slide grooves, the slide grooves on the fixed connecting frame can adjust the distance between the movable connecting frames, and the slide grooves on the movable connecting frame are used to install the mechanical suction cup.
[0015] Furthermore, the rotating module includes a rotating motor, a driving gear, a driven gear and a gear box. The rotating motor is fixed on the bottom surface of the cutting table. The output end of the rotating motor passes through the gear box and is fixedly connected to the driving gear. The driving gear and the driven gear are meshed for transmission. The gear box is fixed on the bottom surface of the cutting table. The driven gear is fixedly connected to the rotating shaft. The rotating motor drives the driven gear to rotate through the driving gear. The driven gear controls the suction cup gripper to rotate, and the cut raw embryo rolls are placed in the discharge box.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention adopts an adsorption transmission method, which can effectively avoid problems such as indentations caused by roller transmission, and uses ultrasonic knife die-cutting to effectively avoid problems such as debris. When the green blank is transmitted, a CCD alignment and correction mechanism is used to correct the transmission direction deviation in time, so that the angle size accuracy of the die-cut green blank is high. A positive pressure device is installed under the adsorption device to apply positive pressure airflow to the conveyor belt below, which can clean the debris and impurities on the surface of the conveyor belt, thereby achieving the purpose of automatically cleaning the conveyor belt, and the die-cut green blank is grabbed into the discharge box by the suction cup gripper. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a schematic diagram of the structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the structure of the winding module and the deviation correction module of the present invention;
[0020] Figure 3 yes Figure 2 A schematic diagram of the structure at A;
[0021] Figure 4 It is a front structural schematic diagram of the adsorption transmission module of the present invention;
[0022] Figure 5 It is a rear view structural schematic diagram of the adsorption transmission module of the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the working platform of the present invention and its connection with other modules;
[0024] Figure 7 It is a schematic diagram of the structure of the ultrasonic cutting module of the present invention;
[0025] Figure 8 It is a schematic diagram of the suction cup gripper structure of the present invention;
[0026] Fig. 9 It is a schematic diagram of the structure of the rotating module of the present invention;
[0027] Fig.10 It is a schematic diagram of the working structure of the present invention;
[0028] In the figure: 1. winding module; 11. connecting plate; 12. unwinding shaft; 13. guide shaft; 14. connecting bracket; 15. column; 2. deviation correction module; 21. deviation correction hydraulic cylinder; 22. deviation correction movable shaft; 23. deviation correction detection unit; 3. adsorption transmission module; 301. fixed plate; 302. transmission motor; 303. transmission reducer; 304. driving roller; 305. vacuum negative pressure chamber; 306. vacuum pipeline; 307. positive pressure cleaning chamber; 308. positive pressure pipeline; 309. driven roller; 310. porous conveyor belt; 311. support column; 4. working platform; 41. Cutting table; 42, support rod; 5, ultrasonic cutting module; 51, slide rail; 52, cutting motor; 53, driving wheel; 54, driven wheel; 55, conveyor belt; 56, ultrasonic cutting knife; 57, slider; 58, screw rod; 59, fixed bracket; 6, suction cup gripper; 61, rotating shaft; 62, limit block; 63, connecting column; 64, lifting cylinder; 65, fixed connecting frame; 66, movable connecting frame; 67, fixing piece; 68, mechanical suction cup; 7, rotating module; 71, rotating motor; 72, driving gear; 73, driven gear; 74, gear box; 8, material discharge box; 9, raw embryo roll. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] The present invention provides a technical solution:
[0031] like Figure 1As shown, a silicon nitride ceramic green body die-cutting device is used to cut a green body roll 9, and the die-cutting device includes a winding module 1, a deviation correction module 2, an adsorption transmission module 3, a working platform 4, an ultrasonic cutting module 5, a suction cup gripper 6, a rotating module 7 and a material discharge box 8, wherein the adsorption transmission module 3 is placed on a plane, the winding module 1 is placed on a plane, the winding module 1 is located at one end of the adsorption transmission module 3, the deviation correction module 2 is connected to the winding module 1, the deviation correction module 2 is fixedly connected to the end of the winding module 1 close to the adsorption transmission module 3, and the adsorption transmission module Block 3 is connected to the working platform 4, the working platform 4 is located at the end of the adsorption and transmission module 3 away from the winding module 1, the working platform 4 is placed on a plane, the working platform 4 is connected to the ultrasonic cutting module 5 close to the adsorption and transmission module 3, the ultrasonic cutting module 5 is fixed on the working platform 4, the rotating module 7 is connected to the working platform 4, the top of the rotating module 7 is connected to the suction cup gripper 6, the suction cup gripper 6 is fixed on the rotating module 7, the material discharge box 8 is placed on the working platform 4, and the material discharge box 8 is located at the end of the working platform 4 away from the ultrasonic cutting module 5.
[0032] The green embryo roll 9 is fixed on the winding module 1, the deviation correction module 2 is used to adjust the position of the green embryo roll 9, the adsorption and transmission module 3 fixes the green embryo roll 9 by adsorption, and sends the green embryo roll 9 to the working platform 4, the ultrasonic cutting module 5 is used to cut the green embryo roll 9, and the rotation module 7 controls the rotation of the suction cup gripper 6, and the suction cup gripper 6 can put the cut green embryo roll 9 into the discharge box 8.
[0033] like Figure 2 , Figure 3 As shown, the winding module 1 includes a connecting plate 11, a feeding shaft 12, a guide shaft 13, a connecting bracket 14 and a column 15. Both ends of the feeding shaft 12 are respectively provided with feeding bosses to connect a plurality of connecting plates 11. The two connecting plates 11 are placed opposite to each other. The feeding shaft 12 is rotatably connected to the connecting plate 11. A plurality of columns 15 are arranged at the bottom of the connecting plate 11. Both ends of the guide shaft 13 are provided with guide bosses. The connecting plate 11 is rotatably connected to the guide bosses of a plurality of guide shafts 13. The guide shaft 13 is respectively close to the feeding shaft 12 and the correction module 2. A connecting bracket 14 is arranged at one end of the connecting plate 11 away from the feeding shaft 12. A mounting boss is arranged at one end of the connecting plate 11 close to the connecting bracket 14. The mounting boss of the connecting plate 11 is fixedly connected to the correction module 2, and the connecting bracket 14 is fixedly connected to the correction module 2.
[0034] The connecting plate 11 is used to fix various components. The green embryo roll 9 is fixed on the unwinding shaft 12. The guide shaft 13 can straighten the green embryo roll 9. The connecting bracket 14 is used to fix the deviation correction module 2. The column 15 plays a supporting role.
[0035] like Figure 2 , Figure 3As shown, the correction module 2 includes a correction hydraulic cylinder 21, a correction movable shaft 22 and a correction detection unit 23. The telescopic end of the correction hydraulic cylinder 21 is connected to the correction movable shaft 22 through the connecting bracket 14, and the correction movable shaft 22 is connected to the connecting plate 11 at one end away from the correction hydraulic cylinder 21. The correction detection unit 23 is fixedly connected to the mounting boss of the connecting plate 11, and the correction detection unit 23 is located above the guide shaft 13 near the correction movable shaft 22.
[0036] The deflection correction detection unit 23 detects the position of the green embryo roll 9 , and the deflection correction hydraulic cylinder 21 controls the movement of the deflection correction movable shaft 22 to correct the position of the green embryo roll 9 .
[0037] like Figure 4 , Figure 5 As shown, the adsorption transmission module 3 includes a fixed plate 301, a transmission motor 302, a transmission reducer 303, a driving roller 304, a vacuum negative pressure chamber 305, a vacuum pipe 306, a positive pressure cleaning chamber 307, a positive pressure pipe 308, a driven roller 309, a porous conveyor belt 310 and a support column 311. The two ends of the driving roller 304 are respectively connected to a plurality of fixed plates 301, the two fixed plates 301 are placed opposite to each other, a plurality of support columns 311 are arranged at the bottom of the fixed plate 301, and the sides of the fixed plate 301 are provided with a plurality of support columns 311. A transmission reducer 303 is arranged on the surface, and the output shaft of the transmission reducer 303 passes through the fixed plate 301 and is fixedly connected to the driving roller 304. The driving roller 304 is provided with a driving cam at one end away from the transmission reducer 303 and is rotatably connected to the fixed plate 301. The output end of the transmission motor 302 is fixedly connected to the transmission reducer 303. The transmission motor 302 is fixed on the fixed plate 301 close to the transmission reducer 303. The two ends of the driven roller 309 are provided with driven cams. The driven roller 309 is driven by the driven cams. The porous conveyor belt 310 is rotatably connected to the fixed plate 301 at one end away from the driving roller 304, and the two ends of the porous conveyor belt 310 are respectively connected to the driving roller 304 and the driven roller 309. A vacuum negative pressure cavity 305 is arranged between the two fixed plates 301. The top surface of the vacuum negative pressure cavity 305 is slidably connected to the porous conveyor belt 310. A plurality of vacuum pipes 306 are arranged on the side of the vacuum negative pressure cavity 305 away from the transmission motor 302. The vacuum pipes 306 pass through the fixed plate 301 and are fixedly connected to the fixed plate 301. The bottom of the empty negative pressure chamber 305 is fixedly connected to the positive pressure cleaning chamber 307. A plurality of positive pressure pipes 308 are arranged on one side of the positive pressure cleaning chamber 307 close to the vacuum pipe 306. The positive pressure pipes 308 pass through the fixed plate 301 and are fixedly connected to the fixed plate 301. The bottom surface of the positive pressure cleaning chamber 307 is slidably connected to the porous conveyor belt 310. Both ends of the positive pressure cleaning chamber 307 are respectively fixed on the fixed plate 301. The porous conveyor belt 310 is slidably connected to the working platform 4 at one end close to the driven roller 309.
[0038] The fixing plate 301 is used to fix various components, the support column 311 is used for support, the transmission reducer 303 is used to reduce the output speed of the transmission motor 302 to prevent the speed from being too fast, the driving roller 304 and the driven roller 309 drive the porous conveyor belt 310 to rotate, which is used to transport the raw embryo roll 9, and the vacuum negative pressure chamber 305 fixes the raw embryo roll 9 on the porous conveyor belt 310 by adsorption. The vacuum pipe 306 sucks out the air in the vacuum negative pressure chamber 305, and the positive pressure pipe 308 provides positive pressure airflow for the porous conveyor belt 310 through the positive pressure cleaning chamber 307 to clean the debris and impurities on the porous conveyor belt 310, so as to achieve the purpose of rotating and cleaning the conveyor belt.
[0039] like Figure 6 As shown, the working platform 4 includes a cutting table 41, support rods 42 and a visual inspection unit 43. A plurality of support rods 42 are arranged at the bottom of the cutting table 41. The cutting table 41 is fixedly connected to the ultrasonic cutting module 5 at one end close to the adsorption transmission module 3. The cutting table 41 is slidingly connected to the porous conveyor belt 310 at one end close to the ultrasonic cutting module 5. The cutting table 41 is rotatably connected to the suction cup gripper 6. The cutting table 41 is fixedly connected to the rotating module 7. The cutting table 41 is connected to the discharge box 8 at one end away from the ultrasonic cutting module 5. The visual inspection unit 43 is fixed on the ultrasonic cutting module 5.
[0040] The cutting table 41 is used to fix various components, the support rod 42 is used to support the cutting table 41, the cutting table 41 is provided with a knife avoidance groove, and the visual inspection unit 43 is used to inspect the cut green embryos and determine good and bad products.
[0041] like Figure 7 As shown, the ultrasonic cutting module 5 includes a slide rail 51, a cutting motor 52, a driving wheel 53, a driven wheel 54, a conveyor belt 55, an ultrasonic cutting knife 56, a slider 57, a screw 58 and a fixed bracket 59. A plurality of fixed bosses are provided at both ends of the bottom surface of the slide rail 51. The slide rail 51 is fixedly connected to the cutting table 41 through the fixed bosses. A plurality of fixed brackets 59 are respectively provided at both ends of the slide rail 51. The two fixed brackets 59 are placed opposite to each other. The fixed brackets 59 are rotatably connected to the screw 58. One end of the screw 58 passes through the fixed bracket 59 and is fixedly connected to the driven wheel 54. The side of the slide rail 51 away from the screw 58 is connected to the cutting The cutting motor 52 is fixedly connected, and the output end of the cutting motor 52 is fixedly connected to the driving wheel 53, and the driving wheel 53 is connected to the driven wheel 54 through a conveyor belt 55. The slider 57 is provided with a threaded hole and is threadedly connected to the screw rod 58. An ultrasonic cutting knife 56 is arranged at one end of the slider 57 close to the slide rail 51, and a sliding groove is arranged at one end of the slide rail 51 close to the screw rod 58. A sliding boss is arranged at one end of the slider 57 close to the slide rail 51, and the slider 57 slides in the sliding groove of the slide rail 51 through the sliding boss. The fixed bracket 59 is fixedly connected to the visual detection unit 43 at one end away from the slide rail 51.
[0042] The slide rail 51 prevents the slider 57 from rotating when moving. The fixed bracket 59 is fixed to both ends of the slide rail 51 by screws. The fixed bracket 59 is used to fix the screw rod 58. The cutting motor 52 drives the driving wheel 53 to rotate. The driving wheel 53 drives the driven wheel 54 to rotate through the conveyor belt 55. The driven wheel 54 controls the screw rod 58 to rotate. The screw rod 58 drives the slider 57 to move. The slider 57 is used to drive the ultrasonic cutting knife 56 to cut the green embryo roll 9.
[0043] like Figure 8 As shown, the suction cup gripper 6 includes a rotating shaft 61, a limit block 62, a connecting column 63, a lifting cylinder 64, a fixed connecting frame 65, a movable connecting frame 66, a fixing part 67 and a mechanical suction cup 68. The bottom of the rotating shaft 61 passes through the cutting table 41 and is fixedly connected to the rotating module 7. A limit block 62 is arranged on the rotating shaft 61. The bottom surface of the limit block 62 is rotatably connected to the cutting table 41. The top of the rotating shaft 61 is fixedly connected to the connecting column 63. The end of the connecting column 63 away from the rotating shaft 61 is fixedly connected to the lifting cylinder 64. The telescopic end of the lifting cylinder 64 passes through the connecting column 63 and is fixedly connected to the fixed connecting frame 65. The bottom surface of the fixed connecting frame 65 is connected to a plurality of movable connecting frames 66 through a fixing part 67. A plurality of mechanical suction cups 68 are arranged on the movable connecting frame 66.
[0044] The limit block 62 can prevent the rotating shaft 61 from falling. The lifting cylinder 64 is fixed to the connecting column 63 by bolts. The fixing part 67 is used to connect the movable connecting frame 66 and the fixed connecting frame 65. The movable connecting frame 66 and the fixed connecting frame 65 are provided with sliding grooves. The sliding grooves on the fixed connecting frame 65 can adjust the distance between the movable connecting frames 66. The sliding grooves on the movable connecting frame 66 are used to install the mechanical suction cup 68.
[0045] like Figure 6 , Fig. 9 As shown, the rotating module 7 includes a rotating motor 71, a driving gear 72, a driven gear 73 and a gear box 74. The rotating motor 71 is fixed to the bottom surface of the cutting table 41. The output end of the rotating motor 71 passes through the gear box 74 and is fixedly connected to the driving gear 72. The driving gear 72 is meshed with the driven gear 73 for transmission. The gear box 74 is fixed to the bottom surface of the cutting table 41. The driven gear 73 is fixedly connected to the rotating shaft 61.
[0046] The rotary motor 71 drives the driven gear 73 to rotate via the driving gear 72 , and the driven gear 73 controls the suction cup gripper 6 to rotate, so as to put the cut green embryo roll 9 into the discharge box 8 .
[0047] The working principle of the present invention is as follows: the green embryo roll is placed on the winding module, the direction is adjusted by the deviation correction module, and it is transported to the working platform through the adsorption transmission module. The ultrasonic cutting module cuts the green embryo into a suitable size, and the rotating module controls the suction cup gripper to send the cut green embryo into the discharge box.
[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A silicon nitride ceramic green body die cutting device, characterized in that: The die-cutting device comprises a winding module (1), a deviation correction module (2), an adsorption transmission module (3), a working platform (4), an ultrasonic cutting module (5), a suction cup gripper (6), a rotating module (7) and a material discharge box (8), wherein the adsorption transmission module (3) is placed on a plane, the winding module (1) is placed on a plane, the winding module (1) is located at one end of the adsorption transmission module (3), the deviation correction module (2) is connected to the winding module (1), the deviation correction module (2) is fixedly connected to one end of the winding module (1) close to the adsorption transmission module (3), the adsorption transmission module (3) is connected to the working platform (4), and the The working platform (4) is located at one end of the adsorption and transmission module (3) away from the winding module (1), the working platform (4) is placed on a plane, the working platform (4) is connected to the ultrasonic cutting module (5) close to the adsorption and transmission module (3), the ultrasonic cutting module (5) is fixed on the working platform (4), the rotating module (7) is connected to the working platform (4), the top of the rotating module (7) is connected to the suction cup gripper (6), the suction cup gripper (6) is fixed on the rotating module (7), the material discharge box (8) is placed on the working platform (4), and the material discharge box (8) is located at one end of the working platform (4) away from the ultrasonic cutting module (5); The winding module (1) comprises a connecting plate (11), a feeding shaft (12), a guide shaft (13), a connecting bracket (14) and a column (15); both ends of the feeding shaft (12) are respectively provided with feeding bosses connected to a plurality of connecting plates (11); the two connecting plates (11) are placed opposite to each other; the feeding shaft (12) is rotatably connected to the connecting plate (11); a plurality of columns (15) are arranged at the bottom of the connecting plate (11); both ends of the guide shaft (13) are provided with guide bosses; The connecting plate (11) is rotatably connected to the guide bosses of a plurality of guide shafts (13); the guide shafts (13) are respectively close to the discharge shaft (12) and the deviation correction module (2); a connecting bracket (14) is arranged at one end of the connecting plate (11) away from the discharge shaft (12); a mounting boss is arranged at one end of the connecting plate (11) close to the connecting bracket (14); the mounting boss of the connecting plate (11) is fixedly connected to the deviation correction module (2); and the connecting bracket (14) is fixedly connected to the deviation correction module (2); The deflection correction module (2) comprises a deflection correction hydraulic cylinder (21), a deflection correction movable shaft (22) and a deflection correction detection unit (23); the telescopic end of the deflection correction hydraulic cylinder (21) passes through a connecting bracket (14) and is connected to the deflection correction movable shaft (22); the end of the deflection correction movable shaft (22) away from the deflection correction hydraulic cylinder (21) is connected to the connecting plate (11); the deflection correction detection unit (23) is fixedly connected to the mounting boss of the connecting plate (11); and the deflection correction detection unit (23) is located above the guide shaft (13) close to the deflection correction movable shaft (22); The adsorption transmission module (3) comprises a fixed plate (301), a transmission motor (302), a transmission reducer (303), a driving roller (304), a vacuum negative pressure chamber (305), a vacuum pipeline (306), a positive pressure cleaning chamber (307), a positive pressure pipeline (308), a driven roller (309), a porous conveyor belt (310) and a support column (311), wherein the two ends of the driving roller (304) are respectively connected to a plurality of fixed plates (301), the two fixed plates (301) are placed opposite to each other, a plurality of support columns (311) are arranged at the bottom of the fixed plate (301), and the fixed plate (301) is provided with a plurality of support columns (311). 1) A transmission reducer (303) is arranged on the side, the output shaft of the transmission reducer (303) passes through the fixed plate (301) and is fixedly connected to the driving roller (304), the driving roller (304) is provided with a driving cam at one end away from the transmission reducer (303) and is rotatably connected to the fixed plate (301), the output end of the transmission motor (302) is fixedly connected to the transmission reducer (303), the transmission motor (302) is fixed on the fixed plate (301) near the transmission reducer (303), the two ends of the driven roller (309) are provided with driven cams, and the driven roller (309) is driven by the driven cams. The shaft is rotatably connected to one end of the fixed plate (301) away from the driving roller (304), and the two ends of the porous conveyor belt (310) are respectively connected to the driving roller (304) and the driven roller (309). A vacuum negative pressure cavity (305) is arranged between the two fixed plates (301), and the top surface of the vacuum negative pressure cavity (305) is slidably connected to the porous conveyor belt (310). A plurality of vacuum pipes (306) are arranged on one side of the vacuum negative pressure cavity (305) away from the transmission motor (302), and the vacuum pipes (306) pass through the fixed plate (301) and are fixedly connected to the fixed plate (301). The bottom of the vacuum negative pressure chamber (305) is fixedly connected to the positive pressure cleaning chamber (307); a plurality of positive pressure pipes (308) are arranged on one side of the positive pressure cleaning chamber (307) close to the vacuum pipe (306); the positive pressure pipes (308) pass through the fixed plate (301) and are fixedly connected to the fixed plate (301); the bottom surface of the positive pressure cleaning chamber (307) is slidably connected to a porous conveyor belt (310); both ends of the positive pressure cleaning chamber (307) are respectively fixed on the fixed plate (301); and one end of the porous conveyor belt (310) close to the driven roller (309) is slidably connected to the working platform (4).
2. A silicon nitride ceramic green body die cutting device according to claim 1, characterized in that: The working platform (4) comprises a cutting table (41), support rods (42) and a visual inspection unit (43); a plurality of support rods (42) are arranged at the bottom of the cutting table (41); an end of the cutting table (41) close to the adsorption transmission module (3) is fixedly connected to the ultrasonic cutting module (5); an end of the cutting table (41) close to the ultrasonic cutting module (5) is slidably connected to the porous conveyor belt (310); the cutting table (41) is rotatably connected to the suction cup gripper (6); the cutting table (41) is fixedly connected to the rotating module (7); an end of the cutting table (41) away from the ultrasonic cutting module (5) is connected to the material discharge box (8); and the visual inspection unit (43) is fixed on the ultrasonic cutting module (5).
3. A silicon nitride ceramic green body die cutting device according to claim 2, characterized in that: The ultrasonic cutting module (5) comprises a slide rail (51), a cutting motor (52), a driving wheel (53), a driven wheel (54), a conveyor belt (55), an ultrasonic cutting knife (56), a slider (57), a screw rod (58) and a fixed bracket (59). A plurality of fixed bosses are provided at both ends of the bottom surface of the slide rail (51). The slide rail (51) is fixedly connected to the cutting table (41) via the fixed bosses. A plurality of fixed brackets (59) are respectively provided at both ends of the slide rail (51). The two fixed brackets (59) are placed opposite to each other. The fixed brackets (59) are rotatably connected to the screw rod (58). One end of the screw rod (58) passes through the fixed bracket (59) and is fixedly connected to the driven wheel (54). The slide rail (51) is away from the screw rod (5 8) one side is fixedly connected to the cutting motor (52), the output end of the cutting motor (52) is fixedly connected to the driving wheel (53), the driving wheel (53) is connected to the driven wheel (54) through a conveyor belt (55), the slider (57) is provided with a threaded hole and is threadedly connected to the screw rod (58), an ultrasonic cutting knife (56) is arranged at one end of the slider (57) close to the slide rail (51), a sliding groove is arranged at one end of the slide rail (51) close to the screw rod (58), a sliding boss is arranged at one end of the slider (57) close to the slide rail (51), the slider (57) slides in the sliding groove of the slide rail (51) through the sliding boss, and the fixed bracket (59) is fixedly connected to the visual detection unit (43) at one end away from the slide rail (51).
4. A silicon nitride ceramic green body die cutting device according to claim 2, characterized in that: The suction cup gripper (6) comprises a rotating shaft (61), a limit block (62), a connecting column (63), a lifting cylinder (64), a fixed connecting frame (65), a movable connecting frame (66), a fixing piece (67) and a mechanical suction cup (68). The bottom of the rotating shaft (61) passes through the cutting table (41) and is fixedly connected to the rotating module (7). The limit block (62) is arranged on the rotating shaft (61). The bottom surface of the limit block (62) is rotatably connected to the cutting table (41). The top end of the rotating shaft (61) is fixedly connected to the connecting column (63). The end of the connecting column (63) away from the rotating shaft (61) is fixedly connected to the lifting cylinder (64). The telescopic end of the lifting cylinder (64) passes through the connecting column (63) and is fixedly connected to the fixed connecting frame (65). The bottom surface of the fixed connecting frame (65) is connected to a plurality of movable connecting frames (66) through a fixing piece (67). A plurality of mechanical suction cups (68) are arranged on the movable connecting frame (66).
5. A silicon nitride ceramic green body die cutting device according to claim 4, characterized in that: The rotating module (7) comprises a rotating motor (71), a driving gear (72), a driven gear (73) and a gear box (74); the rotating motor (71) is fixed on the bottom surface of the cutting table (41); the output end of the rotating motor (71) passes through the gear box (74) and is fixedly connected to the driving gear (72); the driving gear (72) and the driven gear (73) are meshed and transmitted; the gear box (74) is fixed on the bottom surface of the cutting table (41); and the driven gear (73) is fixedly connected to the rotating shaft (61).
Citation Information
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