A material distribution platform

By designing a material distribution platform and adopting automated devices and sensor systems, the problems of manual handling and management inconvenience in traditional shoe material production lines have been solved, an efficient and stable shoe material processing process has been achieved, and production efficiency and product quality have been improved.

CN118811455BActive Publication Date: 2025-09-26QUANZHOU HUANQIU SHOES & GARMENTS CO LTD +1
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Patent Information

Application Number
CN202411064667.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-09-26
Estimated Expiration
2044-08-05

AI Technical Summary

Technical Problem

Traditional shoe material production lines have problems such as cumbersome manual handling, low production efficiency, waste of human resources, statistical difficulties and inconvenient management, making it difficult to achieve automated and intelligent management.

Method used

A material distribution platform was designed, including a loading device, a lifting device, a first horizontal feeding device, and a second horizontal feeding device. Automated devices replaced manual handling to achieve automatic transportation, lifting, and direction change of boxes. A sensor system was combined for real-time monitoring and data analysis.

Benefits of technology

It improves production efficiency, reduces labor costs and labor intensity, ensures the continuity and stability of the production process, achieves precise control and statistics, improves product quality and economic benefits, and conforms to the development trend of modern industrial production.

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Abstract

The present application relates to the field of shoe material processing automation, and in particular to a material distribution platform, comprising a loading device, a lifting device, a first horizontal feeding device, and a second horizontal feeding device; the loading device is used to automatically convey a box containing shoe materials to the lifting device, the lifting device drives the material box to rise and fall and is used to convey the box to the first horizontal feeding device in sequence, the first horizontal feeding device is used to convey the material box to the second horizontal feeding device in sequence, and the second horizontal feeding device is used to change the conveying direction of the material box and is used to convey the material box to the automatic distribution device in sequence. The present application improves the loading efficiency of the material distribution platform.
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Description

Technical Field

[0001] The present application relates to the field of shoe material processing automation, and in particular to a material distribution platform. Background Art

[0002] Shoe materials mainly include uppers, soles, linings and base materials. In the shoe material processing industry, sewing and thread material dispatching is one of the key production links.

[0003] In the shoe material processing industry, material dispatch for sewing machines has always been a critical production link. However, traditional shoe material production lines, typically consisting of multiple (10-50) processing stations, face numerous problems and challenges.

[0004] First, these production lines are typically arranged in a rectangular array, with fixed distances between workstations and no automated loading or feeding devices. After the previous process is completed, workers must manually transfer boxes of shoe materials to the next process, which not only increases workers' workload but also significantly impacts production efficiency.

[0005] Secondly, since the processing technology of each processing device is different, it is often necessary to manually move the box to other non-adjacent stations after processing is completed at one station, such as from the first station to the third, sixth or ninth station, etc. This means that once a processing device completes its specific process, it may be necessary to manually move the box to another processing device that is farther away or the positions of multiple processing devices may need to be swapped.

[0006] Furthermore, the traditional production line model also leads to a significant waste of human resources. Because each process requires different time, some processes may require a long wait after other processes are completed, which not only wastes time but also reduces overall production efficiency.

[0007] In addition, since the production process relies on a large amount of manual operations, it is impossible to automatically count production data, and staff need to record it manually, which is not only inefficient but also prone to errors.

[0008] At the same time, there are differences in the operating levels and efficiency of workers on the production line. Traditional production lines are difficult to standardize and uniformly manage, which further affects production efficiency and product quality.

[0009] In summary, existing shoe material production lines face numerous issues in the material dispatching process, including cumbersome delivery, low production efficiency, wasted human resources, difficulty in statistical analysis, and inconvenient management. These issues severely restrict the development of the shoe material processing industry, necessitating the need for a new automated material dispatching platform to optimize production processes, improve efficiency, and reduce costs. Summary of the Invention

[0010] In order to improve the loading efficiency of the material distribution platform, the present application provides a material distribution platform.

[0011] The material distribution platform provided in this application adopts the following technical solutions:

[0012] A material distribution platform includes a loading device, a lifting device, a first horizontal feeding device and a second horizontal feeding device; the loading device is used to automatically convey a box containing shoe materials to the lifting device, the lifting device drives the box to rise and fall and is used to convey the box to the first horizontal feeding device in sequence, the first horizontal feeding device is used to convey the box to the second horizontal feeding device in sequence, the second horizontal feeding device is used to change the conveying direction of the box and is used to convey the box to the automatic material distribution device in sequence, and the automatic material distribution device conveys the box to different processing devices according to processing requirements.

[0013] By adopting the above technical solution, automated devices replace traditional manual handling and delivery, solving the high cost and labor intensity of manual handling and improving production efficiency. Furthermore, because the entire process is automated, precise control and statistics can be achieved, improving production line management. Furthermore, the collaborative operation of various devices makes the shoe material processing process more continuous and stable, further improving production efficiency. This automated and intelligent production line not only saves labor costs and reduces uncertainty and waste in production, but also helps improve product quality and production efficiency, thereby creating greater economic benefits for the company. The design of this material distribution platform aligns with the development trends of modern industrial production and provides strong technical support for the automation and intelligent upgrade of the footwear industry.

[0014] Optionally, the loading device includes a first frame, on which a plurality of first feeding mechanisms are provided, the plurality of first feeding mechanisms are arranged at intervals in the vertical direction, the first feeding mechanisms are arranged at an angle, and the first feeding mechanisms are used to carry a plurality of boxes and transfer the boxes to the lifting device in sequence.

[0015] By adopting the above technical solution, multiple first feeding mechanisms are set on the first frame and arranged at intervals in the vertical direction, thereby achieving multi-layer stacking and automatic conveying of boxes. This design significantly improves space utilization, reduces floor space, and at the same time ensures the continuity and efficiency of the loading process; the first feeding mechanism is set at an angle, using gravity to assist the box in sliding down, reducing power consumption, and allowing the boxes to be smoothly and orderly transported to the lifting device in sequence. This design not only simplifies the mechanical structure, but also improves the stability and reliability of loading; through the automated loading device, the automatic conveying of the boxes is achieved, greatly reducing the workload of manual handling and placement, reducing labor intensity and labor costs; automated loading reduces waiting time and error rates caused by human factors, and improves the overall efficiency of the production line; the stable loading speed also ensures the smooth progress of subsequent production links.

[0016] Optionally, a blocking mechanism is provided on the first feeding mechanism, and the blocking mechanism includes a supporting member, a rotating blocking member, an elastic member and a rotating driving member; the supporting member is provided on the first feeding mechanism, and the rotating blocking member is rotatably connected to the supporting member; a fixing rod is fixedly provided on the supporting member, one end of the elastic member is connected to the fixing rod, and the other end of the elastic member is connected to the rotating blocking member; the rotating driving member is provided on the supporting member, and the rotating driving member is used to drive the rotating blocking member to rotate.

[0017] By adopting the above technical solution, since the first feeding mechanism is arranged at an angle, the blocking mechanism has a blocking effect on multiple boxes on the first feeding mechanism; when loading is required, the rotating blocking member is driven to rotate by the rotating driving member to release the blocking effect of the rotating blocking member on the lowest box. After the first feeding mechanism transfers the lowest box to the lifting device, the rotating blocking member is driven to rotate and reset by the rotating driving member, so that the rotating blocking member continues to block the remaining boxes on the first feeding mechanism, thereby ensuring that only one box is transferred to the lifting device by the loading device at a time.

[0018] Optionally, the lifting device includes a second frame, a lifting seat and a lifting drive mechanism; the lifting seat is slidably cooperated with the second frame, the lifting drive mechanism is arranged on the second frame, and the lifting drive mechanism is used to drive the lifting seat to rise and fall; the lifting seat is provided with a second feeding mechanism and a third feeding mechanism, the second feeding mechanism transports the box along the first direction, and the second feeding mechanism is used to transport the box to the middle position of the lifting seat; the third feeding mechanism is used to transport the box along the second direction, and the third feeding mechanism is used to transport the box on the lifting seat to the first horizontal feeding device.

[0019] By adopting the above technical solution, the lifting seat is automatically driven up and down by the lifting drive mechanism, without manual intervention, thus realizing the automation of material transportation. This not only reduces the labor intensity of workers, but also significantly improves the overall operating efficiency of the production line. The second feeding mechanism and the third feeding mechanism respectively transport the box in different directions, ensuring that the material can be accurately transported from the initial position to the target position, further improving the smoothness and efficiency of the production line. The second feeding mechanism and the third feeding mechanism respectively transport the box in different directions. This design increases the flexibility of material transportation, allowing the device to adapt to different production line layouts and material transportation requirements. The lifting drive mechanism and the feeding mechanism can be adjusted according to specific production needs, such as adjusting the lifting height and feeding speed, to meet the requirements of different materials and processes.

[0020] Optionally, the second feeding mechanism includes a lifting member, a lifting drive member and a first feeding assembly; the lifting drive member is arranged on the lifting seat, the lifting drive member is used to drive the lifting member to rise and fall, the first feeding assembly is arranged on the lifting member, and the first feeding assembly is used to transfer the box to the center of the lifting seat.

[0021] By adopting the above technical solution, the lifting drive is installed on the lifting base, driving the lifting member to move up and down. This layered design makes the feeding process more precise and controllable. The lifting member can precisely adjust its height as needed, ensuring that the first feeding assembly can accurately transfer the box to the center of the lifting base. The first feeding assembly is directly installed on the lifting member, eliminating unnecessary transmission links, making the entire mechanism compact and occupying a small area, which is conducive to efficient material transfer in a limited space.

[0022] Optionally, the first feeding assembly includes a first driving wheel, a first driven wheel, a first belt and a driving member, the first driving wheel is rotatably connected to the lifting member, the first driven wheel is rotatably connected to the lifting member, and the first belt is arranged around the first driving wheel and the first driven wheel; the driving member is arranged on the lifting member, and the driving member is used to drive the first driving wheel to rotate.

[0023] By adopting the above technical solution, the driving member drives the first driving wheel to rotate, and the first driving wheel drives the first belt to move when rotating. The first belt drives the first driven wheel to rotate when moving. When the first belt moves, the friction between the first belt and the box body drives the box body to move in the horizontal direction, thereby facilitating the transfer of the box body to the center position of the lifting seat, so that the lifting seat has a stable supporting effect on the box body.

[0024] Optionally, the driving member includes a second driving wheel, a second driven wheel, a second belt, a rotating rod and a motor; the rotating rod is rotatably set on the lifting member, the first driving wheel is sleeved on the rotating rod and fixedly connected to the rotating rod; the motor is fixed on the lifting member, the second driving wheel is sleeved on the output shaft of the motor and fixedly connected to the output shaft of the motor, the second driven wheel is sleeved on the rotating rod and fixedly connected to the rotating rod, and the second belt is arranged around the second driving wheel and the second driven wheel.

[0025] By adopting the above technical solution, the second driving wheel is driven to rotate by the motor, the second driving wheel drives the second belt to move when rotating, the second belt drives the second driven wheel to rotate when moving, the second driven wheel drives the rotating rod to rotate, and the rotating rod drives the first driving wheel to rotate when rotating, thereby realizing the automatic driving operation of the first feeding component.

[0026] Optionally, the third feeding mechanism includes a third feeding assembly and a driving assembly, the third feeding assembly includes multiple feeding rollers, the multiple feeding rollers are rotatably connected to the lifting member, the multiple feeding rollers extend along the first direction, and a third belt is provided between two adjacent feeding rollers, and the driving assembly is used to drive one of the feeding rollers to rotate.

[0027] By adopting the above technical solution, since a third belt is provided between two adjacent feed rollers, when the driving component drives one of the feed rollers to rotate, it is convenient to drive multiple feed rollers to rotate at the same time. During the rotation process, the multiple feed rollers drive the box body to move in the second direction, thereby facilitating the conveying of the box body along the second direction.

[0028] Optionally, the first horizontal feeding device includes a third frame, and the third frame is provided with two fourth feeding mechanisms in the vertical direction. The structure of the fourth feeding mechanism is the same as that of the third feeding mechanism, and the fourth feeding mechanism is used to transport the box along the second direction.

[0029] By adopting the above technical solution, two vertically aligned fourth feeder mechanisms are installed on the third frame, enabling simultaneous conveying of boxes in two or more layers. This parallel processing capability significantly improves the overall efficiency of the production line, particularly in environments requiring high-volume, continuous production, significantly shortening production cycles. The vertical arrangement allows multiple feeder mechanisms, which would otherwise need to be deployed horizontally, to be stacked, effectively saving floor space in the production hall. This is particularly important in space-constrained production environments, helping to improve space utilization and optimize production layout. The two fourth feeder mechanisms operate independently but can be controlled collaboratively, increasing production line flexibility. The operating state of each feeder mechanism can be flexibly adjusted to meet production needs, such as adjusting feed speed and start / stop times, to accommodate different product or process requirements. Since the fourth feeder mechanism shares the same structure with the third feeder mechanism, it utilizes the same technical principles and component design, which helps reduce spare parts inventory costs. This similarity in design also facilitates maintenance and servicing. Furthermore, the proven and mature design enhances the stability and reliability of the entire feeder system.

[0030] Optionally, the second horizontal feeding device includes a fourth frame, and a fifth feeding mechanism and a sixth feeding mechanism are provided on the fourth frame. The structure of the fifth feeding mechanism is the same as that of the third feeding assembly, and the fifth feeding mechanism is used to transfer the box body to the sixth feeding mechanism along the second direction; the structure of the sixth feeding mechanism is the same as that of the third feeding mechanism, and the sixth feeding mechanism is used to transport the box body along the first direction, thereby transporting the box body to the automatic material dispatching device.

[0031] By adopting the above technical solution, the core function of the second horizontal feeding device is that it can change the moving direction of the box. The box is conveyed to the sixth feeding mechanism along the second direction by the fifth feeding mechanism, and then continued to be conveyed by the sixth feeding mechanism along the first direction, thus realizing flexible reversal of the box on the production line. This capability is crucial for the flow of materials in complex production processes, and can ensure that the materials reach the next process accurately and efficiently according to the predetermined path; the design of the second horizontal feeding device enables the box to maintain continuous and stable transportation during the reversal process, reducing the waiting time and interruptions caused by reversal. This helps to improve the operating efficiency of the entire production line, shorten the production cycle, and increase production capacity; in the layout of the production line, it is often necessary to arrange the position of each equipment and workstation according to the process flow and product characteristics. The existence of the second horizontal feeding device makes the layout of the production line more flexible and diverse, and the conveying path and direction of the box can be adjusted according to actual needs, thereby optimizing the production process and reducing unnecessary material handling and transshipment.

[0032] In summary, this application includes at least one of the following beneficial technical effects:

[0033] 1. Automated devices replace traditional manual handling and delivery, solving the problems of high manual handling costs and high labor intensity, and improving production efficiency. At the same time, because the entire process is automated, precise control and statistics can be performed, improving the management level of the production line. In addition, due to the collaborative work between the various devices, the processing of shoe materials is more continuous and stable, further improving production efficiency. This automated and intelligent production line not only saves labor costs and reduces uncertainty and waste in production, but also helps to improve product quality and production efficiency, thereby creating greater economic benefits for the company. The design of this material distribution platform is in line with the development trend of modern industrial production and provides strong technical support for the automation and intelligent upgrade of the shoemaking industry.

[0034] 2. By setting up multiple first feeding mechanisms on the first frame and arranging them at intervals in the vertical direction, multi-layer stacking and automatic transportation of boxes are achieved. This design significantly improves space utilization, reduces floor space, and at the same time ensures the continuity and efficiency of the loading process; the first feeding mechanism is set at an angle, using gravity to assist the box to slide down, reducing power consumption, and allowing the boxes to be smoothly and orderly transported to the lifting device in sequence. This design not only simplifies the mechanical structure, but also improves the stability and reliability of loading; through the automated loading device, automatic transportation of boxes is achieved, greatly reducing the workload of manual handling and placement, reducing labor intensity and labor costs; automated loading reduces waiting time and error rates caused by human factors, and improves the overall efficiency of the production line; the stable loading speed also ensures the smooth progress of subsequent production links;

[0035] 3. Since the first feeding mechanism is arranged at an angle, the blocking mechanism has a blocking effect on multiple boxes on the first feeding mechanism; when loading is required, the rotating blocking member is driven to rotate by the rotating driving member to release the blocking effect of the rotating blocking member on the lowest box. After the first feeding mechanism transfers the lowest box to the lifting device, the rotating blocking member is driven to rotate and reset by the rotating driving member, so that the rotating blocking member continues to block the remaining boxes on the first feeding mechanism, thereby ensuring that only one box is transferred to the lifting device by the loading device at a time. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a structural diagram of the material distribution platform in an embodiment of the present application.

[0037] Figure 2 It is a structural diagram of the feeding device in the embodiment of the present application.

[0038] Figure 3 yes Figure 2 A partial enlarged view of part A.

[0039] Figure 4 It is a structural diagram of the lifting device in an embodiment of the present application.

[0040] Figure 5 It is a structural diagram of the second feeding mechanism and the third feeding mechanism in the embodiment of the present application.

[0041] Figure 6 It is a structural schematic diagram of the second feeding mechanism from another perspective in the embodiment of the present application.

[0042] Figure 7 It is a structural schematic diagram of the first horizontal feeding device and the second horizontal feeding device in an embodiment of the present application.

[0043] Description of reference numerals:

[0044] 1. Loading device; 11. First frame; 12. First feeding mechanism; 121. First feeding assembly; 13. Blocking mechanism; 131. Carrying member; 132. Rotating blocking member; 133. Elastic member; 134. Rotating driving member; 1341. Adjusting seat; 1342. Second cylinder; 1343. Connecting member; 1344. Adjusting slot; 14. Universal wheel; 2. Lifting device; 21. Second frame; 22. Lifting seat; 23. Lifting driving mechanism; 24. Second feeding mechanism; 241. Lifting member; 242. Lifting driving member; 243. Second feeding assembly; 2431 , first driving wheel; 2432, first driven wheel; 2433, first belt; 2434, feeding drive member; 2435, second driving wheel; 2436, second driven wheel; 2437, second belt; 2438, rotating rod; 2439, motor; 25, third feeding mechanism; 251, third feeding assembly; 26, guide rod; 27, guide block; 3, first horizontal feeding device; 31, third frame; 32, fourth feeding mechanism; 4, second horizontal feeding device; 41, fourth frame; 42, fifth feeding mechanism; 43, sixth feeding mechanism; 5, AGV feeding vehicle. DETAILED DESCRIPTION

[0045] The following is combined with Figure 1-7 This application is described in further detail.

[0046] The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. Unless otherwise defined, technical or scientific terms used in this application should have the common meanings understood by those skilled in the art to which this application belongs. The terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are simply used to distinguish different components.

[0047] For ease of understanding, in the horizontal direction of this embodiment, the feeding direction of the loading device 1 is defined as the first direction, and the feeding direction of the first horizontal feeding device 3 is defined as the second direction, and the material distribution platform is described based on this.

[0048] The embodiment of the present application discloses a material distribution platform. Figure 1 The material distribution platform includes a loading device 1, a lifting device 2, a first horizontal feeding device 3, and a second horizontal feeding device 4. The loading device 1 is used to automatically convey boxes containing shoe materials to the lifting device 2. The lifting device 2 drives the boxes to rise and fall and is used to convey the boxes to the first horizontal feeding device 3 in sequence. The first horizontal feeding device 3 is used to convey the boxes in sequence to the second horizontal feeding device 4. The second horizontal feeding device 4 is used to change the conveying direction of the boxes and is used to convey the boxes in sequence to the automatic material distribution device.

[0049] Reference Figure 2 The loading device 1 includes a first frame 11, on which are disposed a plurality of first feeding mechanisms 12. The plurality of first feeding mechanisms 12 are arranged vertically in intervals, and each first feeding mechanism 12 is arranged at an angle. The surface of each first feeding mechanism 12 can support multiple boxes along its length, and each box can contain multiple shoe materials. The first feeding mechanism 12 is used to support the multiple boxes and sequentially transfer the boxes to the lifting device 2. In this embodiment, each first feeding mechanism 12 includes two first feeding assemblies 121, which are symmetrically distributed on opposite sides of the second frame 21.

[0050] Continue to refer to Figure 2 Specifically, each first feeding assembly 121 includes a mounting rod, which is fixed to the first frame 11. Each mounting rod is tilted, and a mounting groove is provided on the upper surface of the mounting rod. The mounting groove extends along the length of the mounting rod. A plurality of rollers are rotatably arranged in the mounting groove, and the plurality of rollers are arranged at intervals along the length of the mounting rod. Since each first feeding mechanism 12 can store and transport multiple boxes at the same time, multiple first feeding mechanisms 12 are not only convenient for storing and transporting more boxes, but also because the first feeding mechanisms 12 are tilted, the friction between each box and the first feeding mechanism 12 is reduced, and the efficiency of the first feeding mechanism 12 in transporting the boxes to the lifting device 2 is improved, thereby improving the overall loading efficiency. At the same time, four universal wheels 14 are installed at the bottom of the first frame 11 to increase the convenience of the staff in carrying the loading device 1.

[0051] Reference Figure 2 and Figure 3, a blocking mechanism 13 is provided on the first feeding mechanism 12, and the blocking mechanism 13 includes a carrier 131, a rotating blocking member 132, an elastic member 133 and a rotating driving member 134. The carrier 131 is provided on the first feeding mechanism 12, and the rotating blocking member 132 is rotatably connected to the carrier 131. A fixing rod is fixedly provided on the carrier 131. In the present embodiment, there are three fixing rods. One end of the elastic member 133 is rotatably connected to one of the fixing rods, and the other end of the elastic member 133 is rotatably connected to the rotating blocking member 132. In the present embodiment, the specific elastic member 133 is a spring or a tension spring. The rotating driving member 134 is provided on the carrier 131, and the rotating driving member 134 is used to drive the rotating blocking member 132 to rotate.

[0052] Reference Figure 3 In this embodiment, the rotary drive member 134 specifically includes an adjustment seat 1341, a second cylinder 1342, and a connecting member 1343. The adjustment seat 1341 is provided with an adjustment slot 1344 extending vertically. A bolt is inserted into the adjustment slot 1344 and threadedly engages with the second frame 21. This not only increases the convenience for workers to install and remove the adjustment seat 1341, but also facilitates workers to adjust the height of the adjustment seat 1341. The connecting member 1343 is fixed to the rotation blocking member 132. The piston rod of the second cylinder 1342 is rotatably connected to the connecting member 1343, and the second cylinder 1342 is rotatably connected to the adjustment seat 1341.

[0053] Reference Figure 2 and Figure 3 Since the first feeding mechanism 12 is arranged at an angle, the blocking mechanism 13 has a blocking effect on the multiple boxes on the first feeding mechanism 12. When loading is required, the rotary blocking member 132 is driven to rotate by the rotary driving member 134 to release the blocking effect of the rotary blocking member 132 on the lowest box. After the first feeding mechanism 12 transfers the lowest box to the lifting device 2, the rotary blocking member 132 is driven to rotate and reset by the rotary driving member 134, so that the rotary blocking member 132 continues to block the remaining boxes on the first feeding mechanism 12, thereby ensuring that only one box is transferred to the lifting device 2 at a time by the feeding device 1.

[0054] Reference Figure 4, the lifting device 2 lifting device 2 lifting device 2 includes a second frame 21, a lifting seat 22 and a lifting drive mechanism 23. The lifting seat 22 is slidably matched with the second frame 21, and the lifting drive mechanism 23 is provided on the second frame 21. The lifting drive mechanism 23 is used to drive the lifting seat 22 to move up and down. The lifting seat 22 is provided with a second feeding mechanism 24 and a third feeding mechanism 25. The second feeding mechanism 24 conveys the box body along the first direction, and the second feeding mechanism 24 is used to convey the box body to the middle position of the lifting seat 22. The third feeding mechanism 25 is used to convey the box body along the second direction, and the third feeding mechanism 25 is used to convey the box body on the lifting seat 22 to the first horizontal feeding device 3. The lifting seat 22 is automatically driven to move up and down by the lifting drive mechanism 23 without manual intervention, thereby realizing the automation of material transportation. This not only reduces the labor intensity of workers, but also significantly improves the overall operating efficiency of the production line. The second feeding mechanism 24 and the third feeding mechanism 25 respectively transport the boxes in different directions, ensuring that the materials can be accurately transported from the initial position to the target position, further improving the smoothness and efficiency of the production line. The second feeding mechanism 24 and the third feeding mechanism 25 respectively transport the boxes in different directions. This design increases the flexibility of material transportation, allowing the device to adapt to different production line layouts and material transportation requirements. The lifting drive mechanism 23 and the feeding mechanism can be adjusted according to specific production needs, such as adjusting the lifting height and feeding speed, to meet the requirements of different materials and processes.

[0055] Reference Figure 5 and Figure 6 The second feeding mechanism 24 includes a lifting member 241, a lifting drive member 242, and a second feeding assembly 243. The lifting drive member 242 is arranged on the lifting base 22 and is used to drive the lifting member 241 to move up and down. The second feeding assembly 243 is arranged on the lifting member 241 and is used to transfer the box to the center of the lifting base 22. By arranging the lifting drive member 242 on the lifting base 22 to drive the lifting member 241 to move up and down, this layered design makes the feeding process more precise and controllable. The lifting member 241 can accurately adjust its height as needed, ensuring that the second feeding assembly 243 can accurately transfer the box to the center position of the lifting member 241; the second feeding assembly 243 is directly arranged on the lifting member 241, reducing unnecessary transmission links, making the entire mechanism compact and occupying a small area, which is conducive to achieving efficient material transportation in a limited space.

[0056] Reference Figure 5In this embodiment, there are two second feeding components 243, each of which includes a first driving wheel 2431, a first driven wheel 2432, a first belt 2433 and a feeding drive 2434. The first driving wheel 2431 is rotatably connected to the lifting member 241, and the first driven wheel 2432 is rotatably connected to the lifting member 241. The first belt 2433 is arranged around the first driving wheel 2431 and the first driven wheel 2432. The feeding drive 2434 is arranged on the lifting member 241, and the feeding drive 2434 is used to drive the first driving wheel 2431 to rotate. The first driving wheel 2431 is driven to rotate by the feeding driving member 2434. When the first driving wheel 2431 rotates, it drives the first belt 2433 to move. When the first belt 2433 moves, it drives the first driven wheel 2432 to rotate. When the first belt 2433 moves, the friction between the first belt 2433 and the box body drives the box body to move in the horizontal direction, thereby facilitating the transfer of the box body to the center position of the lifting seat 22, so that the lifting seat 22 has a stable supporting effect on the box body.

[0057] Reference Figure 5 and Figure 6 The feeding drive member 2434 includes a second driving wheel 2435, a second driven wheel 2436, a second belt 2437, a rotating rod 2438, and a motor 2439. The rotating rod 2438 extends along the second direction. Both ends of the rotating rod 2438 are rotatably connected to the lifting member 241. The first driving wheel 2431 is sleeved on the rotating rod 2438 and fixedly connected to the rotating rod 2438. The motor 2439 is fixed to the lifting member 241. The second driving wheel 2435 is sleeved on the output shaft of the motor 2439 and fixedly connected to the output shaft of the motor 2439. The second driven wheel 2436 is sleeved on the rotating rod 2438 and fixedly connected to the rotating rod 2438. The second belt 2437 is arranged around the second driving wheel 2435 and the second driven wheel 2436. The second driving wheel 2435 is driven to rotate by the motor 2439. When the second driving wheel 2435 rotates, it drives the second belt 2437 to move. When the second belt 2437 moves, it drives the second driven wheel 2436 to rotate. The second driven wheel 2436 drives the rotating rod 2438 to rotate. When the rotating rod 2438 rotates, it drives the first driving wheel 2431 to rotate, thereby realizing the automatic driving of the second feeding component 243.

[0058] Reference Figure 5The third feeding mechanism 25 includes a third feeding assembly 251 and a drive assembly. The third feeding assembly 251 includes multiple feed rollers, each of which is rotatably connected to the lifting member 241. The multiple feed rollers extend in the first direction, and a third belt is provided between each of the adjacent feed rollers. The drive assembly is used to rotate one of the feed rollers. Because the third belt is provided between each of the adjacent feed rollers, when the drive assembly rotates one of the feed rollers, it simultaneously drives the multiple feed rollers to rotate. During the rotation of the multiple feed rollers, the box body is driven to move in the second direction, thereby facilitating the conveyance of the box body in the second direction.

[0059] Reference Figure 7 The first horizontal feeding device 3 includes a third frame 31, which is provided with two fourth feeding mechanisms 32 in the vertical direction. The structure of the fourth feeding mechanism 32 is the same as that of the third feeding mechanism 25. The fourth feeding mechanism 32 is used to convey the boxes in the second direction. By providing two fourth feeding mechanisms 32 arranged in the vertical direction on the third frame 31, it is possible to simultaneously convey double or multiple layers of boxes. This parallel processing capability significantly improves the overall efficiency of the production line, especially in environments requiring large-scale, continuous production, which can significantly shorten the production cycle. The vertical arrangement design allows multiple feeding mechanisms that originally needed to be deployed horizontally to be stacked in space, thereby effectively saving the floor space of the production workshop. This is particularly important for production environments with limited space, helping to improve space utilization and optimize production layout. The two fourth feeding mechanisms 32 work independently but can be controlled in a coordinated manner, which increases the flexibility of the production line. Based on production needs, the operating state of each feeding mechanism can be flexibly adjusted, such as changing the feeding speed and start / stop times, to accommodate different product or process requirements. Since the fourth feeding mechanism 32 and the third feeding mechanism 25 share the same structure, they utilize the same technical principles and component designs, which helps reduce spare parts inventory costs. This similarity in design also makes maintenance and servicing more convenient. Furthermore, this proven, mature design enhances the stability and reliability of the entire feeding system.

[0060] Continue to refer to Figure 7 The second horizontal feeding device 4 includes a fourth frame 41, on which are disposed a fifth feeding mechanism 42 and a sixth feeding mechanism 43. The structure of the fifth feeding mechanism 42 is identical to that of the second feeding assembly 243, and is used to convey the boxes to the sixth feeding mechanism 43 along the second direction. The structure of the sixth feeding mechanism 43 is identical to that of the third feeding mechanism 25, and is used to convey the boxes along the first direction, thereby conveying the boxes to the automatic material distribution device.

[0061] Continue to refer to Figure 7, the core function of the second horizontal feeding device 4 is that it can change the moving direction of the box. The box is conveyed to the sixth feeding mechanism 43 along the second direction by the fifth feeding mechanism 42, and then continued to be conveyed along the first direction by the sixth feeding mechanism 43, thereby realizing flexible reversal of the box on the production line. This capability is crucial for the flow of materials in complex production processes, and can ensure that the materials reach the next process accurately and efficiently according to the predetermined path; the design of the second horizontal feeding device 4 enables the box to maintain continuous and stable transportation during the reversing process, reducing the waiting time and interruptions caused by reversing. This helps to improve the operating efficiency of the entire production line, shorten the production cycle, and increase production capacity; in the layout of the production line, it is often necessary to arrange the position of each equipment and workstation according to the process flow and product characteristics. The existence of the second horizontal feeding device 4 makes the layout of the production line more flexible and diverse, and the conveying path and direction of the box can be adjusted according to actual needs, thereby optimizing the production process and reducing unnecessary material handling and transshipment.

[0062] Reference Figure 1 The material distribution platform also includes an AGV feeding vehicle 5, which is used to automatically transport the loading device containing multiple boxes from the material distribution platform to the position of the lifting device 2. The staff only needs to fill each box with materials at the material distribution platform, and then place the multiple boxes on the AGV feeding vehicle 5. The AGV feeding vehicle 5 automatically transports the loading device to the position of the lifting device 2. Therefore, only one loader is required, which facilitates the automatic loading of multiple sewing machines at the same time, not only reducing labor costs but also improving overall loading efficiency.

[0063] The material distribution platform also includes an automatic material distribution device, and a second horizontal feeder 4 is used to transfer the boxes to the automatic material distribution device. Specifically, the automatic material distribution device includes a material distribution mechanism and a rotary drive mechanism. The material distribution mechanism includes a material distribution rod and a first rotating shaft. The first rotating shaft extends vertically and is rotatably connected to the first frame 11. The top of the first rotating shaft is fixedly connected to one end of the material distribution rod, which extends horizontally. The material distribution rod is initially positioned at the edge of the first frame 11, at which point it does not block the boxes on the top feeder mechanism.

[0064] The rotary drive mechanism rotates the first rotating shaft, driving the feed rod to an inclined position. At this point, the feed rod forms a predetermined angle with the edge of the first frame 11, guiding the boxes toward either side of the first frame 11. When boxes on the top feed mechanism need to be transferred to the processing unit, the rotary drive mechanism rotates the first rotating shaft, causing the feed rod to tilt. After transfer is complete, the rotary drive mechanism continues to rotate the first rotating shaft, rotating the feed rod to its initial position, thereby releasing the feed rod's obstruction of the boxes. Workers manually transfer the boxes from the first transfer unit to the second transfer unit for subsequent processing. At the second transfer unit, workers manually transfer the shoe uppers inside the boxes to the processing unit for processing. The processing unit performs precise processing on the shoe uppers according to a pre-set program. After processing is complete, workers return the boxes containing the processed shoe uppers to the bottom feed mechanism. After receiving the boxes, the bottom feeding mechanism transfers them to the first lifting and feeding device for the next round of loading, conveying, and processing. The bottom feeding mechanism also transfers some boxes to the quality inspection and receiving device. Repeating these steps achieves continuous automated production of shoe uppers.

[0065] The material distribution platform also includes a sensor system to monitor the operating status of each device and the position of the boxes. Sensors are installed in key locations, such as the entrance and exit of each device, to detect the passage of boxes in real time and feed this data back to the control system.

[0066] The introduction of the sensor system allows the control system to more accurately monitor the operating status of each device and the real-time location of the bins, further improving production efficiency and enabling timely detection of abnormalities. For example, if a conveyor belt fails or a bin is blocked, the sensor system can quickly detect it and send an alert to the control system for timely action.

[0067] Furthermore, the sensor system provides data support for production management optimization and resource allocation. By analyzing the data collected by sensors in real time, production managers can more rationally arrange production plans and allocate resources, thereby improving overall production efficiency and reducing costs.

[0068] The operating principle of the above-mentioned embodiment is as follows: Automated devices replace traditional manual handling and delivery, solving the high cost and labor intensity of manual handling and improving production efficiency. Furthermore, because the entire process is automated, precise control and statistics can be achieved, improving production line management. Furthermore, the coordinated operation of various devices makes the shoe material processing process more continuous and stable, further enhancing production efficiency. This automated and intelligent production line not only saves labor costs and reduces uncertainty and waste in production, but also helps improve product quality and production efficiency, thereby creating greater economic benefits for the enterprise. The design of this material distribution platform conforms to the development trend of modern industrial production and provides strong technical support for the automation and intelligent upgrading of the shoemaking industry. By introducing a sensor system, real-time monitoring and data analysis of the entire production process are achieved, making the production line operation more intelligent and refined. The sensor system can monitor the operating status of each device and the position of the box in real time, ensuring the smooth progress of the production process. Furthermore, the large amount of data collected by the sensors provides strong support for production management, helping managers to more scientifically and rationally allocate resources and formulate production plans. This intelligent management approach not only improves production efficiency and reduces costs, but also provides data support for scientific decision-making. This intelligent production line, powered by sensors and data analysis, represents a leading edge in modern industrial production and offers a new solution for the transformation and upgrading of traditional industries like shoemaking.

[0069] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A material distribution platform, characterized by: The invention comprises a loading device (1), a lifting device (2), a first horizontal feeding device (3) and a second horizontal feeding device (4); the loading device (1) is used to automatically convey a box containing shoe materials to the lifting device (2); the lifting device (2) drives the box to rise and fall and is used to convey the box to the first horizontal feeding device (3) in sequence; the first horizontal feeding device (3) is used to convey the box to the second horizontal feeding device (4) in sequence; the second horizontal feeding device (4) is used to change the conveying direction of the box and is used to convey the box to the automatic material dispatching device in sequence; the automatic material dispatching device conveys the box to different processing devices according to processing requirements; The loading device (1) comprises a first frame (11), a plurality of first feeding mechanisms (12) are provided on the first frame (11), the plurality of first feeding mechanisms (12) are arranged at intervals in a vertical direction, the first feeding mechanisms (12) are arranged in an inclined manner, and the first feeding mechanisms (12) are used to carry a plurality of boxes and sequentially transfer the boxes along a first direction to the lifting device (2); The lifting device (2) comprises a second frame (21), a lifting seat (22) and a lifting drive mechanism (23); the lifting seat (22) is slidably matched with the second frame (21), the lifting drive mechanism (23) is arranged on the second frame (21), and the lifting drive mechanism (23) is used to drive the lifting seat (22) to rise and fall; a second feeding mechanism (24) and a third feeding mechanism (25) are arranged on the lifting seat (22); the second feeding mechanism (24) conveys the box body along the first direction, and the second feeding mechanism (24) is used to convey the box body to the middle position of the lifting seat (22); the third feeding mechanism (25) is used to convey the box body along the second direction, and the third feeding mechanism (25) is used to convey the box body on the lifting seat (22) to the first horizontal feeding device (3).

2. A material distribution platform according to claim 1, characterized in that: The first feeding mechanism (12) is provided with a blocking mechanism (13), and the blocking mechanism (13) comprises a bearing member (131), a rotating blocking member (132), an elastic member (133) and a rotating driving member (134); the bearing member (131) is provided on the first feeding mechanism (12), and the rotating blocking member (132) is rotatably connected to the bearing member (131); a fixing rod is fixedly provided on the bearing member (131), one end of the elastic member (133) is connected to the fixing rod, and the other end of the elastic member (133) is connected to the rotating blocking member (132); the rotating driving member (134) is provided on the bearing member (131), and the rotating driving member (134) is used to drive the rotating blocking member (132) to rotate.

3. A material distribution platform according to claim 2, characterized in that: The second feeding mechanism (24) includes a lifting member (241), a lifting drive member (242) and a first feeding assembly (121); the lifting drive member (242) is arranged on the lifting seat (22), and the lifting drive member (242) is used to drive the lifting member (241) to move up and down; the first feeding assembly (121) is arranged on the lifting member (241), and the first feeding assembly (121) is used to transport the box to the center of the lifting seat (22).

4. A material distribution platform according to claim 3, characterized in that: The first feeding assembly (121) includes a first driving wheel (2431), a first driven wheel (2432), a first belt (2433) and a driving member, wherein the first driving wheel (2431) is rotatably connected to the lifting member (241), the first driven wheel (2432) is rotatably connected to the lifting member (241), and the first belt (2433) is arranged around the first driving wheel (2431) and the first driven wheel (2432); the driving member is arranged on the lifting member (241), and the driving member is used to drive the first driving wheel (2431) to rotate.

5. A material distribution platform according to claim 4, characterized in that: The driving member includes a second driving wheel (2435), a second driven wheel (2436), a second belt (2437), a rotating rod (2438) and a motor (2439); the rotating rod (2438) is rotatably arranged on the lifting member (241), the first driving wheel (2431) is sleeved on the rotating rod (2438) and fixedly connected to the rotating rod (2438); the motor (2439) is fixed on the lifting member (241), the second driving wheel (2435) is sleeved on the output shaft of the motor (2439) and fixedly connected to the output shaft of the motor (2439), the second driven wheel (2436) is sleeved on the rotating rod (2438) and fixedly connected to the rotating rod (2438), and the second belt (2437) is arranged around the second driving wheel (2435) and the second driven wheel (2436).

6. A material distribution platform according to claim 3, characterized in that: The third feeding mechanism (25) includes a third feeding assembly (251) and a driving assembly. The third feeding assembly (251) includes a plurality of feeding rollers. The plurality of feeding rollers are rotatably connected to the lifting member (241). The plurality of feeding rollers extend along a first direction. A third belt is sleeved between two adjacent feeding rollers. The driving assembly is used to drive one of the feeding rollers to rotate.

7. A material distribution platform according to claim 2, characterized in that: The first horizontal feeding device (3) comprises a third frame (31), and the third frame (31) is provided with two fourth feeding mechanisms (32) in a vertical direction. The structure of the fourth feeding mechanism (32) is the same as that of the third feeding mechanism (25), and the fourth feeding mechanism (32) is used to transport the box body along the second direction.

8. The material distribution platform according to claim 6, characterized in that: The second horizontal feeding device (4) includes a fourth frame (41), and a fifth feeding mechanism (42) and a sixth feeding mechanism (43) are provided on the fourth frame (41). The structure of the fifth feeding mechanism (42) is the same as that of the third feeding assembly (251), and the fifth feeding mechanism (42) is used to convey the box body to the sixth feeding mechanism (43) along the second direction; the structure of the sixth feeding mechanism (43) is the same as that of the third feeding mechanism (25), and the sixth feeding mechanism (43) is used to convey the box body along the first direction, thereby conveying the box body to the automatic material distribution device.

Citation Information

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