A chlorination purification device for quartz sand
By using an inclined setting and a flow guide mechanism in the quartz sand chlorination purification device, the quartz sand stays at each level for a fixed time, and by uniformly distributing the chlorination agent, the problems of inconsistent purification effects and blockage in the prior art are solved. , realizes efficient quartz sand purification and long life of filter structure.
Patent Information
- Application Number
- CN202411306134.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-19
AI Technical Summary
The existing quartz sand chlorination purification device has instability, resulting in different purification effects of quartz sand in different locations, uneven distribution of chlorination agents, and it is easy to cause blockage of the filter structure.
The tilted purification pipeline and built-in drive mechanism are adopted, combined with multiple flow guide mechanisms, and the quartz sand is moved down step by step in batches, and the residence time at each stage is fixed to ensure that the chlorinating agent is evenly distributed and blockage is avoided through the air extraction assembly.
The consistency of the quartz sand purification effect is achieved, the chlorinating agent is distributed evenly, avoiding the blockage of the filter structure, and extending the service life and cleaning cycle.
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Figure CN118812158B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass manufacturing and processing, in particular to a chlorination purification device for quartz sand. Background Art
[0002] The chlorination and purification technology of quartz sand refers to the process of chlorination roasting, which is a process in which certain components in mineral raw materials are converted into gaseous or condensed chlorides under the action of a chlorinating agent under certain conditions, thereby separating or enriching the components. Chlorination roasting is also called chlorination degassing. Chlorination roasting of quartz sand is one of the technologies in the purification process of high-purity quartz sand. It is mainly aimed at the treatment of lattice impurities in quartz sand to obtain high-purity quartz sand with a SiO2 weight content greater than 99.9%.
[0003] In the prior art, the chlorination purification device applied to quartz sand can perform purification treatment by injecting the quartz sand raw material into the interior of the heating pipe and then introducing the chlorinating agent simultaneously. In order to achieve continuous processing, the quartz sand is generally driven to move in the form of vibration or controlling the rotation of the pipe. This type of driving form has high instability, and the residence time of quartz sand at different positions in the heating area has a large deviation, which will lead to differences in the final purification effect of quartz sand at different positions. On the other hand, when the chlorinating agent is introduced, the chlorinating agent is injected from one end of the pipe, so the concentration will decrease rapidly from the front end to the end, and it will be difficult to penetrate and mix from the surface to the bottom layer, so the concentration of the chlorinating agent contacted by the quartz sand already at the rear end will decrease, and the chlorination purification effect will be greatly reduced. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a chlorination purification device for quartz sand to solve the problems raised in the above background technology. The present invention sets the purification pipeline obliquely, cooperates with the inner driving mechanism and multiple diversion mechanisms, and can move the put-in quartz sand step by step in batches in a ladder-like manner, and the amount of quartz sand temporarily stored at each level is fixed, so that the quartz sand at any position will stay at each level for a fixed time, and then the final purification effect of the quartz sand at any position remains consistent. And the chlorine introduced is more evenly distributed, the final purification efficiency of the quartz sand at the front and rear ends remains unchanged, and the filter structure at the rear end can also avoid blockage.
[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a chlorination purification device for quartz sand, comprising a purification device body, the purification device body comprising an electric heating box, a purification pipeline and a driving mechanism, a chlorinating agent delivery pipeline is plugged into the top of the electric heating box, the purification pipeline passes through the inner bottom end of the electric heating box, and the purification pipeline is fixed to the outer shell of the electric heating box as a whole, a ventilation bin is installed on the surface of the purification pipeline, the end of the chlorinating agent delivery pipeline is connected to the interior of the ventilation bin, a vertical plate is welded at one end of the bottom of the electric heating box, a discharge channel is integrally formed at the bottom of the end of the purification pipeline, a vacuum assembly is fixed on the side of the discharge channel, and a discharge box is sleeved on the bottom end of the discharge channel, the purification pipeline and the electric heating box are tilted as a whole, and an electric heating wire is embedded at the bottom end of the inner wall of the electric heating box, and an exhaust pipe is welded at the end of the vacuum assembly.
[0006] Furthermore, a front end bracket is welded to one end of the electric heating box, a rear end bracket is welded to the other end of the electric heating box, the driving mechanism includes a motor and a driving shaft, the driving shaft is plugged into the output end of the motor, and a flow guide mechanism is integrally formed on the surface of the driving shaft.
[0007] Furthermore, the outer shell of the motor is screwed onto the outer side of the rear end bracket, an end plate is welded to the bottom end of the rear end bracket, one end of the purification pipe is against the surface of the end plate, the drive shaft as a whole passes through the interior of the purification pipe, and the central axis of the drive shaft and the purification pipe coincides.
[0008] Furthermore, the end of the driving shaft is embedded in the interior of the end plate through a bearing, a feed channel is installed on the top of one end of the purification pipe, a feeding port is opened on the top of the feed channel, and the interior of the feed channel is connected with the interior of the purification pipe.
[0009] Furthermore, the flow guide mechanism includes an arc baffle and a scraper. The arc baffle is integrally formed on the surface of the drive shaft, a flow guide tube is integrally formed on the bottom of the scraper, and a strip hole is opened on the outside of the scraper, and the flow guide tube passes through the middle of the drive shaft.
[0010] Furthermore, a guide hole is provided at the end of the guide tube, the arc baffle is a semicircular structure as a whole, and the side edges of the arc baffle and the side edges of the scraper are both in contact with the inner wall of the purification pipe, and the end of the guide tube is pressed against the inner wall of the purification pipe.
[0011] Furthermore, a plurality of diversion cavities are provided inside the ventilation bin, and adjacent diversion cavities are separated by partitions, a docking hole is provided at the bottom of each diversion cavity, and a plurality of diversion pipes are connected to the end of the chlorination agent delivery pipe.
[0012] Furthermore, the end of each diversion pipe is inserted into the corresponding diversion cavity, the scraper is pressed on the surface of the docking hole through the strip holes on the surface, and the interior of the diversion cavity is connected with the interior of the guide tube after passing through the docking hole, the strip holes, and the scraper in sequence.
[0013] Furthermore, the exhaust assembly includes a fan and an exhaust pipe, one end of the exhaust pipe is connected to the interior of the discharge channel, the fan is screwed to the other end of the exhaust pipe, and the exhaust pipe is connected to the output end of the fan.
[0014] Furthermore, a sliding sleeve is inserted into the interior of the exhaust pipe, a top plate is integrally formed at one end of the sliding sleeve, a screen is laid in the middle of the top plate, a fixing plate is welded on the inner wall of the exhaust pipe, a cover plate is integrally formed at the bottom end of the fixing plate, a gap is provided between the side of the cover plate and the inner wall of the exhaust pipe, and the diameter of the cover plate is larger than the diameter of the screen.
[0015] Beneficial effects of the present invention:
[0016] 1. The quartz sand chlorination purification device sets the purification pipeline at an angle, cooperates with the inner driving mechanism and multiple diversion mechanisms, and can move the put quartz sand down step by step in batches in a ladder-like manner, and the amount of quartz sand temporarily stored at each level is fixed, so that the quartz sand at any position will stay at each level for a fixed time, and thus the final purification effect of the quartz sand at any position remains consistent.
[0017] 2. The chlorination purification device for quartz sand introduces the external chlorinating agent into the interior of the purification pipeline with the help of the ventilation chamber, and in the process cooperates with each guide mechanism, so that an equal amount of chlorinating agent can be directly and evenly introduced from each position of the heating area to the bottom position of the quartz sand, so that the introduced chlorine gas is more evenly distributed, and the final purification efficiency of the quartz sand at the front and rear ends remains unchanged.
[0018] 3. The quartz sand chlorination purification device is equipped with an exhaust component on the side of the discharge channel. The exhaust component cooperates with the periodic movement of the driving mechanism and can be started within the interval time period of the step-by-step conveying of the quartz sand, thereby avoiding the phenomenon that the quartz sand is continuously discharged and is extracted during the exhaust process, thereby avoiding blockage and extending the service life and cleaning cycle of the filter structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of the appearance of a chlorination purification device for quartz sand according to the present invention;
[0020] Figure 2 It is a structural schematic diagram of the ventilation chamber part of the present invention;
[0021] Figure 3It is a structural schematic diagram of the driving mechanism part of the present invention;
[0022] Figure 4 for Figure 3 A magnified image of area A;
[0023] Figure 5 This is a disassembled view of the interior of the air extraction assembly of the present invention;
[0024] Figure 6 It is a side sectional view of the ventilation bin of the present invention;
[0025] In the figure: 1, electric heating box; 2, rear end bracket; 3, front end bracket; 4, chlorination agent delivery pipeline; 5, purification pipeline; 6, end plate; 7, vertical plate; 8, driving mechanism; 9, discharge box; 10, exhaust assembly; 11, fan; 12, exhaust pipeline; 13, ventilation bin; 14, feeding port; 15, feeding channel; 16, discharge channel; 17, motor; 18, driving shaft; 19, flow guide mechanism; 20, arc baffle; 21, scraper; 22, strip hole; 23, flow guide capillary; 24, outlet hole; 25, exhaust pipeline; 26, sliding sleeve; 27, top plate; 28, screen; 29, cover plate; 30, fixing plate; 31, diversion cavity; 32, partition; 33, docking hole; 34, diversion pipeline. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0027] See also Figures 1 to 6 The present invention provides the following technical solutions: a chlorination purification device for quartz sand, comprising a purification device body, the purification device body comprising an electric heating box 1, a purification pipeline 5 and a driving mechanism 8, a chlorinating agent delivery pipeline 4 is plugged into the top of the electric heating box 1, the purification pipeline 5 passes through the inner bottom end of the electric heating box 1, and the purification pipeline 5 is fixed to the outer shell of the electric heating box 1 as a whole, a ventilation bin 13 is installed on the surface of the purification pipeline 5, the end of the chlorinating agent delivery pipeline 4 is connected to the interior of the ventilation bin 13, and one end of the bottom of the electric heating box 1 is welded with The vertical plate 7, the bottom of the end of the purification pipeline 5 is integrally formed with a discharge channel 16, the side of the discharge channel 16 is fixed with a vacuum assembly 10, and the bottom of the discharge channel 16 is sleeved with a discharge box 9, the purification pipeline 5 and the electric heating box 1 are tilted as a whole, and the bottom of the inner wall of the electric heating box 1 is embedded with an electric heating wire, and the end of the vacuum assembly 10 is welded with an exhaust pipe 12. The quartz sand chlorination purification device is used to put the quartz sand raw material into the interior of the purification pipeline 5, and then after the chlorination agent is introduced and high-temperature heating treatment is provided, the purpose of chlorination purification is achieved.
[0028] When the present invention is used, the quartz sand raw material is directly put into the interior from the top of the feed channel 15 at one end of the purification pipeline 5. After the internal driving mechanism 8 is started, each guide mechanism 19 on the driving shaft 18 is driven to rotate by means of the driving mechanism 8, and each guide mechanism 19 is controlled to operate periodically, and each time it rotates half a circle, the quartz sand put in from a high place can be blocked by the arc baffle 20 in the guide mechanism 19 in turn, and is fully mixed with the dissolved chlorinating agent during the blocking process, and is heated and purified until it moves downward step by step with the repeated start of the guide mechanism 19, and finally slides into the discharge channel 16 at the bottom, and is discharged downward in the discharge channel 16. At the same time, the chloride generated in the purification process is also extracted with the help of the exhaust component 10 on one side of the discharge channel 16.
[0029] In this embodiment, a front bracket 3 is welded to one end of the electric heating box 1, and a rear bracket 2 is welded to the other end of the electric heating box 1. The driving mechanism 8 includes a motor 17 and a driving shaft 18. The driving shaft 18 is plugged into the output end of the motor 17, and a flow guide mechanism 19 is integrally formed on the surface of the driving shaft 18. The outer shell of the motor 17 is screwed to the outside of the rear bracket 2, and an end plate 6 is welded to the bottom of the end of the rear bracket 2. One end of the purification pipeline 5 is against the surface of the end plate 6. The driving shaft 18 passes through the interior of the purification pipeline 5 as a whole, and the central axis of the driving shaft 18 and the purification pipeline 5 coincide. The end of the driving shaft 18 is embedded in the interior of the end plate 6 through a bearing. A feed channel 15 is installed at the top of one end of the purification pipeline 5. A feeding port 14 is opened at the top of the feed channel 15, and the interior of the feed channel 15 is connected to the interior of the purification pipeline 5.
[0030] Specifically, by supporting the brackets at both ends simultaneously through the middle electric heating box 1, the purification pipeline 5 below can be tilted. At this time, the quartz sand dropped from the top can slide down along the purification pipeline 5 with the help of its own gravity, and be blocked by each guide mechanism 19 in turn until it passes through the interior of the purification pipeline 5. The purpose of chlorination purification is achieved in this process.
[0031] In this embodiment, the flow guiding mechanism 19 includes an arc-shaped baffle 20 and a scraper 21. The arc-shaped baffle 20 is integrally formed on the surface of the driving shaft 18. A flow guiding capillary 23 is integrally formed at the bottom of the scraper 21. A strip-shaped hole 22 is provided on the outer side of the scraper 21. The flow guiding capillary 23 passes through the middle of the driving shaft 18. A lead-out hole 24 is provided at the end of the flow guiding capillary 23. The arc-shaped baffle 20 is a semicircular structure as a whole. The side edges of the arc-shaped baffle 20 and the side edges of the scraper 21 are both in contact with the inner wall of the purification pipe 5. The end of the flow guiding capillary 23 is pressed against the inner wall of the purification pipe 5. The purification pipe 5 is tilted and arranged, and cooperates with the driving mechanism 8 and multiple guide mechanisms 19 on the inner side, so that the put quartz sand can be moved down step by step in batches, and the amount of quartz sand temporarily stored at each level is fixed, so that the quartz sand at any position will stay at each level for a fixed time, and thus the final purification effect of the quartz sand at any position remains consistent.
[0032] Specifically, after starting the motor 17, the motor 17 drives the driving shaft 18 to rotate, and the driving shaft 18 drives each flow guide mechanism 19 on the surface to rotate. Since the arc baffles 20 between adjacent flow guide mechanisms 19 are in opposite directions, the quartz sand released from the top is first blocked by the highest arc baffle 20 pointing downward. After the motor 17 is started again, the top arc baffle 20 rotates from bottom to top to release the blockage of the quartz sand. At this time, this part of the quartz sand passes through the arc baffle 20, rolls toward the bottom, and is then blocked by the second arc baffle 20. The above process is repeated, and each arc baffle 20 is released in turn, and it always stays for a fixed time. As the top feed channel 15 continues to release quartz sand, it can be ensured that the time for quartz sand at any position to pass through the inside of the purification pipeline 5 is always the same.
[0033] In this embodiment, a plurality of shunt cavities 31 are provided inside the ventilation bin 13, and adjacent shunt cavities 31 are separated by partitions 32, and a docking hole 33 is provided at the bottom of each shunt cavity 31, and a plurality of shunt pipes 34 are connected to the end of the chlorinating agent delivery pipeline 4. The end of each shunt pipe 34 is inserted into the corresponding shunt cavity 31, and the scraper 21 is pressed on the surface of the docking hole 33 through the strip hole 22 on the surface, and the inside of the shunt cavity 31 is connected to the inside of the guide tube 23 after passing through the docking hole 33, the strip hole 22, and the scraper 21 in sequence. With the help of the ventilation bin 13, the external chlorinating agent is introduced into the interior of the purification pipeline 5, and in the process, each guide mechanism 19 is cooperated, so that an equal amount of chlorinating agent can be directly and evenly introduced from each position of the heating area to the bottom position of the quartz sand, so that the introduced chlorine gas is more evenly distributed, and the final purification efficiency of the quartz sand at the front and rear ends remains unchanged.
[0034] Specifically, when the driving shaft 18 drives the flow guiding mechanism 19 to rotate, it also drives the scraper 21 and the flow guiding capillary 23 to rotate at the same time. The scraper 21 rotates along the inner wall of the purification pipeline 5 to scrape the quartz sand accumulated below, so as to prevent part of the quartz sand from adhering to the inner wall of the purification pipeline 5. At the same time, it will contact with part of the docking holes 33 through the strip holes 22 on the cover plate 29. Since the top chlorinating agent delivery pipeline 4 evenly introduces the chlorinating agent into each diversion cavity 31, the chlorinating agent in each diversion cavity 31 will also be introduced into the interior of the purification pipeline 5 through the docking holes 33 at the bottom, and part of the chlorinating agent will pass through the strip holes 22 and be directly transported from the bottom outlet hole 24 to the bottom position of the quartz sand along the scraper 21 and multiple flow guiding capillary 23, thereby ensuring that the bottom part of the quartz sand can also be directly mixed and contacted with the introduced chlorinating agent.
[0035] In this embodiment, the air extraction component 10 includes a fan 11 and an air extraction pipe 25, one end of the air extraction pipe 25 is connected to the inside of the discharge channel 16, the fan 11 is screwed to the other end of the air extraction pipe 25, and the exhaust pipe 12 is connected to the output end of the fan 11. A sliding sleeve 26 is inserted into the interior of the air extraction pipe 25, one end of the sliding sleeve 26 is integrally formed with a top plate 27, a screen 28 is laid in the middle of the top plate 27, a fixing plate 30 is welded on the inner wall of the air extraction pipe 25, and a cover plate 29 is integrally formed at the bottom end of the fixing plate 30, a gap is set between the side of the cover plate 29 and the inner wall of the air extraction pipe 25, and the diameter of the cover plate 29 is larger than the diameter of the screen 28. A vacuum assembly 10 is installed on the side of the discharge channel 16. The vacuum assembly 10 cooperates with the periodic movement of the driving mechanism 8 and can be started within the interval time period of the step-by-step conveying of the quartz sand, thereby avoiding the phenomenon that the quartz sand is continuously discharged and is sucked away during the vacuum process, thereby avoiding blockage and extending the service life and cleaning cycle of the filtering structure.
[0036] Specifically, since the quartz sand moves periodically, after the quartz sand is partially removed from the bottom guide mechanism 19, it will directly fall downward from the discharge channel 16. The falling is also realized periodically. Therefore, the driving structure is started and within a few seconds after the start, the fan 11 stops running until the batch of quartz sand falls into the discharge box 9 at the bottom. At this time, the fan 11 is started to draw the gas inside the discharge channel 16 into the exhaust pipe 25, and finally discharged from the exhaust pipe 12. At this time, the sliding sleeve 26 is Under the action of airflow, it moves toward the position of the fan 11, and the screen 28 is not blocked by the cover plate 29, so the airflow can flow. After the air extraction is completed, the fan 11 is started by reverse control to blow the sliding sleeve 26, so that the top plate 27 and the screen 28 are against the inner side of the cover plate 29. At this time, the air extraction channel is closed and the screen 28 is also blocked. After the motor 17 is started again, the quartz sand falling from the discharge channel 16 will be blocked by the cover plate 29 and will not directly contact the screen 28, thereby preventing the screen 28 from being blocked by the quartz sand.
[0037] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.
[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A chlorination purification device for quartz sand, comprising a purification device body, characterized in that: The purification device body comprises an electric heating box (1), a purification pipeline (5) and a driving mechanism (8); a chlorinating agent delivery pipeline (4) is plugged into the top of the electric heating box (1); the purification pipeline (5) passes through the bottom end of the inside of the electric heating box (1); and the purification pipeline (5) and the outer shell of the electric heating box (1) are fixed as a whole; a ventilation bin (13) is installed on the surface of the purification pipeline (5); the end of the chlorinating agent delivery pipeline (4) is connected to the inside of the ventilation bin (13); a vertical plate (7) is welded to one end of the bottom of the electric heating box (1); a discharge channel (16) is integrally formed at the bottom of the end of the purification pipeline (5); a suction assembly (10) is fixed to the side of the discharge channel (16); and the discharge channel (16) is provided with a discharge channel (16) and a ... The bottom end of the channel (16) is sleeved with a discharge box (9), the purification pipeline (5) and the electric heating box (1) are in an inclined state as a whole, and the bottom end of the inner wall of the electric heating box (1) is embedded with an electric heating wire, the end of the exhaust assembly (10) is welded with an exhaust pipeline (12), one end of the electric heating box (1) is welded with a front end bracket (3), and the other end of the electric heating box (1) is welded with a rear end bracket (2), the driving mechanism (8) comprises a motor (17) and a driving shaft (18), the driving shaft (18) is plugged into the output end of the motor (17), the surface of the driving shaft (18) is integrally formed with a guide mechanism (19), the outer shell of the motor (17) is screwed to the outer side of the rear end bracket (2), and the rear end bracket (2) is welded to the rear end bracket (2). An end plate (6) is welded to the bottom of the end of the frame (2), one end of the purification pipeline (5) is against the surface of the end plate (6), the drive shaft (18) passes through the interior of the purification pipeline (5) as a whole, and the central axis of the drive shaft (18) and the purification pipeline (5) coincide with each other, the end of the drive shaft (18) is embedded in the interior of the end plate (6) through a bearing, a feed channel (15) is installed on the top of one end of the purification pipeline (5), a feed port (14) is opened on the top of the feed channel (15), the interior of the feed channel (15) is connected to the interior of the purification pipeline (5), and the guide mechanism (19) includes an arc-shaped baffle plate (20) and a scraper plate (21), and the arc-shaped baffle plate (20) is integrally formed on the drive shaft. (18), a guide tube (23) is integrally formed at the bottom of the scraper (21), and a strip hole (22) is provided on the outer side of the scraper (21), the guide tube (23) passes through the middle of the drive shaft (18), and a guide hole (24) is provided at the end of the guide tube (23), the arc-shaped baffle (20) is a semicircular structure as a whole, and the side of the arc-shaped baffle (20) and the side of the scraper (21) are both in contact with the inner wall of the purification pipeline (5), and the end of the guide tube (23) is pressed against the inner wall of the purification pipeline (5), the exhaust component (10) comprises a fan (11) and an exhaust pipeline (25), one end of the exhaust pipeline (25) is connected to the inside of the discharge channel (16),The fan (11) is screwed to the other end of the air extraction pipe (25), the exhaust pipe (12) is connected to the output end of the fan (11), a sliding sleeve (26) is inserted inside the air extraction pipe (25), a top plate (27) is integrally formed at one end of the sliding sleeve (26), a screen (28) is laid in the middle of the top plate (27), a fixing plate (30) is welded to the inner wall of the air extraction pipe (25), a cover plate (29) is integrally formed at the bottom end of the fixing plate (30), a gap is provided between the side of the cover plate (29) and the inner wall of the air extraction pipe (25), and the diameter of the cover plate (29) is larger than the diameter of the screen (28).
2. A chlorination purification device for quartz sand according to claim 1, characterized in that: A plurality of flow diversion cavities (31) are provided inside the ventilation bin (13), and adjacent flow diversion cavities (31) are separated by partitions (32). A docking hole (33) is provided at the bottom of each flow diversion cavity (31), and a plurality of flow diversion pipes (34) are connected to the end of the chlorination agent delivery pipe (4).
3. A chlorination purification device for quartz sand according to claim 2, characterized in that: The end of each of the diversion pipes (34) is inserted into the interior of the corresponding diversion cavity (31), the scraper (21) is pressed against the surface of the docking hole (33) through the strip hole (22) on the surface, and the interior of the diversion cavity (31) passes through the docking hole (33), the strip hole (22), and the scraper (21) in sequence and communicates with the interior of the guide tube (23).
Citation Information
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