Cable quality detection device
By designing top-line components and linking components, combining servo cylinders and servo motors, the cable is resistant to pulling and torsion detection, solving the problem that existing devices cannot detect anti-torsion performance, improving the detection range and efficiency, and Avoid distortion of the cable during the detection process.
Patent Information
- Application Number
- CN202411274471.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-12
AI Technical Summary
The existing cable quality detection devices can only detect pull resistance, but cannot detect twist resistance, and have a narrow detection range and limited practicality.
A cable quality detection device is designed, including top-line components and linking components. Through components such as servo cylinders, hexagonal rods, beam blocks, clamps and servo motors, the cable resistance to pull and torsion detection of the cable is realized, and The wire grip component avoids spiral distortion during the detection process.
The anti-torsion quality inspection of the cable is realized, the detection range and efficiency are improved, the stability and convenience of the inspection are ensured, and the cable is not re-fixed, which significantly improves the practicality of the inspection.
Smart Images

Figure CN118817480B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable detection, and in particular to a cable quality detection device. Background Art
[0002] Cables are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. They are composed of wire cores and covering layers. Since the quality of cables of different products varies, manufacturers need to test the quality of cables in order to study the quality of cables.
[0003] According to a wire and cable quality detection device disclosed in a Chinese patent application publication number: CN117330427A, a clamping device is provided to stably clamp the cable, and the clamping device can be used to perform anti-cutting detection on the cable;
[0004] In fact, when cables are in use, they are not only pulled, but also twisted. The above-mentioned existing devices can only detect the cable's anti-pulling performance, but cannot continue to obtain the cable's anti-twisting performance data, resulting in a narrow detection range of the above-mentioned existing detection devices and limited practicality. Summary of the invention
[0005] To this end, the present invention provides a cable quality detection device to solve the above-mentioned problem.
[0006] The present invention provides the following technical solution: a cable quality detection device, comprising a top wire component, a base is fixedly provided at the bottom of the top wire component, and a wire pulling component and a wire holding component are provided at the left and right parts of the top wire component;
[0007] The top line component comprises a twisting frame fixedly installed in the middle of the top of the base, a twisting ring is rotatably installed inside the twisting frame, and a U-shaped frame is fixedly installed on the inner wall of the twisting ring, and a hexagonal hole is penetrated on one side of the U-shaped frame close to the center of the twisting ring, and a hexagonal rod is slidably installed inside the hexagonal hole, and a top line slot frame is fixedly installed on one end of the hexagonal rod close to the center of the twisting ring. Two telescopic holes are penetrated on the opposite surfaces of the top line slot frame, and two oppositely distributed bundle wire blocks are movably arranged inside the top line slot frame, and the side faces of the two bundle wire blocks that are away from each other are respectively fixedly connected to the corresponding two telescopic rod ends, and a spring is sleeved on the outer periphery of the telescopic rod, and the spring is fixedly installed between the inner wall of the top line slot frame and the bundle wire block, and the inner wall of the bundle wire block at one end close to the opening of the top line slot frame is provided with an inclined surface, and the side faces of the two bundle wire blocks that are close to each other are provided with a clamping groove, and a servo cylinder is fixedly installed on the inner wall of the twisting ring;
[0008] The wire pulling component includes a first supporting frame and a second supporting frame fixedly mounted on the top of the base, the first supporting frame is located on a side of the second supporting frame away from the twisting frame, two front-to-back distributed light rods are fixedly mounted between the first supporting frame and the second supporting frame, sliding sleeves are slidably mounted on the outer walls of the two light rods, and a wire pulling seat is commonly connected between the two sliding sleeves, a hinge groove is provided at the bottom of the wire pulling seat, two front-to-back distributed clamping plates are rotatably mounted inside the hinge groove, an incomplete gear is fixedly mounted on the middle of one end of the clamping plate close to the hinge groove, a square slot hole is downwardly provided on the top of the wire pulling seat, the bottom of the square slot hole is connected to the top of the hinge groove, a square rod is slidably mounted inside the square slot hole, spur racks are fixedly mounted on the front and back lower parts of the square rod, the spur racks are meshed with the incomplete gear, a force plate is fixedly mounted on the lower part of the outer wall of the square rod, two left-to-right distributed clamping springs are fixedly mounted on the top of the force plate, and the top of the clamping spring is fixedly connected to the top wall of the hinge groove.
[0009] As a preferred solution of the present invention, the wire holding component includes four support plates fixedly installed on the top of the base, the four support plates are symmetrically distributed in pairs front and back, and a slide cylinder is fixedly installed on the top of the support plates, and a slide rod is slidably installed on the inner wall of the slide cylinder, wherein the two slide rods located at the front and the two slide rods located at the rear are connected to a wire holding plate at their adjacent ends, there are two wire holding plates, and a wire holding groove is provided on the adjacent side of the two wire holding plates, and a reset spring is provided on the outer periphery of the slide rod, and the reset spring is fixedly installed between the slide cylinder and the wire holding plate.
[0010] As a preferred solution of the present invention, a wedge block is fixedly installed in the middle of a side surface away from each other of the two wire holding plates, and a closing block is slidably installed on the outer walls of the two bare rods. The closing block is located on the side of the wire pulling seat close to the twisting frame, and two fixing holes distributed front and back are penetrated downward from the top of the closing block. Closing rods are fixedly installed on the inner walls of the fixing holes. The position of the closing rod is matched with the position of the wedge block, and a pull rope is fixedly installed between the closing block and the wire pulling seat.
[0011] As a preferred solution of the present invention, a twisting ring groove is provided on the inner wall of the twisting frame, a driving frame is fixedly installed on the top of the twisting frame, a gear groove is provided inside the driving frame, the bottom of the gear groove is connected with the top of the twisting ring groove, a twisting hole is provided on the left side of the driving frame, the twisting hole is connected with the gear groove, a driven gear ring is fixedly installed on the outer wall of the twisting ring, the driven gear ring is rotatably located inside the twisting ring groove, a torsion shaft is rotatably installed inside the torsion hole, a driving gear is fixedly installed on the outer wall of the torsion shaft, the driving gear is rotatably located inside the gear groove, and the driving gear is meshed with the driven gear ring.
[0012] As a preferred solution of the present invention, a servo motor is fixedly installed on one side of the second support frame away from the torsion frame, a driving pulley is fixedly installed on the output shaft of the servo motor, a driven pulley is fixedly installed on one end of the outer wall of the torsion shaft, and a power belt is commonly sleeved between the driven pulley and the driving pulley.
[0013] As a preferred solution of the present invention, the servo cylinder is located inside the U-shaped frame, and the end of the output rod of the servo cylinder is fixedly connected to one end of the hexagonal rod away from the top wire groove frame.
[0014] As a preferred solution of the present invention, a transfer pin is fixedly installed on the upper front part of the square rod, a guide wheel is rotatably installed on the outer wall of the transfer pin, a wedge plate is fixedly installed on the side of the second support frame away from the twisted frame, the wedge plate is located at the top of the guide wheel, and the top of the outer wall of the guide wheel abuts against the bottom of the wedge plate.
[0015] As a preferred solution of the present invention, a threaded hole is opened on the outer wall of one of the sliding sleeves, and a fastening bolt is provided on the outer wall of the sliding sleeve. The fastening bolt is threadedly connected to the sliding sleeve through the threaded hole, and the end of the fastening bolt abuts against the outer wall of the bare rod.
[0016] As a preferred solution of the present invention, the bottom height of the wedge block is higher than the top height of the slide cylinder, and the bottom height of the closing rod is flush with the bottom height of the wedge block.
[0017] As a preferred solution of the present invention, a winding post is fixedly installed inside the second supporting frame, and the height of the winding post corresponds to the height of the two wire holding grooves.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. In the present invention, by setting the top wire component and the pulling wire component, after the cable is tested for its anti-pulling quality, the cable can be further tested for its anti-torsion quality, and when switching the test items, there is no need to fix the cable again, which not only increases the range of cable testing, but also further improves the convenience of testing, thereby greatly improving the testing efficiency of the cable.
[0020] 2. In the present invention, by setting a wire holding component, during the anti-torsion test of the cable, the two wire holding grooves in the wire holding component hold the periphery of the cable to restrain the cable, thereby preventing the cable from spirally twisting and causing knotting during the process of testing the anti-torsion quality, thereby ensuring the stability of the cable anti-torsion quality test.
[0021] 3. In the present invention, the clamping plate is moved together by sliding the wire pulling seat. At the same time, the guide wheel rolls along the inclined surface of the bottom of the wedge plate, and under the action of the rebound force of the clamping spring, the guide wheel rolls along the inclined surface of the wedge plate. The rebound force of the clamping spring pushes the force-bearing plate and the square rod to slide upward along the inner wall of the square slot hole. The square rod slides upward and drives the spur rack to move upward together, so that the two incomplete gears rotate in opposite directions, and then drive the two clamping plates to clamp together in the middle, automatically completing the clamping of the cable end. The operation is convenient and easy to use.
[0022] 4. In the present invention, during the sliding process of the sliding wire pulling seat, the pull rope is gradually stretched and straightened by the movement of the wire pulling seat, and the straightened pull rope moves together with the wire pulling seat, thereby pulling the closing block and the two closing rods to move along the light rod, and when the wire pulling seat just slides out from between the two wire holding plates, the two closing rods just move to contact the wedge surfaces of the two wedge blocks, so that when the wire pulling seat continues to move, the wedge force of the two closing rods and the two wedge blocks pushes the two wire holding plates to move toward the middle until the two wire holding plates are completely merged, automatically completing the peripheral binding of the cable, greatly improving the convenience of using the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 It is a schematic cross-sectional structural diagram of the twisted frame in the present invention;
[0025] Figure 3 It is a detailed structural diagram of the top line component in the present invention;
[0026] Figure 4 It is a schematic diagram of the front half-section structure of the twisted frame of the present invention;
[0027] Figure 5 It is a cross-sectional structural schematic diagram of the U-shaped frame in the present invention;
[0028] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure of part A;
[0029] Figure 7 The structure of the wire pulling component and the wire holding component in the present invention is shown in FIG. Figure 1 ;
[0030] Figure 8 The structure of the wire pulling component and the wire holding component in the present invention is shown in FIG. Figure 2 ;
[0031] Fig. 9 It is a partial structural schematic diagram of the wiring component in the present invention;
[0032] Fig.10For the present invention Fig. 9 Schematic diagram of the enlarged structure of part B.
[0033] In the figure: 1. Top wire component; 101. Twisted frame; 102. Twisted ring groove; 103. Drive frame; 104. Gear groove; 105. Twisted hole; 106. Twisted ring; 107. U-shaped frame; 108. Hexagonal hole; 109. Hexagonal rod; 1010. Top wire groove frame; 1011. Telescopic hole; 1012. Telescopic rod; 1013. Cable block; 1014. Spring; 1015. Inclined surface; 1016. Clamping groove; 1017. Servo cylinder; 1018. Driven gear ring; 1019. Twisted shaft; 1020. Driving gear; 1021. Servo motor; 1022. Driving pulley; 1023. Driven pulley; 1024. Power belt; 2. Wire pulling component; 201. First support frame; 2 02. Second supporting frame; 203. Bare rod; 204. Sliding sleeve; 205. Wire pulling seat; 2051. Square slot hole; 206. Articulated groove; 207. Clamping plate; 208. Incomplete gear; 209. Square rod; 2010. Straight rack; 2011. Force plate; 2012. Clamping spring; 2013. Adapter pin; 2014. Guide wheel; 2015. Wedge plate; 2016. Fastening bolt; 3. Wire holding component; 301. Support plate; 302. Slide cylinder; 303. Sliding rod; 304. Wire holding plate; 3041. Wire holding groove; 305. Reset spring; 306. Wedge block; 307. Closing block; 3071. Fixing hole; 308. Closing rod; 309. Pull rope; 4. Base; 5. Winding column. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-10 The technical solution provided by the present invention specifically includes the following embodiments:
[0036] Embodiment 1: A cable quality detection device comprises a top wire component 1, a base 4 is fixedly provided at the bottom of the top wire component 1, and a wire pulling component 2 and a wire holding component 3 are provided at the left and right parts of the top wire component 1;
[0037] The top wire component 1 includes a twisting frame 101 fixedly installed in the middle of the top of the base 4, a twisting ring 106 is rotatably installed inside the twisting frame 101, a U-shaped frame 107 is fixedly installed on the inner wall of the twisting ring 106, a hexagonal hole 108 is penetrated on one side of the U-shaped frame 107 close to the center of the twisting ring 106, a hexagonal rod 109 is slidably installed inside the hexagonal hole 108, a top wire trough frame 1010 is fixedly installed on one end of the hexagonal rod 109 close to the center of the twisting ring 106, two telescopic holes 1011 are penetrated on the opposite sides of the top wire trough frame 1010, and two oppositely distributed bundles are arranged inside the top wire trough frame 1010 Block 1013, the side faces of the two harness blocks 1013 that are away from each other are fixedly connected to the ends of the corresponding two telescopic rods 1012, the outer periphery of the telescopic rod 1012 is provided with a spring 1014, the spring 1014 is fixedly installed between the inner wall of the top wire slot frame 1010 and the harness block 1013, the inner wall of the end of the harness block 1013 close to the opening of the top wire slot frame 1010 is provided with an inclined surface 1015, the side faces of the two harness blocks 1013 that are close to each other are provided with a clamping groove 1016, the inner wall of the twisting ring 106 is fixedly provided with a servo cylinder 1017, the inner wall of the twisting frame 101 is provided with a twisting ring groove 102, and the twisting frame 1 A driving frame 103 is fixedly installed on the top of 01, a gear groove 104 is provided inside the driving frame 103, the bottom of the gear groove 104 is connected with the top of the twisting ring groove 102, a twisting hole 105 is provided on the left side of the driving frame 103, the twisting hole 105 is connected with the gear groove 104, a driven gear ring 1018 is fixedly installed on the outer wall of the twisting ring 106, the driven gear ring 1018 is rotatably located inside the twisting ring groove 102, a twisting shaft 1019 is rotatably installed inside the twisting hole 105, a driving gear 1020 is fixedly installed on the outer wall of the twisting shaft 1019, the driving gear 1020 is rotatably located inside the gear groove 10 4, the driving gear 1020 is meshed with the driven gear ring 1018, the servo cylinder 1017 is located inside the U-shaped frame 107, and the output rod end of the servo cylinder 1017 is fixedly connected to the end of the hexagonal rod 109 away from the top line groove frame 1010, the transfer pin 2013 is fixedly installed on the upper front part of the square rod 209, and the guide wheel 2014 is rotatably installed on the outer wall of the transfer pin 2013, and the wedge plate 2015 is fixedly installed on the side of the second support frame 202 away from the twisting frame 101, and the wedge plate 2015 is located on the top of the guide wheel 2014, and the top of the outer wall of the guide wheel 2014 abuts against the bottom of the wedge plate 2015;
[0038] A servo motor 1021 is fixedly installed on one side of the second support frame 202 away from the twisting frame 101, a driving pulley 1022 is fixedly installed on the output shaft of the servo motor 1021, a driven pulley 1023 is fixedly installed on one end of the outer wall of the twisting shaft 1019, and a power belt 1024 is commonly sleeved between the driven pulley 1023 and the driving pulley 1022;
[0039] The wire pulling component 2 includes a first support frame 201 and a second support frame 202 fixedly mounted on the top of the base 4, the first support frame 201 is located on the side of the second support frame 202 away from the twisting frame 101, and two front-to-back light rods 203 are fixedly mounted between the first support frame 201 and the second support frame 202. Slide sleeves 204 are slidably mounted on the outer walls of the two light rods 203, and a wire pulling seat 205 is commonly connected between the two slide sleeves 204. The bottom of the wire pulling seat 205 is provided with a hinge groove 206, and two front-to-back distributed clamps 207 are rotatably mounted inside the hinge groove 206, and the clamps 207 are close to the hinge groove 206. An incomplete gear 208 is fixedly installed in the middle of one end, a square slot 2051 is opened downwardly on the top of the wire puller seat 205, the bottom of the square slot 2051 is connected with the top of the hinge groove 206, a square rod 209 is slidably installed inside the square slot 2051, and a straight rack 2010 is fixedly installed on the front and back lower parts of the square rod 209, and the straight rack 2010 is meshed with the incomplete gear 208, and a force plate 2011 is fixedly installed on the lower part of the outer wall of the square rod 209, and two clamping springs 2012 distributed on the left and right are fixedly installed on the top of the force plate 2011, and the top of the clamping spring 2012 is fixedly connected to the top wall of the hinge groove 206;
[0040] Specifically, the two ends of the cable are placed between the two clamping plates 207 of the left and right wire pulling components 2, and then the two wire pulling seats 205 on the left and right are slid in opposite directions through the sliding connection between the sliding sleeve 204 and the light rod 203. When the two wire pulling seats 205 slide, the clamping plates 207 are driven to move together. At the same time, the guide wheel 2014 rolls along the inclined surface of the bottom of the wedge plate 2015, and under the action of the rebound force of the clamping spring 2012, the guide wheel 2014 rolls along the inclined surface of the wedge plate 2015. The rebound force of the clamping spring 2012 pushes the force-bearing plate 2011 and the square rod 209 to slide upward along the inner wall of the square slot 2051. The square rod 209 slides upward and drives the spur rack 2010 to move upward together, so that the two incomplete gears 208 rotate in opposite directions, thereby driving the two clamping plates 207 to clamp together in the middle until the clamping plates 207 are tightly clamped on the outer wall of the end of the cable. It should be noted that the center of the incomplete gear 208 in this device is concentric with the center of the rotating pin of the clamping plate 207 and the hinge groove 206 at the location;
[0041] After the two wire puller seats 205 are fixed, the middle part of the cable is placed between the front and rear inclined surfaces 1015, and the servo cylinder 1017 is started. The output rod of the servo cylinder 1017 pushes the hexagonal rod 109 to extend outward along the inner wall of the hexagonal hole 108, thereby pushing the top wire slot frame 1010 to drive the two wire harness blocks 1013 to move upward. The upward movement of the wire harness block 1013 drives the two inclined surfaces 1015 and the two clamping grooves 1016 to move upward together. During the upward movement of the two inclined surfaces 1015, the middle part of the cable is pushed upward until the cable is straightened and then continued to be pushed. The outer wall of the cable is subjected to the wedge force of the two inclined surfaces 1015, and the two wire harness blocks 1013 are pulled upward. 013 expands, during which the spring 1014 is compressed. After the two harness blocks 1013 expand, the cables immediately slide into the two clamping grooves 1016, and the two harness blocks 1013 are pushed to close to the middle under the action of the rebound force of the spring 1014 to clamp the cables to ensure that the middle of the cables will not loosen. Then the inspector controls the servo cylinder 1017 through the computer to set the thrust value of the servo cylinder 1017. The output rod of the servo cylinder 1017 pushes the hexagonal rod 109 and the top wire trough frame 1010 to move upward. The top wire trough frame 1010 moves upward to drive the two harness blocks 1013 to move together, exerting an upward thrust on the middle of the cables, and testing the cable's tensile strength.
[0042] After the cable tensile strength test is completed, the servo motor 1021 is started, and the output shaft of the servo motor 1021 drives the active pulley 1022 to rotate. The active pulley 1022 rotates through the power belt 1024 to drive the driven pulley 1023 to rotate. The driven pulley 1023 rotates through the torsion shaft 1019 to drive the active gear 1020 to rotate. The active gear 1020 rotates to drive the driven gear ring 1018 meshing therewith to rotate together with the torsion ring 106. The torsion ring 106 rotates to drive the U-shaped frame 107 to rotate together. The rotation of the U-shaped frame 107 drives the servo cylinder 1017, the hexagonal rod 109, the top wire trough frame 1010 and the two wire harness blocks 1013 to rotate together. When the two wire harness blocks 1013 rotate with the twisting ring 106, they drive the clamped cables to rotate together, causing the cables to twist. The torsional quality test of the conductors realizes that the same device can not only perform tensile test on the cables, but also further perform torsional test on the cables without disassembling them, thereby improving the convenience of cable testing.
[0043] A threaded hole is opened on the outer wall of one of the sliding sleeves 204, and a fastening bolt 2016 is provided on the outer wall of the sliding sleeve 204. The fastening bolt 2016 is threadedly screwed with the sliding sleeve 204 through the threaded hole, and the end of the fastening bolt 2016 abuts against the outer wall of the light rod 203. When the two wire pulling seats 205 move to the outermost ends, the two fastening bolts 2016 are tightened so that the ends of the fastening bolts 2016 are tightly attached to the periphery of the light rod 203, thereby positioning the two wire pulling seats 205 to avoid unnecessary movement of the two wire pulling seats 205.
[0044] Embodiment 2: The wire holding component 3 includes four support plates 301 fixedly mounted on the top of the base 4, the four support plates 301 are symmetrically distributed in pairs, and a slide cylinder 302 is fixedly mounted on the top of the support plates 301, and a slide rod 303 is slidably mounted on the inner wall of the slide cylinder 302, wherein the two slide rods 303 located at the front and the two slide rods 303 located at the rear are connected to a wire holding plate 304 at one end, there are two wire holding plates 304, and a wire holding groove 3041 is provided on the side surface of the two wire holding plates 304 that are close to each other, and a reset spring 305 is provided on the outer periphery of the slide rod 303, and the reset spring 305 is fixedly mounted between the slide cylinder 302 and the wire holding plate 304;
[0045] A wedge block 306 is fixedly installed in the middle of the side surface away from the two wire holding plates 304, and a closing block 307 is slidably installed on the outer wall of the two bare rods 203. The closing block 307 is located on the side of the wire pulling seat 205 close to the twisting frame 101. Two fixing holes 3071 distributed front and back are penetrated downward from the top of the closing block 307. The inner wall of the fixing hole 3071 is fixedly installed with a closing rod 308. The position of the closing rod 308 is adapted to the position of the wedge block 306. A pull rope 309 is fixedly installed between the closing block 307 and the wire pulling seat 205.
[0046] Specifically, in this embodiment, when the wire pull seat 205 drives the two clamping plates 207 to slide the clamped cables along the light rod 203, the cables pass through the two front and rear wire gripping plates 304. During this period, the pull rope 309 is gradually stretched and straightened by the movement of the wire pull seat 205. The straightened pull rope 309 moves with the wire pull seat 205, thereby pulling the closing block 307 and the two closing rods 308 to move along the light rod 203. When the wire pull seat 205 just slides out from between the two wire gripping plates 304, the two closing rods 308 just move. Until it contacts the wedge surfaces of the two wedge blocks 306, so that when the wire pulling seat 205 continues to move, the two closing rods 308 and the wedge force of the two wedge blocks 306 push the two wire holding plates 304 to move toward the middle until the two wire holding plates 304 are completely merged and the wire pulling seat 205 stops sliding. At this time, the two wire holding grooves 3041 just fit together and are sleeved on the periphery of the cable to restrain the cable, thereby avoiding the spiral twisting of the cable and the occurrence of knotting problems during the process of testing the anti-torsion quality, thereby ensuring the stability of the cable anti-torsion quality detection.
[0047] Embodiment 3: The bottom height of the wedge block 306 is higher than the top height of the slide cylinder 302, and the bottom height of the closing rod 308 is flush with the bottom height of the wedge block 306;
[0048] Specifically, the present embodiment is designed such that when the closing rod 308 moves toward the two wedge blocks 306, it is ensured that the bottom of the closing rod 308 will not contact the top of the slide 302, thereby ensuring that the closing rod 308 is not interfered with by the slide 302 when moving. At the same time, the bottom of the closing rod 308 is flush with the bottom of the wedge block 306, ensuring that the outer wall of the closing rod 308 can contact the wedge surface of the wedge block 306, thereby pushing the wedge block 306 and the wire gripping plate 304 to move toward the middle.
[0049] Embodiment 4: A winding post 5 is fixedly installed inside the second support frame 202, and the height of the winding post 5 corresponds to the height of the two wire holding grooves 3041;
[0050] Specifically, during detection, a section of detection cable is taken out, the cable is passed through the bottom of the left and right winding poles 5, and the two ends of the cable are respectively placed between the two clamping plates 207 of the left and right wire pulling parts 2, and the two clamping plates 207 clamp the ends of the cable and move the two ends of the cable to both sides. Then, after the top wire part 1 pushes up the middle part of the cable, the cable is straightened. Thereafter, due to the winding support of the two winding poles 5 on the cable and the clamping effect of the clamping plates 207 on the cable, the cable is just located between the two front and rear wire holding grooves 3041, ensuring that when the two wire holding plates 304 move toward the middle, on the one hand, the wire holding plates 304 will not clamp the wire skin of the cable, and on the other hand, the cable can be accurately positioned between the two wire holding grooves 3041.
[0051] When the cable quality detection device of the present scheme is working, a section of detection cable is taken out, and the cable is passed through the bottom of the left and right winding poles 5, and the two ends of the cable are respectively placed between the two clamping plates 207 of the left and right wire pulling components 2, and then the left and right wire pulling seats 205 are slid in opposite directions through the sliding connection relationship between the sliding sleeve 204 and the light rod 203. When the two wire pulling seats 205 slide, the clamping plates 207 are driven to move together. At the same time, the guide wheel 2014 rolls along the inclined surface at the bottom of the wedge plate 2015, and under the action of the rebound force of the clamping spring 2012, the guide wheel 2014 rolls along the inclined surface of the wedge plate 2015, and the rebound force of the clamping spring 2012 pushes the clamping spring 2012 to move. The force plate 2011 together with the square rod 209 slides upward along the inner wall of the square slot 2051, and the square rod 209 slides upward to drive the spur rack 2010 to move upward together, so that the two incomplete gears 208 rotate in opposite directions, thereby driving the two clamping plates 207 to clamp together in the middle until the clamping plates 207 are tightly clamped on the outer wall of the end of the cable. It should be noted that in this device, the center of the incomplete gear 208 is concentric with the center of the rotating pin of the clamping plate 207 and the hinge groove 206 at the position. When the two wire pulling seats 205 move to the outermost end, the two fastening bolts 2016 are tightened so that the ends of the fastening bolts 2016 are tightly attached to the outer periphery of the light rod 203, thereby positioning the two wire pulling seats 205;
[0052] After the two wire puller seats 205 are fixed, the middle part of the cable is placed between the front and rear inclined surfaces 1015, and the servo cylinder 1017 is started. The output rod of the servo cylinder 1017 pushes the hexagonal rod 109 to extend outward along the inner wall of the hexagonal hole 108, thereby pushing the top wire slot frame 1010 to drive the two wire harness blocks 1013 to move upward. The upward movement of the wire harness block 1013 drives the two inclined surfaces 1015 and the two clamping grooves 1016 to move upward together. During the upward movement of the two inclined surfaces 1015, the middle part of the cable is pushed upward until the cable is straightened and then continued to be pushed. The outer wall of the cable is subjected to the wedge force of the two inclined surfaces 1015, and the two wire harness blocks 1013 are pulled upward. 013 expands, during which the spring 1014 is compressed. After the two harness blocks 1013 expand, the cables immediately slide into the two clamping grooves 1016, and the two harness blocks 1013 are pushed to close to the middle under the action of the rebound force of the spring 1014 to clamp the cables to ensure that the middle of the cables will not loosen. Then the inspector controls the servo cylinder 1017 through the computer to set the thrust value of the servo cylinder 1017. The output rod of the servo cylinder 1017 pushes the hexagonal rod 109 and the top wire trough frame 1010 to move upward. The top wire trough frame 1010 moves upward to drive the two harness blocks 1013 to move together, exerting an upward thrust on the middle of the cables, and testing the cable's tensile strength.
[0053] After the cable tensile strength test is completed, the servo motor 1021 is started, and the output shaft of the servo motor 1021 drives the active pulley 1022 to rotate. The active pulley 1022 rotates through the power belt 1024 to drive the driven pulley 1023 to rotate. The driven pulley 1023 rotates through the torsion shaft 1019 to drive the active gear 1020 to rotate. The active gear 1020 rotates to drive the driven gear ring 1018 meshing therewith to rotate together with the torsion ring 106. The torsion ring 106 rotates to drive the U-shaped frame 107 to rotate together. The rotation of the frame 107 drives the servo cylinder 1017, the hexagonal rod 109, the top wire trough frame 1010 and the two wire bundle blocks 1013 to rotate together. When the two wire bundle blocks 1013 rotate with the twist ring 106, they drive the clamped cables to rotate together, causing the cables to twist, thereby realizing the anti-torsion quality detection of the wires. The same device can not only perform anti-twist detection on the cables on the basis of performing anti-tensile detection on the cables, but also further perform anti-torsion detection on the cables without disassembly, thereby improving the convenience of cable detection.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cable quality detection device, Features: It comprises a top wire component (1), a base (4) is fixedly provided at the bottom of the top wire component (1), and a wire pulling component (2) and a wire holding component (3) are provided at the left and right parts of the top wire component (1); The top wire component (1) comprises a twist frame (101) fixedly mounted in the middle of the top of the base (4); a twist ring (106) is rotatably mounted inside the twist frame (101); a U-shaped frame (107) is fixedly mounted on the inner wall of the twist ring (106); a hexagonal hole (108) is penetrated through a side surface of the U-shaped frame (107) close to the center of the twist ring (106); a hexagonal rod (109) is slidably mounted inside the hexagonal hole (108); a top wire trough frame (1010) is fixedly mounted on one end of the hexagonal rod (109) close to the center of the twist ring (106); and the top wire trough Two telescopic holes (1011) are provided on opposite sides of the top wire trough frame (1010), and two oppositely distributed wire harness blocks (1013) are movably provided inside the top wire trough frame (1010), and the side surfaces of the two wire harness blocks (1013) that are separated from each other are fixedly connected to the ends of two corresponding telescopic rods (1012), and the outer periphery of the telescopic rods (1012) is provided with a spring (1014), and the spring (1014) is fixedly installed between the inner wall of the top wire trough frame (1010) and the wire harness block (1013), and the end of the wire harness block (1013) close to the opening of the top wire trough frame (1010) is fixedly connected to the end of the top wire trough frame (1010). The inner walls are provided with inclined surfaces (1015), the adjacent side surfaces of the two harness blocks (1013) are provided with clamping grooves (1016), the inner wall of the twisted ring (106) is fixedly mounted with a servo cylinder (1017), the inner wall of the twisted frame (101) is provided with a twisted ring groove (102), the top of the twisted frame (101) is fixedly mounted with a driving frame (103), the interior of the driving frame (103) is provided with a gear groove (104), the bottom of the gear groove (104) is connected to the top of the twisted ring groove (102), and the left side of the driving frame (103) is penetrated by a A twisting hole (105), the twisting hole (105) being connected to the gear groove (104), a driven gear ring (1018) being fixedly mounted on the outer wall of the twisting ring (106), the driven gear ring (1018) being rotatably located inside the twisting ring groove (102), a twisting shaft (1019) being rotatably mounted inside the twisting hole (105), a driving gear (1020) being fixedly mounted on the outer wall of the twisting shaft (1019), the driving gear (1020) being rotatably located inside the gear groove (104), the driving gear (1020) being meshed with the driven gear ring (1018); The wire pulling component (2) comprises a first support frame (201) and a second support frame (202) fixedly mounted on the top of the base (4); the first support frame (201) is located on a side of the second support frame (202) away from the twisting frame (101); two light rods (203) distributed front and back are fixedly mounted between the first support frame (201) and the second support frame (202); sliding sleeves (204) are slidably mounted on the outer walls of the two light rods (203); the two sliding sleeves (204) are 04) are connected to a wire pulling seat (205), a hinge groove (206) is provided at the bottom of the wire pulling seat (205), two front-to-back distributed clamping plates (207) are rotatably installed inside the hinge groove (206), an incomplete gear (208) is fixedly installed at the middle of one end of the clamping plate (207) close to the hinge groove (206), a square slot (2051) is provided downwardly at the top of the wire pulling seat (205), and the bottom of the square slot (2051) is connected to the hinge groove (206). ), a square rod (209) is slidably mounted inside the square slot (2051), straight racks (2010) are fixedly mounted on the front and back lower parts of the square rod (209), the straight racks (2010) are meshed with the incomplete gear (208), a force plate (211) is fixedly mounted on the lower part of the outer wall of the square rod (209), two clamping springs (212) distributed on the left and right are fixedly mounted on the top of the force plate (211), the clamping springs (212) ) is fixedly connected to the top wall of the hinge groove (206), a servo motor (1021) is fixedly mounted on one side of the second support frame (202) away from the torsion frame (101), a driving pulley (1022) is fixedly mounted on the output shaft of the servo motor (1021), a driven pulley (1023) is fixedly mounted on one end of the outer wall of the torsion shaft (1019), and a power belt (1024) is commonly sleeved between the driven pulley (1023) and the driving pulley (1022).
2. A cable quality detection device according to claim 1, Features: The wire holding component (3) comprises four support plates (301) fixedly mounted on the top of the base (4), the four support plates (301) being symmetrically distributed in pairs in front and back, and a slide cylinder (302) being fixedly mounted on the top of each support plate (301), and a slide rod (303) being slidably mounted on the inner wall of each slide cylinder (302), wherein two slide rods (303) located at the front and two slide rods (303) located at the rear are connected to a wire holding plate (304) at their adjacent ends, and there are two wire holding plates (304), and a wire holding groove (3041) is provided on the adjacent side surfaces of the two wire holding plates (304), and a reset spring (305) is sleeved on the outer periphery of the slide rod (303), and the reset spring (305) is fixedly mounted between the slide cylinder (302) and the wire holding plate (304).
3. A cable quality detection device according to claim 2, Features: A wedge block (306) is fixedly installed in the middle of a side surface away from each other of the two wire holding plates (304), and a closing block (307) is slidably installed on the outer walls of the two bare rods (203). The closing block (307) is located on a side of the wire pulling seat (205) close to the twisting frame (101). Two fixing holes (3071) distributed front and back are penetrated downward from the top of the closing block (307), and a closing rod (308) is fixedly installed on the inner wall of the fixing hole (3071). The position of the closing rod (308) is adapted to the position of the wedge block (306), and a pull rope (309) is fixedly installed between the closing block (307) and the wire pulling seat (205).
4. A cable quality detection device according to claim 3, Features: The servo cylinder (1017) is located inside the U-shaped frame (107), and the end of the output rod of the servo cylinder (1017) is fixedly connected to an end of the hexagonal rod (109) away from the top line slot frame (1010).
5. A cable quality detection device according to claim 4, Features: A transfer pin (2013) is fixedly mounted on the upper front portion of the square rod (209), a guide wheel (2014) is rotatably mounted on the outer wall of the transfer pin (2013), a wedge plate (2015) is fixedly mounted on a side of the second support frame (202) away from the twisting frame (101), the wedge plate (2015) is located on the top of the guide wheel (2014), and the top of the outer wall of the guide wheel (2014) is in contact with the bottom of the wedge plate (2015).
6. A cable quality detection device according to claim 5, Features: A threaded hole is provided on the outer wall of one of the sliding sleeves (204), and a fastening bolt (216) is provided on the outer wall of the sliding sleeve (204). The fastening bolt (216) is threadedly connected to the sliding sleeve (204) through the threaded hole, and the end of the fastening bolt (216) abuts against the outer wall of the polished rod (203).
7. A cable quality detection device according to claim 6, Features: The bottom height of the wedge block (306) is higher than the top height of the slide cylinder (302), and the bottom height of the closing rod (308) is flush with the bottom height of the wedge block (306).
8. A cable quality detection device according to claim 7, Features: A wire winding post (5) is fixedly mounted inside each of the second supporting frames (202), and the height of the wire winding post (5) corresponds to the height of the two wire holding grooves (3041).
