Metal membrane filter separation device and separation method
By designing a metal membrane filter separation device including a housing assembly, a working chamber, a metal membrane filter, aggregation plate, a circulation assembly, a pneumatic assembly, a separation assembly and a cleaning assembly, the metal membrane filter in the prior art is solved. The problem of difficulty in quickly cleaning impurities during cyclone separation is achieved, which quickly identify and clean the metal membrane filter, and improves the filtration efficiency and use rate.
Patent Information
- Application Number
- CN202411319079.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-09-21
AI Technical Summary
It is difficult for existing metal membrane filters to quickly clean impurities during cyclone separation, resulting in a decrease in filtration efficiency and cannot be quickly judged and processed when blocked, which affects the use rate.
A metal membrane filter separation device is designed, including a housing assembly, a working chamber, a metal membrane filter, aggregation plate, a circulation assembly, a pneumatic assembly, a separation assembly and a cleaning assembly. Through the cooperation of the air pressure detection gauge and the ventilation plate, the air pressure in the metal membrane filter can be quickly identified and adjusted, and impurities can be separated from the purification tube by using the booster tube and the sewage collection tube, and the weight of impurities can be identified through the detection plate and elastic rod. , judge the filtration efficiency and degree of cleaning.
It realizes rapid identification and cleaning of metal membrane filters, improves filtration efficiency and use rate, can promptly judge and deal with blockages, and extends the service life of the equipment.
Smart Images

Figure CN118831439B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal membrane filters, and in particular relates to a metal membrane filter separation device and a separation method. Background Art
[0002] Membrane separation is an effective method for purifying and separating solid catalyst particles in oil slurry by using a microporous material to intercept them. The filter membrane in common asymmetric membrane separators is mainly made of sintered stainless steel powder. Practice has shown that membrane separation is a relatively stable technology, large processing capacity, and high separation efficiency method for catalytic cracking oil slurry treatment. It is also the most widely used technology in industrial devices.
[0003] Patent application number CN202410028815.4 discloses a high-viscosity metal membrane filter separation device based on a combination of cyclone and filtration, including a separation base, a mounting frame, a first fixing frame, a liquid injection assembly, a positioning assembly, a cyclone separation assembly, a liquid discharge pipe, a cleaning assembly and a liquid storage assembly, wherein one end of the top end surface of the separation base is fixedly mounted with a mounting frame by welding, and the first fixing frames are fixedly mounted on both the top and bottom sides of one end of the mounting frame by welding, and a liquid injection assembly is arranged between the two first fixing frames at the top of one end of the mounting frame; the high-viscosity metal membrane filter separation device based on the combination of cyclone and filtration can perform preliminary filtration on the liquid to be treated, and then perform cyclone separation through the metal membrane, effectively improving the filtration quality and filtration efficiency; at the same time, it can have a firm installation effect, effectively reducing the shaking generated during filtration; greatly improving the convenience of filtration, but in the process of separating the metal membrane filter by cyclone, it may cause the impurities that are originally easy to clean to increase the resistance between the impurities and the metal membrane filter, making it more difficult to separate.
[0004] Moreover, when the metal membrane filter is clogged, the status of the metal membrane filter cannot be quickly judged, resulting in a decrease in maintenance efficiency. Moreover, when the blockage on the metal membrane filter is flushed by the impact force of the water flow, the impurities on the metal membrane filter cannot be separated quickly and effectively, affecting the use rate of the metal membrane filter.
[0005] Therefore, it is necessary for the present invention to provide a metal membrane filter separation device and a separation method Summary of the invention
[0006] The purpose of the present invention is to solve the above problems. The present invention provides a metal membrane filter separation device and a separation method, which have the advantages of identifying the filtering effect of the metal membrane filter and improving the cleaning effect.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a metal membrane filter separation device, comprising a shell assembly, a working chamber is provided in the shell assembly, a plurality of metal membrane filters and a coalescing plate are connected in the working chamber, the coalescing plate is located on one side of the metal membrane filter, a working assembly is connected to the shell assembly, a circulation assembly is connected to one end of the plurality of metal membrane filters, a gas pressure assembly is connected to one end of the plurality of metal membrane filters away from the circulation assembly, a circulation assembly is connected to the shell assembly, and the circulation assembly is communicated with the circulation assembly;
[0008] The circulation component is provided with a plurality of separation components, and the number of the separation components is the same as the number of the metal membrane filters;
[0009] A cleaning component is connected to the peripheral side of the metal membrane filter. The cleaning component includes an ultrasonic vibration plate. A cable port is connected to one side of the ultrasonic vibration plate.
[0010] Preferably, the separation component includes a dirt storage box, a dirt storage cavity is provided in the dirt storage box, a boosting pipe is connected to the dirt storage cavity, an end of the boosting pipe away from the dirt storage box is connected to a ventilation plate, a dirt collecting pipe is passed through the ventilation plate, and an inspection disk is connected to the end of the dirt collecting pipe away from the dirt storage box, the metal membrane filter includes a flow pipe, two ends of the flow pipe distributed along the length direction are respectively connected to a water outlet and an exhaust port, a purification pipe is connected in the flow pipe, one end of the purification pipe is provided with a water inlet, and the water inlet and the water outlet are located on the same side, the exhaust port is connected to the air pressure component, and the water outlet is connected to the circulation component.
[0011] Preferably, a detection plate is provided in the dirt storage chamber, and a plurality of elastic rods are connected to one end surface of the detection plate, and one end of the elastic rod away from the detection plate is connected to the dirt collecting pipe, and the dirt storage box is located in the circulation component, the detection disk is located in the purification pipe, and the ventilation plate is located in the circulation pipe.
[0012] Preferably, the circulation component comprises a cluster tube, and a plurality of water inlet pipes and water outlet pipes are connected to the cluster tube, and one end of the plurality of water outlet pipes away from the cluster tube is connected to the circulation component.
[0013] Preferably, the housing assembly comprises a bearing shell, one end of the bearing shell is connected to a base, and a maintenance port is opened on the bearing shell.
[0014] Preferably, a maintenance plate is connected to the carrying shell, and the maintenance plate is located on a side of the maintenance port close to the base.
[0015] Preferably, a pressure gauge and an air outlet are respectively connected to one side of the carrying shell away from the base, one end of the pressure gauge is connected to the air pressure component, and one end of the air outlet passes through the carrying shell and is connected to the air pressure component.
[0016] Preferably, the diameter of the sewage collection pipe is smaller than the diameter of the water inlet, and the diameter of the booster pipe is smaller than the diameter of the water outlet;
[0017] The diameter of the detection plate is larger than the caliber of the water inlet, and the diameter of the ventilation plate is larger than the caliber of the water outlet.
[0018] The present invention also includes a separation method comprising the following steps:
[0019] Step 1: When the purification pipe is clogged, the air pressure value of the air pressure test gauge will increase, and the test plate will close the water inlet, the ventilation plate will close the water outlet, and the exhaust port and the sewage collection pipe will be closed;
[0020] Step 2: Use the booster pipe and the ventilation plate to inflate the metal membrane filter, so that the pressure in the flow pipe moves to the purification pipe;
[0021] Step 3: When the air pressure detection meter recognizes that the pressure value in the metal membrane filter reaches the preset value, the sewage collecting pipe is controlled to open, so that the pressure in the purification pipe is quickly released, and the gas in the circulation pipe is driven to move quickly into the purification pipe;
[0022] Step 4: After using air pressure to remove impurities from the purification tube, move the impurities to the detection plate through the sewage collection tube, and use the elastic rod to identify the quality of the detection plate;
[0023] Step 5: The liquid entering the sewage collection pipe is purified by the sewage storage tank and then discharged into the circulation component.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. Through the detection disk, on the one hand, the size of the water flow through the water inlet is identified by the diameter of the detection disk. On the other hand, when the purification pipe is blocked and the liquid flow rate decreases, the detection disk blocks the water inlet so that the air pressure in the metal membrane filter can be quickly adjusted through the ventilation plate. The diameter of the ventilation plate is larger than the diameter of the water outlet, ensuring that while maintaining the normal water flow, the gas can be prevented from being discharged through the water outlet when the metal membrane filter is pressurized.
[0026] 2. Through the cooperation between the elastic rod and the detection plate, the flow rate of the liquid and impurities after passing through the sewage collecting pipe is reduced to avoid the direct impact of the liquid on the sewage storage chamber. At the same time, after the impurities in the purification pipe are removed, the elastic rod and the detection plate are used to identify the weight of the impurities in the purification pipe to determine whether the purification efficiency of the purification pipe has changed.
[0027] 3. By connecting the separation component with the various structures of the metal membrane filter, the working status of the metal membrane filter can be identified during use, and after the filtering efficiency of the metal membrane filter decreases, the separation component is used to pressurize the metal membrane filter, so that the impurities in the purification tube are separated from the purification tube under the action of pressure, and the impurities in the purification tube are quickly removed by releasing the pressure, thereby improving the separation efficiency of the impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the overall device of the present invention;
[0029] Figure 2 This is a schematic diagram of the structure of the overall device of Embodiment 1 of the present invention;
[0030] Figure 3 This is a schematic diagram of the distribution structure of the metal membrane filter in the second embodiment of the present invention;
[0031] Figure 4 It is a schematic cross-sectional structure diagram of the overall device of Embodiment 2 of the present invention;
[0032] Figure 5 This is a schematic diagram of the distribution structure of the circulation component and the air pressure component in the second embodiment of the present invention;
[0033] Figure 6 This is a schematic diagram of the explosion structure of the separation component and the metal membrane filter according to the second embodiment of the present invention;
[0034] Figure 7 It is a schematic cross-sectional structure diagram of a separation component and a metal membrane filter according to a second embodiment of the present invention;
[0035] Figure 8 This is a schematic diagram of the connection structure between the separation component and the metal membrane filter in the second embodiment of the present invention;
[0036] Fig. 9 Schematic diagram of the liquid flow direction of the second embodiment of the present invention.
[0037] Description of the drawings: 1. Shell assembly; 101. Carrying shell; 1011. Working chamber; 102. Base; 103. Maintenance port; 2. Air outlet; 3. Air pressure detection meter; 4. Circulation assembly; 401. Cluster pipe; 402. Water inlet pipe; 403. Water outlet pipe; 5. Maintenance board; 6. Metal membrane filter; 601. Circulation pipe; 602. Water outlet; 603. Exhaust port; 604. Purification pipe; 605. Water inlet; 7. Circulation assembly; 8. Air pressure assembly; 9. Separation Components; 901, dirt storage box; 9011, dirt storage chamber; 902, connecting part; 903, detection plate; 904, dirt collection pipe; 905, ventilation plate; 906, booster pipe; 907, elastic rod; 908, detection plate; 10, working component; 1001, material outlet; 1002, backwash port; 1003, liquid level meter; 1004, interface meter; 11, cleaning component; 1101, ultrasonic vibration plate; 1102, cable port; 12, coalescing plate; 13, sewage outlet. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0039] like Figure 1-Figure 2 As shown, a metal membrane filter separation device includes a shell component 1 for bearing and protection, a working chamber 1011 for fixing components used for liquid purification is opened in the shell component 1, a plurality of metal membrane filters 6 and agglomeration plates 12 are connected in the working chamber 1011, the agglomeration plate 12 is located on one side of the metal membrane filter 6, impurities dropped from the metal membrane filter 6 can fall to the bottom of the separation device through the agglomeration plate 12, a working component 10 is connected to the shell component 1, a cleaning component 11 is connected to the peripheral side of the metal membrane filter 6, the cleaning component 11 includes an ultrasonic vibration plate 1101 for removing impurities from the metal membrane filter 6, a cable port 1102 is connected to one side of the ultrasonic vibration plate 1101, and the cable port 1102 is connected to the field control component and the DCS control component outside the shell component 1.
[0040] The working component 10 includes a material outlet 1001 and a backwash port 1002, wherein the material outlet 1001 is located on the upper side of the shell component 1, wherein one side of the shell component 1 is also respectively connected with a liquid level meter 1003 and an interface meter 1004, wherein one end of the interface meter 1004 is connected with a material inlet (not marked in the figure), and the material inlet is connected with the inside of the shell component 1, and the end of the shell component 1 away from the material outlet 1001 is connected with a sewage outlet 13.
[0041] When it is necessary to clean the impurities inside the metal membrane filter 6, first open the bypass valve (or reduce the load), gradually close the inlet and outlet valves of the metal membrane filter 6, cut the process material into the cleaning component 11 to ensure that normal production is not affected, and then open the valves of the cooling water inlet and outlet of the equipment, and pass the circulating water to quickly cool the equipment to below the boiling point of the material, and then slightly open the backwash port 1002 on the top of the shell component 1, and at the same time, install the liquid level gauge 1003 on the top of the equipment. Under the premise of ensuring that the liquid level is not lower than the minimum liquid level (that is, ensuring that the filter element is always immersed in the liquid environment), as the pressure relief port is opened, the reading of the pressure gauge at the P port continues to decrease until the pressure is reduced to the optimal "0".
[0042] After the pressure relief operation, close the backwash port 1002 and start operating the control component. When the power indicator light is on and shows that the power is normal, turn the knobs of the control component to the "on" state one by one, and observe whether the operating indicator light of the ultrasonic vibration plate 1101 is normal, and then start the power cleaning operation.
[0043] After the ultrasonic cleaning operation begins, focus on observing the ammeter above each control button. Under normal circumstances, the ammeter reading should be 2~4A. If the current is too small, it means that the power wave device is not operating at the best state (when the pressure relief is insufficient, the ultrasonic wave will affect the operating state when it is running under pressure). The entire ultrasonic vibration plate 1101 cleaning lasts about 10~20 minutes per time.
[0044] At the same time, during the cleaning process, it is divided into two times. After the first cleaning, wait for 20 minutes, and then perform the second cleaning after the catalyst particles are settled. The specific details can be adjusted and determined according to the on-site cleaning situation.
[0045] After the ultrasonic cleaning is completed, the equipment is left to stand for more than 30 minutes so that the cleaned catalyst particles can gradually settle to the bottom of the equipment. Then, according to the accumulation of solid particles at the bottom, the drain port 13 is opened. After discharging part of the turbid liquid, the drain port 13 is closed, the inlet and outlet valves of the equipment are gradually opened, the bypass valve is closed, and the process material is cut into the equipment. At this time, the cleaning component 11 can be deactivated.
[0046] If the cleaning effect is weak during the cleaning process, you can add desalted water before cleaning to improve the cleaning effect. At the same time, when the metal membrane filter needs to be cleaned, there is no need for frequent disassembly and cleaning, low loss, closed and pollution-free, short cleaning cycle, and efficient and convenient regeneration effect. Example 2
[0047] like Figure 3-Figure 8 As shown, multiple metal membrane filters 6 are evenly distributed in a ring shape in the working chamber 1011, and one end of the multiple metal membrane filters 6 is connected to a circulation component 7, through which the filtered water is discharged, wherein the circulation component 7 is a sealed cavity, and one end of the multiple metal membrane filters 6 away from the circulation component 7 is connected to an air pressure component 8, and the air pressure value in the metal membrane filter 6 is regulated by the air pressure component 8 to ensure that the metal membrane filter 6 can effectively discharge waste water. At the same time, the change of the air pressure value of the air pressure component 8 is used to judge the purification rate in the metal membrane filter 6 to ensure that the metal membrane filter 6 is always in a high working state. The shell component 1 is connected to a flow component 4 for water intake and drainage, and the flow component 4 is connected to the circulation component 7.
[0048] The unfiltered liquid is injected into the metal membrane filter 6 through the circulation component 4, and the liquid is purified by the metal membrane filter 6 and then introduced into the circulation component 7. The circulation component 4 is then used to discharge the treated water in the circulation component 7. In this process, the air pressure component 8 can identify and determine the air pressure value in the metal membrane filter 6 to ensure that the liquid can maintain the purification rate.
[0049] In order to prevent the metal membrane filter 6 from being clogged and affecting the efficiency of liquid purification, a plurality of separation components 9 for cleaning the blockages in the metal membrane filter 6 are provided in the circulation component 7. The number of separation components 9 is the same as the number of metal membrane filters 6, that is, each metal membrane filter 6 corresponds to a separation component 9.
[0050] The separation component 9 includes a dirt storage box 901 for placing the cleaned debris, and a dirt storage cavity 9011 is opened in the dirt storage box 901, wherein the dirt storage cavity 9011 is connected with a boost pipe 906, and the end of the boost pipe 906 away from the dirt storage box 901 is connected with a ventilation plate 905, that is, the boost pipe 906 inflates the metal membrane filter 6 through the ventilation plate 905, thereby changing the air pressure value in the metal membrane filter 6, and a dirt collection pipe 904 is penetrated through the ventilation plate 905, and the length of the dirt collection pipe 904 can be adjusted telescopically, and during the normal operation of the metal membrane filter 6, the dirt collection pipe 904 is in a closed state to prevent unpurified liquid from entering the dirt storage cavity 9011 through the dirt collection pipe 904, but at the same time, in order to prevent impurities from Impurities accumulate in the purification pipe 604, and then the sewage collecting pipe 904 is controlled to open intermittently, so as to transfer the impurities in the purification pipe 604. The end of the sewage collecting pipe 904 away from the sewage storage box 901 is connected with a detection disk 903, and the end of the detection disk 903 away from the water inlet 605 is concave. After the metal membrane filter 6 separates the impurities, they can fall on the detection disk 903 and move to the sewage storage cavity 9011 through the sewage collecting pipe 904. The detection disk 903 can be used to identify the water flow rate in the metal membrane filter 6. When the metal membrane filter 6 is in a normal working state, the water flow rate detected by the detection disk 903 is in a normal working state. When the metal membrane filter 6 is blocked, the water flow rate passing through the detection disk 903 decreases.
[0051] The outer circumference of the boost pipe 906 is connected with a connecting portion 902, and the connecting portion 902 can be connected to the dirt storage box 901 to avoid leakage at the connection.
[0052] It should be noted that in order to prevent the liquid in the dirt storage chamber 9011 from accumulating and being unable to be discharged, and to prevent the impurities in the dirt storage chamber 9011 from entering the circulation component 7 again, activated carbon or other filter layers that meet the filtering standards are set in the box body of the dirt storage box 901, so that the water entering the dirt storage chamber 9011 can be discharged into the circulation component 7 through the filter layer. At the same time, in order to ensure that the water in the circulation component 7 does not enter the dirt storage chamber 9011, the liquid in the dirt storage chamber 9011 is only allowed to pass through the filter layer in one direction.
[0053] Furthermore, the metal membrane filter 6 includes a circulation tube 601, that is, the circulation tube 601 can allow purified water to pass through, and the two ends of the circulation tube 601 distributed along the length direction are respectively connected with a water outlet 602 and an exhaust port 603, wherein the exhaust port 603 is used to adjust the air pressure value in the metal membrane filter 6 to ensure that the water outlet 602 can normally discharge the filtered water, and a purification tube 604 is connected in the circulation tube 601, and a water inlet 605 is opened at one end of the purification tube 604, and the water inlet 605 and the water outlet 602 are located on the same side, and the diameter of the water inlet 605 is smaller than the diameter of the water outlet 602, the exhaust port 603 is connected to the air pressure component 8, and the water outlet 602 is connected to the circulation component 7, when the unfiltered water enters the purification tube 604 after passing through the water inlet 605, and the liquid can enter the circulation tube 601 through the purification tube 604, and be introduced into the circulation component 7 through the water outlet 602.
[0054] At the same time, in order to ensure that the separation component 9 can be in a normal working state, the diameter of the sewage collection pipe 904 is smaller than the diameter of the water inlet 605, and the diameter of the booster pipe 906 is smaller than the diameter of the water outlet 602, thereby ensuring that the water before and after purification can flow in the metal membrane filter 6.
[0055] The diameter of the detection disk 903 is larger than the caliber of the water inlet 605. On the one hand, the caliber of the detection disk 903 is used to identify the size of the water flow passing through the water inlet 605. On the other hand, when blockage occurs in the purification tube 604 and the liquid flow rate decreases, the detection disk 903 blocks the water inlet 605 to facilitate rapid adjustment of the air pressure in the metal membrane filter 6 through the ventilation plate 905. The diameter of the ventilation plate 905 is larger than the caliber of the water outlet 602, ensuring that while maintaining the normal passage of water, the gas can be prevented from being discharged through the water outlet 602 when the metal membrane filter 6 is pressurized.
[0056] It should be noted that the diameter of the detection disk 903 is smaller than the diameter of the purification tube 604 , and the diameter of the ventilation plate 905 is smaller than the diameter of the flow tube 601 .
[0057] When the purification rate of the purification tube 604 maintains a normal working state, the water flow through the water inlet 605 can drive the detection disk 903 to move, so that the detection disk 903 will not block the water inlet 605, and the water after passing through the purification tube 604 can be discharged through the water outlet 602. When the purification rate of the purification tube 604 is significantly reduced, the water at the water inlet 605 cannot lift the detection disk 903, which will cause the detection disk 903 to block the water inlet 605 under its own gravity, and control the closure of the sewage collection tube 904 to adjust the air pressure inside the metal membrane filter 6.
[0058] The materials and principles used in the filtering process of the metal membrane filter 6 are prior art and will not be elaborated herein.
[0059] In order to facilitate the identification of the use of the metal membrane filter 6, further, a detection plate 908 for identifying blockages is provided in the dirt storage chamber 9011, and a plurality of elastic rods 907 are connected to one end face of the detection plate 908. When impurities accumulate on the detection plate 908, the weight of the detection plate 908 will increase, which will increase the pressure on the elastic rod 907, thereby realizing the identification and detection of the content of impurities on the detection plate 908. The end of the elastic rod 907 away from the detection plate 908 is connected to the dirt collection pipe 904 to ensure that the impurities dropped on the detection plate 908 can be directly moved to the dirt storage chamber 9011, and the dirt storage box 901 is located in the circulation component 7, the detection disk 903 is located in the purification pipe 604, and the ventilation plate 905 is located in the circulation pipe 601. In order to effectively identify the impurities passing through the dirt collection pipe 904, the detection plate 905 is further 908 is arranged at one end of the dirt collecting pipe 904 located in the dirt storage chamber 9011. When the impurities pass through the dirt collecting pipe 904, they first fall on the detection plate 908, and the detection plate 908 is used to identify the weight of the impurities. At the same time, the filtration life of the metal membrane filter 6 is identified according to the weight detected by the detection plate 908. When the air pressure component 8 detects that the pressure value in the metal membrane filter 6 is abnormal, the separation component 9 is used to clean the inside of the metal membrane filter 6. When the cleaned impurities fall on the detection plate 908 through the dirt collecting pipe 904, the foreign matter on the detection plate 908 is identified. When the detection plate 908 detects that the weight of the impurities is small, it means that the metal membrane filter 6 is still in normal working condition. When the detection plate 908 detects that the weight of the impurities is large, it means that the working condition of the metal membrane filter 6 is reduced and needs to be repaired or replaced in time.
[0060] In order to facilitate the circulation of the liquid in the metal membrane filter 6, the circulation component 4 further includes a cluster tube 401, that is, it includes pipes used for water inlet and water outlet. The pipes on the cluster tube 401 are connected to the outside world respectively, and the cluster tube 401 is connected with multiple water inlet pipes 402 and water outlet pipes 403. The multiple water outlet pipes 403 are connected to the circulation component 7 at one end away from the cluster tube 401, and the water inlet pipe 402 passes through the circulation component 7 and is directly connected to the water inlet 605.
[0061] Furthermore, the shell assembly 1 includes a supporting shell 101, one end of which is connected to a base 102 for stabilizing the device, a maintenance opening 103 for people to enter and exit is opened on the supporting shell 101, and a maintenance plate 5 for people to climb is connected to the supporting shell 101, and the maintenance plate 5 is located on the side of the maintenance opening 103 close to the base 102, ensuring that the components in the working chamber 1011 can be repaired and protected.
[0062] In order to facilitate the identification and adjustment of the working air pressure of the metal membrane filter 6, further, an air pressure detection gauge 3 and an air outlet 2 are respectively connected to the side of the supporting shell 101 away from the base 102, one end of the air pressure detection gauge 3 is connected to the air pressure component 8, and one end of the air outlet 2 passes through the supporting shell 101 and is connected to the air pressure component 8. The air pressure value of the metal membrane filter 6 is identified by the air pressure detection gauge 3, and the air pressure inside it is regulated by using the air outlet 2.
[0063] During operation, the water to be purified is passed into the cluster tube 401 and introduced into the water inlet 605 through the water inlet pipe 402, so that the liquid enters the purification pipe 604 for filtration, and the filtered water enters the circulation pipe 601, and then is discharged into the circulation component 7 through the water outlet 602, and the purified water in the circulation component 7 is discharged using the water outlet pipe 403.
[0064] When the purification rate of the purification tube 604 maintains a normal working state, the water flow through the water inlet 605 can drive the detection plate 903 to move, so that the water inlet 605 is opened, so that the detection plate 903 does not block the water inlet 605, ensuring that the air intake rate in the water inlet 605 is stable, and the water after passing through the purification tube 604 can be discharged through the water outlet 602. When the purification rate of the purification tube 604 decreases significantly, the water in the water inlet 605 cannot lift the detection plate 903, which will cause the detection plate 903 to block the water inlet 605 under its own gravity, thereby closing the sewage collection pipe 904 and the exhaust port 603, The internal space of the metal membrane filter 6 forms a relatively closed space, so as to adjust the air pressure inside the metal membrane filter 6, and then control the boost pipe 906 to pressurize the flow pipe 601 through the ventilation plate 905, so as to increase the pressure value in the flow pipe 601, and because there are air holes on the purification pipe 604, when the air pressure value in the flow pipe 601 increases, the air pressure value in the purification pipe 604 will be caused to rise slowly and synchronously, and the air pressure value in the purification pipe 604 is always less than the air pressure value in the flow pipe 601, and in the process of pressurization, the impurities that are not stuck on the purification pipe 604 are removed and fall onto the detection plate 903 to wait for processing.
[0065] When the purification tube 604 is in a normal working state, the air pressure detection meter 3 maintains the normal detection pressure unchanged. When the purification tube 604 is blocked and the purification efficiency is reduced, the pressure detected by the air pressure detection meter 3 will increase.
[0066] When the air pressure detection meter 3 recognizes that the metal membrane filter 6 has a significant increase, the sewage collection pipe 904 is opened, causing the pressure value in the purification pipe 604 to decrease instantly, causing the pressure in the circulation pipe 601 to quickly impact the pipe wall of the purification pipe 604, thereby achieving the purpose of separating impurities.
[0067] The impurities separated by the purification tube 604 fall onto the detection plate 908 through the sewage collecting tube 904. After passing through the sewage collecting tube 904, the impurities first fall onto the detection plate 908, and the detection plate 908 is used to identify the weight of the impurities. At the same time, the filtration life of the metal membrane filter 6 is identified according to the weight detected by the detection plate 908. When the air pressure component 8 detects that the pressure value in the metal membrane filter 6 is abnormal, the separation component 9 is used to clean the metal membrane filter 6. When the cleaned impurities fall onto the detection plate 908 through the sewage collecting tube 904, the foreign matter on the detection plate 908 is identified. When the detection board 908 detects that the weight of the impurities is small, it means that the metal membrane filter 6 is still in normal working condition. When the detection board 908 detects that the weight of the impurities is large, it means that the working condition of the metal membrane filter 6 is reduced and needs to be repaired or replaced in time to ensure the working efficiency of the metal membrane filter 6. Example 3
[0068] The present invention also includes a separation method, which is performed using the separation device described in Example 1 and specifically includes the following steps:
[0069] Step 1: When the purification pipe 604 is clogged, the air pressure value of the air pressure detection meter 3 will increase, and the detection plate 903 will close the water inlet 605, the ventilation plate 905 will close the water outlet 602, and the exhaust port 603 and the sewage collection pipe 904 will be closed;
[0070] Step 2: Use the booster pipe 906 and the ventilation plate 905 to inflate the metal membrane filter 6, so that the pressure in the flow pipe 601 moves to the purification pipe 604;
[0071] Step 3: When the air pressure detection meter 3 recognizes that the pressure value in the metal membrane filter 6 reaches the preset value, the sewage collecting pipe 904 is controlled to open, so that the pressure in the purification pipe 604 is quickly released, and the gas in the flow pipe 601 is driven to move quickly into the purification pipe 604;
[0072] Step 4: After using air pressure to remove impurities from the purification tube 604, the impurities are moved to the detection plate 908 through the waste collection tube 904, and the quality on the detection plate 908 is identified using the elastic rod 907;
[0073] Step 5: The liquid entering the sewage collecting pipe 904 is purified by the sewage storage tank 901 and then discharged into the circulation component 7.
[0074] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0075] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A metal membrane filter separation device, comprising a housing assembly (1), characterized in that: The shell component (1) is provided with a working chamber (1011), a plurality of metal membrane filters (6) are connected to the working chamber (1011), a working component (10) is connected to the shell component (1), one end of the plurality of metal membrane filters (6) is connected to a circulation component (7), one end of the plurality of metal membrane filters (6) away from the circulation component (7) is connected to a pneumatic component (8), a circulation component (4) is connected to the shell component (1), and the circulation component (4) is in communication with the circulation component (7); A plurality of separation components (9) are provided in the circulation component (7), and the number of the separation components (9) is the same as the number of the metal membrane filters (6); A cleaning component (11) is connected to the peripheral side of the metal membrane filter (6), the cleaning component (11) comprising an ultrasonic vibration plate (1101), and a cable port (1102) is connected to one side of the ultrasonic vibration plate (1101); The separation assembly (9) comprises a dirt storage box (901), a dirt storage cavity (9011) is provided in the dirt storage box (901), a pressurizing pipe (906) is connected to the dirt storage cavity (9011), an end of the pressurizing pipe (906) away from the dirt storage box (901) is connected to a ventilation plate (905), a dirt collection pipe (904) is passed through the ventilation plate (905), an end of the dirt collection pipe (904) away from the dirt storage box (901) is connected to a detection disk (903), and the metal membrane filter (6 ) comprises a circulation pipe (601), wherein the two ends of the circulation pipe (601) distributed along the length direction are respectively connected with a water outlet (602) and an exhaust port (603), the circulation pipe (601) is connected with a purification pipe (604), one end of the purification pipe (604) is provided with a water inlet (605), and the water inlet (605) and the water outlet (602) are located on the same side, the exhaust port (603) is connected with the air pressure component (8), and the water outlet (602) is connected with the circulation component (7); A detection plate (908) is provided in the dirt storage cavity (9011); a plurality of elastic rods (907) are connected to one end surface of the detection plate (908); one end of the elastic rod (907) away from the detection plate (908) is connected to the dirt collection pipe (904); the dirt storage box (901) is located in the circulation component (7); the detection plate (903) is located in the purification pipe (604); and the ventilation plate (905) is located in the circulation pipe (601); When the detection plate (908) detects that the weight of the impurities is relatively small, the metal membrane filter (6) is still in a normal working state; when the detection plate (908) detects that the weight of the impurities is relatively large, the working state of the metal membrane filter (6) decreases; The diameter of the sewage collection pipe (904) is smaller than the diameter of the water inlet (605), and the diameter of the boosting pipe (906) is smaller than the diameter of the water outlet (602); The diameter of the detection plate (903) is larger than the caliber of the water inlet (605), and the diameter of the ventilation plate (905) is larger than the caliber of the water outlet (602).
2. The metal membrane filter separation device according to claim 1, characterized in that: The circulation component (4) comprises a cluster tube (401), and a plurality of water inlet pipes (402) and water outlet pipes (403) are connected to the cluster tube (401), and one end of the plurality of water outlet pipes (403) away from the cluster tube (401) is connected to the circulation component (7).
3. The metal membrane filter separation device according to claim 1, characterized in that: The housing assembly (1) comprises a bearing shell (101), one end of the bearing shell (101) is connected to a base (102), and a maintenance opening (103) is provided on the bearing shell (101).
4. The metal membrane filter separation device according to claim 3, characterized in that: A maintenance plate (5) is connected to the carrying shell (101), and the maintenance plate (5) is located on a side of the maintenance opening (103) close to the base (102).
5. The metal membrane filter separation device according to claim 3, characterized in that: An air pressure detection gauge (3) and an air outlet (2) are respectively connected to a side of the bearing shell (101) away from the base (102); one end of the air pressure detection gauge (3) is in communication with the air pressure component (8); and one end of the air outlet (2) passes through the bearing shell (101) and is in communication with the air pressure component (8).
6. A separation method using the metal membrane filter separation device according to any one of claims 1 to 5, characterized in that: The following steps are involved: Step 1: When a blockage occurs in the purification pipe (604), the air pressure value of the air pressure detection gauge (3) will increase, and the detection plate (903) will close the water inlet (605), the ventilation plate (905) will close the water outlet (602), and the exhaust port (603) and the sewage collection pipe (904) will be controlled to be closed; Step 2: using the booster pipe (906) and the ventilation plate (905) to inflate the metal membrane filter (6), so as to cause the pressure in the flow pipe (601) to move toward the purification pipe (604); Step 3: When the air pressure detection meter (3) identifies that the pressure value in the metal membrane filter (6) reaches a preset value, the sewage collecting pipe (904) is controlled to open, so that the pressure in the purification pipe (604) is quickly released, and the gas in the circulation pipe (601) is driven to move quickly into the purification pipe (604); Step 4: After using air pressure to remove impurities from the purification tube (604), the impurities are moved to the detection plate (908) through the waste collection tube (904), and the quality on the detection plate (908) is identified using the elastic rod (907); Step 5: The liquid entering the sewage collecting pipe (904) is purified by the sewage storage tank (901) and then discharged into the circulation component (7).
Citation Information
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High-viscosity metal film filter separation device based on rotational flow and filtration combination
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