A texturizing machine for processing ultra-fine denier tensile-resistant POY filaments and a processing method thereof

Abstract

The present application discloses a texturizing machine for processing ultra-fine denier tensile-resistant POY filaments and a processing method thereof, specifically relating to the technical field of texturizing machines, comprising a machine body and a broken wire wiring repair structure, wherein the machine body comprises a wire alignment component, a broken wire detection shaft, a tension adjustment bracket, a twist-stop bracket, a broken wire wiring repair structure and a bobbin placing base, and a broken wire detection shaft is arranged above the wire alignment component, and a tension adjustment bracket is arranged on the side of the broken wire detection shaft away from the wiring component, and a twist-stop bracket is arranged on the side of the tension adjustment bracket away from the broken wire detection shaft, and then the silk thread is placed in the wiring component in the wiring platform, so that the silk thread is fused through the wiring component, and then, the wiring component is moved at this time to make the silk thread fall off the wiring platform, and then the main silk thread guide component is used to detect the strength of the silk thread, so as to confirm the connection strength of the silk thread, so as to complete the detection of the silk thread.

Description

Technical Field

[0001] The present application relates to the technical field of texturizing machines, and more specifically, to a texturizing machine for processing ultra-fine denier tensile-resistant POY filaments and a processing method thereof. Background Art

[0002] The texturing machine is a mechanical device used in the textile industry. It is mainly used to process untwisted yarns such as polyester (POY) and polypropylene into elastic stretch yarns through false twisting. This machine gives the fiber a certain degree of bending and stretching through the process of heating, stretching and false twisting, making the processed yarn elastic. The texturing machine plays a key role in the production of elastic textiles such as underwear, sportswear and various knitted fabrics;

[0003] After searching, the existing application number: CN202110259982.6 discloses an automatic drum changing device for a texturizing machine, including a winding unit and a drum changing unit. The winding unit includes a frame, a drum, a horizontal bar, two vertical bars and a friction roller. Elastic parts are provided between the two vertical bars and the horizontal bar, and the two vertical bars are rotatably connected with a round table one and a round table two. Two cylinders one are provided on the frame, and the horizontal bar is slidably connected to the frame. The drum changing unit includes a silo, two material dividing assemblies, and a lifting assembly. The frame is also provided with a wire breaking assembly and a material discharge channel. The material assembly on the upper side separates a drum each time, and the material assembly on the lower side takes away the wound drum and fixes the new drum. The lifting assembly drives the silo and the material dividing assembly to move up and down through the transmission of gears and racks. After the wound drum is broken by the wire breaking assembly, it is discharged from the material discharge channel. The wire breaking assembly fixes the broken wire head on the round table one, and then the new drum is installed, so that the drum and the round table one clamp the broken wire, and then it is rewound. The inventor discovered the following problems in the prior art during the implementation of this application:

[0004] When the existing texturing machine is in use, after the silk thread is assembled, the silk thread often breaks due to the quality problem of the silk thread or the structural problem of the texturing machine. When the silk thread breaks, it is often necessary to manually connect the broken thread. However, the manual connection of the broken thread often results in that the strength of the joint of the manually connected polyester silk thread may not be the same as that of the original silk thread, which may cause the joint to break easily during use. After the connection of the silk thread is completed, the quality of the silk thread is often manually checked, so the connection quality of the silk thread is often unable to be confirmed.

[0005] Therefore, in view of the above problems, a texturizing machine and a processing method for processing ultra-fine denier tensile-resistant POY filaments are proposed. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, the present application provides a texturizing machine for processing ultra-fine denier tensile-resistant POY filaments and a processing method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions: A texturing machine for processing ultra-fine denier tensile-resistant POY filaments, comprising a machine body and a broken wire wiring repair structure, the machine body comprising a wire alignment component, a broken wire detection shaft, a tension adjustment bracket, a twist stop bracket, a broken wire wiring repair structure and a bobbin release base, and a broken wire detection shaft is arranged above the wire alignment component, and a tension adjustment bracket is arranged on the side of the broken wire detection shaft away from the wiring component, and a twist stop bracket is arranged on the side of the tension adjustment bracket away from the broken wire detection shaft, and the broken wire wiring repair structure is arranged on the side of the wire alignment component away from the broken wire detection shaft, and the broken wire wiring repair structure comprises a first slide rail, a support base, a wiring platform, a wiring assembly, a two-way adjustment assembly and a tape roll assembly, and a support base is arranged on the side of the first slide rail, and a wiring platform is installed above the support base by bolts, and wiring assemblies are placed on both sides of the inner wall of the wiring platform, and a two-way adjustment assembly is arranged on the side of the wiring platform away from the first slide rail, and a tape roll assembly is installed below the support base.

[0008] Preferably, the support base includes a blocking plate, a first docking bracket, a first mounting plate, a second slide rail, a first switch and a second switch, and the first docking bracket is arranged on the side of the blocking plate, and a first mounting plate is arranged at the center of the support base and the wiring platform, and a second slide rail is installed above the first mounting plate, and a first switch is arranged on the side of the blocking plate away from the first docking bracket, and a second switch is arranged on the side of the two-way adjustment component away from the first switch.

[0009] Preferably, the wiring platform includes a closing plate, an adjusting groove, a rotating shaft, a closing base, a placement groove and a sliding plate, and the side of the closing plate is provided with an adjusting groove, and the side of the closing plate away from the adjusting groove is provided with a rotating shaft, and the side of the adjusting groove away from the rotating shaft is provided with a closing base, and the placement groove is provided at the center of the closing plate and the closing base, and the sliding plate is provided below the placement groove, and a rotating structure is formed between the sliding plate and the closing plate through the rotating shaft, and a sliding structure is formed between the supporting base and the wiring platform through the second sliding rail and the sliding plate.

[0010] Preferably, the bidirectional adjustment component includes a first motor chamber, a connecting base, a main wire guide component, a secondary wire guide component, a broken wire support component and a wire support component, and a connecting base is arranged above the first motor chamber, and a main wire guide component is arranged on the side of the connecting base, and a secondary wire guide component is arranged on the side of the main wire guide component, and the secondary wire guide component includes a broken wire support component and a wire support component, and wire support components are connected to both sides of the broken wire support component.

[0011] Preferably, the main wire guiding assembly includes a partition plate, a rotating ring, a limiting ring, a connecting shaft and a contact bracket, and a rotating ring is connected at the center of the two groups of partition plates, and a limiting ring is provided on the side of the rotating ring away from the connecting base, and a connecting shaft is provided on the side of the limiting ring away from the rotating ring, and a contact bracket is provided on the side of the connecting shaft away from the limiting ring.

[0012] Preferably, the broken wire support assembly includes a first contact shaft, a movable groove and a second mounting plate, and second mounting plates are installed on both sides of the first contact shaft, and a movable groove is provided on the side of the second mounting plate away from the first contact shaft, and the wire support assembly includes a second docking bracket and a second contact shaft, and the second contact shaft is connected at the center of two groups of the second docking brackets, and a driving motor is installed above the inner wall of the first motor chamber.

[0013] Preferably, the wiring assembly includes a mounting bracket, a rotating rod, a wiring ring and a friction ring, and the mounting bracket is provided with a rotating rod on the side, and the wiring ring is installed on the side of the rotating rod away from the mounting bracket, and the friction ring is provided below the wiring ring.

[0014] Preferably, the wiring assembly includes a fixed plate, a plug-in block, a connecting block and a wire-laying bracket, and the plug-in block is arranged below the fixed plate, and the connecting block is arranged below the plug-in block, and the wire-laying bracket is installed above the inner wall of the connecting block.

[0015] Preferably, the belt roll assembly includes a belt roll bracket, a first plug-in bracket, a second plug-in bracket, a support bracket, a third docking bracket and a rotating shaft, and a third docking bracket is arranged above the belt roll bracket, and a docking shaft is arranged above the third docking bracket, and the belt roll bracket includes a first plug-in bracket, a second plug-in bracket and a support bracket, and a second plug-in bracket is arranged on the side of the first plug-in bracket, and a support bracket is installed above the inner wall of the second plug-in bracket.

[0016] Preferably, a processing method of a texturing machine for processing ultra-fine denier tensile resistant POY filaments comprises the following steps:

[0017] Step 1: First, when the silk thread in the texturing machine breaks, when the force detected by the broken wire detection shaft corresponding to the broken wire changes, the corresponding broken wire unit stops, and the broken wire wiring repair structure slides along the first slide rail, so that the broken wire wiring repair structure moves to the bottom of the broken wire unit and waits for the contact of the wiring personnel;

[0018] Step 2: Then when the personnel come to the unit where the corresponding broken wire position is located, the broken wire is searched manually at this time. After the search is completed, the silk thread is reconnected to the broken wire detection shaft, and the contact area with the wire in the broken wire detection shaft is adjusted, so that the silk thread is engaged through the broken wire detection shaft, thereby completing the fixation of the broken wire. At this time, the wiring platform in the broken wire wiring repair structure is moved toward the closed base, so that the wiring platform is engaged with the closed base, thereby completing the adjustment of the position of the wiring assembly in the wiring platform, and then the closing plate is opened to expose the wire-laying bracket of the wiring assembly, and then the position of its two-way adjustment assembly is turned. At this time, another group of broken wires is supported by the broken wire support assembly in the two-way adjustment assembly, thereby completing the restriction of the broken wire, and then the broken wire positions of the silk threads are placed in staggered positions respectively, and the wire-blasting area of ​​the silk threads is away from the merging area of ​​the silk threads, thereby completing the adjustment of the silk thread position, and then the closing plate is reset, so that the closing plate is in contact with the support base, and the wiring assembly is reset, thereby completing the adjustment of the broken wire position;

[0019] Step three: the wiring assembly then performs heat pressing on the wires, and then melts the wires by high temperature, so as to complete the re-merging of the broken wires. After the wires are completely merged, the wiring assembly is moved toward the support base, and the closing plate is opened to take the wires out of the wiring assembly. At this time, the broken wire support assembly slides along the sliding groove, so that the two groups of first contact shafts clamp the wires, and then the main wire guide assembly is lifted, so that the connecting shaft in the main wire guide assembly drives the contact bracket to contact the wires, so as to support the wires, thereby tightening the connected wires, and confirming the tightness of the wire connection;

[0020] Step 4: After the confirmation is completed, the main wire guide assembly is reset, and then the wire support assembly is reset, and the restriction on the wire is released, and then the wire is hooked by an artificial finger to separate from the first contact axis, thereby completing the wire and broken wire connection repair structure, and then the broken wire detection axis that clamps the wire is reset, thereby completing the connection and detection of the broken wire;

[0021] Step 5: When the wire runs out, the belt reel assembly below the broken wire wiring repair structure clamps the wire reel. During the movement of the broken wire wiring repair structure, the belt reel assembly rotates so that the position of the wire reel is aligned with the position of the drum base. Then the broken wire wiring repair structure moves along the first slide rail to complete the output of the wire. Then the wire end of the wire reel is manually pulled out, and then the new wire is overlapped on the second contact shaft of the wire support assembly, and the old wire end and the new wire end are respectively placed in the broken wire wiring repair structure for hot melting and merging.

[0022] Step 6: After the hot melt is completed, the belt roll assembly under the broken wire wiring repair structure completes the adjustment of the wire roll, and then the second plug-in bracket in the belt roll bracket adjusts the position of the wire after the belt roll assembly completes the adjustment of the wire position. At this time, the motor connected to the support bracket turns, so that the support bracket connected to the wire roll rotates, so that the restriction of the wire is loosened, and then the wire roll falls into the drum base to slide, and the wire roll is connected, thereby completing the connection of the wire roll, wherein the wire support assembly allows the wire to always remain stable during the movement of the wire roll;

[0023] Step 7: After the wire coil is placed, the broken wire wiring repair structure is reset, so that the broken wire wiring repair structure is separated from the wire, thereby completing the wiring of the wire;

[0024] Step eight: Then, while the wire is being continuously conveyed, while the wiring assembly is being continuously connected to the wire, the rotating rod drives the wiring ring to rotate, so that the new wiring ring contacts the wire, thereby supporting the wire, and the old wiring ring contacts the friction ring, so that the dust in the old wiring ring is peeled off through the friction ring.

[0025] Technical effects and advantages of this application:

[0026] 1. Compared with the prior art, the texturizing machine and processing method for processing ultra-fine denier tensile-resistant POY filaments, wherein when a wire break occurs, when the wire break detection shaft detects that the wire it contacts is broken, the wire break wiring repair structure moves along the first slide rail, so that the wire break wiring repair structure moves along the first slide rail to the wire break position, and then the wire is manually found, and one side of the broken wire is wound with the two-way adjustment component to connect the completed wire, and then the wire is placed in the wiring component in the wiring platform, so that the wire is fused through the wiring component, and then, the wiring component is moved to make the wire fall off the wiring platform, and then the main wire guide component detects the strength of the wire, so as to confirm the connection strength of the wire, so as to complete the detection of the wire.

[0027] 2. Compared with the prior art, the texturizing machine and processing method for processing ultra-fine denier tensile-resistant POY filament can connect the wire reel through the belt reel assembly connected to the broken wire wiring repair structure when the wire reel is almost used up, and then the broken wire wiring repair structure drives the wire reel to move to the specified position, and then the wire is connected through the wiring assembly in the broken wire wiring repair structure, and then the wire support assembly in the auxiliary wire guide assembly supports the wire, and then the support bracket releases the restriction on the wire reel, so that the wire reel moves along the drum base, thereby completing the transportation of the wire reel, thereby moving the wire away from the broken wire wiring repair structure, and then the broken wire wiring repair structure is reset, so that the wire is separated from the broken wire wiring repair structure, thereby completing the placement of the wire reel.

[0028] 3. Compared with the prior art, the texturizing machine and processing method for processing ultra-fine denier tensile-resistant POY filaments connects the wires through the wire assembly, and then drives the rotating rod through the installation bracket, so that the new wiring ring replaces the old wiring ring, and the old wiring ring contacts the friction ring, thereby completing the stripping of dust in the old wiring ring, thereby completing the processing of the old wiring ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of this application;

[0030] Figure 2 This is a structural schematic diagram of the broken wiring repair structure of the present application;

[0031] Figure 3 This is a schematic diagram of the structure of the wiring platform of this application;

[0032] Figure 4 This is a schematic structural diagram of the main wire guide assembly of the present application;

[0033] Figure 5 This is a schematic structural diagram of the secondary wire guide assembly of the present application;

[0034] Figure 6 This is a schematic diagram of the structure of the wiring assembly of this application;

[0035] Figure 7 A schematic diagram of the structure of the wiring assembly of the present application;

[0036] Figure 8 This is a schematic diagram of the structure of the support base of this application;

[0037] Fig. 9 This is a schematic diagram of the structure of the tape roll assembly of the present application;

[0038] Fig.10 This is a schematic structural diagram of the third docking bracket of the present application.

[0039] The accompanying drawings are marked as follows: 1. body; 2. line alignment assembly; 201. mounting bracket; 3. wire break detection shaft; 4. tension adjustment bracket; 5. anti-twisting bracket; 6. wire break wiring repair structure; 601. first slide rail; 7. drum base; 8. support base; 9. wiring platform; 901. closing plate; 10. wiring assembly; 11. two-way adjustment assembly; 12. blocking plate; 13. first docking bracket; 14. first mounting plate; 15. second slide rail; 16. first switch; 17. second switch; 18. first motor chamber; 19. adjustment slot; 20. rotating shaft; 21. closing base; 22. placement slot; 23. sliding plate; 24. driving motor; 25. connecting base; 26. main wire guide assembly Components; 2601, partition plate; 27, rotating ring; 28, limiting ring; 29, connecting shaft; 30, contact bracket; 31, secondary wire guide assembly; 32, broken wire support assembly; 3201, first contact shaft; 3202, moving groove; 33, wire support assembly; 3301, second docking bracket; 34, second mounting plate; 35, second contact shaft; 36, rotating rod; 37, wiring ring; 38, friction ring; 39, fixing plate; 40, plug-in block; 41, connecting block; 42, wire pay-off bracket; 43, tape reel assembly; 44, tape reel bracket; 4401, first plug-in bracket; 4402, second plug-in bracket; 4403, support bracket; 45, third docking bracket; 46, docking shaft. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Example 1

[0041] As attached Figures 1 to 10The texturizing machine for processing ultra-fine denier tensile resistant POY filaments shown in the figure comprises a machine body 1 and a broken wire wiring repair structure 6, the machine body 1 comprises a wire alignment component 2, a broken wire detection shaft 3, a tension adjustment bracket 4, a twist stop bracket 5, a broken wire wiring repair structure 6 and a bobbin release base 7, and a broken wire detection shaft 3 is arranged above the wire alignment component 2, and a tension adjustment bracket 4 is arranged on the side of the broken wire detection shaft 3 away from the wiring component 10, and a twist stop bracket 5 is arranged on the side of the tension adjustment bracket 4 away from the broken wire detection shaft 3, and the broken wire wiring repair structure 6 is arranged on the wire alignment component 2 is away from the side of the broken wire detection axis 3, and the broken wire wiring repair structure 6 includes a first slide rail 601, a support base 8, a wiring platform 9, a wiring assembly 10, a two-way adjustment assembly 11 and a tape reel assembly 43, and the side of the first slide rail 601 is provided with a support base 8, and the wiring platform 9 is installed above the support base 8 by bolts, and the wiring assemblies 10 are placed on both sides of the inner wall of the wiring platform 9, and the two-way adjustment assembly 11 is provided on the side of the wiring platform 9 away from the first slide rail 601, and the tape reel assembly 43 is installed below the support base 8.

[0042] Wherein: when the texturing machine is in use, when the silk thread is connected to the texturing machine, the silk thread is first placed on the outer surface of the wiring ring 37 of the wiring assembly 2, and then the silk thread is moved upward, and the silk thread is connected to the broken wire detection shaft 3, and then the silk thread continues to move upward, so that the silk thread contacts the tension adjustment bracket 4, and the silk thread enters the anti-twisting bracket 5, thereby completing the connection of the silk thread, and then the texturing machine is continuously running. At this time, when the silk thread is broken, the broken wire detection shaft 3 is used to detect whether the silk thread is transported. After confirming the breakage, the broken wire wiring repair structure 6 moves along the first slide rail 601 to move to the specified position, thereby After the position of the broken wire is located to facilitate the subsequent search for the texturing unit for the broken wire, and then the broken wire is repaired by the broken wire wiring repair structure 6, the wire is separated from the broken wire wiring repair structure 6, and the wire can be supported by the main wire guide component 26 and the broken wire support component 32 at this time, and the tightness of the wire has been confirmed. After confirming the tightness of the wire, a person resets the wire, and the broken wire wiring repair structure 6 is reset. When the amount of wire is almost used up, the wire roll is clamped by the winding component 43 to complete the connection of the wire, and then the broken wire wiring repair structure 6 drives the wire to move to the specified position. Then, after the personnel connect the old silk thread and the new silk thread, the auxiliary silk thread guide assembly 31 supports the silk thread. At this time, the support bracket 4403 in the belt roll assembly 43 releases the restriction on the silk roll, thereby completing the restriction on the silk roll, allowing the silk roll to move along the drum base 7, thereby completing the placement of the silk roll, and then reset the broken wire repair structure 6 for silk thread reset, and wait for connection with the texturing machine. Example 2

[0043] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 10 As shown, see the following description for details:

[0044] As a preferred embodiment, the support base 8 includes a blocking plate 12, a first docking bracket 13, a first mounting plate 14, a second slide rail 15, a first switch 16 and a second switch 17, and the first docking bracket 13 is arranged on the side of the blocking plate 12, and the first mounting plate 14 is arranged at the center of the support base 8 and the wiring platform 9, and the second slide rail 15 is installed above the first mounting plate 14, and the first switch 16 is arranged on the side of the blocking plate 12 away from the first docking bracket 13, and the second switch 17 is arranged on the side of the two-way adjustment component 11 away from the first switch 16, wherein the first switch 1 6 is used to control the wiring assembly 10 in the broken wiring repair structure 6 and perform hot-melt treatment on the broken wire, and the second switch 17 is also used to control the wiring assembly 10 in the broken wiring repair structure 6 to connect the wiring assembly 10, and the wiring platform 9 installed above the support base 8 is restricted by the blocking plate 12, and then the support base 8 is connected to the wiring platform 9 through the first mounting plate 14, and when the support base 8 and the first slide rail are connected, the support base 8 is connected to the first slide rail 601 through the first docking bracket 13.

[0045] As a preferred embodiment, the wiring platform 9 includes a closing plate 901, an adjusting groove 19, a rotating shaft 20, a closing base 21, a placement groove 22 and a sliding plate 23, and the side of the closing plate 901 is provided with an adjusting groove 19, and the side of the closing plate 901 away from the adjusting groove 19 is provided with a rotating shaft 20, and the side of the adjusting groove 19 away from the rotating shaft 20 is provided with a closing base 21, and the center of the closing plate 901 and the closing base 21 is provided with a placement groove 22, and the lower part of the placement groove 22 is provided with a sliding plate 23, and a rotating structure is formed between the sliding plate 23 and the closing plate 901 through the rotating shaft 20, and a sliding structure is formed between the supporting base 8 and the wiring platform 9 through the second slide rail 15 and the sliding plate 23. Structure, and when the wiring platform 9 is used again, the wiring platform 9 is connected to the second slide rail 15 of the support base 8 through the sliding plate 23, and then the wiring platform 9 can slide along the support base 8, so as to adjust the position of the wiring platform 9 on the support base 8, and then the wiring platform 9 is connected to the wiring assembly 10 through the closing plate 901 and the closing base 21, so as to complete the restriction of the wiring assembly 10, and then the wiring assembly 10 is restricted by moving on the adjustment groove 19, so that the opening and closing of the closing plate 901 in the wiring platform 9 is controlled by the wiring assembly 10 moving on the adjustment groove 19.

[0046] As a preferred embodiment, the bidirectional adjustment component 11 includes a first motor chamber 18, a connecting base 25, a main wire guide component 26, a secondary wire guide component 31, a broken wire support component 32 and a wire support component 33, and a connecting base 25 is arranged above the first motor chamber 18, and a main wire guide component 26 is arranged on the side of the connecting base 25, and a secondary wire guide component 31 is arranged on the side of the main wire guide component 26, and the secondary wire guide component 31 includes a broken wire support component 32 and a wire support component 33, and the wire support components 33 are connected to both sides of the broken wire support component 32, wherein when the broken wire wiring repair structure 6 is used, the first motor chamber 18 can be controlled by pressing the corresponding switch, so that the first motor chamber 18 drives the bidirectional adjustment component 11 to turn, thereby facilitating the connection of the wire, wherein the broken wire support component 32 and the wire support component 33 in the secondary wire guide component 31 in the bidirectional adjustment component 11 are controlled by pressing different switches to adjust.

[0047] As a preferred embodiment, the main wire guide assembly 26 includes a partition plate 2601, a rotating ring 27, a limiting ring 28, a connecting shaft 29 and a contact bracket 30, and a rotating ring 27 is connected at the center of the two groups of partition plates 2601, and a limiting ring 28 is provided on the side of the rotating ring 27 away from the connecting base 25, and a connecting shaft 29 is provided on the side of the limiting ring 28 away from the rotating ring 27, and a contact bracket 30 is provided on the side of the connecting shaft 29 away from the limiting ring 28. Then, when a wire break occurs, the main wire guide assembly 26 is controlled at this time so that the main wire guide assembly supports the wire, and the connecting shaft 29 connected by the limiting ring 28 drives the contact bracket 30 to contact the wire, thereby completing the merging of the broken wires, and then the wire is limited by the main wire guide assembly 26, thereby completing the detection of the strength of the wire, thereby completing the detection of the wire.

[0048] As a preferred embodiment, the broken wire support assembly 32 includes a first contact shaft 3201, a movable groove 3202 and a second mounting plate 34, and second mounting plates 34 are installed on both sides of the first contact shaft 3201, and a movable groove 3202 is provided on the side of the second mounting plate 34 away from the first contact shaft 3201, and the wire support assembly 33 includes a second docking bracket 3301 and a second contact shaft 35, and the second contact shaft 35 is connected at the center of the two sets of second docking brackets 3301, and a driving motor 24 is installed above the inner wall of the first motor chamber 18, and when the wire is completed During fusion, the silk thread can be connected to the broken wire support assembly 32 so that the silk thread is wound around the first contact shaft 3201, wherein the first contact shaft 3201 is divided into two groups, and one group of contact shafts arranged on the side away from the rotating ring 27 is a truncation structure, which is used to facilitate the winding and separation of the silk thread. Then, after the silk thread is wound, the two groups of first contact shafts 3101 move upward at the same time, and the first contact shafts 3201 are merged, thereby completing the clamping of the silk thread for waiting for the main silk thread guide assembly 26 to detect the silk thread.

[0049] As a preferred embodiment, the wiring assembly 2 includes a mounting bracket 201, a rotating rod 36, a wiring ring 37 and a friction ring 38, and a rotating rod 36 is provided on the side of the mounting bracket 201, and a wiring ring 37 is installed on the side of the rotating rod 36 away from the mounting bracket 201, and a friction ring 38 is provided below the wiring ring 37, and then when the wire is connected through the wiring assembly 2, the wiring ring 37 is driven by the rotating rod 36, so that the rotating rod 36 drives the wiring ring 37 to contact the wire, so that the wiring ring 37 contacts the wire, so that the new wiring ring 37 contacts the wire, and the old wiring ring 37 contacts the friction ring 38, thereby completing the adjustment of the position of the wiring ring 37 in the wiring assembly 2, thereby completing the cleaning of the wiring ring 37.

[0050] As a preferred embodiment, the wiring assembly 10 includes a fixed plate 39, a plug-in block 40, a connecting block 41 and a wire-releasing bracket 42, and the plug-in block 40 is arranged below the fixed plate 39, and the connecting block 41 is arranged below the plug-in block 40, and the wire-releasing bracket 42 is installed above the inner wall of the connecting block 41, wherein the wiring assembly 10 supports the power source through the fixed plate 39, and at this time, the fixed plate 39 is in contact with the closing plate 901 of the wiring platform 9, thereby restricting the wiring platform 9, and wherein the connecting block 41 is used to connect with the wire-releasing bracket 42, and also connects the connecting block 41 to the placement groove in the wiring platform 9, thereby completing the connection of the wiring assembly 10, and at the same time, the plug-in block 40 is used to connect with the fixed plate 39.

[0051] As a preferred embodiment, the tape roll assembly 43 includes a tape roll bracket 44, a first plug bracket 4401, a second plug bracket 4402, a support bracket 4403, a third docking bracket 45 and a rotating shaft 20, and a third docking bracket 45 is arranged above the tape roll bracket 44, and a docking shaft 46 is arranged above the third docking bracket 45, and the tape roll bracket 44 includes a first plug bracket 4401, a second plug bracket 4402 and a support bracket 4403, and the side of the first plug bracket 4401 is arranged There is a second plug-in bracket 4402, and a support bracket 4403 is installed on the inner wall of the second plug-in bracket 4402. When the belt roll assembly 43 is used, when the wire roll needs to be replenished, the wire roll can be clamped by the belt roll bracket 44 to complete the transportation of the wire roll. Then, the support bracket 4403 is used to control the support and detachment of the wire roll, and the rotating shaft 20 in the belt roll assembly 43 controls the belt roll assembly 43, thereby completing the steering of the belt roll assembly 43.

[0052] As a preferred embodiment, a processing method of a texturing machine for processing ultra-fine denier tensile POY filaments comprises the following steps:

[0053] Step 1: First, when the wire in the texturing machine breaks, when the force detected by the wire break detection shaft 3 corresponding to the wire break changes, the corresponding broken unit stops, and the broken wire wiring repair structure 6 slides along the first slide rail 601, so that the broken wire wiring repair structure 6 moves to the bottom of the broken unit and waits for the contact of the wiring personnel;

[0054] Step 2: Then when the personnel come to the unit where the corresponding broken wire position is located, the broken wire is searched manually. After the search is completed, the wire is reconnected to the broken wire detection shaft 3, and the contact area with the wire in the broken wire detection shaft 3 is adjusted, so that the wire is engaged through the broken wire detection shaft 3, thereby completing the fixation of the broken wire. At this time, the wiring platform 9 in the broken wire wiring repair structure 6 is moved toward the closed base 21, so that the wiring platform 9 is engaged with the closed base 21, thereby completing the adjustment of the position of the wiring assembly 10 in the wiring platform 9, and then the closing plate 90 1 is opened, thereby exposing the wire-releasing support 42 of the wiring assembly 10, and then the position of the two-way adjustment assembly 11 is turned, at this time, another group of broken wires are supported by the broken wire support assembly 32 in the two-way adjustment assembly 11, so as to complete the restriction of the broken wires, and then the broken wire positions of the wires are placed in staggered positions respectively, and the wire-blasting area of ​​the wires is away from the merging area of ​​the wires, so as to complete the adjustment of the wire positions, and then the closing plate 901 is reset, so that the closing plate 901 contacts the support base 8, and the wiring assembly 10 is reset, so as to complete the adjustment of the broken wire position;

[0055] Step three: Then the wiring assembly 10 performs hot pressing on the wire, and then melts the wire by high temperature, so as to complete the re-merging of the broken wire. After the wire is completely merged, the wiring assembly 10 is moved toward the support base 8, and the closing plate 901 is opened to take the wire out of the wiring assembly 10. At this time, the broken wire support assembly 32 slides along the sliding groove, so that the two groups of first contact shafts 3201 clamp the wire, and then the main wire guide assembly 26 is lifted, so that the connecting shaft 29 in the main wire guide assembly 26 drives the contact bracket 30 to contact the wire, so as to support the wire, thereby tightening the connected wire, and confirming the tightness of the wire connection;

[0056] Step 4: After the confirmation is completed, the main wire guide assembly 26 is reset, and then the wire support assembly 33 is reset, and the restriction on the wire is released, and then the wire is hooked by an artificial finger to separate the wire from the first contact shaft 3201, thereby completing the connection between the wire and the broken wire repair structure 6, and then the broken wire detection shaft 3 that clamps the wire is reset, thereby completing the connection and detection of the broken wire;

[0057] Step 5: When the silk thread runs out, the belt reel assembly 43 below the broken wire wiring repair structure 6 clamps the silk reel. During the movement of the broken wire wiring repair structure 6, the belt reel assembly 43 rotates so that the position of the silk reel is aligned with the position of the drum base 7. Then the broken wire wiring repair structure 6 moves along the first slide rail 601 to complete the output of the silk thread. Then the thread end of the silk reel is manually pulled out, and then the new silk thread is overlapped on the second contact shaft 35 of the silk thread support assembly 33, and the old thread end and the new thread end are respectively placed in the broken wire wiring repair structure 6 for hot-melt merging.

[0058] Step 6: After the hot melt is completed, the belt roll assembly 43 under the broken wire wiring repair structure 6 completes the adjustment of the wire roll, and then the second plug-in bracket 4402 in the belt roll bracket 44 completes the adjustment of the wire position. At this time, the motor connected to the support bracket 4403 turns, so that the support bracket 4403 connected to the wire roll rotates, so that the restriction of the wire is loosened, and then the wire roll falls into the drum base 7 to slide, and the wire roll is connected, thereby completing the connection of the wire roll, wherein the wire support assembly 33 allows the wire to always remain stable during the movement of the wire roll;

[0059] Step 7: After the wire coil is placed, the broken wire wiring repair structure 6 is reset, so that the broken wire wiring repair structure 6 is separated from the wire, thereby completing the wiring of the wire;

[0060] Step eight: Then, during the continuous conveying of the silk thread, while the wire assembly 2 is continuously connected to the silk thread, the rotating rod 36 drives the wiring ring 37 to rotate, so that the new wiring ring 37 contacts the silk thread, thereby completing the support of the silk thread, and the old wiring ring 37 contacts the friction ring 38, so that the dust in the old wiring ring 37 is stripped off through the friction ring 38.

[0061] The working process of the present application is as follows: first, when the silk thread in the texturing machine is broken, when the force detected by the broken wire detection shaft 3 corresponding to the broken wire changes, the corresponding broken wire unit is shut down, and the broken wire wiring repair structure 6 slides along the first slide rail 601, so that the broken wire wiring repair structure 6 moves to the bottom of the broken wire unit and waits for the contact of the wiring personnel;

[0062] Then when the personnel come to the unit where the corresponding broken wire position is located, the broken wire is searched manually at this time. After the search is completed, the silk thread is reconnected to the broken wire detection shaft 3, and the contact area with the wire in the broken wire detection shaft 3 is adjusted, so that the silk thread is engaged through the broken wire detection shaft 3, thereby completing the fixation of the broken wire. At this time, the wiring platform 9 in the broken wire wiring repair structure 6 is moved toward the direction of the closed base 21, so that the wiring platform 9 is engaged with the closed base 21, thereby completing the adjustment of the position of the wiring assembly 10 in the wiring platform 9, and then the closing plate 901 is opened. The wire-releasing bracket 42 of the wiring assembly 10 is opened, thereby exposing the wire-releasing bracket 42, and then the position of the two-way adjustment assembly 11 is turned, and at this time, another group of broken wires are supported by the broken wire support assembly 32 in the two-way adjustment assembly 11, so as to complete the restriction of the broken wires, and then the broken wire positions of the wires are placed in staggered positions, and the wire-blasting areas of the wires are made away from the merging areas of the wires, so as to complete the adjustment of the wire positions, and then the closing plate 901 is reset, so that the closing plate 901 contacts the support base 8, and the wiring assembly 10 is reset, so as to complete the adjustment of the broken wire positions;

[0063] Then the wiring assembly 10 performs heat pressing on the wires, and then melts the wires by high temperature, so as to complete the re-merging of the broken wires. After the wires are completely merged, the wiring assembly 10 is moved toward the support base 8, and the closing plate 901 is opened, so as to take the wires out of the wiring assembly 10. At this time, the broken wire support assembly 32 slides along the sliding groove, so that the two groups of first contact shafts 3201 clamp the wires, and then the main wire guide assembly 26 is lifted, so that the connecting shaft 29 in the main wire guide assembly 26 drives the contact bracket 30 to contact the wires, so as to support the wires, thereby tightening the connected wires, and thus confirming the tightness of the wire connection;

[0064] After the confirmation is completed, the main wire guide assembly 26 is reset, and then the wire support assembly 33 is reset, and the restriction on the wire is released, and then the wire is hooked by an artificial finger to separate the wire from the first contact shaft 3201, thereby completing the connection and detection of the wire and the broken wire connection repair structure 6, and then the broken wire detection shaft 3 that clamps the wire is reset, thereby completing the connection and detection of the broken wire;

[0065] Then, when the silk thread runs out, the belt reel assembly 43 under the broken wire wiring repair structure 6 clamps the silk reel, and during the movement of the broken wire wiring repair structure 6, the position of the belt reel assembly 43 rotates, so that the position of the silk reel is aligned with the position of the drum base 7, and then the broken wire wiring repair structure 6 moves along the first slide rail 601 to complete the output of the silk thread, and then the thread end of the silk reel is manually pulled out, and then the new silk thread is overlapped on the second contact shaft 35 of the silk thread support assembly 33, and the old thread end and the new thread end are respectively put into the broken wire wiring repair structure 6 for hot melting and merging;

[0066] After the hot melt is completed, the belt roll assembly 43 under the broken wire wiring repair structure 6 completes the adjustment of the wire roll, and then the second plug-in bracket 4402 in the belt roll bracket 44 completes the adjustment of the wire position. At this time, the motor connected to the support bracket 4403 turns, so that the support bracket 4403 connected to the wire roll rotates, so that the restriction of the wire is loosened, and then the wire roll falls into the drum base 7 to slide, and the wire roll is connected, thereby completing the connection of the wire roll, wherein the wire support assembly 33 allows the wire to always remain stable during the movement of the wire roll;

[0067] Then, after the wire coil is placed, the broken wire connection repairing structure 6 is reset, so that the broken wire connection repairing structure 6 is separated from the wire, thereby completing the connection of the wire;

[0068] Then, in the process of continuous conveying of the silk thread, when the wire assembly 2 is continuously connected to the silk thread, the rotating rod 36 drives the wiring ring 37 to rotate, so that the new wiring ring 37 contacts the silk thread, thereby completing the support of the silk thread, and the old wiring ring 37 contacts the friction ring 38, so that the dust in the old wiring ring 37 is stripped off through the friction ring 38. The above is the working principle of the texturizing machine and processing method for processing ultra-fine denier tensile-resistant POY filaments.

Claims

1. A texturizing machine for processing ultra-fine denier tensile-resistant POY filaments, comprising a machine body (1) and a broken wire repairing structure (6), characterized in that: The machine body (1) comprises a wire alignment component (2), a wire break detection shaft (3), a tension adjustment bracket (4), a twist stop bracket (5), a wire break wiring repair structure (6) and a bobbin release base (7), and a wire break detection shaft (3) is arranged above the wire alignment component (2), and a tension adjustment bracket (4) is arranged on a side of the wire break detection shaft (3) away from the wiring component (10), and a twist stop bracket (5) is arranged on a side of the tension adjustment bracket (4) away from the wire break detection shaft (3), and the wire break wiring repair structure (6) is arranged on a side of the wire alignment component (2) away from the wire break detection shaft (3), and the wire break wiring repair structure (6) comprises a first slide rail (601), a support base (8), a wiring platform (9), a wiring assembly (10), a two-way adjustment assembly (11) and a tape roll assembly (43), and a support base (8) is provided on the side of the first slide rail (601), and a wiring platform (9) is installed on the top of the support base (8) by bolts, and wiring assemblies (10) are placed on both sides of the inner wall of the wiring platform (9), and a two-way adjustment assembly (11) is provided on the side of the wiring platform (9) away from the first slide rail (601), and a tape roll assembly (43) is installed below the support base (8), the wiring platform (9) comprises a closing plate (901), an adjustment slot (19), a rotating shaft (20), a closing base (21), a placement slot (22) and a sliding plate (23), and the The side of the closing plate (901) is provided with an adjustment groove (19), and a rotation axis (20) is provided on the side of the closing plate (901) away from the adjustment groove (19), and a closing base (21) is provided on the side of the adjustment groove (19) away from the rotation axis (20), and a placement groove (22) is provided at the center of the closing plate (901) and the closing base (21), and a sliding plate (23) is provided below the placement groove (22), and a rotation structure is formed between the sliding plate (23) and the closing plate (901) through the rotation axis (20), and a sliding structure is formed between the supporting base (8) and the wiring platform (9) through the second sliding rail (15) and the sliding plate (23). The bidirectional adjustment component (11) comprises a first motor chamber (18), a connecting base (25), a main silk thread guide component (26), a secondary silk thread guide component (31), a broken wire support component (32) and a silk thread support component (33), and a connecting base (25) is arranged above the first motor chamber (18), and a main silk thread guide component (26) is arranged on a side of the connecting base (25), and a secondary silk thread guide component (31) is arranged on a side of the main silk thread guide component (26), and the secondary silk thread guide component (31) comprises a broken wire support component (32) and a silk thread support component (33), and both sides of the broken wire support component (32) are connected to the silk thread support component (33),The wiring assembly (2) comprises a mounting bracket (201), a rotating rod (36), a wiring ring (37) and a friction ring (38), and the mounting bracket (201) is provided with a rotating rod (36) on a side thereof, and the wiring ring (37) is provided on a side of the rotating rod (36) away from the mounting bracket (201), and the friction ring (38) is provided below the wiring ring (37). The wiring assembly (10) comprises a fixing plate (39), a plug-in block (40), a connecting block (41) and a wire-releasing bracket (42), and the fixing plate (39) is provided with a plug-in block (40) below the plug-in block (40), and the connecting block (41) is provided below the plug-in block (40), and the wire-releasing bracket (42) is provided above the inner wall of the connecting block (41). The belt roll assembly (43) includes a belt roll support (44), a first plug support (4401), a second plug support (4402), a support support (4403), a third docking support (45) and a rotating shaft (20), and the third docking support (45) is arranged above the belt roll support (44), and a docking shaft (46) is arranged above the third docking support (45), and the belt roll support (44) includes a first plug support (4401), a second plug support (4402) and a support support (4403), and the second plug support (4402) is arranged on the side of the first plug support (4401), and the support support (4403) is installed above the inner wall of the second plug support (4402).

2. A texturizing machine for processing ultra-fine denier tensile resistant POY filaments according to claim 1, characterized in that: The support base (8) comprises a blocking plate (12), a first docking bracket (13), a first mounting plate (14), a second slide rail (15), a first switch (16) and a second switch (17), and the first docking bracket (13) is arranged on the side of the blocking plate (12), and the first mounting plate (14) is arranged at the center of the support base (8) and the wiring platform (9), and the second slide rail (15) is installed above the first mounting plate (14), and the first switch (16) is arranged on the side of the blocking plate (12) away from the first docking bracket (13), and the second switch (17) is arranged on the side of the two-way adjustment component (11) away from the first switch (16).

3. A texturizing machine for processing ultra-fine denier tensile resistant POY filaments according to claim 2, characterized in that: The main wire guide assembly (26) comprises a partition plate (2601), a rotating ring (27), a limiting ring (28), a connecting shaft (29) and a contact bracket (30), and the rotating ring (27) is connected at the center of the two groups of partition plates (2601), and a limiting ring (28) is arranged on the side of the rotating ring (27) away from the connecting base (25), and a connecting shaft (29) is arranged on the side of the limiting ring (28) away from the rotating ring (27), and a contact bracket (30) is arranged on the side of the connecting shaft (29) away from the limiting ring (28).

4. A texturizing machine for processing ultra-fine denier tensile resistant POY filaments according to claim 3, characterized in that: The broken wire support assembly (32) includes a first contact shaft (3201), a movable groove (3202) and a second mounting plate (34), and the second mounting plates (34) are mounted on both sides of the first contact shaft (3201), and the movable groove (3202) is provided on the side of the second mounting plate (34) away from the first contact shaft (3201), and the wire support assembly (33) includes a second docking bracket (3301) and a second contact shaft (35), and the second contact shaft (35) is connected at the center of two groups of the second docking brackets (3301), and a driving motor (24) is mounted above the inner wall of the first motor chamber (18).

5. A processing method of a texturizing machine for processing ultra-fine denier tensile resistant POY filaments, using the texturizing machine for processing ultra-fine denier tensile resistant POY filaments according to any one of claims 1 to 4, characterized in that: The processing method comprises the following steps: Step 1: First, when the silk thread in the texturing machine breaks, when the force detected by the broken thread detection shaft (3) corresponding to the broken thread changes, the corresponding broken thread unit stops, and the broken thread wiring repair structure (6) slides along the first slide rail (601), so that the broken thread wiring repair structure (6) moves to the bottom of the broken thread unit and waits for the wiring personnel to contact; Step 2: Then when the personnel arrive at the unit where the corresponding broken wire position is located, the broken wire is manually searched. After the search is completed, the wire is reconnected to the broken wire detection shaft (3), and the contact area with the wire in the broken wire detection shaft (3) is adjusted, so that the wire is engaged through the broken wire detection shaft (3), thereby completing the fixation of the broken wire. At this time, the wiring platform (9) in the broken wire wiring repair structure (6) is moved toward the closed base (21), so that the wiring platform (9) and the closed base (21) are engaged, thereby completing the adjustment of the position of the wiring assembly (10) in the wiring platform (9), and then the closing plate (9) is moved. 01) is opened, thereby exposing the wire-releasing support (42) of the wiring assembly (10), and then the position of the bidirectional adjustment assembly (11) is turned, and at this time, another group of broken wires are supported by the broken wire support assembly (32) in the bidirectional adjustment assembly (11), thereby completing the restriction of the broken wires, and then the broken wire positions of the wires are placed in staggered positions, and the wire-blasting areas of the wires are away from the merging areas of the wires, thereby completing the adjustment of the wire positions, and then the closing plate (901) is reset, so that the closing plate (901) contacts the support base (8), and the wiring assembly (10) is reset, thereby completing the adjustment of the broken wire positions; Step 3: The wiring assembly (10) then heat-presses the wires, and then melts the wires at high temperature, thereby completing the re-merging of the broken wires. After the wires are completely merged, the wiring assembly (10) is moved toward the support base (8), and the closing plate (901) is opened, thereby taking the wires out of the wiring assembly (10). At this time, the broken wire support assembly (32) slides along the sliding groove, so that the two groups of first contact shafts (3201) clamp the wires, and then the main wire guide assembly (26) is lifted, so that the connecting shaft (29) in the main wire guide assembly (26) drives the contact bracket (30) to contact the wires, thereby supporting the wires, thereby tightening the connected wires, and confirming the tightness of the wire connection; Step 4: After the confirmation is completed, the main wire guide assembly (26) is reset, and then the wire support assembly (33) is reset, and the restriction on the wire is released, and then the wire is hooked by an artificial finger to separate the wire from the first contact shaft (3201), thereby completing the connection repair structure (6) between the wire and the broken wire, and then the broken wire detection shaft (3) that clamps the wire is reset, thereby completing the connection and detection of the broken wire; Step 5: When the silk thread runs out, the belt reel assembly (43) below the broken wire wiring repair structure (6) clamps the silk reel. During the movement of the broken wire wiring repair structure (6), the belt reel assembly (43) rotates so that the position of the silk reel is aligned with the position of the drum base (7). The broken wire wiring repair structure (6) moves along the first slide rail (601) to complete the output of the silk thread. The thread end of the silk reel is then manually pulled out, and the new silk thread is overlapped on the second contact shaft (35) of the silk thread support assembly (33). The old thread end and the new thread end are respectively placed in the broken wire wiring repair structure (6) for hot-melt merging. Step 6: After the hot melt is completed, the belt roll assembly (43) below the broken wire wiring repair structure (6) completes the adjustment of the wire roll, and then the second plug-in bracket (4402) in the belt roll bracket (44) completes the adjustment of the wire position after the belt roll assembly (43). At this time, the motor connected to the support bracket (4403) turns, so that the support bracket (4403) connected to the wire roll rotates, so that the restriction of the wire is loosened, and then the wire roll falls into the drum base (7) to slide, and the wire roll is connected, thereby completing the connection of the wire roll, wherein the wire support assembly (33) allows the wire to always remain stable during the movement of the wire roll; Step 7: After the wire coil is placed, the broken wire connection repairing structure (6) is reset, so that the broken wire connection repairing structure (6) is separated from the wire, thereby completing the connection of the wire; Step 8: Then, during the continuous conveying of the silk thread, while the wire assembly (2) is continuously connected to the silk thread, the rotating rod (36) drives the wiring ring (37) to rotate, so that the new wiring ring (37) contacts the silk thread, thereby completing the support of the silk thread, and the old wiring ring (37) contacts the friction ring (38), so that the dust in the old wiring ring (37) is stripped off through the friction ring (38).

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