An emergency power supply with protection function
By designing an emergency power supply with protective functions, using a mechanism of tilt installation and automatic ejection of overheated batteries, the problem of the existing emergency power supply being prone to thermal spreading effects is solved, and the effect of fire prevention and continuous operation of the system is achieved.
Patent Information
- Application Number
- CN202411313843.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-09-20
AI Technical Summary
Existing emergency power supply and multiple battery packs are prone to thermal spreading effects, leading to fire spread, seriously threatening user safety and may lead to property damage and environmental pollution.
An emergency power supply with protective function is designed, adopting a protective shell and chassis structure, a built-in battery assembly and a control panel, a ventilation plate and a track wheel are set. The battery assembly is tilted installation and locking mechanism, and a temperature detection system composed of a thermal conductor plate, airbag and shape memory alloy in the drive box, automatically ejects the overheating battery, and changes the wind direction through the induction fan to prevent the fire from spreading.
Effectively prevent the spread of fire, ensure the safety of battery components and the continuous operation of the system, simplify the installation, replacement and maintenance of batteries, and reduce the weight and cost of equipment.
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Figure CN118842165B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of emergency power supplies, in particular to an emergency power supply with a protective function. Background Art
[0002] With the development of electric power technology, the requirements for the quality and reliability of power supply in daily life are getting higher and higher. Once the city power is suddenly cut off or an unpredictable power outage occurs, the emergency power supply becomes an indispensable equipment to solve the power outage problem.
[0003] The design of existing emergency power battery packs usually arranges multiple groups of batteries closely together to achieve higher energy density and longer battery life. However, this compact layout also brings potential safety hazards. If one group of batteries overheats or catches fire due to internal failure, overcharging or external damage, it may trigger a chain reaction, causing the adjacent battery packs to heat up rapidly and eventually catch fire. This "heat spread" effect may cause a large-scale fire in the entire battery pack, which not only seriously threatens the safety of users, but may also cause property damage and environmental pollution;
[0004] Currently, the most common method is to set up physically enclosed isolation. However, this method not only increases the weight of the equipment and the cost of the equipment, but also affects the heat dissipation of the battery pack. Summary of the invention
[0005] The purpose of the present invention is to provide an emergency power supply with a protective function, aiming to solve the problem that multiple battery packs of the existing emergency power supply are prone to heat spread effect.
[0006] The present invention is implemented as follows: an emergency power supply with a protective function comprises a protective shell and a chassis, wherein a battery assembly and a control panel are respectively installed inside the protective shell, and ventilation plates are arranged on both sides of the protective shell between the battery assembly and the control panel, the chassis comprises a track wheel driven by a driving motor, the battery assembly comprises a mounting frame and a lock plate installed in the protective shell, a plurality of battery slide rails are obliquely installed on the mounting frame, and batteries are slidably installed on the battery slide rails;
[0007] A drive box and an induced draft fan corresponding to the battery are installed on the lock plate. The drive box is used to lock the battery. The drive box is also used to detect the battery temperature introduced by the induced draft fan and eject the overheated battery out of the protective housing, while driving the induced draft fan to supply air in reverse.
[0008] Preferably, a battery cover is hinged on the top of one side of the protective shell close to the battery assembly, an operation cover is hinged on the top of one side of the protective shell close to the control panel, and triangular locks for locking the battery cover and the operation cover are provided on both sides of the protective shell.
[0009] Preferably, the battery rail is arranged obliquely toward the battery cover, and the end of the battery passes through and extends to the outside of the battery cover;
[0010] A blocking piece is arranged above one end of the battery located outside the battery cover, and a handle is also installed at the end of the battery.
[0011] Preferably, a guide rod is installed on one side of the lock plate close to the battery slide rail, and a first spring is sleeved on the outside of the guide rod;
[0012] A butterfly-shaped mounting piece is arranged on the top of the battery, and the battery is fixed with two sets of extrusion plates sleeved on the outside of the guide rod through the butterfly-shaped mounting piece bolts, and an extrusion piece that contacts the first spring is arranged inside the extrusion plate.
[0013] Preferably, the end of the extrusion plate is connected with two groups of hooks via a rotating shaft, and the surface of the lock plate is provided with a slot corresponding to the hook;
[0014] An inclined surface is arranged below the end of the hook.
[0015] Preferably, a T-shaped guide groove is provided in the driving box, a vertically connected guide block and a push rod are slidably installed in the guide groove along the vertical direction, two ends of the push rod extend to the outside of the driving box respectively, and an inclined surface is provided on the side of the push rod end facing the battery;
[0016] A heat conducting plate is arranged in the driving box, the heat conducting plate extends to a side of the driving box facing the battery, and an air bag is arranged at the top of the heat conducting plate corresponding to the guide block.
[0017] Preferably, a sleeve rod is telescopically arranged on the inner side of the driving box, and a power-carrying plate extending to the outside of the driving box is installed at the end of the sleeve rod, and two power-carrying conductive sheets are arranged on the surface of the power-carrying plate, and the two power-carrying conductive sheets are respectively connected to first contact sheets extending to the inside of both sides of the driving box;
[0018] Two battery conductors are arranged at the ends of the battery, and the two battery conductors are in conflict with the two current-carrying conductors.
[0019] Preferably, a pressure rod extending into the sleeve rod is provided on an inner wall of one side of the drive box, and a second spring is further provided in the sleeve rod, and an end of the second spring abuts against an end of the pressure rod;
[0020] A series-connected power frame is fixed to the outside of the sleeve rod, and a second contact piece is also arranged at the end of the series-connected power frame.
[0021] Preferably, both sides of the driving box are provided with connection heads, the connection heads are provided with connection pieces, and the connection pieces between several driving boxes are connected in series through wires.
[0022] Preferably, the control panel includes a PLC, the PLC is electrically connected to each electrical component, and a switch knob and an interface are integrated on the PLC.
[0023] The invention discloses an emergency power supply with a protective function, which has the following beneficial effects:
[0024] 1. The emergency power supply makes the installation, replacement and maintenance of the battery simple and efficient through the inclined battery slide rail and locking mechanism, and can also prevent the battery from moving due to inertia when the equipment stops suddenly. The temperature detection system composed of the heat conduction plate, air bag and shape memory alloy in the drive box can monitor the battery temperature in real time. When the battery is detected to be overheated, the ejector rod and the hook work together to automatically eject the overheated battery from the casing. The design of the ventilation plate and the induced draft fan not only provides daily heat dissipation, but also can change the wind direction in an emergency to prevent the fire from spreading inward, effectively preventing the spread of fire.
[0025] 2. The emergency power supply can automatically switch the circuit through the settings of the power-on board, the first contact piece, the second contact piece and the terminal head, even if the abnormal battery is ejected, to ensure that other batteries continue to supply power and maintain the continuous operation of the system. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of an emergency power supply with a protection function provided by an embodiment of the present invention;
[0027] Figure 2 It is a schematic diagram of the internal structure of an emergency power supply with a protection function provided by an embodiment of the present invention;
[0028] Figure 3 An emergency power supply with protection function provided by the embodiment of the present invention Figure 2 Schematic diagram of local structure;
[0029] Figure 4 Schematic diagram of an emergency power supply battery assembly with protection function provided by an embodiment of the present invention;
[0030] Figure 5 An emergency power supply with protection function provided by the embodiment of the present invention Figure 4 Schematic diagram of local structure;
[0031] Figure 6 It is a schematic diagram of an internal view of an emergency power supply drive box with a protective function provided by an embodiment of the present invention;
[0032] Figure 7 An emergency power supply with protection function provided by the embodiment of the present invention Figure 6 Schematic diagram from top view.
[0033] Marking Description:
[0034] 1. Protective shell; 2. Chassis; 3. Battery assembly; 4. Control panel;
[0035] 11. Battery cover; 12. Operation cover; 13. Ventilation plate;
[0036] 21. Driving motor; 22. Track wheel;
[0037] 31. Mounting frame; 32. Battery slide rail; 33. Butterfly-shaped mounting plate; 34. Battery; 35. Lock plate; 36. Guide rod; 37. First spring; 38. Drive box;
[0038] 331, extrusion plate; 332, hook; 333, extrusion sheet;
[0039] 341, baffle; 342, handle; 343, battery guide;
[0040] 351, induced draft fan; 352, slot; 353, wire;
[0041] 381, guide groove; 382, guide block; 383, ejector rod; 384, heat conducting plate; 385, power supply plate; 386, terminal block; 387, sleeve rod; 388, series power rack;
[0042] 3841, airbag; 3851, current conducting piece; 3852, first contact piece; 3861, wiring piece; 3871, pressure rod; 3872, second spring; 3881, second contact piece. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0044] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0045] The implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0046] In this embodiment:
[0047] Reference Figure 1-3 As shown, a preferred embodiment of the present invention is provided.
[0048] The emergency power supply with a protective function of this embodiment includes a protective shell 1 and a chassis 2, wherein a battery assembly 3 and a control panel 4 are respectively installed inside the protective shell 1, and ventilation plates 13 are arranged on both sides of the protective shell 1 between the battery assembly 3 and the control panel 4, and the chassis 2 includes a track wheel 22 driven by a drive motor 21, and the battery assembly 3 includes a mounting frame 31 and a lock plate 35 installed in the protective shell 1, and a plurality of battery rails 32 are obliquely installed on the mounting frame 31, and a battery 34 is slidably installed on the battery rails 32, and the oblique upward arrangement along the travel direction can effectively avoid the situation where the battery 34 moves due to inertia when the emergency power supply stops suddenly during travel;
[0049] The lock plate 35 is provided with a drive box 38 and an induced draft fan 351 corresponding to the battery 34. The drive box 38 is used to lock the battery 34. The drive box 38 is also used to detect the temperature of the battery 34 introduced by the induced draft fan 351 and eject the overheated battery 34 out of the protective housing 1, while driving the induced draft fan 351 to supply air in the reverse direction to prevent the fire from being led back into the protective housing 1 after the overheated battery 34 burns.
[0050] Among them, the control panel 4 includes a PLC of model S4-400, which is electrically connected to each electrical component and integrated with a switch knob and an interface. It sends instructions to the PLC through the switch knob and the interface, and uses PLC programming to achieve real-time control of each electrical component.
[0051] Furthermore, a battery cover 11 is hinged on the top of one side of the protective shell 1 close to the battery assembly 3, and an operation cover 12 is hinged on the top of one side of the protective shell 1 close to the control panel 4, and triangular locks for locking the battery cover 11 and the operation cover 12 are provided on both sides of the protective shell 1, so that the battery cover 11 and the operation cover 12 can be conveniently opened and closed by the triangular locks.
[0052] In addition, the battery rail 32 is inclined toward the battery cover 11, and the end of the battery 34 passes through and extends to the outside of the battery cover 11, so that the battery 34 can be directly ejected from the battery cover 11 after overheating, thereby preventing the battery 34 from burning and igniting other batteries 34 in the protective shell 1, thereby achieving a protective effect. A blocking piece 341 is provided above one end of the battery 34 located outside the battery cover 11, and the blocking piece 341 is at the same height as the butterfly mounting piece 33. In order to prevent the butterfly mounting piece 33 and the extrusion plate 331 from being blocked and unable to eject when the battery 34 ejects, a certain through groove needs to be opened on the battery cover 11 above the battery 34, and the blocking piece 341 is used to cover the through groove. A handle 342 is also installed at the end of the battery 34 to facilitate loading and unloading of the battery 34.
[0053] In order to realize the installation of the above-mentioned battery 34, refer to the attached Figure 4-5 As shown, a guide rod 36 is installed on one side of the lock plate 35 close to the battery slide rail 32, and a first spring 37 is sleeved on the outside of the guide rod 36. A butterfly-shaped mounting piece 33 is provided on the top of the battery 34. The battery 34 is fixed with two sets of extrusion plates 331 sleeved on the outside of the guide rod 36 by bolts of the butterfly-shaped mounting piece 33. The extrusion plate 331 is provided with an extrusion plate 333 that abuts against the first spring 37. When installing the battery 34, the butterfly-shaped mounting piece 33 on the top of the battery 34 is fixed above the extrusion plate 331, and the battery 34 is moved along the battery slide rail 32 toward the anti-locking device. The battery 34 is pushed into the protective shell 1, and the end of the extrusion plate 331 is connected to two groups of hooks 332 through a rotating shaft. The surface of the lock plate 35 is provided with a slot 352 corresponding to the hook 332, and an inclined surface is provided below the end of the hook 332. When the hook 332 moves with the battery 34 on the battery slide rail 32 to the slot 352 of the lock plate 35, due to the existence of the inclined surface of the hook 332, the end of the hook 332 will be lifted up and buckled on the slot 352. At this time, the first spring 37 is in a compressed state, and the battery 34 is fixed to the inside of the protective shell 1 through the hook 332.
[0054] Refer to the attached Figure 6-7As shown, a T-shaped guide groove 381 is provided in the drive box 38, and a vertically connected guide block 382 and a push rod 383 are slidably installed in the guide groove 381 along the vertical direction. The two ends of the push rod 383 extend to the outside of the drive box 38 respectively, and the end of the push rod 383 is provided with an inclined surface facing the side of the battery 34. A heat conducting plate 384 is provided in the drive box 38, and the heat conducting plate 384 extends to the side of the drive box 38 facing the battery 34, and an air bag 3841 is provided at the top of the heat conducting plate 384 corresponding to the guide block 382. Under the action of the induced draft fan 351, the external air of the protective shell 1 is introduced into the interior from the side of the battery cover 11, which can dissipate heat for the battery 34 on the one hand, and can carry the heat of the battery 34 to the heat conducting plate 384 extending to the outside of the drive box 38 on the other hand. The heat conducting plate 384 will transfer the heat to the air bag 3841, and the air bag 3841 inside The airbag 3841 is filled with shape memory alloy + inert gas. The shape memory alloy acts as a sensing element and bends with temperature changes, driving the airbag 3841 to expand and contract. The airbag 3841 is filled with inert gas such as nitrogen, which can better conduct the temperature to the shape memory alloy and also has the effect of thermal expansion and contraction. During the thermal expansion of the airbag 3841, the guide block 382 will be pushed upward, so that the push rod 383 slides upward in the guide groove 381, and then the hook 332 is pushed upward along the shaft connection until it is disengaged from the slot 352 and is reset and pushed out by the first spring 37, and the heat-generating battery 34 is pushed out to the outside of the protective shell 1 through the battery slide rail 32, and at the same time, all the induced draft fans 351 are driven in the reverse direction to draw air from the ventilation plate 13 and blown out in the direction of the overheated battery 34, so as to prevent the fire of the battery 34 from spreading to the inside of the protective shell 1 with the flow of air after spontaneous combustion, and effectively avoid damage to other batteries 34.
[0055] It is worth noting that the inner side of the drive box 38 is also telescopically provided with a sleeve rod 387, and the end of the sleeve rod 387 is installed with a power-on plate 385 extending to the outside of the drive box 38, and the surface of the power-on plate 385 is provided with two power-on conductive pieces 3851, and the two power-on conductive pieces 3851 are respectively connected to the first contact pieces 3852 extending to the inside of the two sides of the drive box 38, and the end of the battery 34 is provided with two battery conductive pieces 343, and the two battery conductive pieces 343 are connected to the two power-on conductive pieces 3851. The guide piece 3851 abuts against the driving box 38, and the two sides of the driving box 38 are provided with a terminal head 386, and the terminal head 386 is provided with a terminal piece 3861. The terminal pieces 3861 between the driving boxes 38 are connected in series through the wire 353. When the battery guide piece 343 of the battery 34 abuts against the power-on guide piece 3851, the first contact piece 3852 can contact the terminal head 386, thereby cooperating with the terminal piece 3861 and the wire 353 to realize the power-on series state between the batteries 34;
[0056] When the battery 34 is pushed into the protective shell 1, the battery guide 343 will conflict with the power-on guide 3851, and the battery 34 continues to push into the protective shell 1 and fix the hook 332, the second spring 3872 will be compressed, and the first contact piece 3852 will conflict with the terminal head 386, and the second spring 3872 will be compressed. When the battery 34 with abnormal temperature is pushed out of the protective shell 1, the first contact piece 3852 will be separated from the terminal head 386, and the inner wall of one side of the drive box 38 is provided with a pressure rod 3871 extending into the sleeve rod 387, and the sleeve rod 387 A second spring 3872 is also provided inside, and the end of the second spring 3872 contacts the end of the pressure rod 3871. A battery rack 388 is fixed to the outside of the sleeve rod 387, and a second contact piece 3881 is also provided at the end of the battery rack 388. When the second spring 3872 is reset, it pushes the battery rack 388 outside the sleeve rod 387 to move toward the terminal head 386, so that the first contact piece 3852 is separated from the terminal head 386, and the second contact piece 3881 contacts the terminal head 386, ensuring that the circuit between other batteries 34 is not disconnected and continues to provide emergency power supply for the equipment.
[0057] The emergency power supply makes the installation, replacement and maintenance of the battery 34 simple and efficient through the inclined battery slide rail 32 and the locking mechanism, and can also prevent the battery 34 from moving due to inertia when the equipment stops suddenly. The temperature of the battery 34 can be monitored in real time through the temperature detection system composed of the heat conduction plate 384, the air bag 3841 and the shape memory alloy in the drive box 38. When the battery 34 is detected to be overheated, the top rod 383 and the hook 332 work together to automatically eject the overheated battery 34 out of the casing. The design of the ventilation plate 13 and the induced draft fan 351 not only provides daily heat dissipation, but also can change the wind direction in an emergency to prevent the fire from spreading inward, thereby effectively preventing the spread of fire.
[0058] The emergency power supply, through the settings of the power-on board 385, the first contact piece 3852, the second contact piece 3881 and the terminal head 386, can automatically switch the circuit even when the abnormal battery 34 is ejected, to ensure that other batteries 34 continue to supply power and maintain the continuous operation of the system.
[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An emergency power supply with a protective function, comprising a protective shell and a chassis, wherein a battery assembly and a control panel are respectively installed inside the protective shell, and ventilation plates are arranged on both sides of the protective shell between the battery assembly and the control panel, and the chassis comprises a track wheel driven by a drive motor, characterized in that: The battery assembly comprises a mounting frame and a lock plate installed in the protective housing, a plurality of battery slide rails are obliquely installed on the mounting frame, and batteries are slidably installed on the battery slide rails; A drive box and an induced draft fan corresponding to the battery are mounted on the lock plate, the drive box is used to lock the battery, the drive box is also used to detect the battery temperature introduced by the induced draft fan and eject the overheated battery out of the protective housing, and drive the induced draft fan to supply air in the reverse direction; A T-shaped guide groove is provided in the driving box, a vertically connected guide block and a push rod are slidably installed in the guide groove along the vertical direction, two ends of the push rod extend to the outside of the driving box respectively, and an inclined surface is provided on the end of the push rod facing the battery; A heat conducting plate is arranged in the driving box, and the heat conducting plate extends to the side of the driving box facing the battery. An air bag is arranged on the top of the heat conducting plate corresponding to the guide block, and the interior of the air bag is filled with shape memory alloy + inert gas.
2. An emergency power supply with protection function as claimed in claim 1, characterized in that: A battery cover is hinged on the top of one side of the protective shell close to the battery assembly, an operation cover is hinged on the top of one side of the protective shell close to the control panel, and triangular locks for locking the battery cover and the operation cover are provided on both sides of the protective shell.
3. An emergency power supply with protective function as claimed in claim 2, characterized in that: The battery slide rail is arranged obliquely toward the battery cover, and the end of the battery penetrates and extends to the outside of the battery cover; A blocking piece is arranged above one end of the battery located outside the battery cover, and a handle is also installed at the end of the battery.
4. The emergency power supply with protection function as claimed in claim 1, characterized in that: A guide rod is installed on one side of the lock plate close to the battery slide rail, and a first spring is sleeved on the outside of the guide rod; A butterfly-shaped mounting piece is arranged on the top of the battery, and the battery is fixed with two sets of extrusion plates sleeved on the outside of the guide rod through the butterfly-shaped mounting piece bolts, and an extrusion piece that contacts the first spring is arranged inside the extrusion plate.
5. An emergency power supply with protection function as claimed in claim 4, characterized in that: The end of the extrusion plate is connected with two groups of hooks via a rotating shaft, and the surface of the lock plate is provided with a slot corresponding to the hook; An inclined surface is arranged below the end of the hook.
6. The emergency power supply with protection function as claimed in claim 1, characterized in that: A sleeve rod is telescopically arranged on the inner side of the driving box, and a power-carrying plate extending to the outside of the driving box is installed at the end of the sleeve rod. Two power-carrying conductive sheets are arranged on the surface of the power-carrying plate, and the two power-carrying conductive sheets are respectively connected to first contact sheets extending to the inside of both sides of the driving box; Two battery conductors are arranged at the ends of the battery, and the two battery conductors are in conflict with the two current-carrying conductors.
7. An emergency power supply with protection function as claimed in claim 6, characterized in that: A pressure rod extending into the sleeve rod is disposed on an inner wall of one side of the drive box, and a second spring is also disposed in the sleeve rod, and an end of the second spring abuts against an end of the pressure rod; A series-connected frame is fixed to the outside of the sleeve rod, and a second contact piece is also arranged at the end of the series-connected frame.
8. The emergency power supply with protection function as claimed in claim 1, characterized in that: Both sides of the driving box are provided with connection heads, and the connection heads are provided with connection pieces, and the connection pieces between several driving boxes are connected in series through wires.
9. The emergency power supply with protection function as claimed in claim 1, characterized in that: The control panel includes a PLC, which is electrically connected to each electrical component and has a switch knob and an interface integrated thereon.
Citation Information
Patent Citations
New energy storage cabinet and energy storage system
CN116487795A