Environmentally friendly brick production device and production method

Abstract

The invention discloses an environmentally friendly brick production device and a production method, and relates to the technical field of environmentally friendly brick manufacturing. The main points of the technical solution are: a push-shovel integrated component is installed on the receiving platform and the transition platform through a mounting frame, which is used to push the rectangular mud blank forward for cutting while scraping off the broken mud on the top of the mud blank, and preliminarily leveling the area near the incision; a second mud shovel plate is installed above the unloading transmission belt, which is used to shovel off the broken mud on the incision and the mud blank, and level the mud blank incision and the entire mud blank surface; the effect is that through the transmission mode of the sprocket and the chain, when the push plate is pulled to push the mud blank forward for cutting, the first mud shovel plate is synchronously braked to make a linear motion in the opposite direction, so that the first mud shovel plate slides on the mud blank surface in the opposite direction of the cutting direction, and the slope on the first mud shovel plate will shovel off the broken mud on the surface of the mud blank, and the short roller installed rotatably at the bottom thereof is passively rotated to level the area near the mud blank incision.

Description

Technical Field

[0001] The present invention relates to the technical field of environmentally friendly brick manufacturing, and more specifically, to an environmentally friendly brick production device and a production method. Background Art

[0002] It is an effective way to utilize resources by processing solid waste such as construction waste and slag into clay blanks and then firing them into fired bricks. This method can not only reduce the pollution of construction waste to the environment, but also improve the recycling rate of resources, which has obvious environmental and economic advantages.

[0003] During production, solid waste is collected and processed in a classified manner, such as crushing, screening, washing, etc., to remove impurities and adjust the proportion of ingredients to meet the standards suitable for brick making. The processed materials are mixed into a uniform mud, and then extruded to continuously spit out long mud blanks with rectangular cross-sections. The long mud blanks are transported forward along their length by a conveyor belt and cut into equal-length rectangular mud blanks by a vertically moving cutting line parallel to the horizontal plane. The rectangular mud blanks are then pushed forward horizontally and passed through multiple vertically equidistantly set cutting lines to divide the rectangular mud blanks into bricks of the same size.

[0004] In the process of cutting rectangular mud blanks into brick blanks at equal intervals, the mud blanks will be mixed with the cut mud scraps, and some particles with slightly lower humidity will be formed inside the mud blanks after crushing, making the overall hardness of the mud blanks inconsistent, resulting in uneven cuts of the brick blanks. The final flatness of the sintered bricks is one of the standards for evaluating the quality of sintered bricks. Usually, the broken mud cut from wire-cut mud blanks will wrap around the cutting wire and fall on the surface of the brick blanks after the brick blanks are moved. Therefore, manufacturers will manually tap the protrusions at the cut to level them, and pick up the broken mud that falls on the surface of the brick blanks. This adds extra production costs and affects the production efficiency of sintered bricks.

[0005] Therefore, in order to solve the above technical problems, the present application proposes an environmentally friendly brick production device and production method. Summary of the invention

[0006] In view of the shortcomings of the prior art, the object of the present invention is to provide an environmentally friendly brick production device and production method.

[0007] To achieve the above object, the present invention provides the following technical solution: the environmentally friendly brick production device includes a receiving platform for receiving rectangular mud blanks to be divided into brick blanks, a transition platform for supporting the mud blanks being cut is arranged next to the receiving platform, and a material unloading conveyor belt is arranged below the transition platform for transmitting the brick blanks after cutting;

[0008] The receiving platform and the transition platform are provided with a push-shovel integrated assembly through a mounting frame, which is used to push the rectangular mud blank forward for cutting, scrape off the broken mud on the top of the mud blank, and perform preliminary leveling near the incision;

[0009] A second mud scraping plate is installed above the unloading conveyor belt to scrape off the broken mud remaining on the incision and the mud blank, and to level the incision of the mud blank and the entire surface of the mud blank.

[0010] In this solution, the push-shovel integrated assembly includes a motor, a sprocket is provided at the front end of the motor output shaft, and the sprocket is engaged in the chain to pull the chain to move by rotating the sprocket;

[0011] A gap is left between the receiving platform and the transition platform, and cutting lines are arranged vertically and equidistantly in the gap, and the cutting lines are used to cut the rectangular mud blank into brick blanks of equal width.

[0012] Among them, after the chain is wrapped around the sprocket, two ends parallel to each other are formed, one end is a pushing end with a pushing plate at the top, and the other end is a shoveling end with a first shoveling plate at the bottom. The pushing plate is slidably connected to the surface of the receiving platform and is used to push the rectangular mud blank forward. The first shoveling plate is arranged in contact with the surface of the mud blank, and one end of the spring is elastically connected to the surface of the first shoveling plate, so as to pull the pushing plate and the first shoveling plate closer to each other by rotating the sprocket brake chain, so that the pushing plate pushes the mud blank to pass through the cutting line for cutting, and the shoveling plate slides over the surface of the mud blank to clean up the broken mud and level the surface of the mud blank.

[0013] It should be noted that a slope for shoveling away broken mud is provided on one end of the first mud shoveling plate close to the cutting line, and an avoidance groove is provided on the first mud shoveling plate at a position corresponding to the cutting line so that the mud shoveling plate can pass through the cutting line and move forward. A dividing groove is provided at the bottom of the first mud shoveling plate, and a plurality of groups of short roller bars are rotatably installed in the dividing groove by installing short rods. The short roller bars are movably sleeved on the surface of the installing short rods, and the short roller bars are used to roll on the surface of the mud blank to preliminarily level the plane next to the mud blank incision.

[0014] Furthermore, a loading port is provided on one side of the mounting frame corresponding to the position of the material receiving platform, so that the divided rectangular mud blanks can be loaded onto the material receiving platform through the loading port. The mounting frame is installed on the material receiving platform and the transition platform. A running groove is provided on the mounting frame for slidingly installing a chain. A linear upper slide groove and a lower slide groove are also provided on the mounting frame, and the upper slide groove and the lower slide groove are staggered and parallel to each other. The upper slide groove is used for slidingly installing the first mud shoveling plate, and the lower slide groove is used for slidingly installing the push plate, so as to ensure that the push plate and the first mud shoveling plate move in a straight line.

[0015] The other end of the spring is elastically connected to a frame plate, which is also arranged on the mounting frame, and the frame plate is arranged parallel to the horizontal plane so that the spring can be extended and retracted in the horizontal direction.

[0016] Preferably, a mud shoveling slope for shoveling away residual mud is provided at the front end of the second mud shoveling plate, and an installation groove is provided at the bottom of the second mud shoveling plate, in which a long roller rod is rotatably installed by installing a long rod, and the long roller rod is used to roll on the surface of the brick blank to level the cut of the brick blank.

[0017] Preferably, the production method comprises,

[0018] S1: Place the rectangular clay blank after extrusion and equal cutting on the receiving table;

[0019] S2: Brake motor, sprocket brake chain pulls the push plate, the push plate pushes the rectangular mud to contact the cutting line to be cut, and the chain pushes the first shovel plate to shovel away the broken mud on the surface of the mud, and level the surface near the mud cut, and finally the mud stays on the transition table;

[0020] S3: Add a new rectangular mud blank to the receiving table, brake the motor again, and the new mud blank is also pushed, cut, crushed and leveled. When it falls on the receiving table, it will push the front brick blank forward. The front brick blank passes through the second mud shoveling plate, which cleans the remaining mud on the brick blank and level the brick blank cut and the brick blank surface;

[0021] S4: Continue to add a new rectangular clay block to the receiving table, brake the motor again, and the new clay block pushes the clay block in step S3 to move to the transition table, and the clay block in step S3 pushes the clay block in step S1 to move to the unloading conveyor belt;

[0022] S5: Brake the unloading conveyor belt to transport the clay in step S1 to the next process.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. In the present invention, through the transmission mode of sprocket and chain, when the push plate is pulled to push the mud blank forward for cutting, the first mud scraping plate is synchronously braked to make linear motion in the opposite direction, so that the first mud scraping plate slides on the surface of the mud blank in the opposite direction of the cutting direction, and the slope on the first mud scraping plate will scrape away the broken mud on the surface of the mud blank, and the short roller installed at the bottom of the first mud scraping plate is passively rotated to level the area near the mud blank cut;

[0025] 2. In the present invention, by setting a second mud shoveling board, after the mud blank is cut, when it is pushed forward by the mud blank behind, the surface of the mud blank contacts the second mud shoveling board, and the mud shoveling slope of the second mud shoveling board shovels away the broken mud that has not been shoveled away by the first mud shoveling board, and then levels the cut of the mud blank that cannot be leveled by the first mud shoveling board, to ensure that the surface of the mud blank is in the same flatness. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0027] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;

[0028] Figure 2 It is a structural schematic diagram of the feeding port in the present invention;

[0029] Figure 3 is a cross-sectional view of the chain and sprocket in the present invention;

[0030] Figure 4 A cross-sectional view of a first shoveling plate and a second shoveling plate in the present invention;

[0031] Figure 5 It is a schematic diagram of assembling the first mud scraping board in the present invention;

[0032] Figure 6 It is a schematic structural diagram of the split first mud scraping plate in the present invention;

[0033] Figure 7 It is a schematic diagram of assembling the second mud scraping board in the present invention;

[0034] Figure 8 It is a schematic structural diagram of the disassembly of the second mud scraping plate in the present invention.

[0035] 1. Material receiving platform; 2. Transition platform; 3. Material unloading conveyor belt;

[0036] 4. Push and shovel integrated assembly;

[0037] 41. Motor; 42. Sprocket; 43. Chain; 44. Push plate; 45. Spring; 47. Cutting line;

[0038] 46. ​​First shovel mud board;

[0039] 461, avoidance groove; 462, slope; 463, dividing groove; 464, installation short rod; 465, short rolling rod;

[0040] 5. Mounting frame;

[0041] 51. running chute; 52. upper chute; 53. lower chute; 55. frame plate; 56. loading port;

[0042] 6. Second shovel mud board;

[0043] 61. Mud shoveling slope; 62. Installation groove; 63. Installation long rod; 64. Long rolling rod. DETAILED DESCRIPTION

[0044] like Figure 1-8 As shown, the present invention provides an environmentally friendly brick production device and production method, including a receiving platform 1 for receiving rectangular mud blanks to be divided into brick blanks, a transition platform 2 for supporting the mud blanks being cut is arranged next to the receiving platform 1, a gap is left between the receiving platform 1 and the transition platform 2, and cutting lines 47 are arranged vertically and equidistantly in the gap, and the cutting lines 47 are used to cut the rectangular mud blanks into brick blanks of equal width, and a material unloading conveyor belt 3 is arranged below the transition platform 2 for transmitting the brick blanks after cutting;

[0045] A loading port 56 is provided on one side of the mounting frame 5 corresponding to the position of the receiving platform 1, so that the rectangular clay blank with segmentation can be loaded onto the receiving platform 1 through the loading port 56;

[0046] The rectangular clay blank to be cut is loaded onto the receiving platform 1 through the loading port 56. The rectangular clay blank is gradually pushed from the receiving platform 1 to the transition platform 2, and is cut by the cutting line 47 in the gap between the receiving platform 1 and the transition platform 2. The cut brick blank is temporarily retained on the transition platform 2 until it is pushed forward by the next cut clay blank to move onto the unloading conveyor belt 3 and is transported away by the unloading conveyor belt 3.

[0047] The material receiving platform 1 and the transition platform 2 are provided with a push-shovel integrated assembly 4 through a mounting frame 5, which is used to push the rectangular mud blank forward for cutting, scrape off the broken mud on the top of the mud blank, and perform preliminary leveling near the incision;

[0048] Therefore, through the transmission mode of the sprocket 42 and the chain 43, when the push plate 44 is pulled to push the mud block forward for cutting, the first mud scraping plate 46 is synchronously braked to make a linear motion in the opposite direction, so that the first mud scraping plate 46 slides on the surface of the mud block in the opposite direction of the cutting direction, and the slope 462 on the first mud scraping plate 46 will scrape away the broken mud on the surface of the mud block, and the short roller 465 rotatably installed at the bottom thereof passively rotates to level the area near the mud block cut;

[0049] A second mud scraper plate 6 is installed above the unloading conveyor belt 3 to scrape away the residual mud on the cut and the mud blank, and to level the cut and the entire surface of the mud blank;

[0050] In this solution, the push-shovel integrated assembly 4 includes a motor 41, and a sprocket 42 is provided at the front end of the output shaft of the motor 41, and the sprocket 42 is engaged in the chain 43, so that the chain 43 is pulled to move by the rotation of the sprocket 42;

[0051] The chain 43 surrounds the sprocket 42 to form two parallel ends, one end of which is a material pushing end with a push plate 44 at the top, and the other end of which is a mud shoveling end with a first mud shoveling plate 46 at the bottom. The push plate 44 is slidably connected to the surface of the receiving platform 1 and is used to push the rectangular mud blank forward. The first mud shoveling plate 46 is arranged to fit the surface of the mud blank, and one end of the spring 45 is elastically connected to the surface of the first mud shoveling plate 46, so that the chain 43 is braked by rotating the sprocket 42 to pull the push plate 44 and the first mud shoveling plate 46 closer to each other, so that the push plate 44 pushes the mud blank to pass through the cutting line 47 for cutting, and the mud shoveling plate slides over the surface of the mud blank to clean up the broken mud and level the surface of the mud blank;

[0052] During cutting, the sprocket 42 rotates clockwise, the lower pushing end pulls the pushing plate 44 forward, and the upper shoveling end pushes the first shoveling plate 46 forward, and the first shoveling plate 46 pulls the spring 45;

[0053] After the cutting is completed, the sprocket 42 rotates counterclockwise, the upper shovel end is pulled and recovered, and the lower pusher end is pushed and recovered;

[0054] It should be noted that a slope 462 for shoveling away broken mud is provided on one end of the first shoveling plate 46 close to the cutting line 47, and an avoidance groove 461 is provided on the first shoveling plate 46 at a position corresponding to the cutting line 47, so that the shoveling plate can pass through the cutting line 47 and move forward. A dividing groove 463 is provided at the bottom of the first shoveling plate 46, and a plurality of groups of short rollers 465 are rotatably installed in the dividing groove 463 by installing a short rod 464. The short rollers 465 are movably sleeved on the surface of the installation short rod 464, and the short rollers 465 are used to roll on the surface of the mud blank to preliminarily level the plane next to the mud blank cut;

[0055] Furthermore, the mounting frame 5 is mounted on the receiving platform 1 and the transition platform 2, and a running groove 51 is provided on the mounting frame 5 for slidingly mounting the chain 43;

[0056] The mounting frame 5 is also provided with a linear upper slide groove 52 and a lower slide groove 53, and the upper slide groove 52 and the lower slide groove 53 are arranged in parallel with each other in an up-and-down manner. The upper slide groove 52 is used for slidingly installing the first shoveling plate 46, and the lower slide groove 53 is used for slidingly installing the push plate 44, so as to ensure that the push plate 44 and the first shoveling plate 46 move in a straight line when moving;

[0057] The other end of the spring 45 is elastically connected to a frame plate 55, which is also arranged on the mounting frame 5, and the frame plate 55 is arranged parallel to the horizontal plane, so that the spring 45 can be extended and retracted in the horizontal direction;

[0058] Preferably, a mud shoveling slope 61 for shoveling away residual mud is provided at the front end of the second mud shoveling plate 6, and a mounting groove 62 is provided at the bottom of the second mud shoveling plate 6. A long roller 64 is rotatably installed in the mounting groove 62 by installing a long rod 63. The long roller 64 is used to roll on the surface of the brick blank to level the cut of the brick blank.

[0059] Therefore, through the transmission mode of the sprocket 42 and the chain 43, when the push plate 44 is pulled to push the mud block forward for cutting, the first mud scraping plate 46 is synchronously braked to make a linear motion in the opposite direction, so that the first mud scraping plate 46 slides on the surface of the mud block in the opposite direction of the cutting direction, and the slope 462 on the first mud scraping plate 46 will scrape away the broken mud on the surface of the mud block, and the short roller 465 rotatably installed at the bottom thereof passively rotates to level the area near the mud block cut;

[0060] Preferably, the production method comprises,

[0061] S1: placing the rectangular clay blank after extrusion and equal cutting onto the receiving platform 1;

[0062] S2: The motor 41 is braked, and the sprocket 42 brakes the chain 43 to pull the push plate 44, which pushes the rectangular mud to contact the cutting line 47 to be cut. At the same time, the chain 43 pushes the first shoveling plate 46 to shovel away the broken mud on the surface of the mud, and level the surface near the mud cut, and finally the mud stays on the transition platform 2;

[0063] S3: Add a new rectangular mud blank to the receiving platform 1, brake the motor 41 again, and the new mud blank is also pushed, cut, crushed and leveled. When it falls on the receiving platform 1, it will push the front brick blank forward. The front brick blank passes through the second mud shoveling plate 6, and the second mud shoveling plate 6 cleans the remaining crushed mud on the brick blank and level the brick blank cut and the brick blank surface;

[0064] S4: Continue to add a new rectangular clay block to the receiving platform 1, brake the motor 41 again, and the new clay block pushes the clay block in step S3 to move to the transition platform 2, and the clay block in step S3 pushes the clay block in step S1 to move to the unloading conveyor belt 3;

[0065] S5: Brake the unloading conveyor belt 3 to transport the clay in step S1 to the next process;

[0066] During the braking process of the chain 43 , the chain 43 is caused to slide along the running groove 51 through the running groove 51 to avoid deformation;

[0067] In addition, during the braking process, the maximum force load is that the pushing end of the chain 43 pulls the pushing plate 44, so that the pushing plate 44 pushes the rectangular mud block forward. In this process, it is the chain 43 that pulls the pushing plate 44, rather than the chain 43 pushing the pushing plate 44 to move, so it can be ensured that the braking force is greater than the resistance encountered in pushing the mud block cutting.

[0068] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. An environmentally friendly brick production device, characterized in that: The invention comprises a receiving platform (1) for receiving rectangular mud blanks to be cut into brick blanks, a transition platform (2) for supporting the mud blanks being cut is arranged beside the receiving platform (1), and a material unloading conveyor belt (3) is arranged below the transition platform (2) for conveying the brick blanks after cutting; The receiving platform (1) and the transition platform (2) are provided with a push-shovel integrated assembly (4) via a mounting frame (5), which is used to push the rectangular mud blank forward for cutting while scraping off the broken mud on the top of the mud blank and performing preliminary leveling near the incision; A second mud scraping plate (6) is installed above the unloading conveyor belt (3) for scraping away the mud residue remaining on the cutout and the mud blank, and for leveling the cutout and the entire surface of the mud blank; The push-shovel integrated assembly (4) comprises a motor (41), a sprocket (42) is provided at the front end of the output shaft of the motor (41), and the sprocket (42) is engaged in the chain (43) so that the chain (43) is pulled to move by the rotation of the sprocket (42); A gap is left between the receiving platform (1) and the transition platform (2), and cutting lines (47) are arranged vertically and equidistantly in the gap, and the cutting lines (47) are used to cut the rectangular mud blank into brick blanks of equal width; The chain (43) is wound around the sprocket (42) to form two parallel ends, one end being a material pushing end at the top and provided with a material pushing plate (44), and the other end being a mud shoveling end at the bottom and provided with a first mud shoveling plate (46). The material pushing plate (44) is slidably connected to the surface of the receiving platform (1) and is used to push the rectangular mud block forward. The first mud shoveling plate (46) is arranged to fit the surface of the mud block, and one end of a spring (45) is elastically connected to the surface of the first mud shoveling plate (46) so that the chain (43) is braked by rotating the sprocket (42) to pull the material pushing plate (44) and the first mud shoveling plate (46) closer to each other, so that the material pushing plate (44) pushes the mud block to pass through the cutting line (47) for cutting, and the mud shoveling plate slides over the surface of the mud block to clean up the broken mud and level the surface of the mud block.

2. The environmentally friendly brick production device according to claim 1 is characterized in that: A slope (462) for shoveling away broken mud is provided on one end of the first mud shoveling plate (46) close to the cutting line (47), and an avoidance groove (461) is provided on the first mud shoveling plate (46) at a position corresponding to the cutting line (47) so that the mud shoveling plate can pass through the cutting line (47) and move forward. A dividing groove (463) is provided at the bottom of the first mud shoveling plate (46), and a plurality of groups of short rollers (465) are rotatably installed in the dividing groove (463) by installing a short rod (464). The short rollers (465) are movably sleeved on the surface of the installing short rod (464), and the short rollers (465) are used to roll on the surface of the mud block to preliminarily level the plane next to the mud block cut.

3. The environmentally friendly brick production device according to claim 2 is characterized in that: A loading port (56) is provided on one side of the mounting frame (5) at a position corresponding to the material receiving platform (1), so that the rectangular clay blank with sections can be loaded onto the material receiving platform (1) through the loading port (56); The mounting frame (5) is mounted on the material receiving platform (1) and the transition platform (2), and a running groove (51) is provided on the mounting frame (5) for slidingly mounting the chain (43); The mounting frame (5) is also provided with a linear upper slide groove (52) and a lower slide groove (53), and the upper slide groove (52) and the lower slide groove (53) are arranged in parallel with each other in an up-and-down manner, the upper slide groove (52) is used for slidingly mounting the first shoveling plate (46), and the lower slide groove (53) is used for slidingly mounting the push plate (44), so as to ensure that the push plate (44) and the first shoveling plate (46) move in a straight line when moving.

4. The environmentally friendly brick production device according to claim 3 is characterized in that: The other end of the spring (45) is elastically connected to a frame plate (55), and the frame plate (55) is also arranged on the mounting frame (5), and the frame plate (55) is arranged parallel to the horizontal plane, so that the spring (45) can be extended and retracted in the horizontal direction.

5. The environmentally friendly brick production device according to claim 4 is characterized in that: The front end of the second mud scraping plate (6) is provided with a mud scraping slope (61) for scraping away residual mud, and the bottom of the second mud scraping plate (6) is provided with a mounting groove (62), in which a long roller (64) is rotatably mounted via a mounting long rod (63), and the long roller (64) is used to roll on the surface of the brick blank to level the cut of the brick blank.

6. The production method of an environmentally friendly brick production device according to claim 5, characterized in that: The production method comprises, S1: placing the rectangular clay blank after being extruded and cut into equal parts on the receiving table (1); S2: braking the motor (41), the sprocket (42) brakes the chain (43) to pull the push plate (44), the push plate (44) pushes the rectangular mud block to contact the cutting line (47) to be cut, and at the same time the chain (43) pushes the first mud scraping plate (46) to scrape away the broken mud on the surface of the mud block and level the surface near the mud block cut, and finally the mud block stays on the transition platform (2); S3: A new rectangular clay blank is added to the receiving platform (1), and the motor (41) is braked again. The new clay blank is also pushed, cut, crushed, and leveled. When it falls onto the receiving platform (1), it pushes the brick blank in front to move forward. The brick blank in front passes through the second clay shoveling plate (6). The second clay shoveling plate (6) cleans the remaining clay on the brick blank and leveled the brick blank cut and the brick blank surface; S4: Continue to add a new rectangular clay block to the receiving platform (1), brake the motor (41) again, and the new clay block pushes the clay block in step S3 to move to the transition platform (2), and the clay block in step S3 pushes the clay block in step S1 to move to the unloading conveyor belt (3); S5: Brake the unloading conveyor belt (3) to transport the clay blocks in step S1 to the next process.

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