A PE plastic board extrusion molding equipment
By designing a PE plastic sheet extrusion forming equipment including forming rotor, rotary drive assembly, cutting knife assembly, feed pipe and inflatable pressurized assembly, the shortcomings of existing equipment in the flatness guarantee and forming efficiency of forming plates are solved, and simultaneous extrusion forming and efficient forming of multiple plastic sheets are achieved.
Patent Information
- Application Number
- CN202411350972.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-09-26
AI Technical Summary
The existing extrusion equipment has insufficient in ensuring the flatness of the molded plate and forming efficiency, which leads to the failure to effectively guarantee the flatness of the molded plate and the molding efficiency is low.
A PE plastic plate extrusion molding equipment is designed, adopting structures such as molding rotors, rotary drive components, cutting knife components, feed pipes and inflatable pressurized components. Through the rotation of the molding rotors and the coordination of the cutting knife components, multiple plastic plates are extruded and molded simultaneously, and the plate is kept straight by centrifugal force.
During the rotation of the forming rotor, multiple plastic plates are extruded and molded simultaneously, and the sheets are kept straight, improving the forming efficiency, and achieving rapid extrusion and molding of raw materials through the combination of the sealing structure and the inflatable pressurized components.
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Abstract
Description
Technical Field
[0001] The invention relates to the field of plastic molding equipment, in particular to a PE plastic plate extrusion molding equipment. Background Art
[0002] Extrusion molding is a molding method that is efficient, continuous, low-cost, and adaptable to a wide range of applications. It is an early technology in the processing of polymer materials. Extrusion molding is the molding method with the most varieties, the most changes, high productivity, strong adaptability, wide applications, and the largest proportion of output in the field of polymer processing. Extrusion molding is one of the most important forms of plastic material processing. It is suitable for most plastic materials except some thermosetting plastics. About 50% of thermoplastic plastic products are completed by extrusion molding. At the same time, it is also widely used in the molding of chemical fibers, thermoplastic elastomers and rubber products. The extrusion molding method can produce continuous products in various forms such as pipes, rods, plates and sheets, profiles, wire and cable sheaths, monofilaments, etc. It can also be used for mixing, plasticizing, granulating, coloring and blending and modification of polymer materials.
[0003] A plastic plate extrusion die with a publication number of CN212021601U comprises a die main body, the die main body is used to extrude melted raw materials into plastic plates; a trimming mechanism, the trimming mechanism is arranged on the outlet side of the plastic plate on the die main body, and is used to smooth the burrs on the surface of the plastic plate by secondary heating; a trimming assembly, the trimming assembly is arranged at one end of the trimming mechanism away from the die main body, and is used to cut off and grind the irregular edges of the plastic plate;
[0004] A plastic plate extrusion die with announcement number CN213797951U comprises an extrusion module, the extrusion module comprises a mold frame, a plurality of mold plates which are sequentially bonded together are mounted in the mold frame, a feed port is arranged in the middle of a front mold plate on one side, the feed port is connected to a glue injection port of an extruder, a discharge port is arranged in the middle of a rear mold plate on the other side, the cross-sectional area of the discharge port is the same as the cross-sectional area of the extruded plastic plate, and a transition through hole is arranged in the middle position of the middle mold plate between the front mold plate and the rear mold plate;
[0005] However, current extrusion equipment often uses a threaded extrusion method. Due to the limitations of the extrusion method and extrusion direction, the straightness of the formed sheet cannot be guaranteed, and the extrusion molding efficiency is low. Summary of the invention
[0006] The purpose of the present invention is to provide a PE plastic plate extrusion molding equipment in order to solve the above problems.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] The present invention provides a PE plastic plate extrusion molding device, comprising a molding rotor and a digital display control panel, wherein the molding rotor is in the shape of a hollow cylinder, a bracket for supporting and rotating the molding rotor with its central axis as the center is arranged on the outer side of the molding rotor, a rotation drive assembly for driving the molding rotor to rotate is arranged on the bracket, a feed pipe is sealed and rotatably connected to one end of the central axis of the molding rotor, and the rotation drive assembly is arranged at the other end of the central axis of the molding rotor;
[0009] The feed pipe located in the forming turret is connected to the inside of the forming turret, and an inflation and pressurization component for inflating and pressurizing the top of the forming turret is also provided on the feed pipe located in the forming turret;
[0010] The outer wall of the forming rotor is provided with more than three forming openings evenly distributed around its central axis, the feed pipe is provided with a sealing structure for sealing the forming opening, and the outer side of the forming rotor is provided with a cutting knife assembly for cutting the formed sheet at the forming opening.
[0011] Furthermore, the rotary drive assembly includes a motor, which is fixedly mounted on a bracket, and the output shaft end of the motor is fixedly connected to a turntable, and the outer side of the turntable is fixedly connected to three or more brackets evenly distributed around its rotation axis, and each bracket is fixedly mounted on the outer side wall of the forming rotor, and the rotation center axis of the turntable and the rotation center axis of the forming rotor are coaxial with each other, and the output end of the digital display control panel is electrically connected to the input end of the motor.
[0012] Furthermore, the inflation and pressurization assembly includes an air pump, which is fixedly arranged at the end of the feed pipe, and the air outlet of the air pump is connected to one end of a first air pipe, the other end of the first air pipe extends into the feed pipe and is connected to one end of three or more second air pipes, the other end of the second air pipe passes through the top side of the feed pipe and extends to the inner top surface of the molding rotor, and a sensor group for detecting the liquid level and air pressure inside the molding rotor is provided on one side of the top end of one of the second air pipes, the output end of the digital display control panel is electrically connected to the input end of the air pump, and the output end of the sensor group is electrically connected to the input end of the digital display control panel.
[0013] Furthermore, the sealing structure includes baffle plates which are evenly distributed around the central axis of the molding rotor and correspond to the molding ports one by one. The baffle plates are slidably connected to the inner side walls of the molding rotor, and each baffle plate is fixedly connected to the feed pipe through more than three supporting shafts. When the rotating drive assembly drives the molding rotor to rotate, the baffle plate can correspond to the position of the molding port and achieve sealing of the molding port.
[0014] Furthermore, a forming nozzle is arranged on the outer side wall of the forming rotor close to the forming port, one side of the forming nozzle is fixedly connected to the forming rotor, and a knife plate is arranged on the other side of the forming nozzle.
[0015] Furthermore, the cutting knife assembly includes cutting knives corresponding to the forming ports one by one, and parallel annular plates are arranged at both ends of the forming rotor along its axial direction. The cutting knives are fixed between the two annular plates through a knife support rod, and the annular plates are fixed on the bracket through a fixing frame. When the rotating drive assembly drives the forming rotor to rotate, the cutting knife can slide and abut against the knife plate to realize the cutting of the formed sheet at the forming port.
[0016] Furthermore, a material receiving outer cover shell structure is provided on the outer side of the forming rotor, and the material receiving outer cover shell structure includes an outer baffle shell, a lower discharge port is opened on the bottom side of the outer baffle shell, side baffle edges are formed on both side edges of the outer baffle shell, and the top side of the outer baffle shell is fixed on the bracket through an upper hanging block.
[0017] Furthermore, a conveyor belt for conveying the cut formed plates is provided below the lower discharge port, the conveyor belt is provided on the bottom side of the bracket, and the output end of the digital display control panel is electrically connected to the input end of the conveyor belt.
[0018] Furthermore, the feed pipe inside the forming rotor is provided with a plurality of material passing holes, one end of the feed pipe outside the forming rotor is fixedly provided with a flange, and the feed pipe is sealed and rotatably connected to the forming rotor via a sealed bearing.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. Through the cooperation and coordination between the forming rotor, the rotary drive assembly, the cutting knife assembly, the feed pipe and the inflation and pressurization assembly, multiple plastic plates can be extruded and formed simultaneously during the rotation of the forming rotor. During the extrusion of the plastic plates, the plastic plates are kept straight due to the centrifugal force, and the plastic plates can be cut with the cutting knife assembly when the forming rotor rotates.
[0021] 2. When the molding rotor rotates and the cutting knife assembly cuts the plastic plate, the sealing structure can complete the sealing of the molding port, which is used to match the pre-pressurization of the inflation pressurization component, thereby realizing rapid extrusion molding of the raw materials and improving efficiency;
[0022] 3. The material receiving outer cover shell structure can collect the plastic plates cut by the cutting knife assembly, and guide the collected plastic plates onto the conveyor belt for transmission and movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0025] Figure 2 The present invention Figure 1 Schematic diagram of the left view structure;
[0026] Figure 3 The present invention Figure 1 Schematic diagram of the three-dimensional structure;
[0027] Figure 4 The present invention Figure 1 AA cross-sectional structural diagram;
[0028] Figure 5 The present invention Figure 4 A schematic diagram of the local enlarged structure at C;
[0029] Figure 6 The present invention Figure 2 BB cross-sectional structure diagram;
[0030] Figure 7 The present invention Figure 6 A schematic diagram of the local enlarged structure at D;
[0031] Figure 8 The present invention Figure 1 Schematic diagram of the three-dimensional structure in another direction.
[0032] The reference numerals in the accompanying drawings are explained as follows: 1. forming rotor; 101. forming nozzle; 102. knife plate; 103. forming port; 2. rotating drive assembly; 201. motor; 202. turntable; 203. connecting rod; 3. bracket; 4. conveyor belt; 5. material receiving outer cover shell structure; 501. outer baffle shell; 502. side baffle; 503. upper hoisting block; 504. lower discharge port; 6. digital display control panel; 7. cutting knife assembly; 701. annular plate; 702. knife support rod; 703. fixing frame; 704. cutting knife; 8. feed pipe; 801. flange; 802. material passage hole; 9. inflation and pressurization assembly; 901. air pump; 902. first air duct; 903. second air duct; 10. sealed bearing; 11. sensor group; 12. support shaft; 13. baffle plate. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical scheme and advantages of the present invention clearer, the technical scheme of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figure 1-Figure 8 As shown, the present invention provides a PE plastic plate extrusion molding device, including a molding rotor 1 and a digital display control panel 6. The molding rotor 1 is in the shape of a hollow cylinder, which is used to store the raw liquid of the extruded plastic plate. The outer side of the molding rotor 1 is provided with a bracket 3 for supporting and rotating it around the central axis. The bracket 3 is provided with a rotating drive component 2 for driving the molding rotor 1 to rotate. One end of the central axis of the molding rotor 1 is sealed and rotatably connected with a feed pipe 8. The rotating drive component 2 is arranged at the other end of the central axis of the molding rotor 1; the feed pipe 8 located in the molding rotor 1 is connected to the inside of the molding rotor 1, wherein the feed pipe 8 located in the molding rotor 1 is connected to each other. A plurality of material passage holes 802 are provided on the feed pipe 8, a flange 801 is fixedly provided at one end of the feed pipe 8 outside the forming rotor 1, the feed pipe 8 is sealed and rotatably connected to the forming rotor 1 through a sealing bearing 10, and the feed pipe 8 inside the forming rotor 1 is also provided with an inflation and pressurization component 9 for inflating and pressurizing the top of the forming rotor 1; more than three forming openings 103 evenly distributed with the central axis as the center are provided on the outer wall of the forming rotor 1, a sealing structure for sealing the forming opening 103 is provided on the feed pipe 8, and a cutting knife component 7 for cutting the formed sheet at the forming opening 103 is provided on the outer side of the forming rotor 1.
[0035] See the instruction manual Figure 3 and Figure 5As shown, the rotary drive assembly 2 includes a motor 201, which is fixedly mounted on a bracket 3. The output shaft end of the motor 201 is fixedly connected to a turntable 202. The outer side of the turntable 202 is fixedly connected to three or more brackets 3 evenly distributed around its rotation axis. Each bracket 3 is fixedly mounted on the outer side wall of the forming rotary head 1. The rotation center axis of the turntable 202 and the rotation center axis of the forming rotary head 1 are coaxial with each other. The output end of the digital display control panel 6 is electrically connected to the input end of the motor 201. Through the above-mentioned specific structural design, the rotation of the output shaft of the motor 201 can drive the turntable 202 to rotate, and the rotation of the turntable 202 drives the molding rotor 1 to rotate under the support of the feeding pipe 8 through the bracket 3, thereby completing the extrusion of the plastic plate and the cutting of the cutting knife assembly 7 during the rotation of the molding rotor 1, and during the extrusion of the plastic plate, due to the action of centrifugal force, the plastic plate is kept in a straight state, and when the molding rotor 1 rotates and the cutting knife assembly 7 cuts the plastic plate, the sealing structure can complete the sealing of the molding port 103, which is used for pre-pressurization of the inflation pressurization assembly 9.
[0036] See the instruction manual Figure 4 and Figure 5 As shown, the inflation and pressurization component 9 includes an air pump 901, which is fixedly arranged at the end of the feed pipe 8, and the air outlet of the air pump 901 is connected to one end of a first air pipe 902, the other end of the first air pipe 902 extends into the feed pipe 8 and is connected to one end of three or more second air pipes 903, the other end of the second air pipe 903 passes through the top side of the feed pipe 8 and extends to the internal top surface of the molding rotor 1, and a sensor group 11 for detecting the liquid level and air pressure inside the molding rotor 1 is provided on one side of the top end of one of the second air pipes 903, the output end of the digital display control panel 6 is electrically connected to the input end of the air pump 901, and the output end of the sensor group 11 is electrically connected to the input end of the digital display control panel 6. In actual applications, the sensor group 11 includes a liquid level sensor and an air pressure sensor. The liquid level sensor is used to detect the height of the liquid level inside the molding rotor 1, and the air pressure sensor is used to detect the air pressure inside the molding rotor 1. When air and liquid are flushed into the pressurized cavity on the top surface of the molding rotor 1, the air pump 901 introduces external air into the pressurized cavity through the first air duct 902 and the second air duct 903 in turn, thereby completing the pressurization of the molding rotor 1.
[0037] See the instruction manual Figure 6 and Figure 7As shown, the sealing structure includes baffle plates 13 that are evenly distributed with the central axis of the forming turret 1 as the center and correspond to the forming port 103 one by one. The baffle plates 13 and the inner side wall of the forming turret 1 are slidably connected to each other. Each baffle plate 13 is fixedly connected to the feed pipe 8 through more than three support shafts 12. When the rotary drive assembly 2 drives the forming turret 1 to rotate, the baffle plate 13 can correspond to the position of the forming port 103 and seal the forming port 103. The outer side wall of the forming turret 1 close to the forming port 103 is provided with a forming nozzle 101. One side of the forming nozzle 101 is fixedly connected to the forming turret 1, and the other side of the forming nozzle 101 is provided with a knife plate 102. Through the above-mentioned specific structural design, when the forming turret 1 rotates to a certain angle, the forming port 103 and the baffle plate 13 correspond to each other, so that the baffle plate 13 can seal the forming port 103, and at this time, the cutting knife assembly 7 is used to cut the forming sheet.
[0038] See the instruction manual Figure 2 , Figure 4 and Figure 6 As shown, the cutting knife assembly 7 includes a cutting knife 704 corresponding to the molding port 103 one by one, and the molding rotary head 1 is provided with parallel distributed annular plates 701 at both ends along its axial direction. The cutting knife 704 is fixedly set between the two annular plates 701 through a knife support rod 702, and the annular plate 701 is fixedly set on the bracket 3 through a fixing frame 703. When the rotary drive assembly 2 drives the molding rotary head 1 to rotate, the cutting knife 704 can slide and abut against the knife plate 102 to realize the cutting of the molded sheet at the molding port 103.
[0039] The outer side of the forming rotary head 1 is provided with a material receiving outer housing structure 5, which includes an outer housing 501, a lower discharge port 504 is provided at the bottom side of the outer housing 501, side guard edges 502 are formed at both side edges of the outer housing 501, and the top side of the outer housing 501 is fixedly arranged on the bracket 3 through an upper hanging block 503. A conveyor belt 4 for conveying the cut forming sheet material is arranged below the lower discharge port 504, and the conveyor belt 4 is arranged at the bottom side of the bracket 3, and the output end of the digital display control panel 6 is electrically connected to the input end of the conveyor belt 4.
[0040] Working principle and technical effect of the present invention:
[0041] When the rotary drive component 2 drives the molding rotor 1 to rotate, the baffle plate 13 and the molding port 103 are correspondingly fitted to each other, and the baffle plate 13 realizes the sealing of the molding port 103, and then the raw material is added into the molding rotor 1 by the feeding pipe 8, and the liquid level of the raw material in the molding rotor 1 is detected by the sensor group 11, and a pressurized cavity is reserved at the top of the molding rotor 1; during the extrusion molding process, the rotary drive component 2 continues to drive the molding rotor 1 to rotate, thereby the baffle plate 13 and the molding port 103 are separated from each other, and the inflation pressurization component 9 introduces gas into the pressurized cavity on the top surface of the molding rotor 1, so that the raw material in the molding rotor 1 is pressurized and quickly discharged from the molding port 103 and molded. During the rotation of the forming rotor 1, the centrifugal force can be used to keep the formed sheet straight; when the rotating drive assembly 2 drives the forming rotor 1 to rotate and is formed by the forming port 103, when the baffle plate 13 moves to the forming port 103 and seals the forming port 103, the cutting knife 704 of the cutting knife assembly 7 cooperates with the matching knife plate 102 to cut the formed sheet, thereby processing the formed sheet in a reciprocating cycle; after the cutting knife 704 of the cutting knife assembly 7 cooperates with the matching knife plate 102 to cut the formed sheet, the formed sheet slides downward under the obstruction and collection of the outer baffle shell 501 and falls on the conveyor belt 4 from the lower discharge port 504, and can be transported and discharged by the conveyor belt 4.
[0042] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A PE plastic plate extrusion molding equipment, characterized in that: The invention comprises a forming turret (1) and a digital display control panel (6), wherein the outer shape of the forming turret (1) is a hollow cylindrical shape, a bracket (3) for supporting and rotating the forming turret with its central axis as the center is arranged on the outer side of the forming turret (1), a rotation drive component (2) for driving the forming turret (1) to rotate is arranged on the bracket (3), a feed pipe (8) is sealed and rotatably connected to one end of the central axis of the forming turret (1), and the rotation drive component (2) is arranged at the other end of the central axis of the forming turret (1); The feed pipe (8) located in the molding rotor (1) is connected to the interior of the molding rotor (1), and an inflation and pressurization component (9) for inflating and pressurizing the top of the molding rotor (1) is also provided on the feed pipe (8) located in the molding rotor (1); The outer wall of the molding rotor (1) is provided with more than three molding openings (103) evenly distributed around its central axis, the feed pipe (8) is provided with a sealing structure for sealing the molding openings (103), and the outer side of the molding rotor (1) is provided with a cutting knife assembly (7) for cutting the molded sheet at the molding openings (103); The rotary drive assembly (2) comprises a motor (201), the motor (201) being fixedly mounted on a bracket (3), the output shaft end of the motor (201) being fixedly connected to a turntable (202), the outer side of the turntable (202) being fixedly connected to three or more brackets (3) evenly distributed around its rotation axis, each bracket (3) being fixedly mounted on an outer side wall of the forming rotary head (1), the rotation center axis of the turntable (202) and the rotation center axis of the forming rotary head (1) being coaxial, and the output end of the digital display control panel (6) being electrically connected to the input end of the motor (201); The inflation and pressurization assembly (9) comprises an air pump (901), the air pump (901) being fixedly arranged at the end of the feed pipe (8), the air outlet of the air pump (901) being connected to one end of a first air guide pipe (902), the other end of the first air guide pipe (902) extending into the feed pipe (8) and being connected to one end of three or more second air guide pipes (903), the other end of the second air guide pipe (903) passing through the top side of the feed pipe (8) and extending to the top surface inside the molding rotor (1), a sensor group (11) for detecting the liquid level and air pressure inside the molding rotor (1) being arranged on one side of the top end of one of the second air guide pipes (903), the output end of the digital display control panel (6) being electrically connected to the input end of the air pump (901), and the output end of the sensor group (11) being electrically connected to the input end of the digital display control panel (6).
2. A PE plastic plate extrusion molding equipment according to claim 1, characterized in that: The sealing structure comprises baffle plates (13) which are evenly distributed around the central axis of the molding turret (1) and correspond one to one with the molding openings (103); the baffle plates (13) and the inner side walls of the molding turret (1) are slidably connected to each other; each baffle plate (13) is fixedly connected to the feed pipe (8) via more than three support shafts (12); when the rotary drive assembly (2) drives the molding turret (1) to rotate, the baffle plates (13) can correspond to the position of the molding openings (103) and seal the molding openings (103).
3. A PE plastic plate extrusion molding equipment according to claim 2, characterized in that: A molding nozzle (101) is provided on the outer side wall of the molding rotor (1) close to the molding opening (103); one side of the molding nozzle (101) is fixedly connected to the molding rotor (1); and a knife plate (102) is provided on the other side of the molding nozzle (101).
4. A PE plastic plate extrusion molding equipment according to claim 3, characterized in that: The cutting knife assembly (7) comprises a cutting knife (704) corresponding to the molding opening (103) in a one-to-one manner. The molding rotary head (1) is provided with parallel annular plates (701) at both ends along its axial direction. The cutting knife (704) is fixedly arranged between the two annular plates (701) via a knife support rod (702). The annular plates (701) are fixedly arranged on the bracket (3) via a fixing frame (703). When the rotary drive assembly (2) drives the molding rotary head (1) to rotate, the cutting knife (704) can slide and abut against the knife plate (102) to achieve cutting of the molded plate at the molding opening (103).
5. The PE plastic plate extrusion molding equipment according to claim 1, characterized in that: A material receiving outer cover shell structure (5) is arranged on the outer side of the forming rotor (1), and the material receiving outer cover shell structure (5) comprises an outer cover shell (501), a lower material outlet (504) is provided on the bottom side of the outer cover shell (501), side retaining edges (502) are formed on both side edges of the outer cover shell (501), and the top side of the outer cover shell (501) is fixedly arranged on the bracket (3) via an upper hanging block (503).
6. A PE plastic plate extrusion molding equipment according to claim 5, characterized in that: A conveyor belt (4) for conveying the cut formed sheet material is provided below the lower discharge port (504); the conveyor belt (4) is provided on the bottom side of the bracket (3); and the output end of the digital display control panel (6) is electrically connected to the input end of the conveyor belt (4).
7. The PE plastic plate extrusion molding equipment according to claim 1, characterized in that: The feed pipe (8) located inside the forming rotor (1) is provided with a plurality of material passage holes (802), and a flange (801) is fixedly provided at one end of the feed pipe (8) located outside the forming rotor (1). The feed pipe (8) is rotatably connected to the forming rotor (1) in a sealed manner via a sealing bearing (10).
Citation Information
Patent Citations
Plastic plate extrusion die
CN212021601U
Extrusion die for plastic plate
CN213797951U
Worm press for processing plastic masses
SU927531A1