An automatic conveying line for preventing stuck objects

Abstract

The present invention relates to the field of logistics transportation technology, specifically to an anti-stuck object automatic conveyor line, including a conveying mechanism, an anti-blocking mechanism installed on the conveying mechanism, a decontamination spraying mechanism installed on the anti-blocking mechanism, and a boosting mechanism installed on the anti-blocking mechanism; the anti-blocking mechanism includes a bottom pressure frame, a top sealing plate installed on the top of the bottom pressure frame, and a drainage trough installed at the bottom of the bottom pressure frame; the decontamination spraying mechanism includes a storage bin installed outside the bottom pressure frame. By arranging an anti-blocking mechanism on both sides of the existing conveyor belt that can push goods or materials on both sides, and arranging multiple evenly distributed impellers in the anti-blocking mechanism, as the impeller is driven and keeps consistent with the rotation speed of the conveyor belt, the conveyed goods can be boosted in three directions at the same speed, which can ensure that the goods or materials after being boosted are always transported along the center of the conveyor belt to avoid skewing of the goods or materials.

Description

Technical Field

[0001] The invention relates to the technical field of logistics transportation, in particular to an automatic conveying line to prevent objects from getting stuck. Background Art

[0002] The automatic conveyor line is mainly used to complete the task of transporting materials. In the areas surrounding the warehouse, production workshop and packaging workshop, there are conveyor chains composed of many belt conveyors, roller conveyors, etc., which are connected end to end to form a continuous conveyor line.

[0003] Since the conveyor lines installed around the warehouse, production workshop and packaging workshop need to ensure continuous operation, the dust flying in the working environment will also accumulate on the conveyor lines. When the dirt gradually increases, it will interfere with the smoothness of the conveyor belt, and then cause the goods or materials placed on the conveyor line to be stuck or blocked with the frame of the conveyor line. At the same time, the goods will deviate from the center of the conveyor belt due to sudden speed imbalance or falling and transfer, resulting in skew problems.

[0004] In view of the above, the present invention designs an automatic conveying line for preventing objects from getting stuck to solve the above problems. Summary of the invention

[0005] The present invention aims to solve one of the technical problems existing in the prior art or related technology.

[0006] To this end, the technical solution adopted in the present invention is:

[0007] An anti-stuck object automatic conveying line comprises a conveying mechanism, an anti-blocking mechanism installed on the conveying mechanism, a decontamination spraying mechanism installed on the anti-blocking mechanism, and a boosting mechanism installed on the anti-blocking mechanism;

[0008] The anti-blocking mechanism comprises a bottom pressure-bearing frame, a top sealing plate installed on the top of the bottom pressure-bearing frame, and a drainage trough installed on the bottom of the bottom pressure-bearing frame;

[0009] The decontamination spray mechanism comprises a storage bin installed outside the bottom pressure-bearing frame, a spray head installed on the top of the storage bin, and a water storage tank installed on the top of the spray head;

[0010] The boosting mechanism comprises a first impeller and a second impeller arranged in two bottom-mounted pressure-bearing frames and a plurality of third impellers arranged in the remaining plurality of bottom-mounted pressure-bearing frames.

[0011] In a preferred example, the present invention can be further configured as follows: the conveying mechanism includes a base, a plurality of shafts movably mounted inside the base, and a conveyor belt arranged outside the plurality of shafts and located inside the base.

[0012] In a preferred example, the present invention can be further configured as follows: the anti-blocking mechanism further includes two bearings;

[0013] One of the bearings is installed inside the bottom pressure frame, and a drainage groove is provided at the bottom of the inner side of the bottom pressure frame;

[0014] Another of the bearings is mounted inside the top sealing plate.

[0015] In a preferred example, the present invention can be further configured as follows: the anti-blocking mechanism also includes a baffle installed on the top of the top sealing plate, a calibration pad installed on two adjacent sets of bottom pressure frames, a sewage pipe connected to the drainage trough, and a plurality of vertical shafts;

[0016] The calibration pad is composed of two rectangular pads and a triangular pad plate.

[0017] In a preferred example, the present invention can be further configured as follows: the top and bottom ends of the vertical shaft respectively penetrate into the two bearings, wherein double gear columns are installed on the two vertical shafts arranged inside the first impeller and the second impeller, and a single gear column is installed on the vertical shaft arranged inside the third impeller.

[0018] In a preferred example, the present invention can be further configured as follows: the decontamination spray mechanism also includes an atomizing gasket fixedly installed inside the spray head and two water inlet pipes connected to the end pipes at both ends of the water storage tank.

[0019] In a preferred example, the present invention can be further configured as follows: the boost mechanism further includes a driving assembly on one of the top sealing plates, a transmission member installed on another top sealing plate, a second chain driven on a motor in the transmission member, a fourth chain and a fifth chain driven on a plurality of vertical shafts, and a third chain of the linkage driving assembly;

[0020] The transmission component consists of a motor and a chassis.

[0021] In a preferred example, the present invention can be further configured as follows: the driving assembly includes a truss, two first clamps fixedly mounted at one end of the truss, two second clamps fixedly mounted at the other end of the truss, a first transmission shaft movably mounted in the two first clamps, a linkage gear shaft movably mounted on the bottom pads of the truss, a second transmission shaft movably mounted in the two second clamps, and a first chain that transmits power to the first transmission shaft and the second transmission shaft.

[0022] In a preferred example, the present invention can be further configured as follows: the first impeller, the second impeller and the third impeller are all made of a stainless steel rotor and a plurality of arc-shaped blades, and the blades are made of thickened silicone material.

[0023] In a preferred example, the present invention can be further configured as follows: two gears are respectively installed on the top and bottom of the first transmission shaft;

[0024] The bottom end of the second transmission shaft is fixedly mounted on the transmission shaft of the motor in the transmission member.

[0025] By adopting the above technical solution, the beneficial effects achieved by the present invention are:

[0026] 1. The present invention provides an anti-blocking mechanism on both sides of the existing conveyor belt that can push the goods or materials on both sides, and provides a plurality of evenly distributed impellers in the anti-blocking mechanism. When the impellers are driven and keep the rotation speed consistent with that of the conveyor belt, the conveyed goods can be boosted in three directions at the same speed, which can ensure that the boosted goods or materials are always transported along the center of the conveyor belt to avoid skewing of the goods or materials.

[0027] 2. The present invention adds a decontamination spray mechanism to the anti-clogging mechanism. When the impeller rotates for a long time and accumulates dirt, the decontamination spray mechanism can spray the cleaning solution into atomized form on the surface of the impeller to quickly clean the impeller, and some of the overflowed cleaning solution can also clean the dirt on the surface of the conveyor belt. Finally, the cleaned sewage can be safely discharged to the outside through the anti-clogging mechanism, thereby realizing self-cleaning of the conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the present invention when used;

[0029] Figure 2 It is a dispersed schematic diagram of the conveying mechanism of the present invention;

[0030] Figure 3 It is a schematic diagram of the boosting mechanism of the present invention;

[0031] Figure 4 is a schematic diagram of a drive assembly of the present invention;

[0032] Figure 5 For the present invention Figure 4 The enlarged schematic diagram of point A in the middle;

[0033] Figure 6 For the present invention Figure 4 The enlarged schematic diagram of point B in the middle;

[0034] Figure 7 For the present invention Figure 4 The enlarged schematic diagram of the center C;

[0035] Figure 8 is a schematic diagram of the anti-blocking mechanism of the present invention;

[0036] Fig. 9 It is a scattered schematic diagram of the anti-blocking mechanism of the present invention;

[0037] Fig.10 It is a schematic diagram of the decontamination spraying mechanism of the present invention.

[0038] Reference numerals:

[0039] 100, conveying mechanism; 110, base; 120, shaft; 130, conveyor belt;

[0040] 200, anti-blocking mechanism; 210, bottom pressure frame; 220, top sealing plate; 230, baffle; 240, calibration pad; 250, bearing; 260, vertical axis; 270, drainage trough; 280, sewage pipe;

[0041] 300, decontamination spray mechanism; 310, storage bin; 320, spray head; 330, atomizing gasket; 340, water storage tank; 350, water inlet pipe;

[0042] 400, boost mechanism; 410, drive assembly; 411, truss; 412, first clamping plate; 413, linkage gear shaft; 414, first transmission shaft; 415, second clamping plate; 416, second transmission shaft; 417, first chain; 420, transmission member; 430, first impeller; 440, second impeller; 450, second chain; 460, third chain; 470, third impeller; 480, fourth chain; 490, fifth chain. DETAILED DESCRIPTION

[0043] To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0044] It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention.

[0045] An automatic conveying line for preventing objects from getting stuck provided by some embodiments of the present invention will be described below in conjunction with the accompanying drawings. Embodiment 1:

[0046] Combination Figure 1-Figure 10 As shown, the present invention provides an anti-stuck object automatic conveying line, comprising a conveying mechanism 100, an anti-blocking mechanism 200 installed on the conveying mechanism 100, a decontamination spraying mechanism 300 installed on the anti-blocking mechanism 200, and a boosting mechanism 400 installed on the anti-blocking mechanism 200. The anti-blocking mechanism 200 is used to prevent goods from falling and to guide the flow of a cleaning solution, the decontamination spraying mechanism 300 is used to spray a cleaning solution and remove dirt, and the boosting mechanism 400 is used to supply energy to the decontamination spraying mechanism 300.

[0047] The conveying mechanism 100 includes a base 110, a shaft 120 and a conveyor belt 130, the anti-blocking mechanism 200 includes a bottom pressure frame 210, a top sealing plate 220, a baffle 230, a calibration pad 240, a bearing 250, a vertical shaft 260, a drainage trough 270 and a sewage pipe 280, and the decontamination spraying mechanism 300 includes a storage bin 310, a spray head 320, an atomizing gasket 330, a water storage tank 340 and a water inlet pipe 350. The structure 400 includes a driving assembly 410, a transmission member 420, a first impeller 430, a second impeller 440, a second chain 450, a third chain 460, a third impeller 470, a fourth chain 480 and a fifth chain 490, and the driving assembly 410 also includes a truss 411, a first clamping plate 412, a linkage gear shaft 413, a first transmission shaft 414, a second clamping plate 415, a second transmission shaft 416 and a first chain 417.

[0048] The conveying mechanism 100 includes a base 110, a plurality of shafts 120 movably mounted inside the base 110, and a conveying belt 130 disposed outside the plurality of shafts 120 and located inside the base 110;

[0049] The anti-blocking mechanism 200 includes a bottom pressure frame 210, a top sealing plate 220 installed on the top of the bottom pressure frame 210, and a drainage groove 270 installed on the bottom of the bottom pressure frame 210;

[0050] The decontamination spray mechanism 300 includes a storage bin 310 installed outside the bottom pressure frame 210, a spray head 320 installed on the top of the storage bin 310, a water storage tank 340 installed on the top of the spray head 320, an atomizing gasket 330 fixedly installed inside the spray head 320, and two water inlet pipes 350 connected to the end pipes at both ends of the water storage tank 340;

[0051] The boosting mechanism 400 includes a first impeller 430 and a second impeller 440 disposed in two of the bottom pressure frames 210 and a plurality of third impellers 470 disposed in the remaining plurality of bottom pressure frames 210 .

[0052] Since today's conveyor lines run for a long time at a fixed location, dust on the goods or materials and dust raised in the working environment can easily accumulate on the surface of the conveyor belt or frame. When the goods are continuously conveyed, the smoothness of the conveyor belt surface will also be reduced due to the presence of dust. When dirt accumulates on the conveyor belt surface, it will also cause pollution to the transportation of neat goods.

[0053] Therefore, the device is provided with a plurality of symmetrically distributed bottom pressure frames 210 on both sides of the base 110, and a top sealing plate 220 is installed on the top of the bottom pressure frames 210. At this time, the plurality of vertical shafts 260 arranged in the plurality of bottom pressure frames 210 and the top sealing plate 220 can provide a stable rotating platform for the plurality of third impellers 470 and a first impeller 430 and a second impeller 440. When the goods are placed on the top of the conveyor belt 130 and are conveyed to the top position by the conveyor belt 130, after the goods pass through the adjacent first impeller 430 and the second impeller 440, the angle of transfer of the goods can be preliminarily adjusted. Under the action of the three-way thrust, the goods pass through the calibration pad The parts 240 can be calibrated and regulated, and the goods that have been preliminarily calibrated are successively propelled by multiple sets of third impellers 470, so that the calibrated goods can always be located at the center of the top surface of the conveyor belt 130. When dirt accumulates on the surfaces of the conveyor belt 130, the first impeller 430, the second impeller 440 and the third impeller 470, the cleaning solution injected into the inner cavity of the water storage tank 340 can be sprayed onto the blades along the spray head 320 and the atomizing gasket 330, and with the rotation of the blades, part of the cleaning solution will be ejected onto the conveyor belt 130, and finally the sewage will flow from the drainage groove inside the bottom pressure frame 210 into the drainage groove 270, thereby realizing the self-cleaning ability of the device. Embodiment 2:

[0054] Combination Figure 8-Figure 10 As shown, on the basis of the first embodiment, the anti-blocking mechanism 200 further includes a baffle 230 installed on the top of the top sealing plate 220, a calibration pad 240 installed on two adjacent sets of bottom pressure frames 210, a drainage pipe 280 connected to the drainage groove 270, a plurality of vertical shafts 260 and two bearings 250;

[0055] One of the bearings 250 is installed inside the bottom pressure frame 210, and a drainage groove is provided at the bottom of the inner side of the bottom pressure frame 210;

[0056] Another bearing 250 is installed inside the top sealing plate 220;

[0057] The calibration pad 240 is composed of two rectangular pads and a triangular pad;

[0058] The top and bottom ends of the vertical shaft 260 respectively penetrate into the two bearings 250 , wherein the two vertical shafts 260 arranged inside the first impeller 430 and the second impeller 440 are installed with double gear columns, while the vertical shaft 260 arranged inside the third impeller 470 is installed with a single gear column.

[0059] A bottom pressure frame 210 and a top sealing plate 220 are arranged on the top of the base 110. At this time, the bottom pressure frame 210 and the top sealing plate 220 can cooperate with the storage bin 310 to provide a semi-sealed cavity for cleaning the impeller. When the cleaning solution is injected from the water inlet pipe 350 and finally enters the water storage tank 340, the cleaning solution is pressurized along the three spray heads 320 and the three atomizing gaskets 330, and finally the cleaning solution can be atomized to flush the surface of the blade. At this time, the flushed sewage will flow from the drainage groove in the bottom pressure frame 210 into the drainage groove 270. At the same time, the cleaning solution thrown out by the blades will also be sprayed onto the surface of the conveyor belt 130. As the conveyor belt 130 rotates, the dirt on its surface can be flushed. Embodiment three:

[0060] Combination Figure 3-Figure 10 As shown, on the basis of the first embodiment, the boosting mechanism 400 further includes a driving assembly 410 on one of the top sealing plates 220, a transmission member 420 installed on another top sealing plate 220, a second chain 450 driven on a motor in the transmission member 420, a fourth chain 480 and a fifth chain 490 driven on a plurality of vertical shafts 260, and a third chain 460 linked to the driving assembly 410;

[0061] The transmission member 420 is composed of a motor and a chassis;

[0062] The driving assembly 410 includes a truss 411, two first clamping plates 412 fixedly mounted at one end of the truss 411, two second clamping plates 415 fixedly mounted at the other end of the truss 411, a first transmission shaft 414 movably mounted in the two first clamping plates 412, a linkage gear shaft 413 movably mounted on the bottom foot of the truss 411, a second transmission shaft 416 movably mounted in the two second clamping plates 415, and a first chain 417 that transmits power to the first transmission shaft 414 and the second transmission shaft 416;

[0063] The first impeller 430, the second impeller 440 and the third impeller 470 are all made of a stainless steel rotor and a plurality of arc-shaped blades, and the blades are made of thickened silicone material;

[0064] Two gears are mounted on the top and bottom of the first transmission shaft 414;

[0065] The bottom end of the second transmission shaft 416 is fixedly mounted on the transmission shaft of the motor in the transmission member 420 .

[0066] By erecting a truss 411 on the outside of two of the baffles 230, installing double-gear columns on two of the vertical shafts 260, and installing multiple single-gear columns on the remaining multiple vertical shafts 260, the multiple vertical shafts 260 installed with the double-gear columns and the single-gear columns are driven by the fourth chain 480 and the fifth chain 490. At this time, the symmetrically distributed first impeller 430 and the second impeller 440 can rotate at the same speed and in opposite directions, and the multiple symmetrically distributed third impellers 470 will also cooperate to prevent the goods from getting stuck and boost them, so that the goods or materials can be stably transported along the center of the conveyor belt 130.

[0067] The working principle and use process of the present invention are as follows: three spray heads 320 are fixedly installed on three ports at the bottom of the water storage tank 340 in advance, and the atomizing gasket 330 is fixedly installed in the port at the bottom of the spray head 320, and then the three spray heads 320 are fixedly installed in the ports at the top of the storage bin 310 respectively, and then the storage bin 310 is fixedly installed on the outside of the bottom pressure frame 210 by bolts. At this time, the rectangular cavity formed on the inner side of the bottom pressure frame 210 and the top sealing plate 220 will be connected with the inner cavity of the storage bin 310, and then the two bearings 250 are fixedly installed in the holes in the middle of the bottom pressure frame 210 and the top sealing plate 220 respectively. At this time, the two bearings 250 are respectively installed on the guide rods at the top and bottom of the vertical shaft 260, and the baffle 230 is fixedly installed on the top sealing plate 260 by nuts. 20 on the stud at the top, at this time, the baffle 230 can cooperate with the top sealing plate 220 to provide anti-fall protection for the goods passing through the top surface of the conveyor belt 130, and then the drainage groove 270 is fixedly installed on the bottom of the bottom pressure frame 210 by bolts. At this time, the notch in the middle of the bottom pressure frame 210 will be connected with the inner cavity of the drainage groove 270, and two sewage pipes 280 are connected to the end pipes at both ends of the bottom of the drainage groove 270. Then, according to the layout of the conveyor line, multiple groups of anti-blocking mechanisms 200 are docked and fixed, and the gap between two adjacent groups of calibration pads 240 is fixedly installed with a horizontal calibration pad 240, which can not only strengthen the stability of the two adjacent groups of bottom pressure frames 210, but also provide a calibrated guide platform for the goods transported through the top surface of the conveyor belt 130. When the device is arranged according to the site;

[0068] When in use, as the motor in the transmission member 420 is started, its internal transmission shaft will cooperate with the gear to sequentially drive the second chain 450, the third chain 460 and the first chain 417 to be linked, and the first transmission shaft 414 driven by the first chain 417, the gear at the bottom will drive the linkage gear shaft 413 to rotate in the opposite direction, at this time the linkage gear shaft 413 will drive the third chain 460, and the second chain 450 will also synchronously drive the fifth chain 490, at this time the third chain 460 and the fifth chain 490 have opposite rotation directions, and the two vertical shafts 260 in the first impeller 430 and the second impeller 440 are installed with double gear columns, and the vertical shaft 260 in the third impeller 470 is installed with a single gear column, at this time the first impeller 430 and the second impeller 440 as a whole can be multiple groups of third impellers 470 to provide three-way boost to the goods passing through the top surface of the conveyor belt 130, and combined with the calibration pad Part 240 is calibrated and leveled to help push the goods, so that the goods being transported can always be transported in the middle of the top surface of the conveyor belt 130 to avoid the problem of the goods being blocked by the frame of the conveying equipment and being blocked. When the blades of the first impeller 430, the second impeller 440 and the third impeller 470 push the goods for a long time and accumulate a lot of dirt, the cleaning solution is injected into the water inlet pipe 350, and the pressurized cleaning solution is finally sprayed out from the water storage tank 340 and the spray head 320. The cleaning solution passing through the atomizing gasket 330 will spray from the top of the inner cavity of the storage bin 310 to its bottom. Finally, the solution for cleaning the dirt will enter the interior of the drainage trough 270 from the drainage trough opened on the inner side of the bottom pressure frame 210, and the ejected solution will pass through the surface of the conveyor belt 130 and wash away the dirt accumulated on the surface of the conveyor belt 130, thereby realizing the overall self-cleaning ability of the device.

[0069] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An automatic conveying line for preventing objects from getting stuck, comprising a conveying mechanism (100), characterized in that: It also includes an anti-blocking mechanism (200) installed on the conveying mechanism (100), a decontamination spraying mechanism (300) installed on the anti-blocking mechanism (200), and a boosting mechanism (400) installed on the anti-blocking mechanism (200); The anti-blocking mechanism (200) comprises a bottom pressure-bearing frame (210), a top sealing plate (220) mounted on the top of the bottom pressure-bearing frame (210), a drainage groove (270) mounted on the bottom of the bottom pressure-bearing frame (210), a baffle (230) mounted on the top of the top sealing plate (220), calibration pads (240) mounted on two adjacent groups of bottom pressure-bearing frames (210), a sewage pipe (280) connected to the drainage groove (270), and a plurality of vertical shafts (260); The calibration pad (240) is composed of two rectangular pads and a triangular pad plate; The decontamination spray mechanism (300) comprises a storage bin (310) installed outside the bottom pressure-bearing frame (210), a spray head (320) installed on the top of the storage bin (310), and a water storage tank (340) installed on the top of the spray head (320); The boosting mechanism (400) comprises a first impeller (430) and a second impeller (440) arranged in two of the bottom pressure-bearing frames (210), and a plurality of third impellers (470) arranged in the remaining plurality of bottom pressure-bearing frames (210); The boosting mechanism (400) further comprises a driving assembly (410) on one of the top sealing plates (220), a transmission member (420) mounted on another top sealing plate (220), a second chain (450) driven by a motor in the transmission member (420), a fourth chain (480) and a fifth chain (490) driven by a plurality of vertical shafts (260), and a third chain (460) of the linkage driving assembly (410); The transmission member (420) is composed of a motor and a chassis; The driving assembly (410) comprises a truss (411), two first clamping plates (412) fixedly mounted at one end of the truss (411), two second clamping plates (415) fixedly mounted at the other end of the truss (411), a first transmission shaft (414) movably mounted in the two first clamping plates (412), a linkage gear shaft (413) movably mounted on a pad at the bottom of the truss (411), a second transmission shaft (416) movably mounted in the two second clamping plates (415), and a first chain (417) that transmits power to the first transmission shaft (414) and the second transmission shaft (416).

2. The anti-stuck object automatic conveyor line according to claim 1 is characterized in that: The conveying mechanism (100) comprises a base (110), a plurality of shafts (120) movably mounted inside the base (110), and a conveying belt (130) arranged outside the plurality of shafts (120) and located inside the base (110).

3. The anti-stuck object automatic conveyor line according to claim 1 is characterized in that: The anti-blocking mechanism (200) further includes two bearings (250); One of the bearings (250) is installed inside the bottom pressure-bearing frame (210), and a drainage groove is provided at the bottom of the inner side of the bottom pressure-bearing frame (210); Another bearing (250) is installed inside the top sealing plate (220).

4. The anti-stuck object automatic conveying line according to claim 1 is characterized in that: The top and bottom ends of the vertical shaft (260) respectively penetrate into the two bearings (250), wherein the two vertical shafts (260) arranged inside the first impeller (430) and the second impeller (440) are installed with double gear columns, and the vertical shaft (260) arranged inside the third impeller (470) is installed with a single gear column.

5. The anti-stuck object automatic conveyor line according to claim 1 is characterized in that: The decontamination spray mechanism (300) further comprises an atomizing gasket (330) fixedly mounted inside the spray head (320) and two water inlet pipes (350) connected to the end pipes at both ends of the water storage tank (340).

6. The anti-stuck object automatic conveyor line according to claim 1 is characterized in that: The first impeller (430), the second impeller (440) and the third impeller (470) are all made of a stainless steel rotor and a plurality of arc-shaped blades, and the blades are made of thickened silicone material.

7. The anti-stuck object automatic conveyor line according to claim 1 is characterized in that: Two gears are respectively installed on the top and bottom of the first transmission shaft (414); The bottom end of the second transmission shaft (416) is fixedly mounted on the transmission shaft of the motor in the transmission member (420).

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