An intelligent production and processing equipment and control system for real-time monitoring of product quality
By introducing NDT online monitoring and intelligent control systems in intelligent production equipment, in real -time monitoring the internal defects and marginal status of pull -type materials, the problem of difficulty discovering material problems in traditional methods, improving product quality and production efficiency Essence
Patent Information
- Application Number
- CN202411345104.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-09-26
AI Technical Summary
It is difficult for intelligent production equipment to monitor product quality in real time during the production of pultruded materials, resulting in possible internal defects and straightness problems that may occur in a timely manner, increasing production costs and possibly causing economic losses.
A intelligent production and processing equipment with real -time monitoring of product quality, including original product production equipment, transportation agencies and intelligent control systems. The system detects the internal defects of the pull -type material through the NDT online monitoring instrument, and the edge state of the material is detected by the squeezing board and the pressure sensor. The intelligent control system analyzes data and issues early warning information.
Real -time monitoring of the edge state and internal defects of pull -type materials is realized, the quality of product quality is improved, the production cost is reduced, and economic losses caused by quality problems are avoided.
Smart Images

Figure CN118859884B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent equipment, and more specifically to an intelligent production and processing equipment for real-time monitoring of product quality and a control system thereof. Background Art
[0002] Intelligent production and processing equipment refers to high-tech products that realize the intelligent production and processing process through digital technology, network communication technology and automatic control technology; these equipment can significantly improve production efficiency, reduce production costs, and are widely used in the field of pultrusion material production; among them, common intelligent production equipment is mainly composed of original production equipment, traction device, secondary processing device, transportation mechanism and control system, and the specific process of intelligent production and processing equipment for pultrusion material production is as follows: the original production equipment performs the primary processing of raw materials, and after the primary processing of raw materials is completed, the raw materials are transported to the secondary processing device with the cooperation of traction equipment and transportation mechanism for secondary processing of products;
[0003] The production process is controlled by a control system, so it has the following characteristics: 1. Digital control: Through digital technology, the whole process of production and processing can be monitored and controlled; 2. Automated production: It can automatically complete production and processing tasks and reduce dependence on manual labor; 3. Flexibility: It can flexibly adapt to different types of production and processing tasks and needs; 4. Efficiency: By optimizing the production process, the production efficiency and quality can be improved;
[0004] However, in the actual production process of pultruded materials, intelligent production equipment needs to control the straightness of the product and detect the internal defects of the product. In the traditional pultrusion process, corresponding monitoring personnel are usually set up to monitor the problems that may arise in the above products. This method will not only increase production costs, but may also lead to misjudgments, thereby causing certain economic losses. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an intelligent production and processing equipment and a control system thereof for real-time monitoring of product quality, so as to solve the problems existing in the above-mentioned background technology.
[0006] The present invention provides the following technical solution: an intelligent production and processing equipment for real-time monitoring of product quality, comprising an original product production equipment, wherein the original product production equipment is provided with a conveying mechanism installed on the side close to its product output port, the conveying mechanism is provided with a processing end at a position away from the original product production equipment, the bottom surface of the original product production equipment, the bottom surface of the conveying mechanism and the bottom surface of the processing end are on the same plane, a traction device is installed on the right side of the upper surface of the processing end, and a cutting device is installed on the left side of the surface of the processing end, and a control device is installed inside the original product production equipment, and an intelligent control system is provided inside the control device;
[0007] An NDT online monitor is installed on the upper surface of the conveying mechanism near the output port of the original product production equipment. After the original product production equipment completes the initial processing of the pultruded material, the material is inspected for internal defects via the NDT online monitor. When there are no defects inside the pultruded material, the NDT online monitor transmits a qualified signal F to the intelligent control system; when there are defects inside the pultruded material, the NDT online monitor transmits an unqualified signal H to the intelligent control system.
[0008] Furthermore, a plurality of hollow plates are installed on the upper surface of the conveying mechanism, and the hollow plates are arranged in a mirror-like manner on the upper surface of the conveying mechanism along the transport direction of the pultruded material. An extrusion plate is movably sleeved on the inner wall of each group of the hollow plates, and a plurality of groups of springs are installed on the side of the extrusion plate near the position of the hollow plate. An extrusion rod is installed on the side of the extrusion plate near the position of the plurality of groups of springs, and a pressure sensor is installed on the inner wall of the extrusion plate near the spring. The center points of each group of extrusion rods and pressure sensors are on the same plane. An elastic telescopic column is installed at the geometric center position of the side of the extrusion plate near the position of the hollow plate, and an electric-controlled lifting column is installed on the side of the elastic telescopic column near the position of the hollow plate. The electric-controlled lifting column is installed in the middle position of the inner wall of the hollow plate.
[0009] Furthermore, two hollow plates with mirror surfaces installed on the upper surface of the conveying mechanism form a group. When the multiple groups of extrusion rods inside each group of hollow plates are squeezed onto the corresponding multiple groups of pressure sensors, first pressure data L1...first pressure data Ln and second pressure data M1...second pressure data Mn are generated and transmitted to the intelligent control system for analysis and processing.
[0010] A control system for intelligent production and processing equipment for real-time monitoring of product quality, applied to an intelligent production and processing equipment for real-time monitoring of product quality, the intelligent control system comprises an information collection terminal, an analysis unit, an execution unit and a feedback unit;
[0011] The information acquisition end receives a qualified signal F or a unqualified signal H generated by the NDT online monitor, and the information acquisition end receives first pressure data L1 ... first pressure data Ln and second pressure data M1 ... second pressure data Mn;
[0012] An alarm device is provided inside the feedback unit. When the NDT online monitor receives the unqualified signal H, it sends internal defect information feedback to the execution unit, and the execution unit sends a first warning message to the feedback unit. After receiving the first warning message, the feedback unit controls the alarm device to send a warning message to the staff, reminding them to arrive at the site for inspection.
[0013] Furthermore, the analysis unit includes a threshold module, a mean module and a comparison module. The information acquisition end transmits the first pressure data L1...the first pressure data Ln and the second pressure data M1...the second pressure data Mn to the mean module to generate the first analysis data Q1, the second analysis data Q2 and the judgment data Pe, wherein H=Q1+Q2. The threshold module simulates the simulated judgment data Pen generated when the edge of the pultruded material is in a normal state. The threshold module integrates the simulated judgment data Pen to form a first threshold range.
[0014] Furthermore, the threshold module simulates the first simulation analysis data Qn1 and the second simulation analysis data Qn2 generated when the pultruded material is in a normal transportation state, and the threshold module integrates the first simulation analysis data Qn1 and the second simulation analysis data Qn2 to form a second threshold range;
[0015] The comparison module compares the judgment data Pe with the first threshold range. When the judgment data Pe is not within the first threshold range, the analysis unit determines that the edge of the pultruded material is in an abnormal state. The analysis unit sends a first execution instruction to the execution unit. The execution unit receives the first execution instruction and sends a second warning information to the feedback unit. After receiving the second warning information, the feedback unit controls the alarm device to send a warning information to the staff to remind them to arrive at the site for inspection.
[0016] When the intelligent control system receives the unqualified signal H, the control alarm device sends a warning message to the staff to remind them to arrive at the site for inspection.
[0017] Furthermore, the comparison module compares the judgment data Pe with the first threshold range. When the judgment data Pe is within the first threshold range, the comparison module compares the first analysis data Q1 and the second analysis data Q2 with the second threshold range. When the first analysis data Q1 and the second analysis data Q2 are not within the second threshold range, it is determined that the pultruded material transportation position is offset. The analysis unit sends a second execution instruction to the execution unit. After receiving the second execution instruction, the execution unit adjusts the pultruded material transportation position and sends a third warning message to the feedback unit. After receiving the third warning message, the feedback unit controls the alarm device to send a warning message to the staff, reminding them to arrive at the site for inspection.
[0018] Furthermore, the specific calculation formulas of the first analysis data Q1 and the second analysis data Q2 are:
[0019] , .
[0020] Technical effects and advantages of the present invention:
[0021] 1. The present invention is provided with a conveying mechanism, which is conducive to the transportation of pultruded materials under the control of the traction equipment. The edge of the pultruded material is squeezed to the extrusion plate, and the extrusion plate and multiple groups of extrusion rods are controlled to move in the direction of multiple groups of pressure sensors. When the multiple groups of extrusion rods contact their corresponding pressure sensors, first pressure data L1...first pressure data Ln and second pressure data M1...second pressure data Mn are generated and transmitted to the intelligent control system for analysis and processing. The intelligent control system determines whether the edge of the pultruded material is in a normal state or whether the transportation position of the pultruded material is offset through analysis, thereby avoiding the ineffectiveness of the pultruded material in the later processing, thereby causing certain economic losses, and at the same time achieving the effect of controlling the overall straightness of the pultruded material.
[0022] 2. The present invention is provided with an intelligent control system, which is conducive to the intelligent control system to judge whether an abnormal state occurs at the edge of the pultruded material through analysis. When an abnormal state occurs at the edge of the pultruded material, the intelligent control system controls the alarm device to remind the staff to check, thereby enhancing the yield rate of the product to a certain extent and reducing the production cost for the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0024] Figure 2 It is a schematic exploded view of the overall structure when the extruded plate of the present invention is sleeved inside the hollow plate.
[0025] Figure 3It is a schematic cross-sectional view of the overall structure of the hollow slab of the present invention.
[0026] Figure 4 It is a schematic diagram of the overall flow of the intelligent control system of the present invention.
[0027] The accompanying drawings are marked as follows: 1. original product production equipment; 2. conveying mechanism; 201. NDT online monitor; 202. hollow plate; 203. extrusion plate; 204. spring; 205. pressure sensor; 206. extrusion rod; 207. electric lifting column; 208. elastic telescopic column; 3. processing end; 301. traction equipment; 302. cutting equipment. DETAILED DESCRIPTION
[0028] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The intelligent production and processing equipment for real-time monitoring of product quality and its control system involved in the present invention are not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0029] Reference Figure 1 and Figure 4 As shown, the present invention provides an intelligent production and processing equipment for real-time monitoring of product quality, including an original product production equipment 1, wherein the original product production equipment 1 is provided with a conveying mechanism 2 on the side close to its product output port, and the conveying mechanism 2 is provided with a processing terminal 3 at a position away from the original product production equipment 1, and the bottom surface of the original product production equipment 1, the bottom surface of the conveying mechanism 2 and the bottom surface of the processing terminal 3 are on the same plane, a traction device 301 is provided on the right side of the upper surface of the processing terminal 3, and a cutting device 302 is provided on the left side of the surface of the processing terminal 3;
[0030] The original product production equipment 1 is internally installed with a control device, and the control device is provided with an intelligent control system;
[0031] An NDT online monitor 201 is installed on the upper surface of the conveying mechanism 2 near the output port of the original product production equipment 1. After the original product production equipment 1 completes the initial processing of the pultruded material, internal defect detection is performed via the NDT online monitor 201. When there are no defects inside the pultruded material, the NDT online monitor 201 transmits a qualified signal F to the intelligent control system. When there are defects inside the pultruded material, the NDT online monitor 201 transmits an unqualified signal H to the intelligent control system.
[0032] When the intelligent control system receives the unqualified signal H, the control alarm device sends a warning message to the staff to remind them to arrive at the site for inspection.
[0033] In the embodiment of the present application, the NDT online monitor 201 uses ultrasonic waves to detect the inside of the pultruded material.
[0034] In the embodiment of the present application, the specific work flow of this part of the application embodiment is: the staff transports the production raw materials to the original product production equipment 1, the original product production equipment 1 processes the production raw materials to obtain the initially processed pultruded material, and the initially processed pultruded material is inspected by the NDT online monitor 201, the hollow plate 202 and the extruded plate 203 under the action of the traction equipment 301. When the initially processed pultruded material meets the production standards, it is transported to the cutting equipment 302 under the action of the traction equipment 301 for secondary processing.
[0035] Reference Figures 1 to 3 As shown, the present invention provides an intelligent production and processing equipment for real-time monitoring of product quality, a plurality of hollow plates 202 are installed on the upper surface of the conveying mechanism 2, and the hollow plates 202 are arranged in a mirror-like manner on the upper surface of the conveying mechanism 2 along the conveying direction of the pultruded material, and the inner wall of each group of the hollow plates 202 is movably sleeved with an extrusion plate 203, and the extrusion plate 203 is installed with multiple groups of springs 204 on the side near the position of the hollow plate 202, and the side of the extrusion plate 203 is installed with an extrusion rod 206 near the multiple groups of springs 204, and the inner wall of the extrusion plate 203 is installed with a pressure sensor 205 near the spring 204, and the center points of each group of extrusion rods 206 and the pressure sensor 205 are on the same plane, and the extrusion plate 203 is installed with an elastic telescopic column 208 at the geometric center position of the side near the position of the hollow plate 202, and the elastic telescopic column 208 is installed with an electric control lifting column 207 on the side near the position of the hollow plate 202, and the electric control lifting column 207 is installed at the middle position of the inner wall of the hollow plate 202.
[0036] Two hollow plates 202 with mirror surfaces installed on the upper surface of the conveying mechanism 2 form a group. When the multiple groups of extrusion rods 206 inside each group of hollow plates 202 squeeze the corresponding multiple groups of pressure sensors 205, first pressure data L1...first pressure data Ln and second pressure data M1...second pressure data Mn are generated and transmitted to the intelligent control system for analysis and processing.
[0037] In the embodiment of the present application, the specific working process of this part of the embodiment of the application is as follows: during operation, the pultruded material is transported under the control of the traction device 301, and the edge of the pultruded material is squeezed onto the extrusion plate 203, and the extrusion plate 203 and multiple groups of extrusion rods 206 are controlled to move in the direction of multiple groups of pressure sensors 205. When the multiple groups of extrusion rods 206 contact their corresponding pressure sensors 205, first pressure data L1...first pressure data Ln and second pressure data M1...second pressure data Mn are generated and transmitted to the intelligent control system for analysis and processing. The intelligent control system determines through analysis whether the edge of the pultruded material is in a normal state or whether the transportation position of the pultruded material is offset. When the edge of the pultruded material is in an abnormal state, the intelligent control system controls the alarm device to remind the staff to check. When the intelligent control system determines that the transportation position of the pultruded material is offset, the intelligent control system controls the corresponding electric control lifting column 207 to input current, controls the transportation position of the pultruded material to be in a normal state, and controls the alarm device to remind the staff to check.
[0038] Reference Figure 1 , the present invention provides a control system for intelligent production and processing equipment for real-time monitoring of product quality, which is applied to an intelligent production and processing equipment for real-time monitoring of product quality, the intelligent control system includes an information collection terminal, an analysis unit, an execution unit and a feedback unit;
[0039] The information acquisition terminal receives a qualified signal F or a unqualified signal H generated by the NDT online monitor 201, and the information acquisition terminal receives first pressure data L1 ... first pressure data Ln and second pressure data M1 ... second pressure data Mn;
[0040] An alarm device is provided inside the feedback unit. When the NDT online monitor 201 receives the unqualified signal H, it sends internal defect information feedback to the execution unit, and the execution unit sends a first warning message to the feedback unit. After receiving the first warning message, the feedback unit controls the alarm device to send a warning message to the staff, reminding them to arrive at the site for inspection.
[0041] The analysis unit includes a threshold module, an average module and a comparison module. The information acquisition end transmits the first pressure data L1 ... the first pressure data Ln and the second pressure data M1 ... the second pressure data Mn to the average module to generate the first analysis data Q1, the second analysis data Q2 and the judgment data Pe, wherein H=Q1+Q2. The threshold module simulates the simulated judgment data Pen generated when the edge of the pultruded material is in a normal state. The threshold module integrates the simulated judgment data Pen to form a first threshold range.
[0042] The threshold module simulates the first simulation analysis data Qn1 and the second simulation analysis data Qn2 generated when the pultruded material is in a normal transportation state. The threshold module integrates the first simulation analysis data Qn1 and the second simulation analysis data Qn2 to form a second threshold range; the comparison module compares the judgment data Pe with the first threshold range. When the judgment data Pe is not in the first threshold range, the analysis unit determines that the edge of the pultruded material is in an abnormal state. The analysis unit sends a first execution instruction to the execution unit. The execution unit receives the first execution instruction and sends a second warning information to the feedback unit. After receiving the second warning information, the feedback unit controls the alarm device to send a warning information to the staff to remind them to arrive at the site for inspection;
[0043] The comparison module compares the judgment data Pe with the first threshold range. When the judgment data Pe is within the first threshold range, the comparison module compares the first analysis data Q1 and the second analysis data Q2 with the second threshold range. When the first analysis data Q1 and the second analysis data Q2 are not within the second threshold range, it is determined that the pultruded material transportation position is offset. The analysis unit sends a second execution instruction to the execution unit. After receiving the second execution instruction, the execution unit adjusts the pultruded material transportation position and sends a third warning message to the feedback unit. After receiving the third warning message, the feedback unit controls the alarm device to send a warning message to the staff, reminding them to arrive at the site for inspection.
[0044] When one of the first analysis data Q1 and the second analysis data Q2 is greater than the second threshold range, it is determined that the pultruded material is offset in the direction of the pressure sensor 205 that generates the data, and the electric-controlled lifting column 207 close to the position of the group of pressure sensors 205 inputs a corresponding current to control the extrusion plate 203 to move toward the pultruded material, so as to adjust the transportation position of the pultruded material.
[0045] The specific calculation formulas of the first analysis data Q1 and the second analysis data Q2 are: , .
[0046] The specific workflow of this application is as follows:
[0047] Step 1: The staff delivers the production raw materials to the original product production equipment 1, and the original product production equipment 1 processes the production raw materials to obtain the pultruded material after primary processing. The pultruded material after primary processing is tested by the NDT online monitor 201, the hollow plate 202 and the extruded plate 203 under the action of the traction device 301. If the primary processed pultruded material meets the production standards, it is delivered to the cutting device 302 under the action of the traction device 301 for secondary processing;
[0048] Step 2: During operation, the pultruded material is transported under the control of the traction device 301, and the edge of the pultruded material is squeezed onto the extrusion plate 203. The extrusion plate 203 and the multiple groups of extrusion rods 206 are controlled to move toward the direction of the multiple groups of pressure sensors 205. When the multiple groups of extrusion rods 206 contact their corresponding pressure sensors 205, first pressure data L1...first pressure data Ln and second pressure data M1...second pressure data Mn are generated and transmitted to the intelligent control system for analysis and processing. The intelligent control system determines through analysis whether the edge of the pultruded material is in a normal state or whether the transportation position of the pultruded material is offset. When the edge of the pultruded material is in an abnormal state, the intelligent control system controls the alarm device to remind the staff to check. When the intelligent control system determines that the transportation position of the pultruded material is offset, the intelligent control system controls the corresponding electric control lifting column 207 to input current, controls the transportation position of the pultruded material to be in a normal state, and controls the alarm device to remind the staff to check.
[0049] The above embodiments can be implemented in whole or in part by software, hardware, firmware or any other combination. When implemented using software, the above embodiments can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions or computer programs. When a computer instruction or computer program is loaded or executed on a computer, a process or function according to an embodiment of the present application is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network or other programmable device. Computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, computer instructions can be transmitted from one website site, computer, server or data center to another website site, computer, server or data center by wired means. The computer-readable storage medium can be any available medium that a computer can access or a data storage device such as a server or data center that contains one or more available media sets. The available medium can be a magnetic medium, an optical medium or a semiconductor medium. The semiconductor medium can be a solid-state hard disk.
[0050] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0051] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0052] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0053] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0054] In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
[0055] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
[0056] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An intelligent production and processing equipment for real-time monitoring of product quality, comprising an original product production equipment (1), wherein the original product production equipment (1) is provided with a conveying mechanism (2) on the side close to its product output port, and the conveying mechanism (2) is provided with a processing terminal (3) at a position away from the original product production equipment (1), the bottom surface of the original product production equipment (1), the bottom surface of the conveying mechanism (2) and the bottom surface of the processing terminal (3) are on the same plane, a traction device (301) is provided on the right side of the upper surface of the processing terminal (3), and a cutting device (302) is provided on the left side of the surface of the processing terminal (3), characterized in that: The original product production equipment (1) is internally installed with a control device, and the control device is provided with an intelligent control system; A plurality of hollow plates (202) are installed on the upper surface of the conveying mechanism (2), and the hollow plates (202) are arranged in a mirror-like manner on the upper surface of the conveying mechanism (2) along the conveying direction of the pultruded material. An extrusion plate (203) is movably sleeved on the inner wall of each group of the hollow plates (202), and a plurality of groups of springs (204) are installed on the side of the extrusion plate (203) near the position of the hollow plates (202). An extrusion rod (206) is installed on the side of the extrusion plate (203) near the position of the plurality of groups of springs (204). A pressure sensor (205) is installed at a position close to the spring (204) on the wall, and the center points of each group of extrusion rods (206) and the pressure sensor (205) are all on the same plane. The extrusion plate (203) is installed with an elastic telescopic column (208) at a geometric center position of the side close to the hollow plate (202), and the elastic telescopic column (208) is installed with an electric control lifting column (207) at a side close to the hollow plate (202), and the electric control lifting column (207) is installed at the middle position of the inner wall of the hollow plate (202); Two hollow plates (202) with mirror surfaces mounted on the upper surface of the conveying mechanism (2) form a group, and when the multiple groups of extrusion rods (206) inside each group of hollow plates (202) are pressed against the corresponding multiple groups of pressure sensors (205), first pressure data L1 is generated. n And the second pressure data M1...the second pressure data M n , and sent to the intelligent control system for analysis and processing; An NDT online monitor (201) is installed on the upper surface of the conveying mechanism (2) at a position close to the output port of the original product production equipment (1). After the original product production equipment (1) completes the initial processing of the pultruded material, the NDT online monitor (201) is used to perform internal defect detection. When there are no defects inside the pultruded material, the NDT online monitor (201) transmits a qualified signal F to the intelligent control system. When there are defects inside the pultruded material, the NDT online monitor (201) transmits a failed signal H to the intelligent control system. The intelligent control system includes an information collection terminal, an analysis unit, an execution unit and a feedback unit; The information collection terminal receives a qualified signal F or a unqualified signal H generated by an NDT online monitoring instrument (201), and the information collection terminal receives first pressure data L1...first pressure data L n And the second pressure data M1...the second pressure data M n ; An alarm device is arranged inside the feedback unit. When the NDT online monitor (201) receives the unqualified signal H, it sends internal defect information feedback to the execution unit. The execution unit sends a first warning message to the feedback unit. After receiving the first warning message, the feedback unit controls the alarm device to send a warning message to the staff, reminding them to arrive at the site for inspection. When the intelligent control system receives the unqualified signal H, the control alarm device sends a warning message to the staff to remind them to arrive at the site for inspection; The analysis unit includes a threshold module, an average module and a comparison module. The information acquisition end converts the first pressure data L1...the first pressure data L n And the second pressure data M1...the second pressure data M n The data are transmitted to the average module to generate the first analysis data Q1, the second analysis data Q2 and the judgment data Pe, wherein H=Q1+Q2. The threshold module simulates the simulation judgment data Pen generated when the edge of the pultruded material is in a normal state. The threshold module integrates the simulation judgment data Pen to form a first threshold range. The threshold module simulates the first simulation analysis data Qn1 and the second simulation analysis data Qn2 generated when the pultruded material is in a normal transportation state, and the threshold module integrates the first simulation analysis data Qn1 and the second simulation analysis data Qn2 to form a second threshold range; The comparison module compares the judgment data Pe with the first threshold range. When the judgment data Pe is not within the first threshold range, the analysis unit determines that the edge of the pultruded material is in an abnormal state. The analysis unit sends a first execution instruction to the execution unit. The execution unit receives the first execution instruction and sends a second warning information to the feedback unit. After receiving the second warning information, the feedback unit controls the alarm device to send a warning information to the staff to remind them to arrive at the site for inspection. The comparison module compares the judgment data Pe with the first threshold range. When the judgment data Pe is within the first threshold range, the comparison module compares the first analysis data Q1 and the second analysis data Q2 with the second threshold range. When the first analysis data Q1 and the second analysis data Q2 are not within the second threshold range, it is determined that the pultruded material transportation position is offset. The analysis unit sends a second execution instruction to the execution unit. After receiving the second execution instruction, the execution unit adjusts the pultruded material transportation position and sends a third warning message to the feedback unit. After receiving the third warning message, the feedback unit controls the alarm device to send a warning message to the staff to remind them to arrive at the site for inspection. The specific calculation formulas of the first analysis data Q1 and the second analysis data Q2 are: The workflow of the intelligent production and processing equipment for real-time monitoring of product quality is as follows: Step 1: A staff member delivers production raw materials to the original product production equipment (1), and the original product production equipment (1) processes the production raw materials to obtain a pultruded material after primary processing. The pultruded material after primary processing is tested by the traction equipment (301) through the NDT online monitoring instrument (201), the hollow plate (202) and the extruded plate (203). If the primary processed pultruded material meets the production standards, it is delivered to the cutting equipment (302) under the action of the traction equipment (301) for secondary processing; Step 2: During control, the pultruded material is transported under the control of the traction device (301), and the edge of the pultruded material is squeezed onto the extrusion plate (203). The extrusion plate (203) and the plurality of extrusion rods (206) are controlled to move toward the plurality of pressure sensors (205). When the plurality of extrusion rods (206) contact the corresponding pressure sensors (205), first pressure data L1 is generated. The first pressure data L n And the second pressure data M1...the second pressure data M n , and transmitted to the intelligent control system for analysis and processing. The intelligent control system determines through analysis whether the edge of the pultruded material is in a normal state or whether the transport position of the pultruded material is offset. When the edge of the pultruded material is in an abnormal state, the intelligent control system controls the alarm device to remind the staff to check. When the intelligent control system determines that the transport position of the pultruded material is offset, the intelligent control system controls the corresponding electric control lifting column (207) to input current, controls the transport position of the pultruded material to be in a normal state, and controls the alarm device to remind the staff to check.
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