A camera protection device and protection method for an engineering machinery vehicle
By designing a camera protection device with a spherical protective case and a curved transparent protective plate, a rapid protection mechanism is achieved using ultrasonic sensors and accumulating coil springs, the problem of insufficient camera protection in the prior art is solved, and the protection capability and operation safety are significantly improved.
Patent Information
- Application Number
- CN202410958950.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-07-17
AI Technical Summary
The protective equipment of existing construction machinery vehicles has insufficient protection and cannot effectively prevent high-speed flying objects from damage to the camera.
A camera protection device including a spherical protective case and a curved transparent protective plate is designed. The environment is monitored in real time through ultrasonic sensors. Once a high-speed object is detected, the protection mechanism is immediately triggered. The arc protection plate is driven to quickly flip to the front side of the spherical protective shell by using a power-absorbing coil spring to form a protective barrier.
It significantly improves the camera's protection ability and operation safety, effectively blocks the direct impact of high-speed objects on the camera, and ensures the camera's clear field of view and normal operation.
Smart Images

Figure CN118870168B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of engineering vehicle monitoring, and in particular to a camera protection device and a protection method for an engineering vehicle. Background Art
[0002] In modern industrial construction and maintenance, construction machinery vehicles such as excavators, loaders, cranes, etc. are equipped with camera monitoring systems to enhance the operator's field of view and improve work efficiency and safety. The cameras on construction machinery vehicles are usually in harsh working environments, including dust, mud, rain, vibration, and extreme temperatures. These cameras face severe tests in harsh working environments, which can easily lead to damage to the camera lens and the internal structure of the camera, seriously affecting its normal operation and service life.
[0003] The patent with application number CN202021858642.2 discloses an engineering vehicle monitoring device, which relates to the field of vehicle-mounted cameras, including a support assembly arranged on the front grille of the engineering vehicle, the support assembly including an inner positioning seat, an outer positioning seat and a lens holder, a lens holder is sandwiched between the inner positioning part and the outer positioning part, a protective shell is provided on the outer positioning part, a mounting cavity is provided in the protective shell, one end of the lens holder is arranged in the mounting cavity, the lens holder is hinged to a camera shell by a hinge screw, a camera is provided in the camera shell, a glass lens is fixed on the camera shell, a lens window is opened at one end of the protective shell away from the support assembly, and one end of the camera shell away from the support assembly is sleeved in the lens window, and by designing a protective shell on the outer positioning part, the camera shell is not exposed to the outside, so as to prevent flying stones from damaging the camera shell.
[0004] However, it is protected by a transparent glass lens. Although the glass lens can provide basic dust and water protection, when facing the impact of high-speed flying objects, such as stones and metal fragments commonly seen on construction sites, the strength is too low to guarantee that it will not be penetrated and broken, causing damage to the internal camera. In order for the camera to work normally, transparent materials are usually used for protection. However, whether it is glass or resin, its strength cannot guarantee the protection against high-speed flying objects, such as stones and metal fragments commonly seen on construction sites. Even if it is not damaged, its surface will cause cracks, scratches and stains, and it cannot maintain transparency, allowing the internal camera to shoot normally. Summary of the invention
[0005] In view of this, an object of the present invention is to provide a camera protection device and a protection method for an engineering machinery vehicle, so as to solve the problem that the current camera protection equipment for engineering machinery vehicles is insufficient in protection.
[0006] Based on the above purpose, the present invention provides a camera protection device for an engineering machinery vehicle, comprising a protection support frame, horizontal connecting rings are symmetrically arranged on the left and right sides of the protection support frame, and further comprising:
[0007] A spherical protective shell is arranged above the protective support frame, the left and right sides of the spherical protective shell are connected to the protective support frame through a horizontal connecting ring, and an arc-shaped transparent protective plate is arranged around the middle of the spherical protective shell;
[0008] A camera mounting seat is arranged inside the spherical protective shell, a detection connecting frame is arranged in the middle of the bottom of the camera mounting seat, and an ultrasonic sensor is arranged on the front of the detection connecting frame;
[0009] An arc-shaped protective plate is arranged on the outside of the spherical protective shell, and protective connecting rings are symmetrically arranged on the left and right sides of the arc-shaped protective plate. The arc-shaped protective plate is rotatably connected to the horizontal connecting ring through the protective connecting ring. A force storage coil spring is arranged on the inner side of the protective connecting ring, and a locking slot is arranged in the middle of the protective connecting ring;
[0010] A locking sleeve is fixedly arranged on the outer side of the horizontal connecting ring, an elastic locking pin is slidably arranged in the middle of the locking sleeve, the elastic locking pin and the locking slot are arranged correspondingly to each other and the sizes are matched with each other, when the arc-shaped protective plate rotates to the rear side of the spherical protective shell through the protective connecting ring, the storage coil spring is driven to contract and store energy, and at the same time, the elastic locking pin is embedded in the middle of the locking slot to lock the arc-shaped protective plate, and an unlocking electromagnet is arranged at the rear end of the locking sleeve, and the unlocking electromagnet is electrically connected to the ultrasonic sensor;
[0011] The ultrasonic sensor emits ultrasonic waves to detect when an object flies towards the front of the spherical protective shell. The unlocking electromagnet is energized to attract the elastic locking pin to move backward and disengage from the locking slot. The arc-shaped protective plate is unlocked and driven by the force-storing coil spring to quickly flip forward along the protective connecting ring to the front side of the spherical protective shell, thereby covering and protecting the front of the arc-shaped transparent protective plate.
[0012] Furthermore, a reset gear ring is arranged around the middle of the protective connecting ring, a reset gear is arranged in the middle meshing connection of the reset gear ring, a reset motor is connected to the shaft end of the reset gear, and the reset motor is fixedly connected to the protective support frame.
[0013] Furthermore, adjustment connecting rings are symmetrically arranged on the left and right sides of the camera mounting seat, and the camera mounting seat is rotatably connected to the horizontal connecting ring through the adjustment connecting ring. An adjustment tooth ring is arranged around the inner end of the horizontal connecting ring, and an adjustment gear is arranged in the middle meshing connection of the adjustment tooth ring. An adjustment motor is connected to the axial end of the adjustment gear, and the adjustment motor is fixedly connected to the camera mounting seat. A threading sleeve is horizontally arranged through the center of the adjustment connecting ring.
[0014] Furthermore, rotating connecting rings are provided on both sides of the left and right sides of the spherical protective shell, and the spherical protective shell is rotatably connected to the horizontal connecting ring through the rotating connecting ring. A protective toothed ring is arranged around the middle of the rotating connecting ring, and a protective gear is arranged in the middle meshing connection of the protective toothed ring. A protective motor is connected to the shaft end of the protective gear, and the protective motor is fixedly connected to the protective support frame.
[0015] Furthermore, a cleaning connecting frame is provided in the middle of the bottom of the protective support frame, a conical sewage collecting trough is provided in the middle of the cleaning connecting frame, a sewage discharge pipe is connected to the bottom of the conical sewage collecting trough, a horizontal conveying pipe is horizontally connected to the rear end of the conical sewage collecting trough, and a plurality of cleaning nozzles are evenly arranged in the middle of the horizontal conveying pipe.
[0016] Furthermore, a telescopic connecting rod is connected to the front end of the conical sewage collecting tank, a pressure spring is provided in the middle of the telescopic connecting rod, and a cleaning scraper is connected to the top end of the telescopic connecting rod, and the cleaning scraper is in contact with the surface of the arc-shaped transparent protective plate.
[0017] Furthermore, an inclined air guide tube is provided on the front side of the protective support frame, and an air inlet and an air outlet are respectively provided on the top and bottom of the inclined air guide tube, the air outlet is arranged toward the front side of the curved transparent protective plate, a plurality of air guide blades are evenly arranged in the middle of the air outlet, a filter is provided in the middle of the air inlet, and a fan is installed inside the inclined air guide tube.
[0018] Furthermore, a fixed base is arranged below the protection support frame, a plurality of flexible connecting frames are arranged at the edge of the protection support frame, and the protection support frame is connected to the fixed base via the plurality of flexible connecting frames.
[0019] Furthermore, a plurality of detection magnets are evenly arranged on the bottom surface of the protection support frame, a plurality of Hall sensors are evenly arranged on the top surface of the fixed base, the Hall sensors and the detection magnets are arranged corresponding to each other, a plurality of magnetic core columns are vertically connected to the bottom surface of the protection support frame, a plurality of shockproof sleeves are vertically connected to the middle of the fixed base, an adjustment coil is arranged around the middle of the shockproof sleeve, and the magnetic core column is nested on the inner side of the shockproof sleeve.
[0020] A method for protecting a camera of an engineering machinery vehicle comprises the following steps:
[0021] S1: Initialization status monitoring, the camera installed on the camera mounting base works normally, the spherical protective shell and the arc-shaped transparent protective plate are used for protection and monitoring, and the arc-shaped protective plate is locked at the rear side of the spherical protective shell through the elastic locking pin and the locking slot, so as not to block the camera's field of view;
[0022] S2: When the ultrasonic sensor on the detection connection frame detects that an object moves toward the spherical protective shell at a preset speed or above, a protective response is immediately triggered;
[0023] S3: After receiving the signal from the ultrasonic sensor, the unlocking electromagnet is energized, generating magnetic force to attract the elastic locking pin, causing the elastic locking pin to disengage from the locking slot, thereby releasing the locking state of the arc-shaped protective plate;
[0024] S4: The stored coil spring releases the previously stored energy, driving the arc-shaped protective plate to quickly flip forward along the protective connecting ring to the front side of the spherical protective shell, covering the front of the arc-shaped transparent protective plate to form an instant protective barrier;
[0025] S5: When the protection is completed, the arc-shaped protective plate is rotated to the rear side of the spherical protective shell through the protective connecting ring, and at the same time, the storage coil spring is driven to contract and store energy, and then the unlocking electromagnet is powered off. The elastic locking pin is automatically reset and re-embedded in the locking slot under the action of the spring force, locking the arc-shaped protective plate in the rear position and restoring the initial working state, waiting for the next protection response to be triggered.
[0026] Beneficial effects of the present invention: As can be seen from the above description, a camera protection device for an engineering machinery vehicle provided by the present invention provides all-round protection for the camera installed inside through a spherical protective shell and an arc-shaped transparent protective plate, and ensures a clear field of view of the camera without affecting its normal operation. At the same time, the integrated ultrasonic sensor monitors the environment in front of the spherical protective shell in real time. Once it is detected that an object is flying towards the spherical protective shell at high speed, the protection mechanism is immediately triggered, and the unlocking electromagnet responds quickly, attracting the elastic locking pin out of the locking slot, releasing the arc-shaped protective plate, so that it is quickly flipped to the front side of the spherical protective shell under the drive of the stored force coil spring, forming an instant protective barrier, effectively blocking the direct impact of high-speed objects on the camera, and significantly improving the protection capability and operation safety of the camera. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 It is a schematic structural diagram of the front side of an embodiment of the present invention;
[0029] Figure 2 It is a structural schematic diagram of the protection state of an embodiment of the present invention;
[0030] Figure 3 It is a structural schematic diagram of a fixed base according to an embodiment of the present invention;
[0031] Figure 4 It is a schematic structural diagram of a protective support frame according to an embodiment of the present invention;
[0032] Figure 5 It is a structural schematic diagram of an inclined air guide tube according to an embodiment of the present invention;
[0033] Figure 6 It is a structural schematic diagram of a conical sewage collecting tank according to an embodiment of the present invention;
[0034] Figure 7 It is a schematic structural diagram of a horizontal connecting ring according to an embodiment of the present invention;
[0035] Figure 8 A schematic structural diagram of a curved protective plate according to an embodiment of the present invention;
[0036] Fig. 9 This is a schematic structural diagram of a spherical protective shell according to an embodiment of the present invention;
[0037] Fig.10It is a structural schematic diagram of a camera mounting base according to an embodiment of the present invention.
[0038] The markings in the figure are:
[0039] 1. Fixed base; 101. Flexible connecting frame; 102. Hall sensor; 103. Shockproof sleeve; 104. Adjustment coil; 2. Protective support frame; 201. Horizontal connecting ring; 202. Detection magnet; 203. Magnetic core column; 204. Locking sleeve; 205. Elastic locking pin; 206. Unlocking electromagnet; 3. Tilted air guide; 301. Air inlet; 302. Filter; 303. Fan; 304. Air outlet; 305. Air guide blade; 4. Spherical protective shell; 401. Arc-shaped transparent protective plate; 402. Rotating connecting ring; 403. Protective gear ring; 404. Protective gear; 405. Protective motor; 5. Camera mounting seat; 501. Adjustment connecting ring ; 502, adjusting tooth ring; 503, adjusting gear; 504, adjusting motor; 505, threading sleeve; 506, limit adjustment frame; 507, flexible limit block; 6, detection connecting frame; 601, ultrasonic sensor; 602, laser transmitter; 603, laser receiver; 7, arc-shaped protective plate; 701, protective connecting ring; 702, storage coil spring; 703, locking slot; 704, reset tooth ring; 705, reset gear; 706, reset motor; 8, cleaning connecting frame; 801, conical sewage collecting trough; 802, sewage discharge pipe; 803, horizontal conveying pipe; 804, cleaning nozzle; 805, telescopic connecting rod; 806, top pressure spring; 807, cleaning scraper. DETAILED DESCRIPTION
[0040] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.
[0041] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0042] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, a camera protection device for an engineering machinery vehicle includes a protection support frame 2, and horizontal connecting rings 201 are symmetrically arranged on the left and right sides of the protection support frame 2, and also includes:
[0043] The spherical protective shell 4 is arranged above the protective support frame 2. The left and right sides of the spherical protective shell 4 are connected to the protective support frame 2 through a horizontal connecting ring 201. An arc-shaped transparent protective plate 401 is arranged around the middle of the spherical protective shell 4.
[0044] The camera mounting seat 5 is arranged inside the spherical protective shell 4. A detection connecting frame 6 is arranged in the middle of the bottom of the camera mounting seat 5. An ultrasonic sensor 601 is arranged on the front of the detection connecting frame 6.
[0045] The arc-shaped protective plate 7 is arranged on the outside of the spherical protective shell 4. The left and right sides of the arc-shaped protective plate 7 are symmetrically provided with protective connecting rings 701. The arc-shaped protective plate 7 is rotatably connected with the horizontal connecting ring 201 through the protective connecting ring 701. The inner side of the protective connecting ring 701 is provided with a force storage coil spring 702. The middle of the protective connecting ring 701 is provided with a locking slot 703.
[0046] The locking sleeve 204 is fixedly arranged on the outer side of the horizontal connecting ring 201, and an elastic locking pin 205 is slidably arranged in the middle of the locking sleeve 204. The elastic locking pin 205 and the locking slot 703 are arranged correspondingly to each other and the sizes are matched with each other. When the arc-shaped protective plate 7 rotates to the rear side of the spherical protective shell 4 through the protective connecting ring 701, the storage coil spring 702 is driven to contract and store energy. At the same time, the elastic locking pin 205 is embedded in the middle of the locking slot 703 to lock the arc-shaped protective plate 7. The rear end of the locking sleeve 204 is provided with an unlocking electromagnet 206, and the unlocking electromagnet 206 and the ultrasonic sensor 601 are electrically connected to each other;
[0047] The ultrasonic sensor 601 emits ultrasonic waves to detect when an object flies toward the front of the spherical protective shell 4. The unlocking electromagnet 206 is energized to attract the elastic locking pin 205 to move backward and disengage from the locking slot 703. The arc-shaped protective plate 7 is unlocked and driven by the force-storing coil spring 702 to quickly flip forward along the protective connecting ring 701 to the front side of the spherical protective shell 4, covering and protecting the front of the arc-shaped transparent protective plate 401.
[0048] In this embodiment, the device provides all-round protection for the camera installed inside through the spherical protective shell 4 and the arc-shaped transparent protective plate 401. The camera can be installed on the camera mounting seat 5 inside the spherical protective shell 4, and the middle of the spherical protective shell 4 is vertically surrounded by an arc-shaped transparent protective plate 401 to ensure a clear field of view of the camera without affecting its normal operation. The outer side of the spherical protective shell 4 is covered with an arc-shaped protective plate 7, the area of the arc-shaped protective plate 7 is less than half of the spherical protective shell 4, and the arc-shaped protective plate 7 is connected by a protective connection. The connecting ring 701 is rotatably connected to the horizontal connecting ring 201. The arc-shaped protective plate 7 is made of an opaque alloy plate or a carbon fiber plate, etc., and its overall strength and impact resistance are higher than those of transparent glass or plastic. Usually, the arc-shaped protective plate 7 is rotated to the rear side of the spherical protective shell 4 through the protective connecting ring 701 to avoid blocking the camera. At the same time, a detection connecting frame 6 is also provided on the camera mounting seat 5, and an ultrasonic sensor 601 is integrated and installed on the detection connecting frame 6. A laser transmitter 602 and a laser receiver 603 are also provided. The ultrasonic sensor The ultrasonic sensor 601 is aligned with the camera, and the laser transmitter 602 and the laser receiver 603 are installed at a certain angle difference to avoid the refraction of the arc-shaped transparent protective plate 401. However, the ultrasonic sensor 601, the laser transmitter 602 and the laser receiver 603 can jointly monitor the environment in front of the spherical protective shell 4 in real time. Once an object is detected flying towards the spherical protective shell 4 at high speed, the protection mechanism can be triggered. When the arc-shaped protective plate 7 rotates to the back side of the spherical protective shell 4 through the protective connecting ring 701, the power storage coil spring 70 is driven. 2 contracts and stores energy, and the arc-shaped protective plate 7 is locked by embedding the elastic locking pin 205 in the middle of the locking slot 703. When the protection mechanism is triggered, the unlocking electromagnet 206 responds quickly, attracting the elastic locking pin 205 to disengage from the locking slot 703, releasing the arc-shaped protective plate 7, and causing it to quickly flip to the front side of the spherical protective shell 4 under the drive of the stored force coil spring 702, forming an instant protective barrier, effectively blocking the direct impact of high-speed objects on the camera and the arc-shaped transparent protective plate 401, and significantly improving the protection capability and operation safety of the camera.
[0049] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, preferably, the device protects the camera and the arc-shaped transparent protective plate 401 through a flippable arc-shaped protective plate 7, and a reset tooth ring 704 is arranged around the middle of the protective connecting ring 701, and a reset gear 705 is arranged in the middle meshing connection of the reset tooth ring 704, and a reset motor 706 is connected to the axial end of the reset gear 705, and the reset motor 706 is fixedly connected to the protective support frame 2. Therefore, when the arc-shaped protective plate 7 is flipped to the front side for covering protection, the reset motor 706 can drive the protective connecting ring 701 to rotate in the opposite direction through the reset gear 705 and the reset tooth ring 704, thereby driving the arc-shaped protective plate 7 to rotate along the protective connecting ring 701 to the rear side of the spherical protective shell 4, and at the same time driving the force storage coil spring 702 to contract and store energy until the elastic locking pin 205 is embedded in the middle of the locking slot 703 to lock the arc-shaped protective plate 7, thereby realizing automatic resetting of the arc-shaped protective plate 7, so as to facilitate continuous multiple protections and avoid long-term blocking of the camera, which is more flexible and convenient to use.
[0050] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, the left and right sides of the camera mounting seat 5 of the device are symmetrically provided with adjustment connecting rings 501, the camera mounting seat 5 is rotatably connected with the horizontal connecting ring 201 through the adjustment connecting ring 501, the inner end of the horizontal connecting ring 201 is surrounded by an adjustment toothed ring 502, the middle meshing connection of the adjustment toothed ring 502 is provided with an adjustment gear 503, the axial end of the adjustment gear 503 is connected with an adjustment motor 504, and the adjustment motor 504 is fixedly connected to the camera mounting seat 5, so that the adjustment motor 504 can drive the camera mounting seat 5 to adjust along the adjustment direction through the adjustment gear 503 and the adjustment toothed ring 502. The connecting ring 501 rotates, thereby driving the camera installed thereon to rotate synchronously, so as to facilitate the adjustment of the angle of the camera, which is more convenient and flexible to use. A threading sleeve 505 is horizontally provided at the center of the adjusting connecting ring 501, and a threading sleeve 505 is also provided at the center of the horizontal connecting ring 201, which is convenient for the cables of the internal equipment to pass through. At the same time, a limit adjustment frame 506 is also connected to the outer side of the adjusting connecting ring 501, and a flexible limit block 507 is connected to the outer side of the protective support frame 2. When the arc-shaped protective plate 7 is flipped for protection, the flexible limit block 507 is used for buffering and limiting.
[0051] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, a rotating connecting ring 402 is provided on both sides of the spherical protective shell 4 of the device, and the spherical protective shell 4 is rotatably connected to the horizontal connecting ring 201 through the rotating connecting ring 402, and a protective toothed ring 403 is arranged around the middle of the rotating connecting ring 402, and a protective gear 404 is arranged in meshing connection with the middle of the protective toothed ring 403, and a protective motor 405 is connected to the axial end of the protective gear 404, and the protective motor 405 is fixedly connected to the protective support frame 2, so that the protective motor 405 can drive the spherical protective shell 4 and the arc-shaped transparent protective plate 401 to rotate along the rotating connecting ring 402 as a whole through the protective gear 404 and the protective toothed ring 403, so that the protective motor 405 can drive the spherical protective shell 4 and the arc-shaped transparent protective plate 401 to rotate along the rotating connecting ring 402 directly in front of the camera. When the curved transparent protective plate 401 is damaged, the whole body is rotated, the damaged curved transparent protective plate 401 is rotated to the rear side where it does not affect the camera shooting, and the intact camera curved transparent protective plate 401 is rotated to the front of the camera, so as to avoid the damage and pollution of the protective structure affecting the camera shooting, and the overall reliability and flexibility of use are higher. At the same time, a cleaning connecting frame 8 is arranged in the middle of the bottom of the protective support frame 2, and a horizontal conveying pipe 803 is horizontally connected to the rear end of the conical sewage collecting tank 801, and a plurality of cleaning nozzles 804 are evenly arranged in the middle of the horizontal conveying pipe 803, so that the spherical protective shell 4 and the curved transparent protective plate 401 are rotated as a whole along the rotating connecting ring 4 02 When the rear side continues to rotate, the horizontal delivery pipe 803 is connected to the water pipe of the vehicle water pump, and water can be sprayed to the surface of the spherical protective shell 4 and the arc-shaped transparent protective plate 401 through multiple cleaning nozzles 804 to clean them. At the same time, the front end of the conical sewage collecting tank 801 is connected with a telescopic connecting rod 805, and a top pressure spring 806 is arranged in the middle of the telescopic connecting rod 805. The top of the telescopic connecting rod 805 is connected with a cleaning scraper 807. The cleaning scraper 807 and the surface of the arc-shaped transparent protective plate 401 are in contact with each other. Therefore, when the arc-shaped transparent protective plate 401 is cleaned, it rotates to the cleaning scraper 807, and the telescopic connecting rod 805 and the top pressure spring 806 are used to clean the spherical protective shell 4 and the arc-shaped transparent protective plate 401. 06 The cleaning scraper 807 can be maintained to repeatedly fit the surface of the curved transparent protective plate 401 to further scrape and wash the surface of the curved transparent protective plate 401 to remove dirt and water stains. A conical sewage collecting trough 801 is arranged in the middle of the cleaning connecting frame 8, and a sewage discharge pipe 802 is connected to the bottom of the conical sewage collecting trough 801. The sewage is collected and discharged through the conical sewage collecting trough 801 and the sewage discharge pipe 802. Therefore, through the rotation of the spherical protective shell 4 and the curved transparent protective plate 401, multiple cleaning nozzles 804 and the cleaning scraper 807, the automatic cleaning of the curved transparent protective plate 401 can be realized to avoid the influence of dirt on it on the camera shooting, which is more flexible and convenient to use.
[0052] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, preferably, an inclined air guide tube 3 is provided on the front side of the protective support frame 2 of the device, and an air inlet 301 and an air outlet 304 are respectively provided on the top and bottom of the inclined air guide tube 3, the air outlet 304 is arranged toward the front side of the arc-shaped transparent protective plate 401, and a plurality of air guide blades 305 are evenly arranged in the middle of the air outlet 304, a filter screen 302 is provided in the middle of the air inlet 301, and a fan 303 is installed inside the inclined air guide tube 3, so that the fan 303 can draw air in from the air inlet 301 and discharge it from the air outlet 304, and the formed airflow is guided to the front side of the spherical protective shell 4 through the air guide blades 305, thereby forming a barrier through the strong wind airflow to prevent dust and debris from falling onto the spherical protective shell 4.
[0053] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, preferably, a fixed base 1 is provided below the protective support frame 2 of the device, and the device is fixedly installed at a corresponding position of the engineering vehicle through the fixed base 1, and a plurality of flexible connecting frames 101 are provided at the edge of the protective support frame 2, and the protective support frame 2 is connected to the fixed base 1 through the plurality of flexible connecting frames 101, and the flexible connecting frames 101 are of a C-shaped structure and are made of a flexible elastic material such as rubber, so that the protective support frame 2 can move up and down, left and right, front and back to a certain extent through the flexible connecting frames 101, so as to perform a certain shock absorption and prevent the vibration of the vehicle from being directly transmitted to the camera, and at the same time, a plurality of detection magnets 202 are evenly provided on the bottom surface of the protective support frame 2, and a plurality of Hall sensors 102 are evenly provided on the top surface of the fixed base 1, and the Hall sensors 102 and the detection magnets 202 are arranged one by one corresponding to each other, and a plurality of magnetic cores are vertically connected to the bottom surface of the protective support frame 2 Column 203, a plurality of shockproof sleeves 103 are vertically connected in the middle of the fixed base 1, an adjustment coil 104 is arranged around the middle of the shockproof sleeve 103, the magnetic core column 203 and the shockproof sleeve 103 are arranged one by one, and the magnetic core column 203 and the magnetic core column 203 are nested on the inner side of the shockproof sleeve 103, so that when the protective support frame 2 can move and vibrate up and down, left and right, front and back to a certain extent, the distance between the plurality of Hall sensors 102 and the detection magnet 202 will change, and the direction and amplitude of the vibration of the protective support frame 2 can be detected by the change of the value of the Hall sensor 102, so that the current size and direction of the plurality of adjustment coils 104 can be adjusted according to the value, thereby pulling the plurality of magnetic core columns 203 to move up and down to resist vibration, reduce the size and amplitude of vibration, and provide certain shockproof protection for the camera, which is more flexible and convenient to use.
[0054] When in use, the device is fixedly installed on the corresponding position of the engineering vehicle through the fixed base 1, and the camera is installed on the camera mounting seat 5 inside the spherical protective shell 4. The spherical protective shell 4 and the arc-shaped transparent protective plate 401 are a separable structure that is embedded, which is convenient for installing the camera. The camera is filmed by the arc-shaped transparent protective plate 401 vertically surrounding the middle of the spherical protective shell 4. The adjustment motor 504 drives the camera mounting seat 5 to rotate along the adjustment connecting ring 501 through the adjustment gear 503 and the adjustment gear ring 502, thereby driving the camera installed thereon to rotate synchronously, thereby adjusting the camera. The protective motor 405 drives the spherical protective shell 4 and the arc-shaped transparent protective plate 401 to rotate along the rotating connecting ring 402 as a whole through the protective gear 404 and the protective gear ring 403. When the spherical protective shell 4 and the arc-shaped transparent protective plate 401 rotate backward to the bottom, a plurality of cleaning nozzles 804 spray water to the surface of the spherical protective shell 4 and the arc-shaped transparent protective plate 401 to clean them, and then rotate to the cleaning scraper 807, and the cleaning scraper 807 is used to scrape the surface of the arc-shaped transparent protective plate 401 to remove dirt and water stains. At the same time, the device uses the ultrasonic sensor 601 and the laser The light transmitter 602 and the laser receiver 603 can jointly monitor the environment in front of the spherical protective shell 4 in real time. Once an object is detected flying towards the spherical protective shell 4 at high speed, the protection mechanism can be triggered. When the arc-shaped protective plate 7 rotates to the back side of the spherical protective shell 4 through the protection connecting ring 701, it drives the power storage coil spring 702 to contract and store energy, and the arc-shaped protective plate 7 is locked by embedding the elastic locking pin 205 in the middle of the locking slot 703. When the protection mechanism is triggered, the unlocking electromagnet 206 responds quickly, attracting the elastic locking pin 205 to disengage from the locking slot 703, releasing the arc-shaped protective plate 7, and making it close to the power storage coil spring 702. 02, it quickly flips to the front side of the spherical protective shell 4, forming an instant protective barrier, which effectively blocks the direct impact of high-speed objects on the camera and the arc-shaped transparent protective plate 401. After completing the covering protection, the reset motor 706 drives the protective connecting ring 701 to rotate in the opposite direction through the reset gear 705 and the reset gear ring 704, thereby driving the arc-shaped protective plate 7 to rotate along the protective connecting ring 701 to the rear side of the spherical protective shell 4, and at the same time drives the force storage coil spring 702 to contract and store energy until the elastic locking pin 205 is embedded in the middle of the locking slot 703 to lock the arc-shaped protective plate 7, thereby completing the automatic reset of the arc-shaped protective plate 7.
[0055] A method for protecting a camera of an engineering machinery vehicle comprises the following steps:
[0056] S1: Initialization status monitoring, the camera installed on the camera mounting seat 5 works normally, the spherical protective shell 4 and the arc-shaped transparent protective plate 401 are used for protection and monitoring, and the arc-shaped protective plate 7 is locked at the rear side of the spherical protective shell 4 through the elastic locking pin 205 and the locking slot 703, so as not to block the camera's field of view;
[0057] S2: When the ultrasonic sensor 601 on the detection connection frame 6 detects that an object moves toward the spherical protective shell 4 at a preset speed or above, a protective response is immediately triggered;
[0058] S3: After receiving the signal from the ultrasonic sensor 601, the unlocking electromagnet 206 is energized, generating a magnetic force to attract the elastic locking pin 205, so that the elastic locking pin 205 is disengaged from the locking slot 703, thereby releasing the locking state of the arc-shaped protective plate 7;
[0059] S4: The stored force coil spring 702 releases the previously stored energy, driving the arc-shaped protective plate 7 to quickly flip forward along the protective connecting ring 701 to the front side of the spherical protective shell 4, covering the front side of the arc-shaped transparent protective plate 401 to form an instant protective barrier;
[0060] S5: When the protection is completed, the arc-shaped protective plate 7 is rotated to the rear side of the spherical protective shell 4 through the protective connecting ring 701, and at the same time, the force storage coil spring 702 is driven to contract and store energy, and then the unlocking electromagnet 206 is powered off, and the elastic locking pin 205 is automatically reset and re-embedded in the locking slot 703 under the action of the spring force, locking the arc-shaped protective plate 7 in the rear position and restoring the initial working state, waiting for the next triggering of the protection response.
[0061] The camera protection device for engineering machinery vehicles provided by the present invention provides all-round protection for the camera installed inside through the spherical protective shell 4 and the arc-shaped transparent protective plate 401, and ensures a clear field of view of the camera without affecting its normal operation. At the same time, the integrated ultrasonic sensor 601 monitors the environment in front of the spherical protective shell 4 in real time. Once it is detected that an object is flying towards the spherical protective shell 4 at high speed, the protection mechanism is immediately triggered, and the unlocking electromagnet 206 responds quickly, attracting the elastic locking pin 205 to disengage from the locking slot 703, releasing the arc-shaped protective plate 7, so that it is driven by the stored force coil spring 702 to quickly flip to the front side of the spherical protective shell 4, forming an instant protective barrier, effectively blocking the direct impact of high-speed objects on the camera, and significantly improving the protection capability and operation safety of the camera.
[0062] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes in different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A camera protection device for an engineering machinery vehicle, comprising a protection support frame (2), wherein horizontal connecting rings (201) are symmetrically arranged on the left and right sides of the protection support frame (2), characterized in that: Also includes: A spherical protective shell (4) is arranged above the protective support frame (2), the left and right sides of the spherical protective shell (4) are connected to the protective support frame (2) via a horizontal connecting ring (201), and an arc-shaped transparent protective plate (401) is arranged around the middle of the spherical protective shell (4); A camera mounting seat (5) is arranged inside the spherical protective shell (4); a detection connecting frame (6) is arranged in the middle of the bottom of the camera mounting seat (5); and an ultrasonic sensor (601) is arranged on the front of the detection connecting frame (6); An arc-shaped protective plate (7) is arranged on the outer side of the spherical protective shell (4), and protective connecting rings (701) are symmetrically arranged on the left and right sides of the arc-shaped protective plate (7). The arc-shaped protective plate (7) is rotatably connected to the horizontal connecting ring (201) through the protective connecting ring (701), and a force storage coil spring (702) is arranged on the inner side of the protective connecting ring (701), and a locking slot (703) is arranged in the middle of the protective connecting ring (701); A locking sleeve (204) is fixedly arranged on the outer side of the horizontal connecting ring (201); an elastic locking pin (205) is slidably nested in the middle of the locking sleeve (204); the elastic locking pin (205) and the locking slot (703) are arranged correspondingly to each other and their sizes match each other; when the arc-shaped protective plate (7) rotates to the rear side of the spherical protective shell (4) through the protective connecting ring (701), the power storage coil spring (702) is driven to contract and store energy; at the same time, the elastic locking pin (205) is embedded in the middle of the locking slot (703) to lock the arc-shaped protective plate (7); an unlocking electromagnet (206) is arranged at the rear end of the locking sleeve (204); and the unlocking electromagnet (206) and the ultrasonic sensor (601) are electrically connected to each other; The ultrasonic sensor (601) emits ultrasonic waves to detect that there is an object flying towards the spherical protective shell (4) from the front side of the spherical protective shell (4), and the unlocking electromagnet (206) is energized to attract the elastic locking pin (205) to move backward and disengage from the locking slot (703), and the arc-shaped protective plate (7) is unlocked and driven by the force storage coil spring (702) to quickly flip forward along the protective connecting ring (701) to the front side of the spherical protective shell (4), thereby covering and protecting the front side of the arc-shaped transparent protective plate (401); A reset toothed ring (704) is disposed in the middle of the protection connection ring (701), a reset gear (705) is disposed in meshing connection with the middle of the reset toothed ring (704), a reset motor (706) is connected to the shaft end of the reset gear (705), and the reset motor (706) is fixedly connected to the protection support frame (2).
2. The camera protection device for an engineering machinery vehicle according to claim 1, characterized in that: Adjustment connection rings (501) are symmetrically arranged on the left and right sides of the camera mounting seat (5), and the camera mounting seat (5) is rotatably connected to the horizontal connection ring (201) through the adjustment connection ring (501). An adjustment toothed ring (502) is arranged around the inner end of the horizontal connection ring (201), and an adjustment gear (503) is arranged in meshing connection with the middle of the adjustment toothed ring (502). An adjustment motor (504) is connected to the shaft end of the adjustment gear (503), and the adjustment motor (504) is fixedly connected to the camera mounting seat (5), and a threading sleeve (505) is arranged horizontally through the center of the adjustment connection ring (501).
3. The camera protection device for an engineering machinery vehicle according to claim 1, characterized in that: The left and right sides of the spherical protective shell (4) are both provided with rotating connection rings (402), and the spherical protective shell (4) is rotatably connected to the horizontal connection ring (201) via the rotating connection ring (402). A protective toothed ring (403) is arranged around the middle of the rotating connection ring (402), and a protective gear (404) is arranged in meshing connection with the middle of the protective toothed ring (403). A protective motor (405) is connected to the shaft end of the protective gear (404), and the protective motor (405) is fixedly connected to the protective support frame (2).
4. The camera protection device for an engineering machinery vehicle according to claim 1, characterized in that: A cleaning connection frame (8) is arranged in the middle of the bottom of the protection support frame (2), a conical sewage collecting trough (801) is arranged in the middle of the cleaning connection frame (8), a sewage discharge pipe (802) is connected to the bottom of the conical sewage collecting trough (801), a horizontal conveying pipe (803) is horizontally connected to the rear end of the conical sewage collecting trough (801), and a plurality of cleaning nozzles (804) are evenly arranged in the middle of the horizontal conveying pipe (803).
5. The camera protection device for an engineering machinery vehicle according to claim 4, characterized in that: The front end of the conical dirt collecting trough (801) is connected to a telescopic connecting rod (805), a pressure spring (806) is arranged in the middle of the telescopic connecting rod (805), and the top end of the telescopic connecting rod (805) is connected to a cleaning scraper (807), and the cleaning scraper (807) is in contact with the surface of the arc-shaped transparent protective plate (401).
6. The camera protection device for an engineering machinery vehicle according to claim 1, characterized in that: An inclined air guide tube (3) is arranged at the front side of the protective support frame (2); an air inlet (301) and an air outlet (304) are arranged at the top and bottom of the inclined air guide tube (3), respectively; the air outlet (304) is arranged toward the front side of the arc-shaped transparent protective plate (401); a plurality of air guide blades (305) are evenly arranged in the middle of the air outlet (304); a filter screen (302) is arranged in the middle of the air inlet (301); and a fan (303) is installed inside the inclined air guide tube (3).
7. The camera protection device for an engineering machinery vehicle according to claim 1, characterized in that: A fixed base (1) is arranged below the protection support frame (2), a plurality of flexible connecting frames (101) are arranged at the edge of the protection support frame (2), and the protection support frame (2) is connected to the fixed base (1) via the plurality of flexible connecting frames (101).
8. The camera protection device for an engineering machinery vehicle according to claim 7, characterized in that: The bottom surface of the protection support frame (2) is also evenly provided with a plurality of detection magnets (202); the top surface of the fixed base (1) is evenly provided with a plurality of Hall sensors (102); the Hall sensors (102) and the detection magnets (202) are arranged one by one in correspondence with each other; the bottom surface of the protection support frame (2) is vertically connected with a plurality of magnetic core columns (203); the middle of the fixed base (1) is vertically connected with a plurality of shockproof sleeves (103); an adjustment coil (104) is arranged around the middle of the shockproof sleeve (103); and the magnetic core column (203) is nested inside the shockproof sleeve (103).
9. A camera protection method using the camera protection device for an engineering machinery vehicle according to any one of claims 1 to 8, characterized in that: The steps include: S1: Initialization status monitoring, the camera installed on the camera mounting seat (5) works normally, the spherical protective shell (4) and the arc-shaped transparent protective plate (401) are used for protection and monitoring, and the arc-shaped protective plate (7) is locked at the rear side of the spherical protective shell (4) through the elastic locking pin (205) and the locking slot (703) so as not to block the camera's field of view; S2: When the ultrasonic sensor (601) on the detection connection frame (6) detects that an object is moving toward the spherical protective shell (4) at a preset speed or above, a protective response is immediately triggered; S3: After receiving the signal from the ultrasonic sensor (601), the unlocking electromagnet (206) is energized, generating a magnetic force to attract the elastic locking pin (205), so that the elastic locking pin (205) is disengaged from the locking slot (703), thereby releasing the locking state of the arc-shaped protective plate (7); S4: the energy storage coil spring (702) releases the previously stored energy, driving the arc-shaped protective plate (7) to quickly flip forward along the protective connecting ring (701) to the front side of the spherical protective shell (4), covering the front side of the arc-shaped transparent protective plate (401), forming an instant protective barrier; S5: When the protection is completed, the arc-shaped protective plate (7) is rotated to the rear side of the spherical protective shell (4) through the protective connecting ring (701), and at the same time, the energy storage coil spring (702) is driven to contract and store energy, and then the unlocking electromagnet (206) is powered off. The elastic locking pin (205) is automatically reset and re-embedded in the locking slot (703) under the action of the spring force, locking the arc-shaped protective plate (7) in the rear position and restoring the initial working state, waiting for the next triggering of the protection response.
Citation Information
Patent Citations
Engineering vehicle monitoring equipment
CN213152165U
Camera shooting equipment for image generation processing and use method
CN116095435A
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