A complete set of low-concentration, high-flow and efficient waste gas treatment equipment

By using elastic treatment modules and thermal activation components in low-concentration and high-flow waste gas treatment equipment, the problem of secondary pollution during activated carbon replacement is solved, the working time of activated carbon is extended, and the efficiency of low-concentration and high-flow waste gas is achieved. Governance.

CN118874145BActive Publication Date: 2025-02-18SHANDONG JUJIA ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411366071.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-02-18
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

The existing low-concentration and high-flow waste gas treatment equipment has secondary pollution problems during the activated carbon replacement process, and the operating costs are high, and traditional processes cannot effectively control low-concentration and high-volume waste gas.

Method used

A complete set of equipment for low concentration, high flow and high efficiency exhaust gas treatment is designed, using elastic treatment modules and thermal activation components to extend the working time of activated carbon through vibration activation and in-situ thermal activation to avoid secondary pollution caused by the replacement of activated carbon.

Benefits of technology

The working time of activated carbon is extended, secondary pollution during the replacement of activated carbon is avoided, efficient management of low-concentration and high-flow waste gas is achieved, and operating costs are reduced.

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Abstract

The present invention discloses a complete set of equipment for treating waste gas with high efficiency at low concentration and large flow rate, comprising a waste gas treating unit, wherein the waste gas treating unit comprises an elastic treating module, a feeding unit, an elastic activation component, a first thermal activation component and a second thermal activation component, wherein the elastic treating module is provided with a plurality of groups, wherein the elastic treating module comprises an elastic treating pipe, wherein the bottom and the upper part of the elastic treating pipe are connected with a waste gas inlet pipe and a treating exhaust pipe respectively; an upper electric rotary valve and a lower electric rotary valve are respectively installed at the top and the bottom of the elastic treating pipe; the feeding unit comprises a hopper bracket, wherein a plurality of buffer hoppers are fixed on the hopper bracket, and the bottom of the buffer hopper is connected with the upper electric rotary valve; the complete set of equipment for treating waste gas with high concentration and large flow rate of the present invention can prolong the working time of activated carbon; and can avoid the secondary pollution of the treated waste gas caused by the replacement of activated carbon, and can achieve high treatment of waste gas with low concentration and large flow rate.
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Description

Technical Field

[0001] The present invention specifically relates to a complete set of low-concentration, large-flow and efficient waste gas treatment equipment, belonging to the technical field of waste gas treatment. Background Art

[0002] With the continuous development of social economy and the continuous acceleration of industrialization, environmental and energy issues have received increasing attention from people; large-scale industrial production and people's daily life emissions will produce a large amount of toxic waste gas of varying degrees, posing a serious threat to the human living environment; At present, most industrial organic waste gas has the characteristics of low concentration, large air volume, and multiple components. The existing treatment methods include absorption method, direct combustion method, catalytic combustion method and condensation recovery method, but for large air volume and low concentration of organic waste gas, the above treatment methods have disadvantages; as follows: the absorption method is suitable for low temperature, medium and high concentration of waste gas, and it is difficult to find a cost-effective, efficient low-volatile absorption liquid, and there is secondary pollution, and the purification effect is not ideal; the direct combustion method is suitable for high concentration and small For the treatment of waste gas with low concentration and large air volume, the energy consumption is very high; the catalytic combustion method is suitable for the treatment of high temperature or high concentration organic waste gas, but not for the treatment of low concentration waste gas; the condensation recovery method is only suitable for organic waste gas with relatively single components and high concentration, therefore, the traditional treatment process can no longer meet the treatment requirements; the existing large air volume and low concentration waste gas treatment equipment, such as Chinese patent publication number: CN112933789A, discloses a low concentration, large flow and high efficiency waste gas treatment equipment, which can replace the activated carbon filter plate without stopping the equipment, thereby improving the working efficiency of the equipment; in order to ensure the purification effect, the activated carbon needs to be replaced frequently, the operating cost is high, and secondary pollution is easily caused during the carbon replacement process. Summary of the invention

[0003] To solve the above problems, the present invention proposes a set of low-concentration, large-flow, and efficient waste gas treatment equipment, which can extend the working time of activated carbon; and can avoid secondary pollution of the treated waste gas caused by replacement of activated carbon, and can achieve high-efficiency treatment of low-concentration, large-flow waste gas.

[0004] The low-concentration, high-flow, and high-efficiency waste gas treatment complete set of the present invention comprises a waste gas treatment unit, wherein the waste gas treatment unit comprises:

[0005] The elastic treatment module is provided with multiple groups, and the elastic treatment module includes an elastic treatment pipe, and the bottom and the upper part of the elastic treatment pipe are connected with the exhaust gas intake pipe and the treatment exhaust pipe respectively; the top and the bottom of the elastic treatment pipe are respectively installed with the upper electric rotary valve and the lower electric rotary valve;

[0006] A feeding unit, the feeding unit comprising a hopper bracket, a plurality of buffer hoppers are fixed on the hopper bracket, and the bottom of the buffer hopper is connected to an upper electric rotary valve;

[0007] An elastic activation component, the elastic activation component comprises two opening seats, an outer support is fixed to the outside of the opening seats, an upper vibration plate and a lower vibration plate are installed between the two opening seats; a double-ended bolt is movably penetrated on the opening seats, and the double-ended bolt movably passes through the upper vibration plate and the lower vibration plate; the double-ended bolt is screwed with a limiting nut on the outside of the opening seat; a spring body and a vibration motor are arranged between the double-ended bolt and the upper vibration plate; the upper and lower parts of the elastic management pipe are respectively fixed to the upper vibration plate and the lower vibration plate;

[0008] A first thermal activation component, the first thermal activation component comprises a hot air furnace, the hot air end of the hot air furnace is connected between the elastic management pipe and the upper electric rotary valve through a hot air inlet valve; a hot air exhaust valve is connected between the elastic management pipe and the lower electric rotary valve; the hot air exhaust valve is connected to the enriched exhaust gas treatment unit;

[0009] The second thermal activation component, the lower electric rotary valve is connected to a material distribution tunnel, a metal mesh conveyor belt is movable through the inside of the material distribution tunnel; hydraulic lifting doors are arranged on the top of the metal mesh conveyor belt at both ends of the material distribution tunnel, and a paving plate is arranged above the metal mesh conveyor belt inside the material distribution tunnel; a heater is arranged inside the metal mesh conveyor belt; the material distribution tunnel is connected to the enriched exhaust gas treatment unit through an induced draft fan.

[0010] During operation, activated carbon is loaded into the elastic treatment tube through the upper electric rotary valve at the bottom of the buffer hopper. Then, the exhaust gas intake pipe diverts low-concentration and high-flow exhaust gas into the elastic treatment tube. After being adsorbed by the activated carbon, it is discharged through the treatment exhaust pipe. During the activated carbon adsorption, the elastic activation component works intermittently, and the upper vibration plate and the lower vibration plate are elastically supported by the spring body. Then, the vibration motor is activated to drive the upper vibration plate and the lower vibration plate to move closer and farther from each other, thereby driving the elastic treatment tube to perform elastic movement, causing displacement between the activated carbon inside the elastic treatment tube, which can make the unsaturated surface of the activated carbon Enter the exhaust gas through the gap; improve the exhaust gas treatment effect; when a certain elastic treatment tube works for the first threshold time, close the elastic treatment tube, the first thermal activation component is activated, the hot air furnace generates high-temperature hot air, and the high-temperature hot air is injected from the top of the elastic treatment tube, and the activated carbon is impacted and desorbed, and the enriched exhaust gas is injected into the enriched exhaust gas treatment unit with high-pressure hot air to complete the primary thermal desorption of the activated carbon; and re-invest in the exhaust gas treatment, when a certain elastic treatment tube works for the second threshold time, close the elastic treatment tube, the second thermal activation component is activated, the upper electric rotary valve and the lower electric rotary valve are activated. The valves act synchronously, so that new activated carbon is filled into the elastic treatment tube while the saturated activated carbon is rotated out of the elastic treatment tube to achieve activated carbon replacement inside the elastic treatment tube; the upper electric rotary valve and the lower electric rotary valve can ensure that the elastic treatment tube is in a closed state in real time; the hot gas from the primary thermal desorption blows the enriched exhaust gas from the top to the bottom of the elastic treatment tube and leaves the elastic treatment tube, and the activated carbon from the secondary thermal desorption is filled from the top to the bottom of the elastic treatment tube. When the exhaust gas is treated, the exhaust gas goes up from the bottom of the elastic treatment tube. When the treated exhaust gas is discharged from the top of the elastic treatment tube, it comes into contact with new activated carbon. Carbon or fully activated activated carbon can ensure the treatment effect and avoid the re-pollution of the discharged treated waste gas; the saturated activated carbon discharged by the lower electric rotary valve is sent to the distribution tunnel, and then the metal mesh conveyor belt reciprocates to spread the saturated activated carbon to the top surface of the metal mesh conveyor belt through the spreading plate, and the heater is turned on to fully desorb the activated carbon with high temperature heat, and the desorbed enriched waste gas is sent to the enriched waste gas treatment unit, and the enriched waste gas is treated by the enriched waste gas treatment unit; finally, the hydraulic lifting door is opened to send the desorbed activated carbon to the low-level hopper through the metal mesh conveyor belt.

[0011] Furthermore, the elastic management tube includes an upper management chamber and a lower management chamber which are movably engaged with each other, and a plurality of sealing rings are arranged between the upper management chamber and the lower management chamber; the upper part of the upper management chamber and the lower part of the lower management chamber are provided with mounting ears fixed to the upper vibration plate and the lower vibration plate; the upper management chamber and the lower management chamber are externally sleeved with a spring tube, the upper part of the spring tube is fixed to the outside of the upper management chamber, and the lower part of the spring tube is fixed to the outside of the lower management chamber; connecting flanges are arranged on the top of the upper management chamber and the bottom of the lower management chamber, and when working, the elastic activation component drives the upper vibration plate and the lower vibration plate to approach and move away from each other, thereby driving the upper management chamber and the lower management chamber to approach and move away from each other, and when in action, they are always sealed by the sealing ring, so as to realize vibration activation of the activated carbon on the top of the upper management chamber and inside the lower management chamber.

[0012] Furthermore, the heater is a combustion heater or a heat exchange heater, and the heat exchange heater includes an S-shaped heat exchange tube, both ends of which are connected to a steam heater or a thermal oil heater; when the heater treats the saturated activated carbon, it can be activated directly through flame contact through the combustion heater, or the saturated activated carbon can be heated by heat exchange through the heat exchange heater, thereby desorbing the enriched exhaust gas and sending the enriched exhaust gas to the enriched exhaust gas treatment unit.

[0013] Furthermore, the exhaust gas intake pipe is connected to a front-end processor; the enriched exhaust gas treatment unit is one or more of a combustion furnace, an exhaust gas absorption unit and an exhaust gas neutralization unit. The enriched exhaust gas can determine whether it is a combustible gas. If it is a combustible gas (organic waste gas), it is burned through the combustion furnace, and the combustion tail gas is subjected to exhaust gas absorption or exhaust gas neutralization; if ethanolamine is used as the enriched exhaust gas absorption or the acid-base neutralization of sulfides, the front-end processor completes dust removal, coarse filtration and fine filtration to complete the front-end treatment of the exhaust gas.

[0014] Furthermore, the hopper bracket is fixed with a frame beam through a top frame, and two slide seats are slidably arranged on both sides of the frame beam, a distribution hopper is fixed between the slide seats, and an electric-controlled blanking valve is arranged at the bottom of the distribution hopper; roller seats are fixed at both ends of the frame beam, an electric transmission belt is arranged between the roller seats, the electric transmission belt is fixed to the distribution hopper, and a proximity switch is arranged on the frame beam. When the proximity switch detects the distribution hopper, the distribution hopper is opposite to the top of the buffer hopper; a high-level storage hopper is arranged on the upper part of one end of the frame beam, and a metering rotary valve is arranged at the bottom of the high-level storage hopper; a low-level hopper is arranged below one end of the metal mesh conveyor belt, and the low-level hopper is connected to the high-level storage hopper through a lifting hopper.

[0015] During operation, new activated carbon or activated carbon thermally activated by a heater is fed into a low-level hopper, and the activated carbon is fed into a high-level storage hopper through a lifting hopper. Then, a fixed amount of activated carbon is fed into a distribution hopper through a metering rotary valve, and the distribution hopper is driven to reciprocate linearly by an electric conveyor belt. When the distribution hopper slides along the frame beam, the proximity switch is triggered, so that the electric conveyor belt stops moving, and the electric-controlled blanking valve at the bottom of the distribution hopper opens to feed the activated carbon into a buffer hopper. The buffer hoppers are bound to the proximity switches one by one. When a buffer hopper is replenished, the controller determines whether it is the selected buffer hopper based on the port to which the proximity switch is connected.

[0016] Furthermore, the waste gas treatment unit includes two groups, the waste gas intake pipe is connected to the waste gas collection main pipe through a waste gas intake valve; the treatment exhaust pipe is connected to the treatment exhaust main pipe through a treatment exhaust valve; the two groups of waste gas treatment units share a hot blast furnace and an enriched waste gas treatment unit, and when working, the two groups of waste gas treatment units adopt a redundant mode in which one group works and the other group is on standby. When one group of waste gas treatment units is working, the waste gas intake valve and the treatment exhaust valve of the group are opened, so that the waste gas intake pipe sends the waste gas into the group of waste gas treatment units, and the waste gas after treatment is discharged through the treatment exhaust main pipe; at the same time, the hot blast furnace and the enriched waste gas treatment unit provide activated hot air for the group of waste gas treatment units, and can centrally treat the activated enriched waste gas.

[0017] Furthermore, it also includes a multi-way switching valve and an external treatment module, the structure of the external treatment module is the same as that of the exhaust gas treatment unit; the two output ends of the multi-way switching valve are respectively connected to the exhaust gas intake valve input end through a one-way valve, the two input ends of the multi-way switching valve are connected to the treatment exhaust valve output end, the two input ends of the multi-way switching valve are respectively connected to the manifold through an external exhaust valve, the manifold is serially connected with a first terminal valve group, the input end of the first terminal valve group is connected to the input end of the external treatment module through a second terminal valve group; the output end of the external treatment module is connected to the output end of the first terminal valve group.

[0018] During operation, the two groups of exhaust gas treatment units are connected in series through a multi-way switching valve. After the exhaust gas treatment unit of the front group completes the exhaust gas treatment, it is sent to the exhaust gas inlet valve input end of the exhaust gas treatment unit of the rear group through the treatment exhaust valve, the multi-way switching valve and the one-way valve, and is treated again by the exhaust gas treatment unit of the rear group. After two adsorptions, the low-concentration and high-flow exhaust gas is directly discharged through another treatment exhaust valve, and the external exhaust valve and the first terminal valve group connected to the exhaust gas treatment unit of the rear group; when the first work reaches the set period, it is necessary to switch through the multi-way switching valve. When switching, the exhaust gas treatment unit of the front group is cut off, and the exhaust gas collection main pipe sends the exhaust gas to the exhaust gas treatment unit of the rear group. After completing one treatment, it is connected to the external treatment module through the treatment exhaust valve, the external exhaust valve and the second terminal valve group connected to the exhaust gas treatment unit of the rear group; through the external treatment module After the second group treatment, it is discharged directly; the saturated activated carbon adsorbed in the exhaust gas treatment unit of the front group is discharged, and thermally activated through the second thermal activation component; and the exhaust gas treatment unit of the front group is refilled with new activated carbon; waiting for treatment application again; when the second work reaches the set deadline, the multi-way switching valve is used for switching, and the exhaust gas treatment unit of the rear group is used as the primary exhaust gas treatment, and the exhaust gas treatment unit of the front group is used as the secondary treatment, the external treatment module is removed, and the saturated activated carbon is thermally activated and replaced with new activated carbon; when the third work reaches the set deadline, the multi-way switching valve is used for switching, and the opening and closing of the first terminal valve group and the second terminal valve group are switched, the exhaust gas treatment unit of the front group is subjected to primary exhaust gas treatment, the external treatment module is subjected to secondary exhaust gas treatment, the exhaust gas treatment unit of the rear group is removed, and the saturated activated carbon is thermally activated and replaced with new activated carbon.

[0019] Furthermore, the exhaust main pipe is connected to an activated carbon filter. After the exhaust gas is treated by adsorption by the activated carbon filler, it is then subjected to secondary adsorption by the activated carbon filter, thereby enabling the treated exhaust gas to be treated again.

[0020] Furthermore, a plurality of mesh plates are welded on the inner walls of the upper treatment chamber and the lower treatment chamber, and the aperture of the mesh plates is larger than the particle size of the activated carbon inside the elastic treatment tube. Through the isolation of the mesh plates, a multi-layer mesh structure can be formed inside the elastic treatment module, which can avoid excessive extrusion of the activated carbon and cause the gaps between the activated carbons to be too small.

[0021] Compared with the prior art, the low-concentration, large-flow, and efficient waste gas treatment complete set of equipment of the present invention can ensure that the activated carbon inside the elastic treatment module continues to maintain the purification effect through vibration activation and in-situ thermal activation, thereby extending the working time of the activated carbon; when the activated carbon reaches the purification cycle, the activated carbon is discharged through the bottom discharge, and at the same time, new activated carbon is filled downward from the upper inner side of the elastic treatment module, and the treated waste gas needs to be discharged from the upper part of the elastic treatment module; that is, it needs to pass through new activated carbon before it can be discharged, which can avoid secondary pollution of the treated waste gas when replacing the activated carbon. After the adsorption saturated activated carbon is discharged from the elastic treatment module, it is reactivated by the second thermal activation component and automatically sent to the elastic treatment module again, thereby realizing efficient and automatic waste gas treatment, and can deeply process the enriched pollutant components, and can realize high-efficiency treatment of low-concentration and large-flow waste gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the waste gas treatment unit of the present invention.

[0023] Figure 2 It is a schematic diagram of the structure of the activation heating unit of the second thermal activation component of the present invention.

[0024] Figure 3 It is a schematic diagram of the elastic management pipe structure of the present invention.

[0025] Figure 4 It is a schematic diagram of the installation structure of the exhaust gas treatment unit and the cloth assembly of the present invention.

[0026] Figure 5 It is a schematic diagram of the connection structure of two groups of exhaust gas treatment units of the present invention.

[0027] Figure 6 It is a schematic diagram of the connection structure of two groups of exhaust gas treatment units and an external treatment module of the present invention.

[0028] Figure 7 This is a schematic diagram of the mesh structure arranged inside the elastic management pipe of the present invention.

[0029] Figure numerals: 1. elastic treatment pipe, 2. exhaust gas intake pipe, 3. treatment exhaust pipe, 4. upper electric rotary valve, 5. lower electric rotary valve, 6. hopper bracket, 7. buffer hopper, 8. opening seat, 9. outer support, 10. upper vibration plate, 11. lower vibration plate, 12. double-ended bolts, 13. spring body, 14. vibration motor, 15. hot air furnace, 16. hot air intake valve, 17. hot air exhaust valve, 18. enriched exhaust gas treatment unit, 19. material tunnel, 20. metal mesh conveyor belt, 21. hydraulic lift door, 22. paving board, 23. heater, 24. upper Treatment bin, 25. Lower treatment bin, 26. Sealing ring, 27. Spring tube, 28. Frame beam, 29. Distribution hopper, 30. Electric blanking valve, 31. Roller seat, 32. Electric conveyor belt, 33. Proximity switch, 34. High-level storage hopper, 35. Measuring rotary valve, 36. Exhaust gas intake valve, 37. Exhaust gas collecting main pipe, 38. Treatment exhaust valve, 39. Treatment exhaust main pipe, 40. Multi-way switching valve, 41. External treatment module, 42. One-way valve, 43. External exhaust valve, 44. Manifold, 45. First terminal valve group, 46. Second terminal valve group, 47. Mesh plate. DETAILED DESCRIPTION

[0030] Example:

[0031] like Figures 1 to 7 The low-concentration, high-flow, and high-efficiency exhaust gas treatment complete set shown includes an exhaust gas treatment unit, which includes:

[0032] The elastic treatment module is provided with multiple groups, and the elastic treatment module comprises an elastic treatment pipe 1, and the bottom and the upper part of the elastic treatment pipe 1 are respectively connected with an exhaust gas intake pipe 2 and a treatment exhaust pipe 3; the top and the bottom of the elastic treatment pipe 1 are respectively installed with an upper electric rotary valve 4 and a lower electric rotary valve 5;

[0033] A feeding unit, the feeding unit comprises a hopper bracket 6, a plurality of buffer hoppers 7 are fixed on the hopper bracket 6, and the bottom of the buffer hopper 7 is connected to the upper electric rotary valve 4;

[0034] An elastic activation component, the elastic activation component comprises two opening seats 8, an outer support 9 is fixed to the outside of the opening seats 8, an upper vibration plate 10 and a lower vibration plate 11 are installed between the two opening seats 8; a double-ended bolt 12 is movably penetrated on the opening seats 8, and the double-ended bolt 12 movably passes through the upper vibration plate 10 and the lower vibration plate 11; the double-ended bolt 12 is screwed with a limiting nut on the outside of the opening seat 8; a spring body 13 and a vibration motor 14 are arranged between the double-ended bolt 12 and the upper vibration plate 10 and the lower vibration plate 11; the upper and lower parts of the elastic management tube 1 are respectively fixed to the upper vibration plate 10 and the lower vibration plate 11;

[0035] A first thermal activation component, the first thermal activation component comprises a hot air furnace 15, the hot air end of the hot air furnace 15 is connected between the elastic management pipe 1 and the upper electric rotary valve 4 through a hot air inlet valve 16; a hot air exhaust valve 17 is connected between the elastic management pipe 1 and the lower electric rotary valve 5; the hot air exhaust valve 17 is connected to an enriched exhaust gas treatment unit 18;

[0036] The second thermal activation component, the lower electric rotary valve 5 is connected to the material distribution tunnel 19, and a metal mesh conveyor belt 20 is movable through the inside of the material distribution tunnel 19; hydraulic lifting doors 21 are arranged on the top of the metal mesh conveyor belt 20 at both ends of the material distribution tunnel 19, and a paving board 22 is arranged above the metal mesh conveyor belt 20 inside the material distribution tunnel 19; a heater 23 is arranged inside the metal mesh conveyor belt 20; the material distribution tunnel 19 is connected to the enriched exhaust gas treatment unit 18 through an induced draft fan.

[0037] During operation, activated carbon is loaded into the elastic treatment tube 1 through the upper electric rotary valve 4 at the bottom of the buffer hopper 7. Then, the exhaust gas inlet pipe 2 diverts the low-concentration and high-flow exhaust gas into the elastic treatment tube 1. After being adsorbed by the activated carbon, the exhaust gas is discharged through the treatment exhaust pipe 3. During the activated carbon adsorption, the elastic activation component works intermittently, and the upper vibration plate 10 and the lower vibration plate 11 are elastically supported by the spring body 13. Then, the vibration motor 14 is activated to drive the upper vibration plate 10 and the lower vibration plate 11 to move closer to and away from each other, thereby driving the elastic treatment tube 1 to perform elastic movement, causing displacement between the activated carbon inside the elastic treatment tube 1, which can make the unsaturated activated carbon and the surface enters into the exhaust gas through the gap; improves the exhaust gas treatment effect; when a certain elastic treatment tube 1 works to the first threshold time, the elastic treatment tube 1 is closed, the first thermal activation component is activated, the hot air furnace 15 generates high-temperature hot air, and the high-temperature hot air is injected from the top of the elastic treatment tube 1, and the activated carbon is impacted and desorbed, and the enriched exhaust gas is injected into the enriched exhaust gas treatment unit 18 by high-pressure hot air to complete the primary thermal desorption of the activated carbon; and re-invested in the exhaust gas treatment, when a certain elastic treatment tube 1 works to the second threshold time, the elastic treatment tube 1 is closed, the second thermal activation component is activated, the upper electric rotary valve 4 and the lower electric rotary valve 5 synchronously act, so that new activated carbon is filled into the elastic treatment tube 1, while the adsorption saturated activated carbon is rotated and sent out of the elastic treatment tube 1, so as to realize the activated carbon replacement inside the elastic treatment tube 1; the upper electric rotary valve 4 and the lower electric rotary valve 5 can ensure that the elastic treatment tube 1 is in a closed state in real time; the hot gas from the primary thermal desorption blows the enriched exhaust gas from the top to the bottom of the elastic treatment tube 1 and leaves the elastic treatment tube 1, and the activated carbon from the secondary thermal desorption is filled from the top to the bottom of the elastic treatment tube 1. When the exhaust gas is treated, the exhaust gas goes up from the bottom of the elastic treatment tube 1. When the treated exhaust gas is discharged from the top of the elastic treatment tube 1, it contacts the new activated carbon or the fully The activated activated carbon can ensure the treatment effect and prevent the discharged treated waste gas from being polluted again; the saturated activated carbon discharged by the lower electric rotary valve 5 is sent to the material tunnel 19, and then the metal mesh conveyor belt 20 reciprocates to spread the saturated activated carbon to the top surface of the metal mesh conveyor belt 20 through the spreading plate 22, and the heater 23 is turned on to fully desorb the activated carbon with high temperature heat, and the desorbed enriched waste gas is sent to the enriched waste gas treatment unit 18, and the enriched waste gas is treated by the enriched waste gas treatment unit 18; finally, the hydraulic lifting door 21 is opened, and the desorbed activated carbon is sent to the low-level hopper through the metal mesh conveyor belt 20.

[0038] The elastic treatment tube 1 comprises an upper treatment chamber 24 and a lower treatment chamber 25 which are movably engaged with each other, and a plurality of sealing rings 26 are arranged between the upper treatment chamber 24 and the lower treatment chamber 25; the upper part of the upper treatment chamber 24 and the lower part of the lower treatment chamber 25 are provided with mounting ears fixed to the upper vibration plate 10 and the lower vibration plate 11; the upper treatment chamber 24 and the lower treatment chamber 25 are externally sleeved with a spring tube 27, the upper part of the spring tube 27 is fixed to the outside of the upper treatment chamber 24, and the lower part of the spring tube 27 is fixed to the outside of the lower treatment chamber 25; the top of the upper treatment chamber 24 and the bottom of the lower treatment chamber 25 are provided with connecting flanges, and when working, the elastic activation component drives the upper vibration plate 10 and the lower vibration plate 11 to approach and move away from each other, thereby driving the upper treatment chamber 24 and the lower treatment chamber 25 to approach and move away from each other, and when in action, it is always sealed by the sealing ring 26, so as to realize vibration activation of the activated carbon at the top of the upper treatment chamber 24 and inside the lower treatment chamber 25.

[0039] The heater 23 is a combustion heater or a heat exchange heater, and the heat exchange heater includes an S-shaped heat exchange tube, both ends of which are connected to a steam heater or a thermal oil heater; when the heater 23 treats the saturated activated carbon, it can be activated directly through flame contact through the combustion heater, or the saturated activated carbon can be heated by heat exchange through the heat exchange heater, thereby desorbing the enriched exhaust gas and sending the enriched exhaust gas to the enriched exhaust gas treatment unit 18.

[0040] The exhaust gas inlet pipe 2 is connected to a front-end processor; the enriched exhaust gas treatment unit 18 is one or more of a combustion furnace, an exhaust gas absorption unit and an exhaust gas neutralization unit. The enriched exhaust gas can be determined to be a combustible gas. If it is a combustible gas (organic exhaust gas), it is burned through the combustion furnace, and the combustion tail gas is subjected to exhaust gas absorption or exhaust gas neutralization; if ethanolamine is used as an enriched exhaust gas absorption or an acid-base neutralization of sulfides, the front-end processor completes dust removal, coarse filtration and fine filtration to complete the front-end treatment of the exhaust gas.

[0041] The hopper bracket 6 is fixed with a frame beam 28 through a top frame, and two slide seats are slidably arranged on both sides of the frame beam 28, a distribution hopper 29 is fixed between the slide seats, and an electric-controlled blanking valve 30 is arranged at the bottom of the distribution hopper 29; roller seats 31 are fixed at both ends of the frame beam 28, an electric transmission belt 32 is arranged between the roller seats 31, and the electric transmission belt 32 is fixed to the distribution hopper 29, and a proximity switch 33 is arranged on the frame beam 28. When the proximity switch 33 detects the distribution hopper 29, the distribution hopper 29 is directly opposite to the top of the buffer hopper 7; a high-level storage hopper 34 is arranged on the upper part of one end of the frame beam 28, and a metering rotary valve 35 is arranged at the bottom of the high-level storage hopper 34; a low-level hopper is arranged below one end of the metal mesh conveyor belt 20, and the low-level hopper is connected to the high-level storage hopper 34 through a lifting hopper.

[0042] During operation, new activated carbon or activated carbon thermally activated by the heater 23 is fed into the low-level hopper, and the activated carbon is fed into the high-level storage hopper 34 through the lifting hopper. Then, a certain amount of activated carbon is fed into the distribution hopper 29 through the metering rotary valve 35, and the distribution hopper 29 is driven to reciprocate linearly by the electric conveyor belt 32. When the distribution hopper 29 slides along the frame beam 28, the proximity switch 33 is triggered, so that the electric conveyor belt 32 stops moving, and the electric-controlled blanking valve 30 at the bottom of the distribution hopper 29 opens to feed the activated carbon into the buffer hopper 7. The buffer hopper 7 is bound to the proximity switch 33 one by one. When a certain buffer hopper 7 is replenished, the controller determines whether it is the selected buffer hopper 7 according to the port to which the proximity switch 33 is connected.

[0043] The waste gas treatment unit includes two groups, the waste gas intake pipe 2 is connected to the waste gas collection main pipe 37 through the waste gas intake valve 36; the treatment exhaust pipe 3 is connected to the treatment exhaust main pipe 39 through the treatment exhaust valve 38; the two groups of waste gas treatment units share the hot blast furnace 15 and the enriched waste gas treatment unit 18. When working, the two groups of waste gas treatment units adopt a redundant mode in which one group works and the other group is on standby. When one group of waste gas treatment units is working, the waste gas intake valve 36 and the treatment exhaust valve 38 of the group are opened, so that the waste gas intake pipe 2 sends the waste gas into the group of waste gas treatment units, and the waste gas after treatment is discharged through the treatment exhaust main pipe 39; at the same time, the hot blast furnace 15 and the enriched waste gas treatment unit 18 provide activated hot air for the group of waste gas treatment units, and can centrally treat the activated enriched waste gas.

[0044] It also includes a multi-way switching valve 40 and an external treatment module 41, the structure of the external treatment module 41 is the same as that of the exhaust gas treatment unit; the two output ends of the multi-way switching valve 40 are respectively connected to the input end of the exhaust gas intake valve 36 through a one-way valve 42, and the two input ends of the multi-way switching valve 40 are connected to the output end of the treatment exhaust valve 38, and the two input ends of the multi-way switching valve 40 are respectively connected to the manifold 44 through an external exhaust valve 43, and a first terminal valve group 45 is connected in series to the manifold 44, and the input end of the first terminal valve group 45 is connected to the input end of the external treatment module 41 through a second terminal valve group 46; the output end of the external treatment module 41 is connected to the output end of the first terminal valve group 45.

[0045] During operation, the two groups of exhaust gas treatment units are connected in series through the multi-way switching valve 40. After the exhaust gas treatment unit of the front group completes the exhaust gas treatment, it is sent to the input end of the exhaust gas inlet valve 36 of the exhaust gas treatment unit of the rear group through the treatment exhaust valve 38, the multi-way switching valve 40 and the one-way valve 42, and treated again by the exhaust gas treatment unit of the rear group. After two adsorptions, the low-concentration and high-flow exhaust gas is directly discharged through another treatment exhaust valve 38, and the external exhaust valve 43 and the first terminal valve group 45 connected to the exhaust gas treatment unit of the rear group; when the first operation reaches the set period, it is necessary to switch through the multi-way switching valve 40. When switching, the exhaust gas treatment unit of the front group is cut off, and the exhaust gas collecting main pipe 37 sends the exhaust gas to the exhaust gas treatment unit of the rear group. After completing one treatment, it is connected to the external treatment module 41 through the treatment exhaust valve 38, the external exhaust valve 43 and the second terminal valve group 46 connected to the exhaust gas treatment unit of the rear group; After being treated by the external treatment module 41, it is directly discharged; the saturated activated carbon adsorbed in the waste gas treatment unit of the front group is discharged, and thermally activated by the second thermal activation component; and the waste gas treatment unit of the front group is refilled with new activated carbon; waiting for treatment application again; when the second work reaches the set deadline, the multi-way switching valve 40 is used for switching, and the waste gas treatment unit of the rear group is used as the primary waste gas treatment, and the waste gas treatment unit of the front group is used as the secondary treatment, the external treatment module 41 is removed, and the saturated activated carbon is thermally activated and replaced with new activated carbon; when the third work reaches the set deadline, the multi-way switching valve 40 is used for switching, and the first terminal valve group 45 and the second terminal valve group 46 are opened and closed for switching, the waste gas treatment unit of the front group is subjected to primary waste gas treatment, and the external treatment module 41 is subjected to secondary waste gas treatment, the waste gas treatment unit of the rear group is removed, and the saturated activated carbon is thermally activated and replaced with new activated carbon.

[0046] The exhaust gas main pipe 39 is connected to an activated carbon filter. After the exhaust gas is adsorbed and treated by the activated carbon filler, it is adsorbed again by the activated carbon filter, so that the exhaust gas can be treated again.

[0047] A plurality of mesh plates 47 are welded on the inner walls of the upper treatment chamber 24 and the lower treatment chamber 25. The aperture of the mesh plate 47 is larger than the particle size of the activated carbon inside the elastic treatment tube 1. Through the isolation of the mesh plate 47, a multi-layer mesh structure can be formed inside the elastic treatment module, which can avoid excessive extrusion of the activated carbon and cause the gaps between the activated carbons to be too small.

[0048] The above embodiments are only preferred implementations of the present invention, so any equivalent changes or modifications made according to the structures, features and principles described in the scope of application of the present invention are included in the scope of application of the present invention.

Claims

1. A low-concentration, high-flow, and efficient exhaust gas treatment complete set of equipment, characterized by: The invention comprises an exhaust gas treatment unit, wherein the exhaust gas treatment unit comprises: The elastic treatment module is provided with multiple groups, and the elastic treatment module includes an elastic treatment pipe, and the bottom and the upper part of the elastic treatment pipe are connected with the exhaust gas intake pipe and the treatment exhaust pipe respectively; the top and the bottom of the elastic treatment pipe are respectively installed with the upper electric rotary valve and the lower electric rotary valve; A feeding unit, the feeding unit comprising a hopper bracket, a plurality of buffer hoppers are fixed on the hopper bracket, and the bottom of the buffer hopper is connected to an upper electric rotary valve; An elastic activation component, the elastic activation component comprises two opening seats, an outer support is fixed to the outside of the opening seats, an upper vibration plate and a lower vibration plate are installed between the two opening seats; a double-ended bolt is movably penetrated on the opening seats, and the double-ended bolt movably passes through the upper vibration plate and the lower vibration plate; the double-ended bolt is screwed with a limiting nut on the outside of the opening seat; a spring body and a vibration motor are arranged between the double-ended bolt and the upper vibration plate; the upper and lower parts of the elastic management pipe are respectively fixed to the upper vibration plate and the lower vibration plate; A first thermal activation component, the first thermal activation component comprises a hot air furnace, the hot air end of the hot air furnace is connected between the elastic management pipe and the upper electric rotary valve through a hot air inlet valve; a hot air exhaust valve is connected between the elastic management pipe and the lower electric rotary valve; the hot air exhaust valve is connected to the enriched exhaust gas treatment unit; The second thermal activation component, the lower electric rotary valve is connected to a material distribution tunnel, a metal mesh conveyor belt is movable through the inside of the material distribution tunnel; hydraulic lifting doors are arranged on the top of the metal mesh conveyor belt at both ends of the material distribution tunnel, and a paving plate is arranged above the metal mesh conveyor belt inside the material distribution tunnel; a heater is arranged inside the metal mesh conveyor belt; the material distribution tunnel is connected to the enriched exhaust gas treatment unit through an induced draft fan.

2. The low-concentration, high-flow, and efficient exhaust gas treatment equipment according to claim 1 is characterized by: The elastic management tube includes an upper management chamber and a lower management chamber which are movably engaged with each other, and a plurality of sealing rings are arranged between the upper management chamber and the lower management chamber; the upper part of the upper management chamber and the lower part of the lower management chamber are provided with mounting ears fixed to the upper vibration plate and the lower vibration plate; the outer parts of the upper management chamber and the lower management chamber are sleeved with spring tubes, the upper part of the spring tubes is fixed to the outer part of the upper management chamber, and the lower part of the spring tubes is fixed to the outer part of the lower management chamber; the top of the upper management chamber and the bottom of the lower management chamber are provided with connecting flanges.

3. The low-concentration, high-flow, and efficient exhaust gas treatment equipment according to claim 1 is characterized by: The heater is a combustion heater or a heat exchange heater, and the heat exchange heater comprises an S-shaped heat exchange tube, and both ends of the heat exchange tube are connected to a steam heater or a thermal oil heater.

4. The low-concentration, high-flow, and efficient exhaust gas treatment equipment according to claim 1 is characterized by: The exhaust gas intake pipe is connected to a front-end processor; the enriched exhaust gas treatment unit is one or more of a combustion furnace, an exhaust gas absorption unit and an exhaust gas neutralization unit.

5. The low-concentration, high-flow, and efficient exhaust gas treatment equipment according to claim 1 is characterized by: The hopper bracket is fixed with a frame beam through the top frame, and two slide seats are slidingly arranged on both sides of the frame beam, a distribution hopper is fixed between the slide seats, and an electric-controlled blanking valve is arranged at the bottom of the distribution hopper; roller seats are fixed at both ends of the frame beam, an electric transmission belt is arranged between the roller seats, the electric transmission belt is fixed to the distribution hopper, and a proximity switch is arranged on the frame beam. When the proximity switch detects the distribution hopper, the distribution hopper is directly opposite to the top of the buffer hopper; a high-level storage hopper is arranged on the upper part of one end of the frame beam, and a metering rotary valve is arranged at the bottom of the high-level storage hopper; a low-level hopper is arranged below one end of the metal mesh conveyor belt, and the low-level hopper is connected to the high-level storage hopper through a lifting hopper.

6. The low-concentration, high-flow, and efficient exhaust gas treatment complete set of equipment according to claim 1 is characterized by: The waste gas treatment unit includes two groups, the waste gas intake pipe is connected to the waste gas collection main pipe through a waste gas intake valve; the treatment exhaust pipe is connected to the treatment exhaust main pipe through a treatment exhaust valve; the two groups of waste gas treatment units share a hot air furnace and an enriched waste gas treatment unit.

7. The low-concentration, high-flow, and efficient exhaust gas treatment equipment according to claim 6 is characterized by: It also includes a multi-way switching valve and an external treatment module, the structure of the external treatment module is the same as that of the exhaust gas treatment unit; the two output ends of the multi-way switching valve are respectively connected to the exhaust gas intake valve input end through a one-way valve, the two input ends of the multi-way switching valve are connected to the treatment exhaust valve output end, the two input ends of the multi-way switching valve are respectively connected to the manifold through an external exhaust valve, the manifold is serially connected with a first terminal valve group, the input end of the first terminal valve group is connected to the input end of the external treatment module through a second terminal valve group; the output end of the external treatment module is connected to the output end of the first terminal valve group.

8. The low-concentration, high-flow, and efficient exhaust gas treatment complete set of equipment according to claim 6 is characterized by: The exhaust gas main pipe is connected to the activated carbon filter.

9. The low-concentration, high-flow, and efficient exhaust gas treatment complete set of equipment according to claim 2 is characterized by: A plurality of mesh plates are welded to the inner walls of the upper treatment chamber and the lower treatment chamber, and the aperture of the mesh plates is larger than the particle size of the activated carbon inside the elastic treatment tube.

Citation Information

Patent Citations

  • Low-concentration large-flow efficient waste gas treatment complete equipment

    CN112933789A

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