A combined processing device for rolling door production and use method thereof
By designing a combined processing device including transport components, calibration components, cutting components, forming components and assembly platforms, the problem of cutting joints in rolling shutter door production is solved, and high-quality curtain plate production and equipment cost reduction is achieved .
Patent Information
- Application Number
- CN202411392262.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-10-08
AI Technical Summary
In the production process of roller shutter doors, the edges at the cut joints are compressed and curled during the cutting process of door panels, which affects the quality of the curtain panels. The processing equipment is complex in structure and has high cost.
Design a combined processing device for rolling shutter door production, including transport components, straightening components, cutting components, forming components and assembly platform, through transport components, plate conveying and fixing on both sides of the cutting knife to avoid compression of the cutting joint; at the same time, the strip shape is completed The polishing of the sheets, the stacking of the curved support plates, the bending forming of the strips and the assembly of the curtains.
It realizes the avoidance of pressure on the cutting joints during the cutting process and improves the quality of the curtain plate; simplifies the equipment structure, reduces production costs, and improves the versatility and applicability of the equipment.
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Figure CN118875744B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rolling shutter door processing, and in particular relates to a combined processing device for rolling shutter door production and a use method thereof. Background Art
[0002] Rolling shutter doors are made of multi-jointed door panels connected in series. In a fixed slide, the doors rotate up and down around the scroll above the door. Rolling shutter doors are commonly used in shops.
[0003] The rolling shutter door plays the role of horizontal partition just like the wall. It is composed of curtain plate, seat plate, guide rail, support, roller, box body, control box, rolling door machine, limiter, lintel, manual quick-release switch device, push button switch and safety device. It is generally installed in places where it is inconvenient to use walls for separation.
[0004] The production process of the door body in the rolling door includes the cutting and grinding of the plate, and the forming and assembly of the curtain plate. Each process requires special processing and transfer equipment, which makes the overall processing equipment complex and costly. In addition, during the door panel cutting process, both sides of the cut will be pressed and curled, affecting the quality of the curtain plate. In order to solve the above problems, a combined processing device for rolling door production and a method of using the same are provided.
[0005] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention
[0006] In order to solve the above problems, the purpose of the present invention is to provide a combined processing device for rolling shutter door production and a method of using the same. By setting a transfer component, it can not only complete the transmission of the plate, but also fix the plate on both sides of the cutter when cutting the plate, so as to avoid the cut seam from being compressed and curling during the cutting process. At the same time, it can also complete the grinding of the edges on both sides of the strip piece and the stacking of the arc support plate. In addition, it can also bend the two sides of the strip piece to form the required shape. At the same time, it can also assist the assembly platform to complete the assembly of the curtain piece, so as to achieve multiple uses of one machine and reduce equipment costs.
[0007] To achieve the above-mentioned purpose, the present invention proposes a combined processing device for rolling door production, which is used for processing a plate material into a rolling door, and the rolling door is formed by a plurality of curtain pieces connected in series. The combined processing device includes a processing platform, and a straightening component for straightening the plate material is fixed on the processing platform, and a cutting component is fixed on the straightening component, and the cutting component is used to cut the plate material into a plurality of strip pieces. A forming component for processing the strip pieces into curtain pieces and an assembling platform for assembling the curtain pieces are also fixed on the processing platform, and a transfer component is provided on one side of the processing platform.
[0008] The transfer assembly includes a horizontal guide rail opened on one side of the processing platform, an electric slider is slidably provided in the horizontal guide rail, a second connecting plate is fixed on the slider, a third cylinder is fixed below the second connecting plate, the output shaft of the third cylinder passes through the second connecting plate and a third electric telescopic rod is vertically fixed thereto, and the output shaft of the third electric telescopic rod faces the processing platform.
[0009] A vertical third connecting plate is fixed on the output shaft of the third electric telescopic rod, a motor is fixed on one side of the third connecting plate close to the side of the third electric telescopic rod, the output shaft of the motor passes through the third connecting plate and is fixed with a vertical fourth connecting plate, and a clamp is fixed on the fourth connecting plate.
[0010] The clamp comprises a first clamping strip fixed on the fourth connecting plate, a third hydraulic cylinder is fixed on the first clamping strip, a second clamping strip corresponding to the first clamping strip is fixed on the output shaft of the third hydraulic cylinder, and a slit is formed on the second clamping strip.
[0011] Furthermore, the curtain piece includes an arc-shaped door panel, a first arc-shaped hook is provided on one side of the door panel, and a second arc-shaped hook is provided on the other side. The door panel, the first arc-shaped hook and the second arc-shaped hook are an integrally formed structure. When two curtain pieces are connected in series, the second arc-shaped hook is inserted into the first arc-shaped hook on the adjacent curtain piece.
[0012] Furthermore, a grinding block for grinding burrs on both sides of the strip piece is fixed above the processing platform, and the grinding block is located between the forming component and the cutting component.
[0013] Furthermore, the straightening assembly includes a U-shaped bracket fixed above the processing platform, a first support platform is fixed below the processing platform, a first cylinder is fixed above the U-shaped bracket, an output shaft of the first cylinder passes through the top plate of the U-shaped bracket and is fixed with a U-shaped connecting strip, wedge blocks are fixed below both ends of the U-shaped connecting strip, and the inclined surfaces of the two wedge blocks are respectively facing the upper edges on both sides of the first support platform.
[0014] Furthermore, the cutting assembly includes a first connecting plate fixed on the top plate of the U-shaped bracket, a vertical first hydraulic cylinder is fixed below the first connecting plate, a horizontal first connecting strip is fixed on the output shaft of the first hydraulic cylinder, and a cutter is fixed below the first connecting strip.
[0015] Furthermore, the forming assembly includes a first L-shaped bracket, a vertical second hydraulic cylinder is fixed under the top plate of the first L-shaped bracket, a pressure roller is fixed on the output shaft of the second hydraulic cylinder, a second support platform is fixed above the processing platform, a first arc-shaped groove is fixed above the second support platform, and the first arc-shaped groove is located directly above the pressure roller.
[0016] Furthermore, a through hole is provided on the vertical plate of the first L-shaped bracket, a second L-shaped bracket is fixed on the side of the vertical plate of the first L-shaped bracket away from the second support platform, a vertical first electric telescopic rod is fixed above the second L-shaped bracket, a containing cylinder is fixed on the output shaft of the first electric telescopic rod, a plurality of arc sleeves with different radii are contained in the containing cylinder, the arc sleeves are nested in sequence and placed in the containing cylinder, the inner diameter of the innermost arc sleeve is the same as the outer diameter of the pressure roller, and the opening of the arc sleeve faces upward.
[0017] The containing tube has an opening at one end near the through hole and a socket at the other end near the bottom. A horizontal second cylinder is fixed on the vertical plate of the second L-shaped bracket. The output shaft of the second cylinder passes through the vertical plate of the second L-shaped bracket and is fixed with an L-shaped push rod. The lower edge of the cross bar of the L-shaped push rod is slightly higher than the bottom of the through hole.
[0018] Furthermore, a third support platform is fixed above the processing platform, and a plurality of stacked arc support plates are placed above the third support platform. When the arc support plates are placed on the third support platform, their openings face downward, and when stacked, the radius of the arc support plates increases from bottom to top, and the outer diameter of the arc support plate with the largest radius is the same as the radius of the first arc groove.
[0019] Furthermore, the assembly platform includes a fourth support platform fixed above the processing platform, a second arc-shaped groove is opened above the fourth support platform, a third L-shaped bracket is also fixed above the processing platform, a vertical second electric telescopic rod is fixed under the top plate of the third L-shaped bracket, a pressure strip is fixed under the second electric telescopic rod, and the pressure strip is located directly above the second arc-shaped groove.
[0020] A method for using a combined processing device for rolling door production, the method comprising the following steps:
[0021] S1: conveying the plate;
[0022] The plate is placed on the first support table, the first cylinder is started to control the wedge block to press both sides of the plate to straighten it, and then the plate is clamped by a clamp. When clamping, the distance between the slit and the forward end of the plate is the width of the strip to be cut.
[0023] The movement of the clamp is controlled by starting the slider, and the plate is dragged during the movement to achieve the transmission of the plate.
[0024] S2: cutting the plate into strip pieces;
[0025] When the clamp moves to the point where the slit corresponds to the cutter, the second hydraulic cylinder is activated to control the cutter to be inserted into the slit to cut the forward end of the plate to form a strip sheet.
[0026] S3: grinding the strip piece;
[0027] The clamp is controlled to release the plate, and then the clamp is controlled to move to disengage from the plate, and then the strip piece is clamped between the first clamp and the second clamp, one side of the strip piece is controlled to rotate downward, and then the bottom of the strip piece is controlled to contact the upper surface of the grinding block, and the strip piece is controlled to reciprocate on the grinding block to achieve grinding of one edge of the strip piece, and then the strip piece is lifted, and then the clamp is controlled to rotate 180°, and then the third hydraulic cylinder is extended to release the strip piece, and then the strip piece is controlled to reciprocate on the grinding block again to complete the grinding of the edges on both sides of the strip piece.
[0028] S4: bending and forming the strip sheet;
[0029] The control fixture is separated from the strip sheet, and the strip sheet is placed horizontally on the processing platform under the action of gravity;
[0030] According to the curvature of the door panel to be produced, an arc sleeve is mounted on the pressing roller, and an arc support plate is stacked in the first arc groove.
[0031] Then, the first clamp and the second clamp are used to clamp the two sides of the strip piece respectively, and the strip piece is clamped above the second support platform, and then placed above the arc support plate in the first arc groove, and the pressure roller is controlled to descend to squeeze the middle part of the strip piece to form the required arc-shaped door panel.
[0032] The slit is controlled to be sleeved on one side of the strip, and the position of the second clamp is adjusted so that the distance between the slit and the motor is the radius of the first arc hook. The motor is started to control the rotation of the clamp to bend one side of the strip to form a first arc hook, and then the other side of the strip is bent to form a second arc hook. The first arc hook or the second arc hook is clamped by the clamp at the connection position with the door panel, and the position of the first arc hook or the second arc hook is fine-tuned by starting the motor, so that the strip is bent into a curtain piece of the desired shape.
[0033] S5: Assemble the curtain blades;
[0034] The connection between the two curtain pieces is achieved by placing a recently assembled curtain piece into the second arc-shaped groove, starting the second electric telescopic rod to control the pressure strip to fix the corresponding curtain piece, clamping the curtain piece formed in S4 by the clamp, and controlling the second arc-shaped hook on the clamped curtain piece to align with the first arc-shaped hook on the curtain piece in the second arc-shaped groove by the cooperation of the third electric telescopic rod and the slider, and controlling the second arc-shaped hook on the clamped curtain piece to be sleeved into the first arc-shaped hook on the curtain piece in the second arc-shaped groove by extending the third electric telescopic rod. After the connection is completed, the connected curtain piece is clamped by the clamp, and the recently assembled curtain piece is dragged into the second arc-shaped groove to wait for connection with the next curtain piece.
[0035] The combined processing device for rolling door production and the use method thereof proposed by the present invention can bring the following beneficial effects:
[0036] 1. The combined processing device of the present invention can complete the transmission of the plate by setting the transfer component, and can fix the plate on both sides of the cutter when cutting the plate, so as to avoid the pressure curling of the cut seam during the cutting process, and can also complete the grinding of the edges of the two sides of the strip sheet and the stacking of the arc-shaped support plate. In addition, it can also bend the two sides of the strip sheet into the required shape, and can also assist the assembly platform to complete the assembly of the curtain sheet, so as to achieve one machine with multiple uses and reduce the equipment cost;
[0037] 2. The combined processing device of the present invention is provided with an arc-shaped support plate stacked in the first arc-shaped groove and an arc-shaped sleeve sleeved on the pressure roller, so that the combined processing device can process door panels of different curvatures according to production needs, and has strong applicability;
[0038] 3. The rolling door of the present invention can reduce the use of connecting shafts and increase the firmness of the rolling door by providing curtain pieces that can be connected in series. By providing an arc-shaped door panel, the overall volume of the rolling door can be reduced after it is rolled up.
[0039] 4. The combined processing device of the present invention can straighten the plate during the transfer process by providing a straightening component, thereby ensuring that the strip pieces cut subsequently are rectangular, thereby reducing the defective rate in the curtain piece processing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0041] Figure 1 It is a schematic diagram of the curtain blade connection structure of the rolling door of the present invention.
[0042] Figure 2 This is a first-view structural schematic diagram of a combined processing device for rolling door production according to the present invention.
[0043] Figure 3 It is a schematic cross-sectional structure diagram of the processing platform and the straightening assembly of the present invention.
[0044] Figure 4 for Figure 1 Enlarged structural diagram at A in the middle.
[0045] Figure 5 This is a schematic structural diagram from a second perspective of a combined processing device for rolling door production according to the present invention.
[0046] Figure 6It is a schematic diagram of a partial structural cross-section of the molding component of the present invention.
[0047] Figure 7 It is a schematic diagram of the cross-sectional structure of the containing cylinder and the arc-shaped sleeve of the present invention.
[0048] Figure 8 This is a third-view structural schematic diagram of a combined processing device for rolling door production according to the present invention.
[0049] Fig. 9 for Figure 8 Enlarged structural diagram at B in the middle.
[0050] In the figure: 10, plate; 20, curtain piece; 201, door panel; 202, first arc hook; 203, second arc hook; 1, processing platform; 2, straightening assembly; 3, cutting assembly; 4, forming assembly; 5, assembly platform; 6, transfer assembly; 7, grinding block; 21, U-shaped bracket; 22, first support platform; 23, first cylinder; 24, U-shaped connecting strip; 25, wedge block; 31, first connecting plate; 32, first hydraulic cylinder; 33, first connecting strip; 34, cutter; 41, first L-shaped bracket; 42, second hydraulic cylinder; 43, pressure roller; 44, second support platform; 45, first arc groove; 46, through hole; 4 7. Second L-shaped bracket; 48. First electric telescopic rod; 49. Container; 410. Arc sleeve; 411. Socket; 412. Second cylinder; 413. L-shaped push rod; 414. Arc support plate; 51. Fourth support platform; 52. Second arc groove; 53. Third L-shaped bracket; 54. Second electric telescopic rod; 55. Pressure strip; 61. Horizontal guide rail; 62. Sliding block; 63. Second connecting plate; 64. Third cylinder; 65. Third electric telescopic rod; 66. Third connecting plate; 67. Motor; 68. Fourth connecting plate; 69. First clamping strip; 610. Third hydraulic cylinder; 611. Second clamping strip; 612. Slit. DETAILED DESCRIPTION
[0051] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0052] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0053] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0054] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.
[0056] The embodiment of the present invention provides a combined processing device for rolling door production, which is used to process a plate 10 into a rolling door, such as Figure 2 As shown, the rolling shutter door is formed by connecting a plurality of curtain pieces 20 in series. Figure 1 As shown, the curtain piece 20 includes an arc-shaped door panel 201, a first arc-shaped hook 202 is provided on one side of the door panel 201, and a second arc-shaped hook 203 is provided on the other side. The door panel 201, the first arc-shaped hook 202 and the second arc-shaped hook 203 are an integrally formed structure. When two curtain pieces 20 are connected in series, the second arc-shaped hook 203 is inserted into the first arc-shaped hook 202 on the adjacent curtain piece 20.
[0057] The combined processing device includes a processing platform 1, on which is fixed a straightening component 2 for straightening a plate 10, on which is fixed a cutting component 3, for cutting the plate 10 into a plurality of strip pieces, and on which is also fixed a forming component 4 for processing the strip pieces into curtain pieces 20 and an assembling platform 5 for assembling the curtain pieces 20, a transfer component 6 is provided on one side of the processing platform 1, and above the processing platform 1 is fixed a grinding block 7 for grinding burrs on both sides of the strip pieces, and the grinding block 7 is located between the forming component 4 and the cutting component 3.
[0058] The straightening assembly 2 includes a U-shaped bracket 21 fixed above the processing platform 1, such as Figure 3 As shown, a first support platform 22 is fixed below the processing platform 1, a first cylinder 23 is fixed above the U-shaped bracket 21, the output shaft of the first cylinder 23 passes through the top plate of the U-shaped bracket 21 and is fixed with a U-shaped connecting strip 24, wedge blocks 25 are fixed below both ends of the U-shaped connecting strip 24, and the inclined surfaces of the two wedge blocks 25 are respectively facing the upper edges on both sides of the first support platform 22.
[0059] When the plate 10 is placed on the first support platform 22, both sides thereof are suspended in the air. By starting the first cylinder 23 to control the wedge block 25 to descend, the inclined surface thereof is pressed against both sides of the plate 10, so that the plate 10 can be straightened and the strips subsequently cut can be ensured to be rectangular.
[0060] The cutting assembly 3 includes a first connecting plate 31 fixed on the top plate of the U-shaped bracket 21, such as Figure 4 As shown, a vertical first hydraulic cylinder 32 is fixed below the first connecting plate 31 , a horizontal first connecting bar 33 is fixed on the output shaft of the first hydraulic cylinder 32 , and a cutter 34 is fixed below the first connecting bar 33 .
[0061] The molding assembly 4 includes a first L-shaped bracket 41, such as Figure 5 As shown, a vertical second hydraulic cylinder 42 is fixed under the top plate of the first L-shaped bracket 41, a pressure roller 43 is fixed on the output shaft of the second hydraulic cylinder 42, a second support platform 44 is fixed above the processing platform 1, a first arc-shaped groove 45 is fixed above the second support platform 44, and the first arc-shaped groove 45 is located directly above the pressure roller 43.
[0062] A through hole 46 is formed on the vertical plate of the first L-shaped bracket 41, and a second L-shaped bracket 47 is fixed to the side of the vertical plate of the first L-shaped bracket 41 away from the second support platform 44. Figure 6 As shown, a vertical first electric telescopic rod 48 is fixed above the second L-shaped bracket 47, and a containing cylinder 49 is fixed on the output shaft of the first electric telescopic rod 48. The containing cylinder 49 contains a plurality of arc-shaped sleeves 410 with different radii, such as Figure 7As shown, the arc sleeves 410 are nested in sequence and placed in the containing tube 49 , the inner diameter of the innermost arc sleeve 410 is the same as the outer diameter of the pressure roller 43 , and the opening of the arc sleeve 410 faces upward.
[0063] An opening is provided at one end of the containing tube 49 near the through hole 46, and an insertion hole 411 is provided at the other end near the bottom. A horizontal second cylinder 412 is fixed on the vertical plate of the second L-shaped bracket 47, and an L-shaped push rod 413 is fixed on the output shaft of the second cylinder 412 through the vertical plate of the second L-shaped bracket 47, and the lower edge of the cross bar of the L-shaped push rod 413 is slightly higher than the bottom of the through hole 46.
[0064] A third support platform (not shown) is also fixed above the processing platform 1, and a plurality of stacked arc-shaped support plates 414 are placed above the third support platform. When the arc-shaped support plates 414 are placed on the third support platform, their openings face downward. When stacked, the radius of the arc-shaped support plates 414 increases from bottom to top, and the outer diameter of the arc-shaped support plate 414 with the largest radius is the same as the radius of the first arc-shaped groove 45.
[0065] The assembly platform 5 includes a fourth support platform 51 fixed above the processing platform 1, and a second arc-shaped groove 52 is opened above the fourth support platform 51. A third L-shaped bracket 53 is also fixed above the processing platform 1, and a vertical second electric telescopic rod 54 is fixed under the top plate of the third L-shaped bracket 53. A pressure strip 55 is fixed under the second electric telescopic rod 54, and the pressure strip 55 is located directly above the second arc-shaped groove 52.
[0066] The transfer assembly 6 includes a horizontal guide rail 61 provided on one side of the processing platform 1. Figure 8 , Fig. 9 As shown, an electric slider 62 is slidably provided in the horizontal guide rail 61, a second connecting plate 63 is fixed on the slider 62, a third cylinder 64 is fixed below the second connecting plate 63, an output shaft of the third cylinder 64 passes through the second connecting plate 63 and a third electric telescopic rod 65 is vertically fixed thereto, and the output shaft of the third electric telescopic rod 65 faces the processing platform 1.
[0067] A vertical third connecting plate 66 is fixed on the output shaft of the third electric telescopic rod 65, a motor 67 is fixed on one side of the third connecting plate 66 close to the third electric telescopic rod 65, the output shaft of the motor 67 passes through the third connecting plate 66 and is fixed with a vertical fourth connecting plate 68, and a clamp is fixed on the fourth connecting plate 68.
[0068] The clamp includes a first clamp bar 69 fixed on the fourth connecting plate 68 , a third hydraulic cylinder 610 is fixed on the first clamp bar 69 , a second clamp bar 611 corresponding to the first clamp bar 69 is fixed on the output shaft of the third hydraulic cylinder 610 , and a slit 612 is formed on the second clamp bar 611 .
[0069] A method for using a combined processing device for rolling door production, the method comprising the following steps:
[0070] S1: conveying the plate 10;
[0071] The plate 10 is placed on the first support platform 22, and the first cylinder 23 is started to control the wedge block 25 to press both sides of the plate 10 to straighten it, and then the plate 10 is clamped by the clamp. The specific operation is: the third cylinder 64, the third electric telescopic rod 65 and the slider 62 are used to control the first clamp 69 and the second clamp 611 to move to the bottom and top of the plate 10 respectively, and the third cylinder 64 is started to control the first clamp 69 to contact the bottom of the plate 10, and the third hydraulic cylinder 610 is started to control the second clamp 611 to descend to clamp the plate 10. When clamping, the distance between the slit 612 and the forward end of the plate 10 is the width of the strip to be cut.
[0072] The movement of the clamp is controlled by starting the slider 62 , and the plate 10 is dragged to move during the movement, thereby realizing the transmission of the plate 10 .
[0073] S2: cutting the plate 10 into strip-shaped sheets;
[0074] When the clamp moves to the slit 612 corresponding to the cutter 34, the second hydraulic cylinder 42 is started to control the cutter 34 to insert into the slit 612 to cut the forward end of the plate 10 to form a strip sheet. This cutting method can avoid curling on the surface of the formed strip sheet.
[0075] S3: grinding the strip piece;
[0076] The plate 10 is released by controlling the clamp by extending the third hydraulic cylinder 610, and then the slider 62 is started to control the movement of the clamp to make it separate from the plate 10, and the strip sheet between the first clamp 69 and the second clamp 611 is clamped by contracting the third hydraulic cylinder 610, and one side of the strip sheet is controlled to rotate downward by starting the motor 67, and the bottom of the strip sheet is controlled to contact the upper surface of the grinding block 7 by the cooperation of the slider 62 and the third cylinder 64, and the strip sheet is controlled to reciprocate on the grinding block 7 by starting the third electric telescopic rod 65 to achieve grinding of one side edge of the strip sheet, and the strip sheet is lifted by starting the third cylinder 64, and then the motor 67 is started to control the clamp to rotate 180°, and then the third hydraulic cylinder 610 is extended to release the strip sheet, and under the action of gravity, the strip sheet slides to its bottom and contacts the upper surface of the grinding block 7, and then the strip sheet is controlled to reciprocate on the grinding block 7 again to complete the grinding of the edges on both sides of the strip sheet.
[0077] S4: bending and forming the strip sheet;
[0078] The third hydraulic cylinder 610 and the third air cylinder 64 cooperate to control the clamp to separate from the strip sheet, and under the action of gravity, the strip sheet is placed horizontally on the processing platform 1.
[0079] According to the curvature of the door panel 201 to be produced, an arc sleeve 410 is mounted on the pressure roller 43 , and an arc support plate 414 is stacked in the first arc groove 45 .
[0080] The specific operation of installing the arc sleeve 410 is as follows:
[0081] By starting the first electric telescopic rod 48 to adjust the height of the containing tube 49, the required outermost arc sleeve 410 is made tangent to the bottom of the through hole 46; by starting the second hydraulic cylinder 42 to adjust the height of the pressure roller 43 so that it is coaxial with the arc sleeve 410; by starting the second cylinder 412 to control the L-shaped push rod 413 to be inserted into the socket 411 to push the arc sleeve 410 to be mounted until it is mounted on the pressure roller 43, the arc sleeve 410 is installed. This installation method can realize the installation of all arc sleeves 410 at one time, and the installation speed is fast.
[0082] The specific operation of stacking the arc-shaped support plates 414 is as follows:
[0083] By starting the motor 67, the third hydraulic cylinder 610 is controlled to be adjusted to a horizontal position. The first clamp 69 and the second clamp 611 are controlled by the slider 62, the third air cylinder 64 and the third hydraulic cylinder 610 to clamp the arc support plate 414 to be used above the first arc groove 45. By starting the motor 67, the clamp is controlled to rotate 180°, and then the clamped arc support plate 414 is stacked in the first arc groove 45.
[0084] Then, the first clamp 69 and the second clamp 611 are used to clamp the two sides of the strip respectively, and the slider 62 and the third cylinder 64 cooperate to clamp the strip above the second support platform 44, and then place it above the arc support plate 414 in the first arc groove 45. By starting the second hydraulic cylinder 42 to control the pressure roller 43 to descend, the middle part of the strip is squeezed to form the required arc-shaped door panel 201.
[0085] The slider 62, the third air cylinder 64, the motor 67 and the third hydraulic cylinder 610 cooperate to control the slit 612 to be sleeved on one side of the strip piece. The position of the second clamping strip 611 is adjusted by starting the third hydraulic cylinder 610, so that the distance between the slit 612 and the motor 67 is the radius of the first arc hook 202. The motor 67 is started to control the rotation of the clamp to bend one side of the strip piece to form the first arc hook 202, and then the other side of the strip piece is bent to form the second arc hook 203. Then, the first arc hook 202 or the second arc hook 203 is clamped by the clamp to connect the door panel 201. The position of the first arc hook 202 or the second arc hook 203 can be fine-tuned by starting the motor 67, so that the strip piece is bent into a curtain piece 20 of a desired shape.
[0086] S5: Assembling the curtain piece 20;
[0087] The most recently assembled curtain piece 20 is placed into the second arc groove 52, the second electric telescopic rod 54 is started to control the pressure strip 55 to fix the corresponding curtain piece 20, the curtain piece 20 formed in S4 is clamped by the clamp, the second arc hook 203 on the clamped curtain piece 20 is controlled by the third electric telescopic rod 65 and the slider 62 to align with the first arc hook 202 on the curtain piece 20 in the second arc groove 52, and the second arc hook 203 on the clamped curtain piece 20 is controlled by extending the third electric telescopic rod 65 to be sleeved into the first arc hook 202 on the curtain piece 20 in the second arc groove 52, so as to realize the connection of the two curtain pieces 20. After the connection is completed, the connected curtain piece 20 is clamped by the clamp, and the most recently assembled curtain piece 20 is dragged into the second arc groove 52 to wait for the connection with the next curtain piece 20.
[0088] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0089] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A combined processing device for rolling door production, used for processing a plate (10) into a rolling door, the rolling door being formed by a plurality of curtain pieces (20) connected in series, the combined processing device comprising a processing platform (1), characterized in that: The processing platform (1) is fixed with a straightening component (2) for straightening the plate (10), the straightening component (2) is fixed with a cutting component (3), the cutting component (3) is used to cut the plate (10) into a plurality of strip-shaped pieces, the processing platform (1) is also fixed with a forming component (4) for processing the strip-shaped pieces into curtain pieces (20) and an assembling platform (5) for assembling the curtain pieces (20), and a transfer component (6) is provided on one side of the processing platform (1); The transfer assembly (6) comprises a horizontal guide rail (61) provided on one side of the processing platform (1), an electric slide block (62) being slidably disposed in the horizontal guide rail (61), a second connecting plate (63) being fixed on the slide block (62), a third cylinder (64) being fixed below the second connecting plate (63), an output shaft of the third cylinder (64) passing through the second connecting plate (63) and vertically fixed with a third electric telescopic rod (65), and an output shaft of the third electric telescopic rod (65) facing the processing platform (1); A vertical third connecting plate (66) is fixed on the output shaft of the third electric telescopic rod (65); a motor (67) is fixed on one side of the third connecting plate (66) close to the side of the third electric telescopic rod (65); the output shaft of the motor (67) passes through the third connecting plate (66) and is fixed with a vertical fourth connecting plate (68); a clamp is fixed on the fourth connecting plate (68); The clamp comprises a first clamping strip (69) fixed on a fourth connecting plate (68), a third hydraulic cylinder (610) being fixed on the first clamping strip (69), a second clamping strip (611) corresponding to the first clamping strip (69) being fixed on the output shaft of the third hydraulic cylinder (610), and a slit (612) being provided on the second clamping strip (611); A grinding block (7) for grinding burrs on both sides of the strip is fixed above the processing platform (1), and the grinding block (7) is located between the forming component (4) and the cutting component (3); The straightening assembly (2) comprises a U-shaped bracket (21) fixed above the processing platform (1), a first support platform (22) fixed below the processing platform (1), a first cylinder (23) fixed above the U-shaped bracket (21), an output shaft of the first cylinder (23) passing through the top plate of the U-shaped bracket (21) fixed with a U-shaped connecting strip (24), wedge blocks (25) fixed below both ends of the U-shaped connecting strip (24), the inclined surfaces of the two wedge blocks (25) facing the upper edges of both sides of the first support platform (22) respectively; The cutting assembly (3) comprises a first connecting plate (31) fixed on the top plate of the U-shaped bracket (21), a vertical first hydraulic cylinder (32) is fixed below the first connecting plate (31), a horizontal first connecting bar (33) is fixed on the output shaft of the first hydraulic cylinder (32), and a cutter (34) is fixed below the first connecting bar (33); The forming assembly (4) comprises a first L-shaped bracket (41), a second vertical hydraulic cylinder (42) is fixed below the top plate of the first L-shaped bracket (41), a pressure roller (43) is fixed on the output shaft of the second hydraulic cylinder (42), a second support platform (44) is fixed above the processing platform (1), a first arc-shaped groove (45) is fixed above the second support platform (44), and the first arc-shaped groove (45) is located directly above the pressure roller (43); A through hole (46) is provided on the vertical plate of the first L-shaped bracket (41); a second L-shaped bracket (47) is fixed to a side of the vertical plate of the first L-shaped bracket (41) away from the second support platform (44); a vertical first electric telescopic rod (48) is fixed above the second L-shaped bracket (47); a containing tube (49) is fixed to the output shaft of the first electric telescopic rod (48); a plurality of arc-shaped sleeves (410) with different radii are contained in the containing tube (49); the arc-shaped sleeves (410) are nested in sequence and placed in the containing tube (49); the inner diameter of the innermost arc-shaped sleeve (410) is the same as the outer diameter of the pressure roller (43); and the opening of the arc-shaped sleeve (410) faces upward; The containing cylinder (49) is provided with an opening at one end close to the through hole (46), and a plug hole (411) is provided at the other end close to the bottom. A second horizontal cylinder (412) is fixed on the vertical plate of the second L-shaped bracket (47). The output shaft of the second cylinder (412) passes through the vertical plate of the second L-shaped bracket (47) and is fixed with an L-shaped push rod (413). The lower edge of the cross bar of the L-shaped push rod (413) is slightly higher than the bottom of the through hole (46). The assembly platform (5) comprises a fourth support platform (51) fixed above the processing platform (1), a second arc-shaped groove (52) is provided above the fourth support platform (51), a third L-shaped bracket (53) is also fixed above the processing platform (1), a vertical second electric telescopic rod (54) is fixed below the top plate of the third L-shaped bracket (53), a pressure strip (55) is fixed below the second electric telescopic rod (54), and the pressure strip (55) is located directly above the second arc-shaped groove (52).
2. A combined processing device for rolling door production according to claim 1, characterized in that: The curtain piece (20) comprises an arc-shaped door panel (201); a first arc-shaped hook (202) is provided on one side of the door panel (201); and a second arc-shaped hook (203) is provided on the other side; the door panel (201), the first arc-shaped hook (202) and the second arc-shaped hook (203) are an integrally formed structure; when two curtain pieces (20) are connected in series, the second arc-shaped hook (203) is inserted into the first arc-shaped hook (202) on the adjacent curtain piece (20).
3. A combined processing device for rolling door production according to claim 2, characterized in that: A third support platform is also fixed above the processing platform (1), and a plurality of stacked arc-shaped support plates (414) are placed above the third support platform. When the arc-shaped support plates (414) are placed on the third support platform, their openings face downwards. When stacked, the radius of the arc-shaped support plates (414) increases from bottom to top, and the outer diameter of the arc-shaped support plate (414) with the largest radius is the same as the radius of the first arc-shaped groove (45).
4. The method for using the combined processing device for rolling door production according to claim 3, characterized in that: The method of use comprises the following steps: S1: conveying the plate (10); The plate (10) is placed on a first support platform (22), the first cylinder (23) is activated to control the wedge block (25) to press both sides of the plate (10) to straighten it, and then the plate (10) is clamped by a clamp, and the distance between the slit (612) and the forward end of the plate (10) during clamping is the width of the strip to be cut; The movement of the clamp is controlled by starting the slider (62), and the plate (10) is dragged to move during the movement, thereby realizing the transmission of the plate (10); S2: cutting the plate (10) into strip-shaped sheets; When the clamp moves to a position where the slit (612) corresponds to the cutter (34), the second hydraulic cylinder (42) is activated to control the cutter (34) to be inserted into the slit (612) to cut the forward end of the plate (10) into a strip-shaped sheet; S3: grinding the strip piece; Control the clamp to release the plate (10), then control the clamp to move so that it is separated from the plate (10), then clamp the strip sheet between the first clamp (69) and the second clamp (611), control one side of the strip sheet to rotate downward, then control the bottom of the strip sheet to contact the upper surface of the grinding block (7), control the strip sheet to move back and forth on the grinding block (7), and achieve grinding of one side edge of the strip sheet, lift the strip sheet, then control the clamp to rotate 180 degrees, then extend the third hydraulic cylinder (610) to release the strip sheet, and then control the strip sheet to move back and forth on the grinding block (7) again to complete grinding of both sides of the strip sheet; S4: bending and forming the strip sheet; The control fixture is separated from the strip sheet, and the strip sheet is placed horizontally on the processing platform (1) under the action of gravity; According to the curvature of the door panel (201) to be produced, a curved sleeve (410) is mounted on the pressing roller (43), and a curved support plate (414) is stacked in the first curved groove (45); Then, the first clamping strip (69) and the second clamping strip (611) are used to clamp the two sides of the strip sheet respectively, and the strip sheet is clamped above the second support platform (44), and then placed above the arc-shaped support plate (414) in the first arc-shaped groove (45), and the pressing roller (43) is controlled to descend to squeeze the middle part of the strip sheet to form the required arc-shaped door panel (201); Controlling the slit (612) to be sleeved on one side of the strip sheet, adjusting the position of the second clamping strip (611) so that the distance between the slit (612) and the motor (67) is the radius of the first arc-shaped hook (202), starting the motor (67) to control the rotation of the clamp, bending one side of the strip sheet to form the first arc-shaped hook (202), and then bending the other side of the strip sheet to form the second arc-shaped hook (203), and then clamping the first arc-shaped hook (202) or the second arc-shaped hook (203) and the door panel (201) at a connection position by the clamp, and starting the motor (67) to finely adjust the position of the first arc-shaped hook (202) or the second arc-shaped hook (203), so that the strip sheet is bent into a curtain sheet (20) of a desired shape; S5: Assembling the curtain blade (20); The most recently assembled curtain piece (20) is placed into the second arc-shaped groove (52), the second electric telescopic rod (54) is activated to control the pressure strip (55) to fix the corresponding curtain piece (20), the curtain piece (20) formed in S4 is clamped by the clamp, and the second arc-shaped hook (203) on the clamped curtain piece (20) is controlled by the third electric telescopic rod (65) and the slider (62) to align with the first arc-shaped hook (203) on the curtain piece (20) in the second arc-shaped groove (52). The second arc hook (203) on the curtain piece (20) clamped is controlled by extending the third electric telescopic rod (65) to be inserted into the first arc hook (202) on the curtain piece (20) in the second arc groove (52), thereby achieving connection between the two curtain pieces (20). After the connection is completed, the connected curtain pieces (20) are clamped by the clamp, and the curtain piece (20) that is most recently assembled is dragged into the second arc groove (52) to wait for connection with the next curtain piece (20).
Citation Information
Patent Citations
Device and method for processing roller shutter profile
CN101569990A
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CN113857303A