A production equipment and method for bamboo boards

Abstract

This invention discloses a production equipment and method for bamboo boards, belonging to the field of bamboo processing. The production equipment includes: a feeding mechanism for transporting bamboo raw materials to be processed; a cutting mechanism adjacent to the feeding mechanism for cutting the bamboo raw materials transported by the feeding mechanism into bamboo strips of uniform size and thickness; a recycling mechanism located at the bottom of the cutting mechanism for collecting waste generated during the cutting process; a buffer mechanism adjacent to the cutting mechanism for storing the bamboo strips; and a pressure mechanism adjacent to the buffer mechanism for pressing the bamboo strips into bamboo boards. This equipment has the advantage of obtaining bamboo strips of uniform size without secondary processing.

Description

Technical Field

[0001] This invention relates to the field of bamboo processing, specifically to a production equipment and method for bamboo boards. Background Technology

[0002] Bamboo panels are an environmentally friendly and renewable building and decorative material, increasingly popular in the market due to their unique aesthetics and functionality. Using bamboo panels helps reduce dependence on forest resources. Properly treated bamboo panels possess high strength and hardness, comparable to or even exceeding some traditional hardwoods. Bamboo's natural structure gives it excellent resistance to deformation and stability in environments with varying humidity and temperature. With its unique advantages and broad application prospects, bamboo panels have become an important material in modern construction and decoration, aligning with environmental protection principles while meeting people's needs for both aesthetics and practicality.

[0003] Current bamboo board production equipment requires secondary processing after cutting to remove inner and outer nodes due to differences in thickness and node size between individual bamboo raw materials in order to ensure uniform bamboo board size. Summary of the Invention

[0004] The purpose of this invention is to provide a production equipment and method for bamboo boards to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the embodiments of the present invention provide the following technical solutions:

[0006] A bamboo board production equipment, the production equipment comprising:

[0007] A feeding mechanism for transporting bamboo raw materials to be processed;

[0008] A cutting mechanism, which is adjacent to the feeding mechanism, is used to cut the bamboo raw material to be processed transported by the feeding mechanism into bamboo strips of uniform size and thickness.

[0009] A recycling mechanism, located at the bottom of the cutting mechanism, is used to collect the waste generated by the cutting mechanism during the cutting of bamboo raw materials;

[0010] A buffer mechanism, which is adjacent to the side where the cutting mechanism cuts, is used to store the bamboo pieces cut by the cutting mechanism;

[0011] A pressure mechanism, adjacent to the buffer mechanism, is used to press bamboo strips into bamboo boards.

[0012] As a preferred embodiment of the present invention, the feeding mechanism includes:

[0013] support;

[0014] Rollers, a plurality of said rollers being rotatably disposed within the bracket;

[0015] A transmission component, which connects all of the rollers;

[0016] A first driving member is mounted on the bracket and connected to one of the rollers. The first driving member drives all the rollers to rotate through the transmission member.

[0017] The first guide member, two first guide members are disposed at the top of the roller near the cutting mechanism, for centering the bamboo raw material;

[0018] The second guide member is located at the bottom of the first guide member and is used to make the bamboo raw material fall.

[0019] As a preferred embodiment of the present invention, the cutting mechanism includes:

[0020] The material trough is an arc-shaped trough;

[0021] The second driving component is located at the first end of the trough;

[0022] A push plate is mounted on the output shaft of the second drive member, and the push plate moves linearly along the axial direction of the material trough under the drive of the second drive member;

[0023] The third guide member, the first end of which is connected to the end of the trough;

[0024] A cutting tool, located at the end of the second guide member, cuts the bamboo material pushed by the push plate;

[0025] A material cylinder is connected to the cutting tool, through which bamboo strips are transported.

[0026] As a preferred embodiment of the present invention, the cutting tool includes:

[0027] An outer blade, used to cut the outer sections of bamboo raw materials;

[0028] An inner blade is located inside the outer blade and is used to cut the inner sections of bamboo raw materials.

[0029] A dividing blade, connected to the outer blade and the inner blade, is used to cut bamboo raw materials into equal parts.

[0030] As a preferred embodiment of the present invention, the caching mechanism includes:

[0031] A storage plate, wherein baffles are provided on both sides of the storage plate;

[0032] A support column is connected to the bottom of the storage plate via a first connector;

[0033] The third driving component is connected to the bottom of the storage plate via a second connecting component, and the third driving component causes the storage plate to be horizontal or tilted.

[0034] As a preferred embodiment of the present invention, the pressure mechanism includes:

[0035] Fourth driving component;

[0036] A pressure plate, which is connected to the output end of the fourth driving component;

[0037] A pressing mold, which works in conjunction with a pressing plate, to press bamboo strips inside the mold into bamboo boards.

[0038] A method for producing bamboo boards, the method comprising:

[0039] Transporting raw bamboo materials awaiting processing;

[0040] Cut the bamboo raw material to be processed into bamboo strips of uniform size and thickness;

[0041] Store the required number of bamboo strips for pressing and wait for pressing;

[0042] Bamboo strips are pressed into bamboo boards.

[0043] The technical solutions provided in the embodiments of the present invention have the following technical effects compared with the prior art:

[0044] The bamboo board production equipment provided in this embodiment of the invention transports bamboo raw materials to be processed through a feeding mechanism, a cutting mechanism cuts the bamboo raw materials to be processed into bamboo strips of uniform size and thickness, a recycling mechanism collects the waste generated during the cutting of bamboo raw materials, a buffer mechanism stores the bamboo strips, and a pressure mechanism presses the bamboo strips into bamboo boards. It has the advantage of obtaining bamboo strips of uniform size without secondary processing. Attached Figure Description

[0045] Figure 1 This is a three-dimensional structural diagram of a bamboo board production equipment provided in an embodiment of the present invention.

[0046] Figure 2 This is a three-dimensional structural diagram of the feeding mechanism provided in an embodiment of the present invention.

[0047] Figure 3 This is a three-dimensional structural diagram of the cutting mechanism provided in an embodiment of the present invention.

[0048] Figure 4 This is a three-dimensional structural diagram of the cutting tool provided in an embodiment of the present invention.

[0049] Figure 5 This is a three-dimensional structural diagram of the caching mechanism provided in an embodiment of the present invention.

[0050] Figure 6 This is a three-dimensional structural diagram of the pressure mechanism provided in an embodiment of the present invention.

[0051] In the diagram: 100, feeding mechanism; 200, cutting mechanism; 300, recycling mechanism; 400, buffer mechanism; 500, pressure mechanism; 101, roller; 102, transmission component; 103, first guide component; 104, second guide component; 105, bracket; 106, first driving component; 201, second driving component; 202, push plate; 203, material trough; 204, third guide component; 205, cutting tool; 206, material cylinder; 2051, outer blade; 2052, inner blade; 2053, dividing blade; 401, storage plate; 402, first connecting component; 403, support column; 404, second connecting component; 405, third driving component; 501, fourth driving component; 502, pressure plate; 503, pressure mold. Detailed Implementation

[0052] The following specific embodiments are a detailed and clear description of the technical solutions of this application in conjunction with the accompanying drawings provided in this specification. The accompanying drawings are only for the purpose of presenting the technical solutions of this application more clearly and do not represent the shape or size in actual production or use, nor should the reference numerals in the drawings be construed as limiting the scope of the claims.

[0053] Furthermore, the terminology used in this application should be interpreted broadly, and those skilled in the art can understand its specific meaning based on the actual circumstances. For example, the term "installation" used in this application can be defined as a detachable fixed installation or a non-detachable fixed installation; the terms "set up" and "equipped with" can be defined as a contact setting or a non-contact setting; the terms "connection" and "linked" can be defined as fixed mechanical connections such as welding, riveting, bolting, and interference fit, or as movable mechanical connections such as hinges or bearing connections; all directional terms used are based on the accompanying drawings or directions defined according to actual conditions and common general knowledge.

[0054] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0055] like Figure 1 As shown, a bamboo board production equipment includes:

[0056] The feeding mechanism 100 is used to transport bamboo raw materials to be processed.

[0057] A cutting mechanism 200, which is adjacent to the feeding mechanism 100, is used to cut the bamboo raw material to be processed transported by the feeding mechanism 100 into bamboo strips of uniform size and thickness.

[0058] A recycling mechanism 300 is located at the bottom of the cutting mechanism 200 and is used to collect the waste generated by the cutting mechanism 200 during the cutting of bamboo raw materials;

[0059] A buffer mechanism 400 is adjacent to the side of the cutting mechanism 200 that is being cut, and is used to store the bamboo pieces cut by the cutting mechanism 200.

[0060] The pressure mechanism 500, which is adjacent to the buffer mechanism 400, is used to press bamboo strips into bamboo boards.

[0061] Specifically, the feeding mechanism 100 feeds the bamboo raw material to be processed into the cutting mechanism 200, the cutting mechanism 200 feeds the cut bamboo pieces into the buffer mechanism 400, and when the buffer mechanism 400 stores enough bamboo pieces to press the required number of bamboo pieces, the buffer mechanism 400 feeds all the bamboo pieces into the pressure mechanism 500, and the pressure mechanism 500 presses the bamboo pieces into bamboo boards.

[0062] like Figure 2 As shown, in a preferred embodiment of the present invention, the feeding mechanism 100 includes:

[0063] Bracket 105;

[0064] Roller 101, a plurality of rollers 101 are rotatably disposed within the bracket 105;

[0065] Transmission component 102, which connects all of the rollers 101;

[0066] The first driving member 106 is disposed on the bracket 105 and connected to one of the rollers 101. The first driving member 106 drives all the rollers 101 to rotate through the transmission member 102.

[0067] The first guide 103, two first guides 103 are disposed at the top of the roller 101 near the cutting mechanism 200, for centering the bamboo raw material;

[0068] The second guide 104 is located at the bottom of the first guide 103 and is used to make the bamboo raw material fall.

[0069] Specifically, since both the bamboo raw material to be processed and the roller 101 are cylindrical, the bamboo raw material to be processed remains parallel to the roller 101 during the feeding process and will not experience angular deviation.

[0070] Furthermore, the first drive component 106 can be a low-speed motor, the transmission component 102 can be a belt, and the first guide component 103 and the second guide component 104 are sheet metal parts.

[0071] like Figure 3 As shown, in a preferred embodiment of the present invention, the cutting mechanism 200 includes:

[0072] Material trough 203, wherein the material trough 203 is an arc-shaped trough;

[0073] The second driving component 201 is disposed at the first end of the material trough 203;

[0074] Push plate 202 is disposed on the output shaft of the second driving member 201. The push plate 202 moves linearly along the axial direction of the material groove 203 under the drive of the second driving member 201.

[0075] The third guide member 204, the first end of which is connected to the end of the material trough 203;

[0076] The cutting tool 205 is located at the end of the second guide member 104 and cuts the bamboo raw material pushed by the push plate 202.

[0077] The material cylinder 206 is connected to the cutter 205, and the bamboo strips are transported through the material cylinder 206.

[0078] Specifically, the pusher plate 202 pushes the bamboo raw material to be processed to the cutter 205, and uses the pushing force to cut the bamboo raw material. After the bamboo is cut, it enters the material cylinder 206. The next bamboo piece enters the material cylinder 206 and pushes the bamboo pieces in the material cylinder 206 away.

[0079] Furthermore, the second drive unit 201 can be a cylinder, or it can use a motor in conjunction with a crank-connecting rod mechanism.

[0080] like Figure 4 As shown, in a preferred embodiment of the present invention, the cutting tool 205 includes:

[0081] The outer blade 2051 is used to cut the outer sections of bamboo raw materials;

[0082] Inner blade 2052, the inner blade 2052 is disposed inside the outer blade 2051, the inner blade 2052 is used to cut the inner section of bamboo raw material;

[0083] The dividing blade 2053 is connected to the outer blade 2051 and the inner blade 2052, and is used to cut bamboo raw materials into equal parts.

[0084] Specifically, the part of the bamboo raw material that passes between the outer blade 2051 and the inner blade 2052 is the processed bamboo strip.

[0085] like Figure 5 As shown, in a preferred embodiment of the present invention, the caching mechanism 400 includes:

[0086] Storage plate 401, wherein baffles are provided on both sides of the storage plate 401;

[0087] Support column 403 is connected to the bottom of storage plate 401 via first connector 402;

[0088] The third driving component 405 is connected to the bottom of the storage plate 401 via the second connecting component 404, and the third driving component 405 causes the storage plate 401 to be horizontal or tilted.

[0089] Specifically, the baffles on both sides of the storage plate 401 prevent bamboo strips from falling off, and the first connector 402 can be a hinge.

[0090] Specifically, the third driving component 405 is a cylinder. When the output shaft of the third driving component 405 retracts, the storage plate 401 is horizontal; when the output shaft of the third driving component 405 extends, the storage plate 401 tilts to the other side of the third driving component 405, and the bamboo strips stored on the storage plate 401 fall.

[0091] like Figure 6 As shown, in a preferred embodiment of the present invention, the pressure mechanism 500 includes:

[0092] Fourth drive component 501;

[0093] Pressure plate 502, which is connected to the output end of the fourth driving member 501;

[0094] A pressing mold 503, which cooperates with the pressing plate 502, presses the bamboo strips inside the pressing mold 503 into bamboo boards.

[0095] Specifically, when the bamboo strips enter the pressing mold 503, the fourth driving component 501 drives the pressing plate 502 to compress the bamboo strips. The dimensions of the pressing plate 502 and the pressing mold 503 can be adjusted according to the required specifications of the board material.

[0096] Furthermore, a heating wire can be added inside the pressing mold 503 to increase the temperature of the bamboo strips during the pressing process and improve the pressing effect.

[0097] A method for producing bamboo boards, the method comprising:

[0098] Transporting raw bamboo materials awaiting processing;

[0099] Cut the bamboo raw material to be processed into bamboo strips of uniform size and thickness;

[0100] Store the required number of bamboo strips for pressing and wait for pressing;

[0101] Bamboo strips are pressed into bamboo boards.

[0102] It should be noted that the above embodiments are only specific and clear descriptions of the technical solutions and features of this application. Solutions or features that are prior art or common knowledge to those skilled in the art will not be described in detail in the above embodiments.

[0103] Furthermore, the technical solutions of this application are not limited to the above embodiments. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A production equipment for bamboo boards, characterized in that, The production equipment comprises: a feeding mechanism for conveying the bamboo raw material to be processed; a cutting mechanism adjacent to the feeding mechanism for cutting the bamboo raw material to be processed conveyed by the feeding mechanism into bamboo pieces with consistent size and thickness; a recycling mechanism at the bottom of the cutting mechanism for collecting the waste generated by the cutting mechanism during the cutting of the bamboo raw material; a buffer mechanism adjacent to the side of the cutting mechanism where the cutting is performed for storing the bamboo pieces cut by the cutting mechanism; a pressing mechanism adjacent to the buffer mechanism for pressing the bamboo pieces into bamboo boards, the feeding mechanism comprising: a support; a plurality of rollers rotatably arranged in the support; a transmission member connected to all the rollers; a first driving member arranged on the support and connected to one of the rollers, the first driving member driving all the rollers to rotate through the transmission member; two first guide members arranged at the top of the rollers near one end of the cutting mechanism for centering the bamboo raw material; a second guide member arranged at the bottom of the first guide members for allowing the bamboo raw material to fall, the cutting mechanism comprising: a trough which is an arc-shaped groove; a second driving member arranged at the first end of the trough; a push plate arranged on the output shaft of the second driving member, the push plate moving linearly along the axial direction of the trough under the driving of the second driving member; a third guide member connected to the end of the trough; a cutter arranged at the end of the second guide member, the cutter cutting the bamboo raw material pushed by the push plate; a barrel connected to the cutter, the bamboo pieces being conveyed through the barrel, the cutter comprising: an outer cutter for cutting the outer joints of the bamboo raw material; an inner cutter arranged inside the outer cutter, the inner cutter for cutting the inner joints of the bamboo raw material; a dividing cutter connected to the outer cutter and the inner cutter for equally cutting the bamboo raw material, the second driving member being selected from a pneumatic cylinder or a motor cooperating with a crank and connecting rod mechanism, the working process of the bamboo board production equipment being as follows: the push plate pushes the bamboo raw material to be processed to the cutter, the bamboo raw material to be processed is cut by the pushing force, the cut bamboo pieces enter the barrel, and the next bamboo piece enters the barrel and pushes away the bamboo pieces in the barrel.

2. The bamboo board production apparatus according to claim 1, wherein The buffer mechanism comprises: a storage plate with baffles arranged on both sides of the storage plate; a support post connected to the bottom of the storage plate through a first connecting member; a third driving member connected to the bottom of the storage plate through a second connecting member, the third driving member allowing the storage plate to be horizontal or inclined.

3. The bamboo board production apparatus according to claim 1, wherein The pressing mechanism comprises: a fourth driving member; a pressing plate connected to the output end of the fourth driving member; a pressing die cooperating with the pressing plate to press the bamboo pieces in the pressing die into bamboo boards.

4. A method for producing a bamboo board using the bamboo board production apparatus according to any one of claims 1 to 3, characterized by, The method comprises: conveying the bamboo raw material to be processed; Cutting the bamboo to be processed into bamboo pieces of uniform size and thickness; Storing the required number of bamboo pieces for pressing and waiting for pressing; Pressing the bamboo pieces into bamboo boards.

Images