Plastic-coated paper mechanism and operation method
By designing an automated glue wrapping mechanism that integrates glue paper conveying, pulling, cutting, adhesion and complete extrusion coating, the problems of low efficiency and high defect rate of manual glue wrapping during motor winding are solved, and efficient and regular glue wrapping is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202411093952.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2044-08-09
AI Technical Summary
During the existing motor winding process, the operation of the transition wire wrapping paper mainly relies on manual labor, low efficiency and inability to unify the standards, resulting in high defect rate.
A glue wrapping mechanism is designed to integrate automatic operations of glue conveying, pulling, cutting, adhesion and full extrusion covering, and automatic operations are achieved through multiple devices on the bracket.
The automatic operation of adhesive paper is realized, a lot of labor is saved, production efficiency is improved, the regularity of adhesive paper coating is ensured, and product quality and qualification rate are improved.
Smart Images

Figure CN118877263B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motor winding equipment, and in particular to a gummed paper mechanism and an operation method thereof. Background Art
[0002] A motor includes a stator and a rotor. The stator is the stationary part of the motor and includes a stator core and a plurality of stator windings wound around stator teeth. A rotating magnetic field is generated through the stator windings. During the manufacturing process of the motor, a motor winding system is usually used to wind a wire, especially a copper wire with an insulating layer, around the stator teeth of the stator. Among them, first, a winding operation is performed on one stator tooth to form a stator winding, and then the winding operation is carried out to the next stator tooth through a transition wire in a transition wire groove located on the outer periphery to form the next stator winding until each stator tooth is wound with a stator winding. Since the transition wire usually extends out of the stator, it is easy to scratch and damage the transition wire during the assembly process of the stator. Therefore, it is necessary to perform a gummed paper operation on the transition wire to prevent the external insulating paint from being damaged due to scratching during the motor assembly process. However, currently during motor winding, the gummed paper operation on the transition wire part is usually manual, with low efficiency. Moreover, the gummed paper operation cannot achieve a unified standard and has a high defective rate. In view of this situation, it is necessary to design a mechanism for automatic gummed paper operation on the motor transition wire to solve the above problems. Summary of the Invention
[0003] In view of this, in view of the deficiencies existing in the prior art, the main purpose of the present invention is to provide a gummed paper mechanism and an operation method thereof. The gummed paper mechanism realizes the automatic operations of conveying, pulling, cutting, adhering, and completely squeezing and covering the gummed paper outside the wire, saving a large amount of manual labor, improving production efficiency. At the same time, the covering of the gummed paper is more regular, improving the product quality and qualification rate.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] A rubberized paper mechanism, which includes a bracket, a rubberized paper conveying device, a rubberized paper cutting device, a rubberized paper pulling device and a rubberized paper wrapping device. The rubberized paper conveying device includes a rubberized paper reel, a rubberized paper unwinding motor, a tension wheel and a rubberized paper advancing assembly. The rubberized paper reel, the rubberized paper unwinding motor and the tension wheel are all installed on the bracket. The rubberized paper reel is connected to the shaft end of the rubberized paper unwinding motor through a pulley set. The rubberized paper bypasses the tension wheel and is connected to the rubberized paper advancing assembly. The rubberized paper cutting device includes a rubberized paper pressing assembly and a cutting assembly, and the rubberized paper pressing assembly and the cutting assembly are arranged corresponding to each other vertically. The rubberized paper pulling device is located in front of the rubberized paper cutting device. After the rubberized paper extends out of the rubberized paper cutting device, it is pulled by the rubberized paper pulling device. The rubberized paper wrapping device includes a rubberized paper wrapping unit and a lateral driving unit for driving the rubberized paper wrapping unit to move laterally to correspond to the rubberized paper. The rubberized paper wrapping unit includes a rubberized paper wrapping base, a rubberized paper clamping fixture, a clamping-opening air cylinder for driving the rubberized paper clamping fixture to open, and a lifting driving device for driving the rubberized paper clamping fixture and the clamping-opening air cylinder to lift. The lifting driving device is installed on the base, and a driving plate is installed at the output end of the lifting driving device. The rubberized paper clamping fixture is installed on the top of the driving plate, and the clamping-opening air cylinder is installed at the lower end of the driving plate and is located below the rubberized paper clamping fixture.
[0006] As a preferred solution: The rubberized paper clamping fixture includes two clamping blocks. The lower ends of the two clamping blocks are hinged to each other. On the opposite sides of the upper ends of the two clamping blocks, steps for embedding the rubberized paper are respectively arranged. After the two clamping blocks are closed, the steps on the two clamping blocks are combined to form an embedding recess for accommodating the rubberized paper.
[0007] As a preferred solution: On the steps of the two clamping blocks, a plurality of adsorption holes are respectively arranged towards the rubberized paper placing direction. Air channels are arranged inside the clamping blocks corresponding to the plurality of adsorption holes, and the plurality of adsorption holes are communicated with the air channels. On the outer wall of the clamping block, air nozzles are arranged and connected to the air channels to provide vacuum pressure for the plurality of adsorption holes.
[0008] As a preferred solution: On the opposite sides of the upper ends of the two clamping blocks, a plurality of rollers are respectively arranged, and the rollers on the two clamping blocks correspond to each other one by one; and each roller extends out of the outside of the step.
[0009] As a preferred solution: A tension spring for keeping the two clamping blocks closed is connected to the ends of the two clamping blocks.
[0010] As a preferred solution: A wedge-shaped push block is connected to the shaft end of the clamping-opening air cylinder. When the clamping-opening air cylinder drives the wedge-shaped push block to move upward and enter between the lower ends of the two clamping blocks, the upper ends of the two clamping blocks are opened.
[0011] As a preferred solution: A plurality of installation grooves are transversely opened on the two clamping blocks along the rubberized paper moving direction. The plurality of rollers are correspondingly installed in the plurality of installation grooves through rotating shafts, and the upper ends of the rollers are flush with the steps; and arc-shaped parts consistent with the contours of the rollers are respectively arranged on the opposite sides of the two ends of the two clamping blocks.
[0012] As a preferred solution: the lateral driving unit includes a slide table module and a lateral adjusting device installed at the output end of the slide table module. The slide table module is located between the adhesive tape cutting device and the adhesive tape pulling device. The lateral adjusting device includes a support seat, three adhesive tape wrapping units installed on the support seat, and a rodless cylinder. The three adhesive tape wrapping units include a first adhesive tape wrapping unit, a second adhesive tape wrapping unit, and a third adhesive tape wrapping unit. Among them, the first adhesive tape wrapping unit is fixedly installed at one end of the support seat, the rodless cylinder is installed at the other end of the support seat, the third adhesive tape wrapping unit is slidably installed on the support seat and is connected to the output end of the rodless cylinder. The second adhesive tape wrapping unit is located between the first adhesive tape wrapping unit and the third adhesive tape wrapping unit, and an elastic element for driving the second adhesive tape wrapping unit to reset is arranged between the second adhesive tape wrapping unit and the support seat.
[0013] As a preferred solution: the adhesive tape feeding assembly includes an adhesive tape clamping unit and an adhesive tape feeding cylinder for driving the adhesive tape clamping unit to move back and forth. The adhesive tape clamping unit is slidably installed on the bracket along the moving direction of the adhesive tape and is connected to the shaft end of the adhesive tape feeding cylinder.
[0014] An operation method applied to the adhesive tape wrapping mechanism includes the following steps:
[0015] S1. The adhesive tape feeding motor drives the adhesive tape reel to rotate and feed the tape, and the adhesive tape moves forward under the drive of the tensioning wheel and the adhesive tape feeding assembly.
[0016] S2. The adhesive tape pulling device clamps the end of the adhesive tape and pulls it to make the adhesive tape located above the adhesive tape wrapping device.
[0017] S3. The lateral driving unit drives the adhesive tape wrapping unit to move under the adhesive tape, and the wrapping clamp moves upward under the drive of the lifting driving device to correspond to the adhesive tape. The adhesive tape is located in the embedding recess of the wrapping clamp, and the adsorption holes generate vacuum suction to adsorb the adhesive tape in the embedding recess.
[0018] S4. The adhesive tape cutting device cuts the adhesive tape, the wire enters above the adhesive tape, the adhesive tape is pasted on the wire, and the adsorption holes stop vacuum adsorption.
[0019] S5. The lifting driving device moves the wrapping clamp downward. At the same time, the clip opening cylinder drives the wrapping clamp upward to open and separate from the adhesive tape.
[0020] S6. The lifting driving device drives the opened wrapping clamp to move upward so that the adhesive tape adhered to the wire is completely located between the two clamping blocks. As the wrapping clamp rises, the adhesive tape is gradually squeezed into a U shape by the rollers on the two clamping blocks, and then wraps the wire.
[0021] S7, the clamping cylinder withdraws, the rubber wrapping clamp closes, the adhesive tape above the wire is squeezed by the rollers on the two clamping blocks, and the wire is completely wrapped by the adhesive tape;
[0022] S8, the clamp opening cylinder drives the rubber-wrapped clamp to open again, takes away the wire behind the rubber-wrapped paper, and the lifting drive device drives the rubber-wrapped clamp to descend and reset again.
[0023] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that a tape wrapping mechanism for motor wires is formed by integrating a tape conveying device, a tape cutting device, a tape pulling device and a tape wrapping device on a bracket. The tape wrapping mechanism realizes the automated operations of conveying, pulling, cutting, adhering and completely extruding the tape to wrap around the outside of the wire, saving a lot of manual labor and improving production efficiency. At the same time, the tape wrapping is made more regular, thereby improving product quality and qualified rate.
[0024] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional schematic diagram of the adhesive paper wrapping mechanism of the present invention;
[0026] Figure 2 It is a three-dimensional schematic diagram of the adhesive paper wrapping mechanism of the present invention from another perspective;
[0027] Figure 3 It is a three-dimensional schematic diagram of the adhesive paper unit of the present invention;
[0028] Figure 4 It is a schematic top view of the adhesive paper unit of the present invention;
[0029] Figure 5 This is a schematic diagram of the principle of the clamp opening cylinder of the present invention when opening the rubber-wrapped clamp;
[0030] Figure 6 It is a three-dimensional schematic diagram of the wire material after being coated with adhesive paper according to the present invention.
[0031] Description of the accompanying drawings:
[0032] 10. Bracket; 20. Adhesive tape conveying device; 21. Adhesive tape reel; 22. Adhesive tape unwinding motor; 23. Tension pulley; 24. Adhesive tape advancing assembly; 241. Adhesive tape clamping unit; 242. Adhesive tape advancing cylinder; 243. Adhesive tape clamping cylinder; 244. Clamping block; 30. Adhesive tape cutting device; 31. Adhesive tape pressing assembly; 311. Pressing block; 312. Adhesive tape pressing cylinder; 32. Cutting assembly; 321. Cutting cylinder; 322. Cutting knife; 40. Adhesive tape pulling device; 41. Adhesive tape clamping cylinder; 42. Pulling driving cylinder; 50. Adhesive tape wrapping device; 51. Adhesive tape wrapping unit; 511. Adhesive tape wrapping base; 512. Adhesive tape clamping fixture; 513. Clamping opening cylinder; 514. Lifting driving device; 515. Driving plate; 516. First adhesive tape wrapping unit; 517. Second adhesive tape wrapping unit; 518. Third adhesive tape wrapping unit; 52. Lateral driving unit; 521. Slide module; 522. Lateral adjusting device; 5221. Support base; 5222. Rodless cylinder; 53. Clamping block; 531. Step; 532. Embedded recess; 533. Suction hole; 534. Air nozzle; 535. Installation groove; 536. Arc portion; 54. Roller; 55. Tension spring; 60. Adhesive tape; 70. Wire. Detailed implementation manner
[0033] As shown in the present invention Figures 1 to 6 shown, an adhesive tape wrapping mechanism and an operation method, the adhesive tape wrapping mechanism includes a bracket 10, an adhesive tape conveying device 20, an adhesive tape cutting device 30, an adhesive tape pulling device 40 and an adhesive tape wrapping device 50, wherein:
[0034] The adhesive tape conveying device 20 includes an adhesive tape reel 21, an adhesive tape unwinding motor 22, a tension pulley 23 and an adhesive tape advancing assembly 24. The adhesive tape reel 21, the adhesive tape unwinding motor 22 and the tension pulley 23 are all installed on the bracket 10. The adhesive tape reel 21 is connected to the shaft end of the adhesive tape unwinding motor 22 through a pulley set. The adhesive tape bypasses the tension pulley 23 and is connected to the adhesive tape advancing assembly 24. The adhesive tape reel 21 is wound with the adhesive tape to be pasted. The adhesive tape unwinding motor 22 drives the adhesive tape reel 21 to rotate and unwind through the pulley set. The tension pulley 23 tensions the adhesive tape. The adhesive tape advancing assembly 24 feeds the adhesive tape forward while the adhesive tape reel 21 unwinds, so that the adhesive tape is continuously conveyed forward.
[0035] The adhesive tape progressive component 24 includes a tape clamping unit 241 and an adhesive tape progressive cylinder 242 for driving the tape clamping unit 241 to move back and forth. The tape clamping unit 241 is slidably mounted on the bracket 10 along the moving direction of the adhesive tape and is connected to the shaft end of the adhesive tape progressive cylinder 242. The tape clamping unit 241 includes a tape clamping cylinder 243 and a clamping block 244 mounted on the tape clamping cylinder 243. The tape clamping cylinder 243 drives the clamping block 244 to clamp or release the adhesive tape 60. When the adhesive tape 60 is progressively conveyed forward, the tape clamping cylinder 243 drives the clamping block 244 to clamp the adhesive tape 60, and the adhesive tape progressive cylinder 242 drives the tape clamping cylinder 243 to move forward to pull the adhesive tape 60 forward. Then, the tape clamping cylinder 243 drives the clamping block 244 to release the adhesive tape 60, and the adhesive tape progressive cylinder 242 drives the tape clamping cylinder 243 to retreat, repeating the above-mentioned pulling action of the adhesive tape 60 to realize the continuous forward conveyance of the adhesive tape 60.
[0036] The adhesive tape cutting device 30 is used to cut the adhered adhesive tape after the adhesive tape adheres to the outer wall of the wire 70. It includes a tape pressing component 31 and a cutting component 32. The tape pressing component 31 and the cutting component 32 are arranged corresponding to each other up and down and are located in front of the tape clamping unit 241. The tape pressing component 31 includes a pressing block 311 and a tape pressing cylinder 312 for driving the pressing block 311 to press down the adhesive tape for cutting. The pressing block 311 is mounted on the shaft end of the tape pressing cylinder 312. The cutting component 32 includes a cutting cylinder 321 and a cutting knife 322 mounted on the output end of the cutting cylinder 321. When cutting the adhesive tape, the tape pressing cylinder 312 drives the pressing block 311 to press down above the adhesive tape, and the cutting cylinder 321 drives the cutting knife 322 to move upward to cut the adhesive tape.
[0037] The adhesive tape pulling device 40 is located in front of the adhesive tape cutting device 30. After the adhesive tape extends out of the tape clamping unit 241, it is pulled by the adhesive tape pulling device 40. The adhesive tape pulling device 40 includes a tape clamping cylinder 41 and a pulling driving cylinder 42 for driving the tape clamping cylinder 41 to move back and forth. The tape clamping cylinder 41 is mounted on the output end of the pulling driving cylinder 42. The adhesive tape pulling device 40 is used to cooperate with the adhesive tape progressive component 24 to keep the adhesive tape in a straightened state during the forward conveyance process.
[0038] The adhesive tape wrapping device 50 is located between the adhesive tape cutting device 30 and the adhesive tape pulling device 40 and below both of them; the adhesive tape wrapping device 50 includes a tape wrapping unit 51 and a lateral driving unit 52 for driving the tape wrapping unit to move laterally to correspond to the adhesive tape. The tape wrapping unit 51 includes a tape wrapping base 511, a tape wrapping clamp 512, an opening clamp cylinder 513 for driving the tape wrapping clamp 512 to open, and a lifting driving device 514 for driving the tape wrapping clamp 512 and the opening clamp cylinder 513 to lift and lower. The lifting driving device 514 is installed on the base, and a driving plate 515 is installed at the output end of the lifting driving device 514. The tape wrapping clamp 512 is installed on the top of the driving plate 515, and the opening clamp cylinder 513 is installed at the lower end of the driving plate 515 and is located below the tape wrapping clamp 512. The lifting driving device 514 is a cylinder, and it can also be other driving forms, such as the form of a motor combined with a ball screw and a slider.
[0039] The lateral driving unit 52 includes a sliding table module 521 and a lateral adjusting device 522 installed at the output end of the sliding table module 521. The sliding table module 521 is located between the adhesive tape cutting device 30 and the adhesive tape pulling device 40, and it is a driving device formed by a servo motor combined with a ball screw and a slider. The lateral adjusting device 522 includes a support base 5221, three tape wrapping units installed on the support base 5221, and a rodless cylinder 5222. The purpose of setting three tape wrapping units is to correspond to three wire feeding devices. Each wire feeding device respectively conveys a wire 70. The three tape wrapping units 51 can be driven by the lateral adjusting device 522 to perform corresponding tape wrapping with the three wire feeding devices, improving the adhesion efficiency of the adhesive tape.
[0040] The three tape wrapping units 51 include a first tape wrapping unit 516, a second tape wrapping unit 517, and a third tape wrapping unit 518. Among them, the first tape wrapping unit 516 is fixedly installed at one end of the support base 5221, the rodless cylinder 5222 is installed at the other end of the support base 5221, the third tape wrapping unit 518 is slidably installed on the support base 5221 and is connected to the output end of the rodless cylinder 5222; the second tape wrapping unit 517 is located between the first tape wrapping unit 516 and the third tape wrapping unit 518. The rodless cylinder 5222 drives the third tape wrapping unit 518 to slide on the support base 5221, and the second tape wrapping unit 517 can move in the same direction under the lateral drive of the third tape wrapping unit 518. Moreover, an elastic element is connected between the second tape wrapping unit 517 and the support base 5221, and the elastic element can drive the second tape wrapping unit 517 to reset. The positions of the three tape wrapping units are different to adapt to the changes in the wire feeding position and the adhesive tape adhesion position, realizing flexible adjustment and fast tape sticking operation.
[0041] The rubber-coated fixture 512 includes two clamping blocks 53. The lower ends of the two clamping blocks 53 are hinged to each other. On the opposite sides of the upper ends of the two clamping blocks 53, there are steps 531 for embedding adhesive tapes. When the adhesive tape is placed, it can closely adhere to the steps 531. After the two clamping blocks 53 are closed, the steps 531 on the two clamping blocks 53 are joined together to form an embedding recess 532 for accommodating the adhesive tape. When pasting the adhesive tape, the adhesive tape is limited in the embedding recess 532 to avoid lateral displacement of the adhesive tape and ensure that the shape of the adhesive tape adhered to the wire 70 is neat and standard. On the steps 531 of the two clamping blocks 53, a plurality of adsorption holes 533 are respectively arranged towards the direction of adhesive tape placement. Inside the clamping block 53, an air passage is arranged corresponding to the plurality of adsorption holes 533, and the plurality of adsorption holes 533 are communicated with the air passage. On the outer wall of the clamping block 53, there is an air nozzle 534 connected to the air passage to provide vacuum pressure for the plurality of adsorption holes 533. The air nozzle 534 is connected to a vacuum pump. When the adhesive tape reaches the embedding recess 532, the adsorption holes 533 will generate suction to adsorb the adhesive tape in the embedding recess 532, so that the adhesive tape cutting device 30 can cut the adhesive tape to be pasted.
[0042] And on the opposite sides of the upper ends of the two clamping blocks 53, a plurality of rollers 54 are respectively arranged, and the rollers 54 on the two clamping blocks 53 correspond to each other one by one. Specifically, on the two clamping blocks 53, a plurality of installation grooves 535 are horizontally opened along the moving direction of the adhesive tape, and the plurality of rollers 54 are correspondingly installed in the plurality of installation grooves 535 through rotating shafts. The upper ends of the rollers 54 are flush with the steps 531, and the rollers 54 extend out of the steps 531 on the side close to the closing direction of the clamping blocks 53. Due to the special nature of the adhesive tape material, the glue on it is easily squeezed out. If the flat surfaces on the opposite sides of the two clamping blocks 53 are directly used to squeeze the adhesive tape, a large amount of glue is easily adhered to the inner walls of the two clamping blocks 53, resulting in that when the two clamping blocks 53 are opened, the adhesive tape is also adhered and driven to open, resulting in the failure of rubber-coating the adhesive tape. The purpose of arranging a plurality of rollers 54 on the two clamping blocks 53 is that when the two clamping blocks 53 squeeze and close the adhesive tape adhered to the wire 70 upward so that the adhesive tape completely wraps the wire 70, the rollers 54 and the adhesive tape are in rolling point contact extrusion, reducing the contact area and also avoiding the overflow of the glue in the adhesive tape during extrusion, thus effectively avoiding the phenomenon that the clamping blocks 53 adhere to the glue and drive the adhesive tape to open when the clips are opened, and improving the product quality and qualification rate. In addition, on the opposite sides of the two ends of the two clamping blocks 53, there are arc-shaped parts 536 with the same contour as the rollers 54. The arrangement of the arc-shaped parts 536 enables the ends of the two clamping blocks 53 to also have the effect of the rollers 54, avoiding large-area extrusion of the adhesive tape and causing the glue to overflow.
[0043] The ends of the two clamping blocks 53 are connected with a tension spring 55 for keeping the two clamping blocks 53 closed. The tension spring 55 is connected below the hinge shaft of the two clamping blocks 53, and the pulling force of the tension spring 55 causes the upper ends of the two clamping blocks 53 to remain in the closed normal state. A wedge-shaped push block is connected to the shaft end of the clamping cylinder 513. The lower ends of the two clamping blocks 53 are provided with arc-shaped convex parts facing each other. When the clamping cylinder 513 drives the wedge-shaped push block to move upward and enter between the lower ends of the two clamping blocks 53, the upper ends of the two clamping blocks 53 are opened.
[0044] The operation method of the rubberized paper mechanism includes the following steps:
[0045] S1. The rubberized paper feeding motor 22 drives the rubberized paper coil 21 to rotate and feed the paper. The rubberized paper moves forward under the drive of the tension pulley 23 and the rubberized paper feeding assembly 24.
[0046] S2. The rubberized paper pulling device 40 clamps the end of the rubberized paper and pulls it, so that the rubberized paper is located above the rubberized paper wrapping device 50.
[0047] S3. The lateral drive unit 52 drives the rubberized paper wrapping unit to move under the rubberized paper. The rubberized paper clamping fixture 512 moves upward under the drive of the lifting drive device 514 to correspond to the rubberized paper. The rubberized paper is located in the embedding recess 532 of the rubberized paper clamping fixture 512, and the suction holes 533 generate vacuum suction to adsorb the rubberized paper in the embedding recess 532.
[0048] S4. The rubberized paper cutting device 30 cuts the rubberized paper. The wire 70 enters above the rubberized paper, and the rubberized paper is pasted on the wire 70. The suction holes 533 stop vacuum adsorption.
[0049] S5. The lifting drive device 514 moves the rubberized paper clamping fixture 512 downward. At the same time, the clamping cylinder 513 drives the rubberized paper clamping fixture 512 upward to open and separate from the rubberized paper.
[0050] S6. The lifting drive device 514 drives the opened rubberized paper clamping fixture 512 upward, so that the rubberized paper adhered to the wire 70 is completely located between the two clamping blocks 53. As the rubberized paper clamping fixture 512 rises, the rubberized paper is gradually squeezed into a U shape by the rollers 54 on the two clamping blocks, and then wraps the wire 70.
[0051] S7. The clamping cylinder 513 retracts, the rubberized paper clamping fixture 512 closes, and the rubberized paper located above the wire 70 is squeezed by the rollers 54 on the two clamping blocks, and the wire 70 is completely wrapped by the rubberized paper.
[0052] S8. The clamping cylinder 513 drives the rubberized paper clamping fixture 512 to open again, takes away the wire 70 after removing the rubberized paper, and the lifting drive device 514 drives the rubberized paper clamping fixture 512 to descend and reset again.
[0053] The design focus of the present invention lies in that a rubber tape wrapping mechanism for motor wire is formed by integrating a rubber tape conveying device, a rubber tape cutting device, a rubber tape pulling device and a rubber tape wrapping device on a bracket. This rubber tape wrapping mechanism realizes the automated operations of rubber tape conveying, pulling, cutting, adhesion and complete extrusion and wrapping around the wire, saving a large amount of manual labor, improving production efficiency. At the same time, the wrapping of the rubber tape is more regular, improving product quality and qualification rate.
[0054] The above are only preferred embodiments of the present invention, and do not impose any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A paper wrapping mechanism, characterized in that: The invention comprises a support, a tape conveying device, a tape cutting device, a tape pulling device and a tape wrapping device, wherein the tape conveying device comprises a tape material tray, a tape feeding motor, a tensioning wheel and a tape advancing assembly, wherein the tape material tray, the tape feeding motor and the tensioning wheel are all installed on the support, wherein the tape material tray is connected to the shaft end of the tape feeding motor through a pulley group, and the tape passes through the tensioning wheel and is connected to the tape advancing assembly; the tape cutting device comprises a tape pressing assembly and a cutting assembly, wherein the tape pressing assembly and the cutting assembly are arranged corresponding to each other up and down; the tape pulling device is located at the front side of the tape cutting device, and the tape is pulled by the tape pulling device after being extended through the tape cutting device; the tape wrapping device comprises a tape wrapping unit and a lateral driving unit that drives the tape wrapping unit to move laterally to correspond to the tape, wherein the tape wrapping unit comprises a tape wrapping base, a tape wrapping clamp, a clamping cylinder that drives the tape wrapping clamp to open, and a clamping cylinder for driving the tape wrapping clamp and The lifting and lowering driving device of the clamping cylinder is installed on the base, and a driving plate is installed at the output end of the lifting and lowering driving device, and the rubber coating clamp is installed on the top of the driving plate, and the clamping cylinder is installed at the lower end of the driving plate and is located below the rubber coating clamp; the rubber coating clamp includes two clamping blocks, the lower ends of the two clamping blocks are hinged to each other, and the upper ends of the two clamping blocks are respectively provided with steps for embedding adhesive tape on the opposite sides; after the two clamping blocks are closed, the steps on the two clamping blocks are pieced together to form an embedding recess for accommodating the adhesive tape; the steps of the two clamping blocks are respectively provided with a plurality of adsorption holes facing the direction of placing the adhesive tape, and air ducts are provided inside the clamping blocks corresponding to the plurality of adsorption holes, and the plurality of adsorption holes are connected with the air ducts; an air nozzle connected with the air duct is provided on the outer wall of the clamping block to provide vacuum air pressure for the plurality of adsorption holes; a wedge-shaped push block is connected to the shaft end of the clamping cylinder, and when the wedge-shaped push block is driven by the clamping cylinder to move upward and enter between the lower ends of the two clamping blocks, the upper ends of the two clamping blocks are opened.
2. The adhesive paper wrapping mechanism according to claim 1, characterized in that: A plurality of rollers are respectively arranged on opposite sides of the upper ends of the two clamping blocks, and the rollers on the two clamping blocks correspond to each other one by one; and each roller extends out of the outer side of the step.
3. The adhesive paper wrapping mechanism according to claim 1, characterized in that: The ends of the two clamping blocks are connected with tension springs for keeping the two clamping blocks closed.
4. The adhesive paper wrapping mechanism according to claim 2, characterized in that: The two clamping blocks are provided with a plurality of installation grooves transversely along the moving direction of the adhesive tape, and the plurality of rollers are correspondingly installed in the plurality of installation grooves through rotating shafts, and the upper ends of the rollers are flush with the steps; and arc-shaped portions consistent with the contours of the rollers are respectively provided on opposite sides of the two clamping blocks.
5. The adhesive paper wrapping mechanism according to claim 1, characterized in that: The transverse driving unit includes a slide module and a transverse adjustment device installed at the output end of the slide module, the slide module is located between the adhesive paper cutting device and the adhesive paper pulling device, the transverse adjustment device includes a support seat, three adhesive paper units installed on the support seat and a rodless cylinder, the three adhesive paper units include a first adhesive paper unit, a second adhesive paper unit and a third adhesive paper unit; wherein, the first adhesive paper unit is fixedly installed at one end of the support seat, the rodless cylinder is installed at the other end of the support seat, the third adhesive paper unit can be slidably installed on the support seat and is connected to the output end of the rodless cylinder; the second adhesive paper unit is located between the first adhesive paper unit and the third adhesive paper unit, and an elastic element for driving the second adhesive paper unit to reset is provided between the second adhesive paper unit and the support seat.
6. The adhesive paper wrapping mechanism according to claim 1, characterized in that: The adhesive paper advancing assembly includes a laminated paper unit and an adhesive paper advancing cylinder driving the laminated paper unit to move forward and backward. The laminated paper unit is slidably mounted on the bracket along the adhesive paper moving direction and is connected to the axial end of the adhesive paper advancing cylinder.
7. An operating method for the encapsulating paper mechanism according to any one of claims 1 to 6, characterized in that: The steps include: S1, the adhesive paper feeding motor drives the adhesive paper feeding tray to rotate and feed the adhesive paper, and the adhesive paper moves forward driven by the tensioning wheel and the adhesive paper advancing assembly; S2, the adhesive tape pulling device clamps the end of the adhesive tape and pulls it so that the adhesive tape is located above the adhesive tape wrapping device; S3, the lateral driving unit drives the adhesive paper unit to move to the bottom of the adhesive paper, and the adhesive paper clamp is driven by the lifting driving device to move upward to correspond to the adhesive paper, and the adhesive paper is located in the embedded concave position of the adhesive paper clamp, and the adsorption hole generates vacuum suction to adsorb the adhesive paper in the embedded concave position; S4, the adhesive tape cutting device cuts the adhesive tape, the wire material enters above the adhesive tape, the adhesive tape sticks to the wire material, and the adsorption hole stops vacuum adsorption; S5, the lifting drive device moves the rubber-wrapping clamp downward, and at the same time, the clamp opening cylinder drives the rubber-wrapping clamp upward to open and separate from the adhesive paper; S6. The lifting drive device drives the opened rubber coating clamp to move upward, so that the adhesive tape adhered to the wire is completely located between the two clamping blocks. As the rubber coating clamp rises, the adhesive tape is gradually squeezed into a U shape by the rollers on the two clamping blocks, thereby wrapping the wire; S7, the clamping cylinder withdraws, the rubber wrapping clamp closes, the adhesive tape above the wire is squeezed by the rollers on the two clamping blocks, and the wire is completely wrapped by the adhesive tape; S8, the clamp opening cylinder drives the rubber-wrapped clamp to open again, takes away the wire behind the rubber-wrapped paper, and the lifting drive device drives the rubber-wrapped clamp to descend and reset again.
Citation Information
Patent Citations
Battery cell rubberizing module
CN218507216U
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