A method for installing embedded parts suitable for main steel structure

Abstract

The present invention designs a method for installing embedded parts suitable for the main steel structure, which is characterized by comprising step S1: checking and adjusting the positions of the steel beam embedded plates, floor deck embedded parts and main steel bars according to the three-dimensional graphic layout; step S2: classifying and numbering the lengths and angles of the steel beam embedded plates and floor deck embedded parts, and setting diagonal braces according to the specifications of different steel beam embedded plates and floor deck embedded parts; step S3: horizontally installing the steel beam embedded plates and floor deck embedded parts according to the corresponding numbers; the overall structural positions of the steel beam embedded plates and floor deck embedded parts are determined by measuring and setting out the plane positions; step S4: welding and connecting the steel beam embedded plates and floor deck embedded parts to the main structure steel bars when the installation positions are verified to be correct. The present invention uses the steel beam embedded plates and floor deck embedded parts to be embedded in advance, and uses steel plates for fixed installation during the advance embedding, so as to ensure the accurate positions of the steel beam embedded plates and floor deck embedded parts, and no displacement offset occurs during the subsequent construction process.

Description

Technical Field

[0001] The invention belongs to the technical field of steel structure construction, and in particular relates to an embedded component installation method suitable for a main steel structure. Background Art

[0002] Steel structure embedded parts are commonly used in modern buildings, and their fixing method is crucial to the stability and safety of buildings. Traditionally, steel structure embedded parts are fixed by steel wire or steel nails after concrete pouring, but this method is prone to damage to the concrete surface and structural displacement. At the same time, due to the influence of vibration during the pouring process, the embedded parts will also be unstable, affecting the construction quality.

[0003] With the advancement of technology and the development of materials science, the modern steel structure embedded parts fixing technology has also been greatly improved. Some high-rise buildings are fixed by welding. In addition, the use of high-strength adhesives to fix embedded parts is also a new option. This method can better fix embedded parts and improve construction quality and efficiency.

[0004] However, both the traditional steel structure embedded parts fixing technology and the existing steel structure embedded parts fixing technology have some problems, such as concrete surface damage, structural displacement, etc. These existing technologies reduce the safety and stability of buildings, and their implementation process will cause certain hidden dangers in the construction industry. Summary of the invention

[0005] In order to solve the above problems, the present invention designs a method for installing embedded parts suitable for a main steel structure.

[0006] A method for installing embedded parts applicable to a main steel structure, characterized by comprising the following steps;

[0007] Step S1: Check and adjust the positions of the steel beam embedded parts, the floor deck embedded parts and the main steel bars according to the three-dimensional graphic layout. The positions of the steel beam embedded parts, the floor deck embedded parts and the main steel bars can be further adjusted for the errors of the on-site construction layout;

[0008] Step S2: classifying and numbering the lengths and angles of the steel beam embedded parts and the floor deck embedded parts, and setting diagonal braces according to the specifications of the different steel beam embedded parts and the floor deck embedded parts;

[0009] Step S3: horizontally install the steel beam embedded parts and the floor deck embedded parts according to the corresponding numbers; the overall structural positions of the steel beam embedded parts and the floor deck embedded parts are determined in plane positions according to measurement and layout;

[0010] Step S4: The embedded parts of the steel beams and the embedded parts of the floor decking plates are welded to the main structure steel bars after the installation positions are verified to be correct.

[0011] Preferably, the steel beam embedded parts in step S1 are used for welding I-beam steel beam connecting plates; the floor deck embedded parts are used for welding floor slab steel bar truss floor deck angle steel supports.

[0012] Preferably, the position of the steel beam embedded parts in step S1 is determined according to the position of the steel beam positioning and laying out, and the steel beam embedded parts are evenly arranged around the floor and arranged from the bottom of the floor to the top of the floor; at the corners of the floor, the steel beam embedded parts are arranged adjacent to each other; the steel beam embedded parts are used for welding the steel beam connecting plates of the I-beams.

[0013] Preferably, the floor deck embedded parts in step S1 are located between adjacent steel beam embedded parts, with the upper edges being level with the adjacent steel beam embedded parts; the spacing positions of the floor deck embedded parts are determined based on the spacing positions between the steel beam embedded parts at both ends.

[0014] Preferably, the front section of the steel beam embedded part in step S1 is made of rectangular steel plate, and the rear end adopts a straight anchor bar structure. The front section of the straight anchor bar is fixed on the rectangular steel plate, and the lower part of the rear end is fixedly connected with a cylindrical straight anchor bar; the straight anchor bars of the steel beam embedded part are fixed on the rectangular steel plate in layers, and the spacing between adjacent layered straight anchor bars is the same.

[0015] Preferably, the front section of the embedded part of the floor deck in step S1 is made of a rectangular steel plate, and the rear end adopts a straight anchor bar structure, the front section of the straight anchor bar is fixed on the rectangular steel plate, and the lower part of the rear end is fixedly connected to a cylindrical straight anchor bar.

[0016] Preferably, in step S2, the front section of the diagonal brace is welded and fixed to the inner side of the rectangular steel plate; the front end of the diagonal brace is located at the upper end of the straight anchor bar, and the rear end of the diagonal brace is located below the rear end of the next layer of straight anchor bars; the diagonal brace obliquely spans the double-layer straight anchor bars.

[0017] Preferably, in step S3, the corresponding numbered steel beam embedded parts and floor deck embedded parts are installed horizontally, and when there is a spacing between the straight anchor bars and they cannot be directly welded and fixed to the structural steel bars, the specifications are uniformly classified and numbered according to the lengths and angles of the different steel bars to the embedded parts, and scrap steel bars are used to make diagonal braces that are overlapped on the straight anchor bars.

[0018] Preferably, the embedded steel beam parts and the embedded floor deck parts in step S4 are made of steel structures, which are used to connect the floor deck, steel beams and core tubes, and rectangular steel plates are used to connect the steel beams and shear walls.

[0019] Preferably, in step S4, the flatness, horizontality and elevation position of the steel beam embedded parts and the floor deck embedded parts are reviewed during the construction process.

[0020] With respect to the prior art, the technical solution of this application has the following advantages and effects:

[0021] 1. The present invention discloses a method for installing embedded parts applicable to a main steel structure. The embedded plates of the steel structure are embedded in advance. During the embedding process, the embedded parts of the steel beams and the embedded parts of the floor decks are used for fixed installation to ensure the accurate positions of the embedded parts of the steel beams and the embedded parts of the floor decks, and to prevent displacement during subsequent construction processes.

[0022] 2. The present invention provides a method for installing embedded parts suitable for main steel structures, which improves the quality requirements of embedded parts and installs the embedded parts according to corresponding numbers, ensuring that the main structure steel bars are welded and fixed firmly, and that the flatness, horizontality and elevation positions of steel beam embedded parts and floor deck embedded parts are correct.

[0023] 3. The present invention discloses a method for installing embedded parts applicable to a main steel structure. On the diagonal bracing device, the steel structure diagonal bracing mainly plays a supporting role. It can transfer the load from the main beam to the foundation so that the entire building can bear the weight. The steel structure diagonal bracing plays a reinforcing role as a whole. When the building is subjected to lateral loads, the diagonal bracing can increase the overall stiffness by connecting the main beam and the column, and prevent the building from overturning or being damaged.

[0024] The above is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application so that it can be implemented in accordance with the contents of the specification, and to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the following is a detailed description of the preferred embodiments of the present application in conjunction with the accompanying drawings as follows.

[0025] Based on the detailed description of the specific embodiments of the present application in combination with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0027] Figure 1 It is an overall structural layout diagram of a steel structure embedded part fixing facility of the present invention;

[0028] Figure 2 It is a structural diagram of embedded parts of a steel structure embedded part fixing facility of the present invention;

[0029] Figure 3It is a steel beam embedded part connection diagram of a steel structure embedded part fixing facility of the present invention;

[0030] Figure 4 This is a floor deck embedded part connection diagram of a steel structure embedded part fixing facility of the present invention

[0031] Figure numerals: 1. Steel beam embedded parts; 2. Floor deck embedded parts; 3. Straight anchor bars; 4. Cylindrical straight anchor bars; 5. Rectangular steel plates; 6. Diagonal braces. DETAILED DESCRIPTION

[0032] To make the purpose, technical scheme and advantages of the embodiment of the present application clearer, the technical scheme in the embodiment of the present application will be clearly and completely described below in conjunction with the drawings in the embodiment of the present application. Obviously, the described embodiment is a part of the embodiment of the present application, rather than all the embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures is omitted in the embodiment. It should be understood that "one embodiment" or "this embodiment" mentioned throughout the specification means that the specific features, structures or characteristics related to the embodiment are included in at least one embodiment of the present application. Therefore, "one embodiment" or "this embodiment" appearing in various places throughout the specification may not necessarily refer to the same embodiment. In addition, these specific features, structures or characteristics can be combined in one or more embodiments in any suitable manner.

[0033] In addition, the present application may repeat reference numerals and / or letters in different examples. This repetition is for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and / or settings discussed.

[0034] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association relationship between associated objects, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0035] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusions.

[0036] Example 1

[0037] This embodiment mainly introduces a method for installing embedded parts applicable to a main steel structure.

[0038] A method for installing embedded parts applicable to a main steel structure, characterized by comprising the following steps;

[0039] Step S1: Check and adjust the positions of the steel beam embedded parts 1, the floor deck embedded parts 2 and the main steel bars according to the three-dimensional graphic layout. The positions of the steel beam embedded parts 1, the floor deck embedded parts 2 and the main steel bars can be further adjusted for the errors of the on-site construction layout;

[0040] Step S2: classifying and numbering the lengths and angles of the steel beam embedded parts 1 and the floor deck embedded parts 2, and setting the diagonal braces 6 according to the specifications of the steel beam embedded parts 1 and the floor deck embedded parts 2;

[0041] Step S3: horizontally install the steel beam embedded parts 1 and the floor deck embedded parts 2 according to the corresponding numbers; the overall structural positions of the steel beam embedded parts 1 and the floor deck embedded parts 2 are determined in plane according to the measurement and layout;

[0042] Step S4: The steel beam embedded parts 1 and the floor deck embedded parts 2 are welded to the main structure steel bars after the installation positions are verified to be correct.

[0043] This embodiment introduces a method for installing embedded parts suitable for the main steel structure, which uses steel structure embedded plates for pre-embedding. During the pre-embedding, steel beam embedded parts and floor deck embedded parts are used for fixed installation to ensure the accurate positioning of the steel beam embedded parts and floor deck embedded parts, and no displacement or offset occurs during the subsequent construction process.

[0044] Example 2

[0045] Based on Example 1, this example mainly introduces a steel structure embedded part fixing device structure, such as Figure 1-Figure 4 shown.

[0046] Furthermore, the steel beam embedded parts 1 in step S1 are used for welding I-beam steel beam connecting plates; the floor deck embedded parts 2 are used for welding floor slab steel bar truss floor deck angle steel supports.

[0047] Furthermore, the position of the steel beam embedded parts 1 in step S1 is determined according to the position of the steel beam positioning and laying out, and the steel beam embedded parts are evenly arranged around the floor and arranged from the bottom of the floor to the top of the floor; at the corners of the floor, the steel beam embedded parts are arranged adjacent to each other; the steel beam embedded parts 1 are used for welding the steel beam connecting plates of the I-beams.

[0048] Furthermore, the position of the floor deck embedded parts 2 in step S1 is located between adjacent steel beam embedded parts 1, and the upper edge is level with the adjacent steel beam embedded parts 1; the spacing position of the floor deck embedded parts 2 is determined based on the spacing position between the steel beam embedded parts 1 at both ends.

[0049] Furthermore, the front section of the steel beam embedded part 1 in step S1 is made of a rectangular steel plate 5, and the rear end adopts a straight anchor bar 3 structure. The front section of the straight anchor bar 3 is fixed on the rectangular steel plate 5, and the lower part of the rear end is fixedly connected to a cylindrical straight anchor bar 4; the straight anchor bars 3 of the steel beam embedded part 1 are fixed on the rectangular steel plate 5 in layers, and the spacing between adjacent layered straight anchor bars 3 is the same.

[0050] Furthermore, the front section of the floor deck embedded part 2 is made of a rectangular steel plate 5, and the rear end adopts a straight anchor bar 3 structure. The front section of the straight anchor bar 3 is fixed on the rectangular steel plate 5, and the lower part of the rear end is fixedly connected to a cylindrical straight anchor bar 4.

[0051] Furthermore, in step S2, the front section of the diagonal brace 6 is welded and fixed to the inner side of the rectangular steel plate 5; the front end of the diagonal brace 6 is located at the upper end of the straight anchor bar 3, and the rear end of the diagonal brace 6 is located below the rear end of the next layer of the straight anchor bar 3; the diagonal brace 6 obliquely spans the double-layer straight anchor bar 3.

[0052] Furthermore, in step S3, the corresponding numbered steel beam embedded parts 1 and floor deck embedded parts 2 are installed horizontally. When there is a distance between the straight anchor bars 3 and they cannot be directly welded and fixed to the structural steel bars, they are uniformly classified and numbered according to the lengths and angles of the different steel bars to the embedded parts, and scrap steel bars are used to make diagonal braces 6 that are overlapped on the straight anchor bars 3.

[0053] Furthermore, the steel beam embedded parts 1 and the floor deck embedded parts 2 in step S4 are made of steel structure, which are used to connect the floor deck, steel beam and core tube, and rectangular steel plates 5 are used to connect the steel beam and the shear wall.

[0054] Furthermore, in step S4, the flatness, horizontality and elevation position of the steel beam embedded parts 1 and the floor deck embedded parts 2 are reviewed during the construction process.

[0055] This embodiment introduces the special structure of steel beam embedded parts, floor deck embedded parts, steel plates and straight anchor bars, which support and reinforce high-rise buildings and improve their earthquake and wind resistance. During the design and construction process, the special structure and variability of steel beam embedded parts, floor deck embedded parts and straight anchor bars are utilized to select appropriate types and installation locations according to actual conditions to ensure the stability and safety of the building.

[0056] Example 3

[0057] Based on Example 1, this example mainly introduces an optimized design of embedded parts suitable for the main steel structure.

[0058] The horizontal and vertical reinforcements of the concrete structure are constructed by the layout, and embedded parts are set according to the design requirements of the drawings, and the collision positions of the steel beam embedded parts 1 and the floor deck embedded parts 2 with the structural reinforcements are checked;

[0059] The straight anchor bars 3 of the steel beam embedded parts 1 and the floor deck embedded parts 2 are prioritized, and the positions of the main structural steel bars are adjusted through negotiation, and reinforcement measures are taken for the adjusted structural steel bars;

[0060] The collision rate between the straight anchor bars 3 of the steel beam embedded parts 1 and the floor deck embedded parts 2 and the structural steel bars is 0.71%, which meets the requirement of the countermeasure target of "the collision rate between the straight anchor bars 3 and the structural steel bars is ≤ 1%".

[0061] The diagonal brace 6 is manufactured and installed; after the optimization and adjustment of the embedded parts of the steel structure, the specifications are uniformly classified and numbered according to the length and angle of different steel bars to the embedded parts, and the scrap steel bars are used to manufacture the diagonal brace 6;

[0062] According to the prepared diagonal brace 6, detailed technical explanations and three-dimensional drawing explanations are given to the steel structure team from the three aspects of product manufacturing, implementation and installation, and quality control; through the three-dimensional model, the auxiliary construction simulation expresses the specific construction process and precautions to ensure the quality requirements of the diagonal brace 6;

[0063] The oblique brace 6 is processed and produced at the steel structure production base according to the statistical classification specifications, and is welded to the embedded parts together with the straight anchor bar 3;

[0064] For the embedded parts that have passed the quality inspection, the embedded parts positions are installed according to the corresponding numbers and are welded and fixed firmly to the main structure steel bars; after statistical analysis, it is confirmed that the requirement of the countermeasure target "the incidence rate of loosening and tilting of embedded parts ≤ 5%" is met.

[0065] This embodiment mainly introduces the requirement of 1% collision incidence rate between straight anchor bars of embedded parts of steel beams and embedded parts of floor decking and structural steel bars. It is necessary to meet the requirement of ≤5% collision incidence rate between straight anchor bars of embedded parts of target steel beams and embedded parts of floor decking and structural steel bars and the requirement of ≤5% occurrence rate of loosening, displacement and tilting of embedded parts, thereby ensuring the accuracy of the overall component and avoiding the possibility of embedded parts offset and inaccurate plane installation.

[0066] The above description is only the preferred embodiment of the present invention, which does not limit the protection scope of the present invention. For those skilled in the art, the present invention can be modified and varied in various ways. Within the spirit and principle of the present invention, any change, modification, replacement, integration and parameter change of these embodiments by conventional substitution or capable of achieving the same function without departing from the principle and spirit of the present invention shall fall within the protection scope of the present invention.

Claims

1. A method for installing embedded parts suitable for a main steel structure, characterized in that: The steps include: Step S1: Check and adjust the positions of the steel beam embedded parts (1), the floor deck embedded parts (2) and the main reinforcement according to the three-dimensional graphic layout. The positions of the steel beam embedded parts (1), the floor deck embedded parts (2) and the main reinforcement can be further adjusted for the errors of the on-site construction layout; Step S2: classifying and numbering the lengths and angles of the steel beam embedded parts (1) and the floor deck embedded parts (2), and setting diagonal braces (6) according to the specifications of the steel beam embedded parts (1) and the floor deck embedded parts (2); Step S3: horizontally installing the steel beam embedded parts (1) and the floor deck embedded parts (2) according to the corresponding numbers; the overall structural positions of the steel beam embedded parts (1) and the floor deck embedded parts (2) are determined in plane according to measurement and layout; Step S4: The steel beam embedded parts (1) and the floor deck embedded parts (2) are welded to the main structure steel bars after the installation positions are verified to be correct; The steel beam embedded parts (1) in step S1 are used for welding the I-beam steel beam connection plate; the floor deck embedded parts (2) are used for welding the floor slab steel bar truss floor deck angle steel support; The floor deck embedded parts (2) in step S1 are located between adjacent steel beam embedded parts (1), and the upper edges are level with the adjacent steel beam embedded parts (1); the spacing position of the floor deck embedded parts (2) is determined based on the spacing position between the steel beam embedded parts (1) at both ends; In step S2, the front section of the diagonal brace (6) is welded and fixed to the inner side of the rectangular steel plate (5); the front end of the diagonal brace (6) is located at the upper end of the straight anchor bar (3), and the rear end of the diagonal brace (6) is located below the rear end of the next layer of the straight anchor bar (3); the diagonal brace (6) obliquely spans the double-layer straight anchor bar (3).

2. The method for installing embedded parts applicable to the main steel structure according to claim 1, characterized in that: The position of the steel beam embedded parts (1) in step S1 is determined according to the position of the steel beam positioning and laying out. The steel beam embedded parts are evenly arranged along the four sides of the floor and arranged from the bottom of the floor to the top of the floor. At the corners of the floor, the steel beam embedded parts are arranged adjacent to each other. The steel beam embedded parts (1) are used for welding the steel beam connecting plates of the I-beams.

3. The method for installing embedded parts applicable to the main steel structure according to claim 2, characterized in that: The front section of the steel beam embedded part (1) in step S1 is made of a rectangular steel plate (5), and the rear end adopts a straight anchor bar (3) structure. The front section of the straight anchor bar (3) is fixed on the rectangular steel plate (5), and the lower part of the rear end is fixedly connected to a cylindrical straight anchor bar (4); the straight anchor bars (3) of the steel beam embedded part (1) are fixed on the rectangular steel plate (5) in layers, and the intervals between adjacent layers of straight anchor bars (3) are the same.

4. The method for installing embedded parts applicable to the main steel structure according to claim 3, characterized in that: The front section of the floor deck embedded part (2) is made of a rectangular steel plate (5), and the rear end adopts a straight anchor bar (3) structure. The front section of the straight anchor bar (3) is fixed on the rectangular steel plate (5), and the lower part of the rear end is fixedly connected to a cylindrical straight anchor bar (4).

5. The method for installing embedded parts applicable to the main steel structure according to claim 1, characterized in that: In step S3, the steel beam embedded parts (1) and floor deck embedded parts (2) with corresponding numbers are installed horizontally. When there is a gap between the straight anchor bars (3) and they cannot be directly welded to the structural steel bars, the specifications are uniformly classified and numbered according to the lengths and angles of the different steel bars to the embedded parts, and waste steel bars are used to make diagonal braces (6) that are overlapped on the straight anchor bars (3).

6. The method for installing embedded parts applicable to the main steel structure according to claim 1, characterized in that: The steel beam embedded parts (1) and the floor deck embedded parts (2) in step S4 are steel structures used for connecting the floor deck, steel beam and core tube, and rectangular steel plates (5) are used for connecting the steel beam and the shear wall.

7. The method for installing embedded parts applicable to a main steel structure according to claim 1, characterized in that: The step S4 is to check the flatness, horizontality and elevation position of the steel beam embedded parts (1) and the floor deck embedded parts (2) during the construction process.

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