Extraction pretreatment system and process
By integrating a rotating column and a crushing knife in the extraction tank, the material is crushed and extracted simultaneously, which solves the problem of low extraction efficiency in the existing technology, realizes an efficient extraction process and reduces costs.
Patent Information
- Application Number
- CN202410904429.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2044-07-08
AI Technical Summary
In the prior art, the crushing of the material before extraction and the extraction process are performed separately, resulting in low extraction efficiency and complicated steps, which increases costs.
An extraction pretreatment system is designed. By integrating a rotating column and a crushing knife in the extraction tank, a driving mechanism is used to achieve synchronous crushing and extraction of the material. Combined with the lifting and squeezing functions of the extraction cover, synchronous processing of the material is achieved.
It realizes the simultaneous crushing and extraction of materials, improves extraction efficiency, reduces costs, simplifies the process and reduces equipment requirements.
Smart Images

Figure CN118892667B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of extraction and relates to an extraction pre-treatment system and process. Background Art
[0002] Extraction, also known as solvent extraction, liquid-liquid extraction, or extraction, is a unit operation that separates a mixture by exploiting the different solubilities of the components in the solvent. Specifically, it exploits the differences in solubility or partition coefficient between two immiscible (or slightly soluble) solvents to transfer a solute from one solvent to another. It is widely used in the chemical, metallurgical, and food industries, and is also commonly used in the petroleum refining industry. Separating the two immiscible liquids after extraction is called separation.
[0003] At present, extraction technology is used in many industries, such as medicine, chemical industry, food and other fields. Before extracting solid materials, in order to improve the extraction efficiency, the materials are usually crushed to reduce the volume of the solid materials and increase the total contact area with the extraction liquid. However, this means that the materials need to be introduced into the crushing equipment for crushing before being transferred to the extraction equipment. There are many steps, resulting in low extraction efficiency. Summary of the Invention
[0004] The purpose of the present invention is to provide an extraction pretreatment system and process, aiming to solve the problem of low extraction efficiency.
[0005] In order to solve the above technical problems, the present invention provides an extraction pretreatment system, comprising:
[0006] An extraction tank, wherein a feed port is provided at the top of the extraction tank, a door for controlling the opening and closing of the bottom of the extraction tank is hingedly provided at the bottom, a support rod is horizontally provided on the inner wall of the bottom of the extraction tank, and a control mechanism for controlling the opening and closing of the door is provided on the side of the extraction tank;
[0007] A rotating column having a rectangular cross-section and an outer wall thereof provided with a first cylindrical portion and a second cylindrical portion, wherein the first cylindrical portion is rotatably connected to the top of the extraction tank, and the second cylindrical portion is rotatably connected to the support rod;
[0008] a first driving mechanism, the first driving mechanism being used to drive the rotating column to rotate;
[0009] A first matching ring and a second matching ring, wherein the first matching ring and the second matching ring are each provided with a hole in the middle thereof for matching with the rotating column, and the outer portion thereof is annular, and a crushing knife is horizontally provided on the outer portion of the second matching ring;
[0010] An extraction cover, wherein the extraction cover is in the shape of a porous cavity, the top and bottom of the extraction cover are rotatably connected to the outer walls of the first matching ring and the second matching ring respectively, the crushing knife is located in the inner cavity of the extraction cover, and the top of the extraction cover is provided with a feeding door, and the bottom is provided with a discharging door;
[0011] The second driving mechanism is used to control the extraction cover to move up and down on the rotating column.
[0012] The present invention is further configured such that the first driving mechanism includes a power motor vertically arranged on the top of the extraction tank, a first transmission member is horizontally arranged on the output shaft of the power motor, a second transmission member is horizontally arranged on the top of the rotating column, and teeth are provided at the bottom of the first transmission member and the top of the second transmission member, and the first transmission member and the second transmission member can engage with each other through the teeth.
[0013] The present invention is further configured such that a lifting portion is vertically movably provided on the top of the rotating column, the second transmission member is located on the top of the lifting portion, two first limit rails are vertically provided on the side wall of the extraction tank, the cross-sections of the two first limit rails are both L-shaped, a first adjusting member is vertically movably provided between the two first limit rails, a first linkage portion is horizontally provided on the top of the first adjusting member, the lifting portion is rotatably connected to the free end of the first linkage portion, and the first adjusting member can control the first transmission member to engage or disengage with the second transmission member.
[0014] The present invention is further configured such that a protrusion is provided on the side of the extraction tank protruding outward, a lifting screw is vertically provided in the protrusion, the lifting screw is rotatably connected to the top and bottom of the protrusion, and a first linkage arm and a second linkage arm are provided on the side of the extraction cover, the first linkage arm and the second linkage arm are both threadedly engaged with the lifting screw;
[0015] The second driving mechanism includes a support frame arranged on the top of the extraction tank, a transmission rod is horizontally rotatably arranged on the top of the support frame, a third transmission member and a fourth transmission member are respectively provided at both ends of the transmission rod, and teeth are provided on the outer side of the third transmission member, the outer side of the fourth transmission member, and the top of the first transmission member, and the third transmission member is meshed with the top of the first transmission member through the teeth;
[0016] The side wall of the extraction tank is also vertically provided with two second limit rails, and the cross-sections of the two second limit rails are both L-shaped. A second adjusting member is vertically movably arranged between the two second limit rails, and a second linkage part is horizontally provided on the top of the second adjusting member, and an adjusting cylinder is vertically provided on the second linkage part. The adjusting cylinder is rotatably connected to the second linkage part, and the second linkage part can drive the adjusting cylinder to rise and fall. A vertical rod is vertically provided on the top of the lifting screw rod, and the cross-section of the vertical rod is rectangular. The bottom of the adjusting cylinder is provided with a hole that matches the vertical rod, and a fifth transmission member is horizontally provided on the top of the adjusting cylinder, and a tooth body is provided on the lower side of the fifth transmission member. The fifth transmission member and the fourth transmission member can be engaged with or separated by the tooth body.
[0017] The present invention is further configured such that the extraction cover includes a top cover, a bottom cover, and a plurality of middle cover bodies, the diameters of the plurality of middle cover bodies are different, the heights of the top cover, the middle cover, and the bottom cover decrease in sequence, the top cover is in the shape of a cover with an opening downward, the bottom cover is in the shape of a cover with an opening upward, the middle cover is annular, a first annular bending circle is provided on the outer side of the bottom of the top cover, a second annular bending circle is provided on the inner side of the top of the bottom cover, a third bending circle and a fourth bending circle are provided on the inner side of the top and the outer side of the bottom of the middle cover respectively, the first bending circle and the third bending circle located at the top can be interlocked with each other, the second bending circle and the fourth bending circle located at the bottom can be interlocked with each other, and the third bending circle located in the middle can be interlocked with the adjacent fourth bending circle;
[0018] The lifting screw includes a screw portion and a smooth portion located at the bottom of the screw portion. When the first linkage arm and the second linkage arm are both threadedly connected to the screw portion, the space inside the extraction cover is in a maximum state. When the second linkage arm is located at the smooth portion, the screw portion can drive the first linkage arm to descend and squeeze the material inside the extraction cover through the top cover body, the middle cover body and the bottom cover body.
[0019] The present invention is further configured such that a fan-shaped feeding port is provided at the top of the top cover body, the shape of the feeding door matches the shape of the feeding port, and the feeding door is located below the feeding port, a rotating circle is provided at the inner end of the feeding door, the rotating circle is rotatably connected to the first matching circle, an operating handle is provided at the top of the feeding door, when the crushing knife is in a working state, the feeding door is in a closed state, and the first matching circle acts on the rotating circle, and causes the operating handle to contact an inner wall on one side of the feeding port.
[0020] The present invention is further configured such that the second mating ring is rotatably connected to the bottom of the bottom cover body, a discharge port is provided at the bottom of the bottom cover body, one side of the discharge door is hinged to the discharge port, and protrusions are provided on the outer side of the free end of the discharge door and the outer side of the bottom of the bottom cover body, and the protrusion of the discharge door and the protrusion on the bottom cover body are detachably connected by bolts.
[0021] The present invention is further configured such that two discharge doors are provided, and the two discharge doors are symmetrically distributed at the bottom of the bottom cover body.
[0022] The present invention is further configured such that the adjustment cylinder is movably connected to the outer side of the support frame, and the outer wall of the adjustment cylinder is movably fitted to the support frame.
[0023] The present invention also discloses a process for extraction using an extraction pretreatment system as described in any one of the above items, comprising the following steps:
[0024] S1, move the extraction cover to the highest height, open the feeding door, and add the material to be extracted into the extraction cover through the feeding port;
[0025] S2, closing the feeding door, and the second driving mechanism lowering the height of the extraction cover so that the extraction cover is immersed in the extraction liquid;
[0026] S3, the extraction cover stops moving, the first driving mechanism drives the rotating column to rotate, and the crushing knife crushes and stirs the material in the extraction cover;
[0027] S4, after the extraction is completed, the valve on the pipe at the bottom of the opening and closing door is opened to discharge the liquid in the extraction tank;
[0028] S5, the control mechanism opens the opening and closing door, the second driving mechanism drives the extraction cover to move to the lowest height, and the discharge door is opened to discharge the solid material in the extraction cover.
[0029] Compared with the prior art, the present invention provides an extraction pre-treatment system. When extracting materials, the extraction cover is first moved to the highest height, and after the feeding door is opened, the material to be extracted is added to the extraction cover through the feeding port; the feeding door is closed, and the second driving mechanism lowers the height of the extraction cover and immerses the extraction cover in the extraction liquid; the movement of the extraction cover is stopped, and the first driving mechanism drives the rotating column to rotate, and at the same time the crushing knife crushes and stirs the material in the extraction cover; after the extraction is completed, the valve on the pipeline at the bottom of the opening and closing door is opened to discharge the liquid in the extraction tank; the control mechanism opens the opening and closing door, and the second driving mechanism drives the extraction cover to move to the lowest height, and after the discharge door is opened, the solid material in the extraction cover is released.
[0030] In this way, the crushing and extraction of the material are carried out simultaneously, and there is no need to use separate equipment to crush the material. This not only improves the extraction efficiency, but also reduces the cost of extraction. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic structural diagram of an embodiment of an extraction pre-treatment system of the present invention;
[0032] Figure 2 yes Figure 1 Enlarged view of part A;
[0033] Figure 3 yes Figure 1 Enlarged view of part B;
[0034] Figure 4 is a cross-sectional view of an embodiment of an extraction pre-treatment system of the present invention;
[0035] Figure 5 yes Figure 4 Enlarged view of part C;
[0036] Figure 6 yes Figure 4 Enlarged view of part D in the middle;
[0037] Figure 7 yes Figure 4 Enlarged view of part E in the middle;
[0038] Figure 8 yes Figure 7 Enlarged view of the E1 part;
[0039] Figure 9 yes Figure 7 Enlarged view of part E2;
[0040] Figure 10 yes Figure 7 Enlarged view of the E3 part;
[0041] Figure 11 yes Figure 7 Enlarged view of part E4;
[0042] Figure 12 This is an internal schematic diagram of an embodiment of an extraction pre-treatment system of the present invention;
[0043] Figure 13 yes Figure 12 Enlarged view of part F;
[0044] Figure 14 yes Figure 12 Enlarged view of section G;
[0045] Figure 15This is a schematic diagram of an embodiment of an extraction cover in an extraction pre-treatment system of the present invention. Figure 1 ,
[0046] Figure 16 This is a schematic diagram of an embodiment of an extraction cover in an extraction pre-treatment system of the present invention. Figure 2 ;
[0047] Figure 17 This is a schematic diagram of an embodiment of the first matching ring in an extraction pretreatment system of the present invention. Figure 2
[0048] Figure 18 This is a schematic diagram of an embodiment of the second matching ring in the extraction pretreatment system of the present invention. Figure 2
[0049] Figure 19 It is a schematic diagram of an embodiment of a feeding door in an extraction pretreatment system of the present invention.
[0050] Among them, 1. extraction tank; 2. feeding port; 3. opening and closing door; 4. support rod; 5. rotating column; 11. first cylindrical part; 12. second cylindrical part; 13. first matching ring; 14. second matching ring; 15. crushing knife; 16. extraction cover; 16a. top cover; 16b. bottom cover; 16c. middle cover; 17. feeding door; 18. discharging door; 19. power motor; 20. first transmission member; 21. second transmission member; 22. lifting part; 23. first limit rail; 24. first adjusting member; 25. first linkage part ; 26. Protruding portion; 27. Lifting screw; 27a. Screw portion; 27b. Smooth portion; 28. First linkage arm; 29. Second linkage arm; 30. Support frame; 31. Transmission rod; 32. Third transmission member; 33. Fourth transmission member; 34. Second limiting rail; 35. Second adjusting member; 36. Second linkage portion; 37. Adjusting cylinder; 38. Vertical rod; 39. Fifth transmission member; 40. First bending circle; 41. Second bending circle; 42. Third bending circle; 43. Fourth bending circle; 44. Rotating circle; 45. Operating handle. DETAILED DESCRIPTION
[0051] The following is a detailed description of the extraction pretreatment system and process proposed by the present invention, with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are greatly simplified and not to exact scale, and are intended solely to facilitate and clearly illustrate the embodiments of the present invention. Identical or similar reference numerals in the drawings represent identical or similar components.
[0052] An extraction pre-treatment system, such as Figures 1 to 19 Shown, including:
[0053] An extraction tank 1 is provided with a feed port 2 at the top of the extraction tank 1 (if sealed extraction is required, a corresponding lid is also required), and a hinged bottom is provided with an opening and closing door 3 for controlling the bottom of the extraction tank 1. A support rod 4 is horizontally provided on the bottom inner wall of the extraction tank 1, and a control mechanism for controlling the opening and closing door 3 is provided on the side of the extraction tank 1, wherein the opening and closing door 3 has an L-shaped shelf on the top, and an L-shaped connecting shelf is also provided at the bottom of the extraction tank 1, and the shelf and the connecting shelf are hinged. At the same time, an oil cylinder is provided on the side wall of the extraction tank 1, and the top of the oil cylinder is hinged to the side wall of the extraction tank 1, and its piston rod is hinged to the shelf, so that when the oil cylinder is extended and retracted, it can drive the opening and closing The door 3 rotates and closes or opens the bottom of the extraction tank 1; at the same time, a consolidation ring is also provided at the bottom of the extraction tank 1 for horizontal rotation, and an oil cylinder is also provided between the outer end of the consolidation ring and the outer wall of the extraction tank 1, which can drive the consolidation ring to rotate; at the same time, an L-shaped consolidation groove is provided at the bottom of the consolidation ring, and a consolidation rod is provided at the free end of the opening and closing door 3. When the opening and closing door 3 is closed, the consolidation rod is engaged in the consolidation groove, and then after the oil cylinder drives the consolidation ring to rotate, the consolidation groove can drive the consolidation rod upward, and make the opening and closing door 3 and the bottom of the extraction tank 1 more tightly fitted; according to actual conditions, a sealing ring can be provided between the top of the opening and closing door 3 and the bottom of the extraction tank 1 to improve the sealing performance of the extraction;
[0054] A rotating column 5 having a rectangular cross-section and an outer wall thereof provided with a cylindrical first cylindrical portion 11 and a second cylindrical portion 12. The first cylindrical portion 11 is rotatably connected to the top of the extraction tank 1, and the second cylindrical portion 12 is rotatably connected to the support rod 4.
[0055] a first driving mechanism, the first driving mechanism being used to drive the rotating column 5 to rotate;
[0056] A first matching ring 13 and a second matching ring 14 are provided in the middle of each of the first matching ring 13 and the second matching ring 14. The first matching ring 13 and the second matching ring 14 are both annular in shape. A crushing knife 15 is horizontally provided on the outside of the second matching ring 14.
[0057] The extraction cover 16 is in the shape of a porous cavity. The top and bottom of the extraction cover 16 are rotatably connected to the outer walls of the first matching ring 13 and the second matching ring 14 respectively. The crushing knife 15 is located in the inner cavity of the extraction cover 16. The top of the extraction cover 16 is provided with a feeding door 17, and the bottom is provided with a discharging door 18;
[0058] The second driving mechanism is used to control the extraction cover 16 to move up and down on the rotating column 5.
[0059] The first driving mechanism includes a power motor 19 vertically arranged on the top of the extraction tank 1, a first transmission member 20 is horizontally arranged on the output shaft of the power motor 19, and a second transmission member 21 is horizontally arranged on the top of the rotating column 5. The bottom of the first transmission member 20 and the top of the second transmission member 21 are both provided with teeth, and the first transmission member 20 and the second transmission member 21 can be engaged with each other through the teeth.
[0060] A lifting portion 22 is vertically movably provided on the top of the rotating column 5, and the second transmission member 21 is located on the top of the lifting portion 22. Two first limiting rails 23 are vertically provided on the side wall of the extraction tank 1. The cross-sections of the two first limiting rails 23 are both L-shaped. A first adjusting member 24 is vertically movably provided between the two first limiting rails 23. A first linkage portion 25 is horizontally provided on the top of the first adjusting member 24. The lifting portion 22 is rotatably connected to the free end of the first linkage portion 25. The first adjusting member 24 can control the engagement or separation of the first transmission member 20 and the second transmission member 21.
[0061] The extraction tank 1 has a protruding portion 26 protruding outward from its side. A lifting screw 27 is vertically provided in the protruding portion 26. The lifting screw 27 is rotatably connected to the top and bottom of the protruding portion 26. The extraction cover 16 has a first linkage arm 28 and a second linkage arm 29 provided on its side. The first linkage arm 28 and the second linkage arm 29 are both threadedly engaged with the lifting screw 27.
[0062] The second driving mechanism includes a support frame 30 disposed on the top of the extraction tank 1. A transmission rod 31 is horizontally rotatably disposed on the top of the support frame 30. A third transmission member 32 and a fourth transmission member 33 are respectively disposed at both ends of the transmission rod 31. Gears are disposed on the outer side of the third transmission member 32, the outer side of the fourth transmission member 33, and the top of the first transmission member 20. The third transmission member 32 is meshed with the top of the first transmission member 20 via the teeth.
[0063] The side wall of the extraction tank 1 is also vertically provided with two second limiting rails 34, and the cross sections of the two second limiting rails 34 are both L-shaped. A second adjusting member 35 is vertically movably provided between the two second limiting rails 34 (wherein the lifting and lowering of the first adjusting member 24 and the second adjusting member 35 can be adjusted manually, and the position can be fixed by bolts or pins after the adjustment is completed; or it can be driven by a structure such as an oil cylinder, an air cylinder or an electric push rod). A second linkage part 36 is horizontally provided on the top of the second adjusting member 35, and an adjusting member 36 is vertically provided on the second linkage part 36. The section cylinder 37, the adjusting cylinder 37 is rotatably connected to the second linkage part 36, and the second linkage part 36 can drive the adjusting cylinder 37 to rise and fall. A vertical rod 38 is vertically provided on the top of the lifting screw rod 27, and the cross-section of the vertical rod 38 is rectangular. The bottom of the adjusting cylinder 37 is provided with a hole that cooperates with the vertical rod 38. A fifth transmission member 39 is horizontally provided on the top of the adjusting cylinder 37, and a tooth body is provided on the lower side of the fifth transmission member 39. The fifth transmission member 39 can be engaged with the fourth transmission member 33 through the tooth body or in a separated state.
[0064] The extraction cover 16 includes a top cover 16a, a bottom cover 16b and a plurality of middle covers 16c. The diameters of the middle covers 16c are different. The heights of the top cover 16a, the middle cover 16c and the bottom cover 16b decrease in sequence. The top cover 16a is in the shape of a cover with an opening downward, the bottom cover 16b is in the shape of a cover with an opening upward, the middle cover 16c is annular, and a first annular bending ring 40 is provided on the outer side of the bottom of the top cover 16a. A second annular bending ring 41 is provided on the inner side of the top of the bottom cover 16b, and a third bending ring 42 and a fourth bending ring 43 are provided on the inner side of the top and the outer side of the bottom of the middle cover 16c, respectively. The first bending ring 40 and the third bending ring 42 at the top can be interlocked with each other, the second bending ring 41 and the fourth bending ring 43 at the bottom can be interlocked with each other, and the third bending ring 42 located in the middle can be interlocked with the adjacent fourth bending ring 43;
[0065] The lifting screw 27 includes a screw portion 27a and a smooth portion 27b located at the bottom of the screw portion 27a. When the first linkage arm 28 and the second linkage arm 29 are both threadedly connected to the screw portion 27a, the space inside the extraction cover 16 is in a maximum state. When the second linkage arm 29 is located at the smooth portion 27b, the screw portion 27a can drive the first linkage arm 28 to descend, and squeeze the material inside the extraction cover 16 through the top cover 16a, the middle cover 16c and the bottom cover 16b.
[0066] A fan-shaped feeding port is provided at the top of the top cover body 16a. The shape of the feeding door 17 matches the shape of the feeding port, and the feeding door 17 is located below the feeding port. A rotating circle 44 is provided at the inner end of the feeding door 17, and the rotating circle 44 is rotatably connected to the first matching circle 13. An operating handle 45 is provided at the top of the feeding door 17. When the crushing knife 15 is in working state, the feeding door 17 is in closed state, and the first matching circle 13 acts on the rotating circle 44, and causes the operating handle 45 to contact the inner wall of one side of the feeding port.
[0067] The second mating ring 14 is rotatably connected to the bottom of the bottom cover body 16b. A discharge port is provided at the bottom of the bottom cover body 16b. One side of the discharge door 18 is hinged to the discharge port. The outer side of the free end of the discharge door 18 and the outer side of the bottom of the bottom cover body 16b are both provided with protrusions. The protrusion of the discharge door 18 and the protrusion on the bottom cover body 16b are detachably connected by bolts.
[0068] Two discharge doors 18 are provided, and the two discharge doors 18 are symmetrically distributed at the bottom of the bottom cover 16b.
[0069] The adjusting tube 37 is movably connected to the outer side of the supporting frame 30 , and the outer wall of the adjusting tube 37 is movably fitted to the supporting frame 30 .
[0070] The present invention also provides a process for extraction using an extraction pretreatment system as described in any one of the above items, comprising the following steps:
[0071] S1, move the extraction cover 16 to the highest height, open the feeding door 17, and add the material to be extracted into the extraction cover 16 through the feeding port 2;
[0072] S2, closing the feeding door 17, and the second driving mechanism lowering the height of the extraction cover 16 so that the extraction cover 16 is immersed in the extraction liquid;
[0073] S3, the extraction cover 16 stops moving, the first driving mechanism drives the rotating column 5 to rotate, and the crushing knife 15 crushes and stirs the material in the extraction cover 16;
[0074] S4, after the extraction is completed, the valve on the pipe at the bottom of the opening and closing door 3 is opened to discharge the liquid in the extraction tank 1;
[0075] S5, the control mechanism opens the opening and closing door 3, the second driving mechanism drives the extraction cover 16 to move to the lowest height, and the discharge door 18 is opened to discharge the solid material in the extraction cover 16.
[0076] The present invention provides an extraction pretreatment system. When extracting a material, the extraction cover 16 is first moved to the highest height, and after opening the feeding door 17, the material to be extracted is added to the extraction cover 16 through the feeding port 2; the feeding door 17 is closed, and the second driving mechanism lowers the height of the extraction cover 16 and immerses the extraction cover 16 in the extraction liquid; the movement of the extraction cover 16 is stopped, and the first driving mechanism drives the rotating column 5 to rotate, and at the same time the crushing knife 15 crushes and stirs the material in the extraction cover 16; after the extraction is completed, the valve on the pipeline at the bottom of the opening and closing door 3 is opened to discharge the liquid in the extraction tank 1; the control mechanism opens the opening and closing door 3, and the second driving mechanism drives the extraction cover 16 to the lowest height, and after opening the discharge door 18, the solid material in the extraction cover 16 is discharged.
[0077] In this way, the crushing and extraction of the material are carried out simultaneously, and there is no need to use separate equipment to crush the material. This not only improves the extraction efficiency, but also reduces the cost of extraction.
[0078] During actual operation, first, the teeth on the second transmission member 21 and the teeth on the first transmission member 20 are in a separated state, and the teeth on the fifth transmission member 39 and the fourth transmission member 33 are in a meshing state; in this way, the power motor 19 drives the lifting screw 27 to rotate through the first transmission member 20, the third transmission member 32, the transmission rod 31, the fourth transmission member 33, the fifth transmission member 39, the adjustment cylinder 37, and the vertical rod 38, and at the same time, the lifting screw 27 drives the first linkage arm 28 and the second linkage arm 29 to rise, so that the extraction cover 16 can be raised, and at this time, the interior of the extraction cover 16 is in a state of maximum space (the first bending circle 40 and the third bending circle 42 at the top are interlocked with each other, the second bending circle 41 and the fourth bending circle 43 at the bottom are interlocked with each other, and the third bending circle 42 in the middle is interlocked with the adjacent fourth bending circle 43);
[0079] When the extraction cover 16 is raised to its highest height, the worker opens the feeding door 17 by operating the handle 45 and adds the material into the extraction cover 16. Then, the operating handle 45 is turned to close the feeding port. The power motor 19 then rotates in the reverse direction to lower the height of the extraction cover 16, so that the extraction cover 16 moves to the middle of the liquid.
[0080] The second adjusting member 35 is then raised, which in turn raises the second linkage portion 36, the adjusting cylinder 37, and the fifth transmission member 39, separating the fifth transmission member 39 from the fourth transmission member 33. The first adjusting member 24 is then raised, raising the lifting portion 22 via the first linkage portion 25, and causing the first transmission member 20 to engage with the second transmission member 21 through the teeth.
[0081] Afterwards, the power motor 19 drives the second transmission member 21, the rotating column 5, the first matching ring 13, the second matching ring 14 and the crushing knife 15 to rotate through the first transmission member 20. The crushing knife 15 can crush and stir the material in the extraction cover 16, and at the same time accelerate the flow of the liquid in the extraction cover 16 and the extraction tank 1; secondly, since the exterior of the first matching ring 13 and the second matching ring 14 is cylindrical, the extraction cover 16 can be unaffected at this time; at the same time, when the first matching ring 13 rotates, it acts on the rotating ring 44, so that the operating handle 45 has the effect of being more tightly pressed against the inner wall of the feeding port, that is, it can prevent the feeding door 17 from opening automatically.
[0082] When the extraction is completed and the liquid in the extraction tank 1 is emptied, the first adjusting member 24 is lowered and the second adjusting member 35 is raised. At this time, the crushing knife 15 no longer rotates, and the first linkage arm 28 and the second linkage arm 29 both move downward; during the movement, the second linkage arm 29 will move to the smooth part 27b without external threads. At this time, the power motor 19 continues to drive the screw part 27a to rotate and drive the first linkage arm 28 downward. At this time, the height of the bottom cover 16b no longer decreases (supported by the support rod 4), and the top cover 16a moves downward, so that the top cover 16a, the middle cover 16c and the bottom cover 16b can squeeze the material in the extraction cover 16, thereby squeezing out the liquid in the solid material, thereby improving the utilization rate of the extraction liquid; or if additional equipment is required for squeezing later, the structure of the present application can save the extrusion structure, which not only saves the process, but also saves the production and use costs of the equipment.
[0083] After the extrusion is completed, the worker removes the raised bolts on the discharge door 18 from the bottom up. At this time, the discharge door 18 can be opened directly to let the material in the extraction cover 16 fall out. After the material in the extraction cover 16 falls out, the discharge door 18 is rotated upward and fixedly connected to the bottom of the bottom cover 16b with bolts.
[0084] Afterwards, the power motor 19 rotates in the opposite direction to raise the first linkage arm 28. The first linkage arm 28 raises the top cover body 16a. The top cover body 16a can pull up the bottom cover body 16b through the first bending circle 40, the third bending circle 42 and the fourth bending circle 43, and make the second linkage arm 29 move from the smooth part 27b to the screw part 27a. At this time, the extraction cover body 16 restores its shape and can be raised to the highest point for the next extraction.
[0085] The above description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention. Any changes and modifications made by ordinary technicians in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.
Claims
1. An extraction pre-treatment system, characterized in that: include: An extraction tank (1) is provided with a feed port (2) at the top of the extraction tank (1), a hinged bottom is provided with an opening and closing door (3) for controlling the bottom of the extraction tank (1), a support rod (4) is horizontally provided on the inner wall of the bottom of the extraction tank (1), and a control mechanism for controlling the opening and closing door (3) is provided on the side of the extraction tank (1); A rotating column (5), wherein the cross section of the rotating column (5) is rectangular, and a cylindrical first cylindrical portion (11) and a second cylindrical portion (12) are provided on the outer wall of the rotating column (5), wherein the first cylindrical portion (11) is rotatably connected to the top of the extraction tank (1), and the second cylindrical portion (12) is rotatably connected to the support rod (4); a first driving mechanism, the first driving mechanism being used to drive the rotating column (5) to rotate; A first matching ring (13) and a second matching ring (14), wherein the first matching ring (13) and the second matching ring (14) are provided with holes in the middle thereof for matching with the rotating column (5), and the outer portions thereof are both annular, and a crushing knife (15) is horizontally provided on the outer portion of the second matching ring (14); An extraction cover (16), wherein the extraction cover (16) is in the shape of a porous cavity, the top and bottom of the extraction cover (16) are rotatably connected to the outer walls of the first matching ring (13) and the second matching ring (14), respectively, the crushing knife (15) is located in the inner cavity of the extraction cover (16), and the top of the extraction cover (16) is provided with a feeding door (17), and the bottom is provided with a discharging door (18); A second driving mechanism is used to control the extraction cover (16) to move up and down on the rotating column (5).
2. The extraction pretreatment system according to claim 1, characterized in that: The first driving mechanism comprises a power motor (19) vertically arranged on the top of the extraction tank (1); a first transmission member (20) is horizontally arranged on the output shaft of the power motor (19); a second transmission member (21) is horizontally arranged on the top of the rotating column (5); the bottom of the first transmission member (20) and the top of the second transmission member (21) are both provided with teeth, and the first transmission member (20) and the second transmission member (21) can be engaged with each other through the teeth.
3. The extraction pretreatment system according to claim 2, characterized in that: A lifting portion (22) is vertically movably provided on the top of the rotating column (5), and the second transmission member (21) is located on the top of the lifting portion (22). Two first limit rails (23) are vertically provided on the side wall of the extraction tank (1), and the cross-sections of the two first limit rails (23) are both L-shaped. A first adjusting member (24) is vertically movably provided between the two first limit rails (23), and a first linkage portion (25) is horizontally provided on the top of the first adjusting member (24). The lifting portion (22) is rotatably connected to the free end of the first linkage portion (25), and the first adjusting member (24) can control the first transmission member (20) to engage or disengage with the second transmission member (21).
4. The extraction pre-treatment system according to claim 3, characterized in that: The side of the extraction tank (1) is provided with a protruding portion (26) protruding outward, and a lifting screw (27) is vertically provided in the protruding portion (26), and the lifting screw (27) is rotatably connected to the top and bottom of the protruding portion (26). The side of the extraction cover (16) is provided with a first linkage arm (28) and a second linkage arm (29), and the first linkage arm (28) and the second linkage arm (29) are both threadedly matched with the lifting screw (27); The second driving mechanism comprises a support frame (30) arranged on the top of the extraction tank (1), a transmission rod (31) is horizontally rotatably arranged on the top of the support frame (30), a third transmission member (32) and a fourth transmission member (33) are respectively arranged at both ends of the transmission rod (31), and teeth are arranged on the outer side of the third transmission member (32), the outer side of the fourth transmission member (33) and the top of the first transmission member (20), and the third transmission member (32) is meshed with the top of the first transmission member (20) through the teeth. The side wall of the extraction tank (1) is also vertically provided with two second limiting rails (34), the cross sections of the two second limiting rails (34) are both L-shaped, a second adjusting member (35) is vertically movably provided between the two second limiting rails (34), a second linkage portion (36) is horizontally provided on the top of the second adjusting member (35), an adjusting cylinder (37) is vertically provided on the second linkage portion (36), the adjusting cylinder (37) is rotatably connected to the second linkage portion (36), and the second linkage portion (36) can be The adjusting cylinder (37) is driven to move up and down. A vertical rod (38) is vertically arranged on the top of the lifting screw rod (27). The cross section of the vertical rod (38) is rectangular. A hole is provided at the bottom of the adjusting cylinder (37) to match the vertical rod (38). A fifth transmission member (39) is horizontally arranged on the top of the adjusting cylinder (37). A tooth body is provided on the lower side of the fifth transmission member (39). The fifth transmission member (39) and the fourth transmission member (33) can be engaged or separated through the tooth body.
5. The extraction pre-treatment system according to claim 4, characterized in that: The extraction cover body (16) includes a top cover body (16a), a bottom cover body (16b) and a plurality of middle cover bodies (16c). The diameters of the plurality of middle cover bodies (16c) are different. The heights of the top cover body (16a), the middle cover body (16c) and the bottom cover body (16b) decrease in sequence. The top cover body (16a) is in the shape of a cover with an opening facing downward, the bottom cover body (16b) is in the shape of a cover with an opening facing upward, the middle cover body (16c) is in the shape of a ring, and a first ring-shaped bending ring (4) is provided on the outer side of the bottom of the top cover body (16a). 0), a second annular bending ring (41) is provided on the inner side of the top of the bottom cover body (16b), a third bending ring (42) and a fourth bending ring (43) are provided on the inner side of the top and the outer side of the bottom of the middle cover body (16c), respectively; the first bending ring (40) and the third bending ring (42) located at the top can be mutually engaged, the second bending ring (41) and the fourth bending ring (43) located at the bottom can be mutually engaged, and the third bending ring (42) located in the middle can be mutually engaged with the adjacent fourth bending ring (43); The lifting screw (27) includes a screw portion (27a) and a smooth portion (27b) located at the bottom of the screw portion (27a). When the first linkage arm (28) and the second linkage arm (29) are both threadedly connected to the screw portion (27a), the space in the extraction cover (16) is in a maximum state. When the second linkage arm (29) is located at the smooth portion (27b), the screw portion (27a) can drive the first linkage arm (28) to descend, and squeeze the material in the extraction cover (16) through the top cover (16a), the middle cover (16c) and the bottom cover (16b).
6. The extraction pre-treatment system according to claim 5, characterized in that: A fan-shaped feeding port is provided at the top of the top cover body (16a), the shape of the feeding door (17) matches the shape of the feeding port, and the feeding door (17) is located below the feeding port, the inner end of the feeding door (17) is provided with a rotating circle (44), the rotating circle (44) is rotatably connected to the first matching circle (13), and the top of the feeding door (17) is provided with an operating handle (45), when the crushing knife (15) is in the working state, the feeding door (17) is in the closed state, and the first matching circle (13) acts on the rotating circle (44), so that the operating handle (45) contacts the inner wall of one side of the feeding port.
7. The pre-extraction treatment system according to claim 5, characterized in that: The second mating ring (14) is rotatably connected to the bottom of the bottom cover body (16b), a discharge port is provided at the bottom of the bottom cover body (16b), one side of the discharge door (18) is hinged to the discharge port, and protrusions are provided on the outer side of the free end of the discharge door (18) and the outer side of the bottom of the bottom cover body (16b), and the protrusion of the discharge door (18) and the protrusion on the bottom cover body (16b) are detachably connected by bolts.
8. The pre-extraction treatment system according to claim 7, characterized in that: Two discharge doors (18) are provided, and the two discharge doors (18) are symmetrically distributed at the bottom of the bottom cover (16b).
9. The extraction pre-treatment system according to claim 4, characterized in that: The adjusting cylinder (37) is movably connected to the outer side of the supporting frame (30), and the outer wall of the adjusting cylinder (37) is movably fitted to the supporting frame (30).
10. A process for extraction using the extraction pretreatment system according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, move the extraction cover (16) to the highest height, open the feeding door (17), and add the material to be extracted into the extraction cover (16) through the feeding port (2); S2, closing the feeding door (17), and the second driving mechanism lowering the height of the extraction cover (16), so that the extraction cover (16) is immersed in the extraction liquid; S3, the extraction cover (16) stops moving, the first driving mechanism drives the rotating column (5) to rotate, and the crushing knife (15) crushes and stirs the material in the extraction cover (16); S4, after the extraction is completed, the valve on the pipe at the bottom of the opening and closing door (3) is opened to discharge the liquid in the extraction tank (1); S5, the control mechanism opens the opening and closing door (3), the second driving mechanism drives the extraction cover (16) to move to the lowest height, and the discharge door (18) is opened to discharge the solid material in the extraction cover (16).
Citation Information
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