Concrete resource recycling building
By designing a concrete resource recycling building that integrates batching, lifting, dust removal, and crushing and screening systems, the concrete processing flow is optimized, solving the problems of finished product quality and environmental protection in traditional processes, and achieving efficient utilization and low-cost production.
Patent Information
- Application Number
- CN202411133073.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-08-19
AI Technical Summary
Traditional waste concrete treatment processes result in high water absorption, poor particle shape, excessive recycled powder, low utilization rate, high energy consumption, and serious environmental pollution.
Design a concrete resource recycling building that integrates batching, lifting, dust removal, and crushing and screening systems. Through equipment such as crushers, grading screens, and gravity meters, optimize concrete particle size and finished product quality, reduce recycled powder, and improve utilization rate.
To obtain finished materials with low water absorption, good particle shape, and low recycled powder, improve the utilization rate of concrete raw materials, save energy and reduce emissions, reduce production costs, and increase economic benefits.
Smart Images

Figure CN118892900B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of concrete resource utilization and specifically relates to a concrete resource recycling building. Background Technology
[0002] Concrete, as one of the most widely used building materials in the world, is extensively applied in various construction projects. However, with the advancement of urbanization, the amount of waste concrete generated is also increasing year by year. If this waste concrete is not properly disposed of, it will not only occupy a large amount of land resources but also cause environmental pollution.
[0003] The recycling of waste concrete can effectively reduce the exploitation of mineral resources and promote resource recycling and sustainable development. Traditional waste concrete processing typically involves crushing the concrete using equipment such as jaw crushers. The resulting primary crushed material is then screened for particle size adjustment. This is the simplest method for producing recycled aggregate. However, this method produces finished products with high water absorption, angular particles, and generates a significant amount of recycled powder, resulting in low overall utilization and significant limitations in practical engineering applications. Therefore, the recycling of concrete aggregate has become an urgent problem to be solved. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a concrete resource recycling building.
[0005] The present invention adopts the following technical solution:
[0006] A concrete resource recycling tower includes a main recycling tower, a batching system located on one side of the main recycling tower, a dust removal system located on the other side of the main recycling tower opposite to the batching system, a raw material lifting system located on the side of the main recycling tower, and a crushing and screening system located on the main recycling tower.
[0007] The main building includes a main building frame, which includes a first platform, a second platform, a third platform, a fourth platform, and a fifth platform that are connected in sequence.
[0008] The crushing and screening system includes a crusher installed on a fourth platform, a grading screen installed on a third platform and connected to the crusher, a screening discharge pipe installed on a second platform, a fine sand separator installed on a first platform and connected to the screening discharge pipe, a first gravity meter installed on a first platform and connected to the screening discharge pipe, and a second gravity meter installed on a first platform and connected to the screening discharge pipe.
[0009] Furthermore, the screening discharge pipe includes a first discharge port, a second discharge port and a third discharge port, the fine sand separator is connected to the first discharge port, the first gravity meter is connected to the second discharge port, and the second gravity meter is connected to the third discharge port.
[0010] Furthermore, the crushing and screening system also includes a first aggregate conveyor and a second aggregate conveyor disposed on the second platform. The first aggregate conveyor is connected between the second discharge port and the first gravity meter, and the second aggregate conveyor is connected between the third discharge port and the second gravity meter.
[0011] Furthermore, the crushing and screening system also includes a first transition chamber and a second transition chamber disposed on the second platform. The first transition chamber is disposed between the second discharge port and the first aggregate conveyor, and the second transition chamber is disposed between the third discharge port and the second aggregate conveyor.
[0012] Furthermore, the raw material lifting system includes a receiving hopper, an elevator connected to the receiving hopper and installed on one side of the circulating main building, a crushing feed chute connected to the elevator outlet, a screening feed chute connected to the crushing feed chute, an elevator railing installed on top of the elevator, and a fixed frame installed between the elevator railing and the circulating main building. The crushing feed chute includes a first discharge port and a second discharge port. The screening feed chute is connected to the first discharge port, and the crusher is connected to the second discharge port.
[0013] Furthermore, the screening discharge pipe also includes a fourth discharge port, and the receiving hopper is connected to the fourth discharge port. The concrete that is larger than the predetermined particle size after being processed by the grading screen is discharged into the receiving hopper through the fourth discharge port.
[0014] Furthermore, the main circulation building also includes a climbing staircase connected to a fixed frame on the fifth platform.
[0015] Furthermore, the batching system includes a raw material silo for storing concrete raw materials and a raw material conveyor connecting the raw material silo and the raw material lifting system.
[0016] Furthermore, the dust removal system includes a dust collector, a first dust removal pipe connected between the dust collector and the grading screen, a second dust removal pipe with one end connected to the dust collector and the other end connected to the first and second specific gravity machines respectively, and an induced draft fan connected to the dust collector.
[0017] Furthermore, it also includes control systems that are connected to the batching system, raw material lifting system, dust removal system, and crushing and screening system, respectively.
[0018] As can be seen from the above description of the present invention, compared with the prior art, the beneficial effects of the present invention are as follows: By defining the structural composition of the resource recycling tower, the present application integrates batching, lifting, dust removal, crushing and screening on the main recycling tower to obtain finished materials with low water absorption, good particle shape and less recycled powder, which greatly improves the utilization rate of concrete raw materials; it saves energy and reduces emissions, avoiding the consumption of a large amount of energy and emission of a large amount of greenhouse gases like in the traditional concrete production process; in addition, the overall production cost is low, which can effectively reduce construction costs, improve engineering efficiency, increase economic benefits, effectively recycle waste concrete, reduce the demand for new resources, and alleviate resource shortages. Attached Figure Description
[0019] Figure 1 Structural diagram of the concrete resource building Figure 1 ;
[0020] Figure 2 Structural diagram of the concrete resource building Figure 2 ;
[0021] Figure 3 Structural diagram of the concrete resource building Figure 3 ;
[0022] Figure 4 This is a schematic diagram of the structure of a grading sieve;
[0023] In the diagram, 1-Circulating main building, 2-Batching system, 3-Dust removal system, 4-Raw material lifting system, 5-Crushing and screening system, 6-Control system, 11-Main building frame, 12-Climbing staircase, 13-First platform, 14-Second platform, 15-Third platform, 16-Fourth platform, 17-Fifth platform, 21-Raw material silo, 22-Raw material conveyor, 31-Dust collector, 32-First dust removal pipe, 33-Second dust removal pipe, 34-Exhaust fan, 41-Receiving hopper, 42-Elevator, 43-Crushing feed chute, 44-Screen 45-Feed chute, 46-Elevator railing, 51-Fixed frame, 52-Crusher discharge chute, 521-First discharge port, 522-Second discharge port, 53-Grading screen, 54-Screening discharge pipe, 541-First discharge port, 542-Second discharge port, 543-Third discharge port, 544-Fourth discharge port, 55-First aggregate conveyor, 56-Second aggregate conveyor, 57-First transition bin, 58-Second transition bin, 59-Fine sand separator, 50-First gravity meter, 500-Second gravity meter. Detailed Implementation
[0024] The present invention will be further described below through specific embodiments.
[0025] Reference Figures 1 to 4As shown, a concrete resource recycling building includes a main recycling building 1, a batching system 2 located on one side of the main recycling building 1, a dust removal system 3 located on the other side of the main recycling building 1 opposite to the batching system 2, a raw material lifting system 4 located on the side of the main recycling building 1, a crushing and screening system 5 located on the main recycling building 1, and a control system 6 connected to the batching system 2, the raw material lifting system 4, the dust removal system 3, and the crushing and screening system 5 respectively.
[0026] The main building 1 includes a main building frame 11 and a climbing staircase 12. Specifically, the main building frame 11 includes a first platform 13, a second platform 14, a third platform 15, a fourth platform 16 and a fifth platform 17 connected in sequence. The climbing staircase 12 is set on the fifth platform 17 and connected to the raw material lifting system 4 for personnel flow and safety protection between platforms.
[0027] The crushing and screening system 5 includes a crusher 51 mounted on a fourth platform 16, a crushing discharge chute 52 mounted on the fourth platform 16, a grading screen 53 mounted on a third platform 15 and connected to the crushing discharge chute 52, a screening discharge pipe 54 mounted on a second platform 14, a first aggregate conveyor 55 and a second aggregate conveyor 56 mounted on the second platform 14, a first transition bin 57 and a second transition bin 58 mounted on the second platform 14, and a screening system 54 mounted on the first platform 13. The discharge pipe 54 connects to a fine sand separator 59, a first gravity meter 50 mounted on a first platform 13 and connected to the screening discharge pipe 54, and a second gravity meter 500 mounted on the first platform 13 and connected to the screening discharge pipe 54. The screening discharge pipe 54 includes a first discharge port 541, a second discharge port 542, a third discharge port 543, and a fourth discharge port 544. The fine sand separator 59 is connected to the first discharge port 541, and the first transition chamber 57 is connected to the second discharge port 542. The second transition chamber 57... The first aggregate conveyor 55 is connected to the third discharge port 543, and the second aggregate conveyor 56 is connected to the second transition silo 58 and the second specific gravity machine 50. The crushing discharge chute 52 includes a first discharge port 521 and a second discharge port 522 and a crushing tilting plate set between the first discharge port 521 and the second discharge port 522. The first discharge port 521 is connected to the grading screen 53, and the second discharge port 522 is connected to the first platform 13 through a conveying pipe, which can directly convey the crushed concrete to the ground. When the required concrete particle size distribution accuracy is not high, the 0-20mm crushed concrete material after crushing by the crusher can be directly conveyed to the ground for use through the second discharge port 522. When the required concrete particle size distribution is high, the 0-20mm crushed concrete material after crushing by the crusher 51 is sent to the grading screen 53 for processing through the first discharge port 521 to obtain concrete with the required particle size distribution.
[0028] Specifically, crusher 51 crushes the incoming 0-40mm concrete into 0-20mm concrete raw materials; grading screen classifies the 0-20mm concrete to obtain a first grade material of 10-20mm, a second grade material of 5-10mm, and a third grade material of 0-5mm; fine sand separator 59 processes the incoming 0-5mm third grade material to obtain 0-5mm aggregate and 0-5mm mortar concrete; first gravity separator 50 processes the incoming 10-20mm first grade material to obtain 10-20mm aggregate and 10-20mm mortar concrete; second gravity separator 500 processes the incoming 5-10mm second grade material to obtain 5-10mm aggregate and 5-10mm mortar concrete; first transition chamber 57 temporarily stores the 10-20mm first grade material obtained from the grading screen; second transition chamber 58 temporarily stores the 5-10mm second grade material obtained from the grading screen.
[0029] The raw material lifting system 4 includes a receiving hopper 41, an elevator 42 connected to the receiving hopper 41 and located on one side of the circulating main building 1, a crushing feed chute 43 connected to the discharge port of the elevator 42, a screening feed chute 44 connected to the crushing feed chute 43, an elevator railing 45 located on top of the elevator 42, and a fixing frame 46 located between the elevator railing 45 and the circulating main building 1. The crushing feed chute 43 includes a first discharge port, a second discharge port, and a discharge flap between the first and second discharge ports. The screening feed chute 44 is connected to the first discharge port, the crusher 51 is connected to the second discharge port, and the grading screen 5... 3. Connected to the discharge port of the screening feed chute 44, when the concrete raw material particle size is between 0-20mm, the discharge flap guides the concrete raw material to the first discharge port, and then transports the concrete raw material to the screening feed chute 44, and then to the grading screen 53; when the concrete raw material particle size is between 0-40mm, the discharge flap guides the concrete raw material to the second discharge port, and then transports the concrete raw material to the crusher 51 for crushing; specifically, the receiving hopper 41 is connected to the fourth discharge port 544, and concrete larger than 20mm after grading screen treatment is discharged into the receiving hopper 41 through the fourth discharge port 544.
[0030] The batching system 2 includes a raw material silo 21 for storing 0-40mm concrete raw materials and a raw material conveyor 22 connected between the raw material silo 21 and the raw material lifting system 4.
[0031] The dust removal system 3 includes a dust collector 31, a first dust removal pipe 32 connected between the dust collector 31 and the grading screen 53, a second dust removal pipe 33 with one end connected to the dust collector 31 and the other end connected to the first specific gravity machine 50 and the second specific gravity machine 500 respectively, and an induced draft fan 34 connected to the dust collector 31.
[0032] Control system 6, equipped with corresponding electrical components, provides electrical control for batching system 2, raw material lifting system 4, dust removal system 3, and crushing and screening system 5. Specifically, control system 6 can be a PLC controller.
[0033] This application, by defining the structural composition of the resource recycling building, integrates batching, lifting, dust removal, crushing and screening into the main recycling building 1, thereby obtaining finished materials with low water absorption, good particle shape, and low recycled powder, greatly improving the utilization rate of concrete raw materials; saving energy and reducing emissions, avoiding the large energy consumption and greenhouse gas emissions of traditional concrete production processes; in addition, the overall production cost is low, which can effectively reduce construction costs, improve project efficiency, increase economic benefits, effectively recycle waste concrete, reduce the demand for new resources, and alleviate resource shortages.
[0034] The above description is merely a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of the present invention and the contents of the specification should still fall within the scope of the present invention.
Claims
1. A concrete resource recycling building, characterized in that: It includes a circulating main building, a batching system located on one side of the circulating main building, a dust removal system located on the other side of the circulating main building opposite the batching system, a raw material lifting system located on the side of the circulating main building, and a crushing and screening system located on the circulating main building. The main building includes a main building frame, which includes a first platform, a second platform, a third platform, a fourth platform, and a fifth platform that are connected in sequence. The crushing and screening system includes a crusher mounted on a fourth platform, a crushing discharge chute mounted on the fourth platform, a grading screen mounted on a third platform and connected to the crushing discharge chute, a screening discharge pipe mounted on a second platform, a first aggregate conveyor and a second aggregate conveyor mounted on the second platform, a first transition bin and a second transition bin mounted on the second platform, a fine sand separator mounted on the first platform and connected to the screening discharge pipe, a first gravity meter mounted on the first platform and connected to the screening discharge pipe, and a second gravity meter mounted on the first platform and connected to the screening discharge pipe. The screen... The discharge pipe includes a first discharge port, a second discharge port, a third discharge port, and a fourth discharge port. The fine sand separator is connected to the first discharge port. The first transition chamber is connected to the second discharge port. The second transition chamber is connected to the third discharge port. The first aggregate conveyor is connected between the first transition chamber and the first gravity meter. The second aggregate conveyor is connected between the second transition chamber and the second gravity meter. The crushing discharge chute includes a first discharge port and a second discharge port and a crushing tilting plate set between the first discharge port and the second discharge port. The first discharge port is connected to the grading screen. The second discharge port is connected to the first platform through a conveying pipe. The raw material lifting system includes a receiving hopper, an elevator connected to the receiving hopper and located on one side of the circulating main building, a crushing feed chute connected to the elevator's discharge port, a screening feed chute connected to the crushing feed chute, an elevator railing located on top of the elevator, and a fixed frame located between the elevator railing and the circulating main building. The crushing feed chute includes a first discharge port, a second discharge port, and a discharge flap between the first and second discharge ports. The screening feed chute is connected to the first discharge port, the crusher is connected to the second discharge port, and the grading screen is connected to the discharge port of the screening feed chute. The receiving hopper is connected to a fourth discharge port, and concrete larger than a predetermined particle size after being processed by the grading screen is discharged into the receiving hopper through the fourth discharge port. It also includes control systems that are connected to the batching system, raw material lifting system, dust removal system and crushing and screening system respectively.
2. The concrete resource recycling building according to claim 1, characterized in that: The main building also includes a climbing staircase connected to a fixed frame on the fifth platform.
3. The concrete resource recycling building according to claim 1, characterized in that: The batching system includes a raw material silo for storing concrete raw materials and a raw material conveyor connecting the raw material silo and the raw material lifting system.
4. A concrete resource recycling building according to claim 1, characterized in that: The dust removal system includes a dust collector, a first dust removal pipe connected between the dust collector and the grading screen, a second dust removal pipe with one end connected to the dust collector and the other end connected to the first and second specific gravity machines respectively, and an induced draft fan connected to the dust collector.
Citation Information
Patent Citations
Production device based on concrete recycled fine aggregate sorting
CN219334975U
Multi-purpose dry-type high-quality sandstone aggregate building production system
CN221360182U