A multifunctional casting degreasing cleaning device

Abstract

The invention discloses a multifunctional casting degreasing and cleaning device, which relates to the technical field of casting cleaning; it comprises a cleaning box, a top plate is arranged on the top of the cleaning box, a positioning piece is slidably arranged on the top plate, the positioning piece comprises a slide frame slidably mounted on the top plate, a rotating mounting platform is fixedly connected to the slide frame, a mounting drum is slidably arranged on the rotating mounting platform, and hanging pieces are arranged at both ends of the slide frame for hanging and retracting the mounting drum, positioning holes are arranged in a circular array on the mounting drum, a fixing mechanism is arranged on the inner side of the positioning holes for positioning and fixing the workpiece; a preparation piece is arranged at one end of the cleaning box for preparing the installation workpiece; the invention can perform orderly degreasing and cleaning treatment on flange parts, the flange can be positioned and installed, and placed in a cleaning liquid to complete degreasing, which is convenient for installation and removal of flange parts, and has high orderliness.

Description

Technical Field

[0001] The invention relates to the technical field of casting cleaning, and in particular to a multifunctional casting degreasing cleaning device. Background Art

[0002] Castings are a manufacturing process in which molten material is poured into a casting mold and then cooled and formed. Currently, many mechanical parts are produced using the casting process. Therefore, casting is an important process for industrial development. When mechanical castings are in use, oil stains are generally attached to their surfaces. For example, flange castings will have a lot of oil stains attached to various areas of their surface after a certain period of use. Therefore, they need to be degreased and cleaned. The current degreasing method is generally to place the parts in a cleaning liquid to complete the degreasing process, but this method is generally manual operation, that is, the parts are manually prevented. During this process, the parts are randomly stacked in the cleaning liquid, which is not convenient for sorting, making the degreasing process cumbersome. Based on this, the present invention proposes a degreasing cleaning device to perform orderly degreasing and cleaning treatment on flange parts. The flange can be positioned and installed and placed in a cleaning liquid to complete degreasing, which is convenient for installation and removal of flange parts and has high orderliness. Summary of the invention

[0003] In view of the above technical problems, the present invention can carry out orderly degreasing and cleaning treatment on flange parts, the flange can be positioned and installed, and placed in a cleaning liquid to complete degreasing, which is convenient for installation and removal of flange parts and has high orderliness.

[0004] The scheme used in the present invention is: a multifunctional casting degreasing cleaning device, including a cleaning box, a top plate is arranged on the top of the cleaning box, a positioning piece is slidably arranged on the top plate, the positioning piece includes a slide slidably mounted on the top plate, a rotating mounting platform is fixedly connected to the slide, a mounting drum is slidably arranged on the rotating mounting platform, and a lifting piece is arranged at both ends of the slide for lifting and retracting the mounting drum, the lifting piece includes a positioning fixing seat, a fixing matching cylinder is arranged on the mounting drum, and when the positioning fixing seat and the fixing matching cylinder are fixed in cooperation, the mounting drum can be lifted; positioning holes are arranged in a circular array on the mounting drum, and a fixing mechanism is arranged on the inner side of the positioning holes for positioning and fixing the workpiece; the fixing mechanism includes a positioning slide bar slidably mounted on the positioning hole, and a positioning ring is arranged on the positioning slide bar, and the workpiece is positioned and fixed by the positioning ring; a control member is arranged inside the mounting drum for driving and controlling the fixing state of the workpiece by the fixing mechanism; a preparation member is arranged at one end of the cleaning box for preparing the installation of the workpiece, and the preparation member includes a supporting mechanism for positioning and supporting the workpiece, and a clamping mechanism for clamping and transferring the workpiece.

[0005] Preferably, a motor 1 is fixedly arranged on the top plate, and a screw rod 1 is rotatably installed, the motor 1 is used to drive the screw rod 1, and the screw rod 1 and the slide frame on the positioning member form a spiral pair.

[0006] Preferably, the positioning member includes a docking plate arranged on a rotating mounting table, a driving motor is fixedly arranged on the rotating mounting table, a matching rotating rod is arranged on the output shaft of the driving motor, electromagnetic sliding shafts are arranged on both sides of the matching rotating rod, matching grooves are respectively arranged at both ends of the mounting drum, a fixing hole is arranged on the inner side of the matching groove, the matching groove cooperates with the matching rotating rod, and the electromagnetic sliding shaft cooperates with the fixing hole to drive the mounting drum to rotate; a docking slide is arranged on the inner side of the cleaning box, the positioning member moves to the top of the cleaning box, and the docking plate docks with the docking slide, and the hoisting member controls the retraction and extension of the mounting drum to make the mounting drum slide on the docking plate and the docking slide.

[0007] Preferably, the lifting component includes a lifting motor fixedly mounted on the slide, a lifting cylinder is arranged on the output shaft of the lifting motor, a lifting rope is arranged on the lifting cylinder, and a positioning fixing seat is arranged at the free end of the lifting rope; an electromagnetic slider is arranged on the positioning fixing seat, a limiting groove is arranged on the inner side of the fixed matching cylinder, and the electromagnetic slider cooperates with the limiting groove to fix the mounting rotating drum; the lifting component also includes a lifting control electric cylinder fixedly mounted on the slide, and a lifting electromagnetic clamp is arranged on the telescopic rod of the lifting control electric cylinder for clamping the positioning fixing seat.

[0008] Preferably, the fixing mechanism comprises a pushing portion arranged at one end of the positioning slide rod, the pushing portion is pushed by the control member to make the positioning slide rod slide, and a spring for providing elastic force is connected between the positioning slide rod and the inner side of the positioning hole.

[0009] Preferably, the control component includes a control mounting cylinder rotatably arranged inside the mounting drum, a second motor is fixedly arranged at one end inside the mounting drum, a second gear is arranged on the output shaft of the second motor, and the second gear and the inner end of the control mounting cylinder form a gear pair; a control electric cylinder is fixedly arranged on the control mounting cylinder, a push plate is arranged on the telescopic rod of the control electric cylinder, a push wheel is arranged on the push plate, and the push wheel pushes the push part to make the positioning slide rod slide.

[0010] Preferably, the supporting mechanism comprises a lifting cylinder 2 fixedly arranged at the bottom of one end of the cleaning box, a supporting platform is arranged on the telescopic rod of the lifting cylinder 2, a positioning control electric cylinder is fixedly arranged on the supporting platform, a positioning shaft is arranged on the telescopic rod of the positioning control electric cylinder, and the positioning shaft supports and positions the inner side of the workpiece.

[0011] Preferably, the clamping mechanism includes a lifting cylinder 1 fixedly arranged at the bottom of one end of the cleaning box, a lifting seat is arranged on the telescopic rod of the lifting cylinder 1, a clamping control cylinder is arranged on the lifting seat, a clamping frame is arranged on the telescopic rod of the clamping control cylinder, a motor 3 is fixedly arranged on the clamping frame, and a screw rod 3 is rotatably arranged, the motor 3 is used to drive the screw rod 3, a clamping plate is slidably arranged on the clamping frame, and the clamping plate and the screw rod 3 form a spiral pair.

[0012] Compared with the prior art, the present invention has the following advantages: (1) In the present invention, the flange can be transferred by means of a preparation part, and positioned and fixed by means of a fixing mechanism, and raised in an orderly manner, thereby eliminating the need for manual placement operations. The casting can also be dismantled, that is, transferred and placed on the preparation part again; (2) In the present invention, the lifting motor is operated, and the lifting drum controls the retraction and extension of the lifting rope, so that the installation drum slides on the docking plate and the docking slide, that is, the docking plate and the docking slide are used as the positioning path to ensure the stability of the sliding. The installation drum is placed in a cleaning liquid, and the casting is immersed in the cleaning process to complete the cleaning process; (3) In the present invention, the disassembly and assembly of the casting is completed by lateral movement, and the immersion and cleaning of the casting is completed by lifting, thereby eliminating tedious manual operations and improving the efficiency of the degreasing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 This is a schematic diagram of the positioning member installation structure of the present invention.

[0015] Figure 3 It is a schematic diagram of the structure of installing the rotating drum of the present invention.

[0016] Figure 4 It is a schematic diagram of the structure of the lifting component of the present invention.

[0017] Figure 5 It is a structural schematic diagram of the rotary mounting platform of the present invention.

[0018] Figure 6 It is a schematic diagram of the structure of installing the end of the drum according to the present invention.

[0019] Figure 7 This is a schematic diagram of the internal structure of the rotating drum installed in the present invention.

[0020] Figure 8 It is a schematic diagram of the installation structure of the fixing mechanism of the present invention.

[0021] Fig. 9 It is a schematic diagram of the local structure of the control installation cylinder of the present invention.

[0022] Fig.10 It is a schematic diagram of the installation structure of the preparatory parts of the present invention.

[0023] Fig.11 It is a structural schematic diagram of the support mechanism of the present invention.

[0024] Fig.12 It is a schematic diagram of the partial structure of the support mechanism of the present invention.

[0025] Figure numerals: 1-cleaning box; 2-top plate; 3-motor 1; 4-screw rod 1; 5-slide; 6-driving motor; 7-installation drum; 8-hoisting motor; 9-hoisting drum; 10-hoisting control electric cylinder; 11-docking slide; 12-hoisting electromagnetic clamp; 13-positioning fixed seat; 14-rotating mounting table; 15-matching rotating rod; 16-docking plate; 17-spring; 18-positioning slide rod; 19-positioning ring; 20-pushing part ;21-control electric cylinder;22-push plate;23-push wheel;24-motor 2;25-gear 2;26-lifting cylinder 1;27-lifting seat;28-clamping control cylinder;29-clamping frame;30-motor 3;31-screw 3;32-clamping plate;33-support table;34-lifting cylinder 2;35-positioning shaft;36-positioning control electric cylinder;701-matching groove;702-control installation cylinder;703-fixed matching cylinder. DETAILED DESCRIPTION

[0026] Example: Figures 1 to 12 As shown, a top plate 2 is provided on the top of the cleaning box 1, and a positioning member is slidably provided on the top plate 2. The positioning member includes a slide 5 slidably installed on the top plate 2, a motor 3 is fixedly provided on the top plate 2, and a screw rod 4 is rotatably installed. The motor 3 is used to drive the screw rod 4, and the screw rod 4 and the slide 5 on the positioning member form a spiral pair.

[0027] A rotating mounting platform 14 is fixedly connected to the slide 5, and a mounting drum 7 is slidably arranged on the rotating mounting platform 14. Hoisting parts are arranged at both ends of the slide 5 for hoisting and retracting the mounting drum 7; the positioning part includes a docking plate 16 arranged on the rotating mounting platform 14, a driving motor 6 is fixedly arranged on the rotating mounting platform 14, a matching rotating rod 15 is arranged on the output shaft of the driving motor 6, and electromagnetic sliding shafts are arranged on both sides of the matching rotating rod 15, and matching grooves 701 are respectively arranged at both ends of the mounting drum 7, and a fixing hole is arranged on the inner side of the matching groove 701. The matching groove 701 cooperates with the matching rotating rod 15, and the electromagnetic sliding shaft cooperates with the fixing hole to drive the mounting drum 7 to rotate; a docking slide 11 is arranged on the inner side of the cleaning box 1, the positioning part moves to the top of the cleaning box 1, and the docking plate 16 docks with the docking slide 11, and the hoisting part controls the retraction and extension of the mounting drum 7, so that the mounting drum 7 slides on the docking plate 16 and the docking slide 11.

[0028] The lifting component includes a positioning fixing seat 13, and a fixing matching cylinder 703 is arranged on the mounting drum 7. When the positioning fixing seat 13 and the fixing matching cylinder 703 are matched and fixed, the mounting drum 7 can be lifted; the lifting component includes a lifting motor 8 fixedly arranged on the slide 5, and a lifting cylinder 9 is arranged on the output shaft of the lifting motor 8, and a sling is arranged on the lifting cylinder 9, and the positioning fixing seat 13 is arranged at the free end of the sling; an electromagnetic slider is arranged on the positioning fixing seat 13, and a limiting groove is provided on the inner side of the fixing matching cylinder 703, and the electromagnetic slider cooperates with the limiting groove to fix the mounting drum 7; the lifting component also includes a lifting control electric cylinder 10 fixedly arranged on the slide 5, and a lifting electromagnetic clamp 12 is arranged on the telescopic rod of the lifting control electric cylinder 10 for clamping the positioning fixing seat 13.

[0029] The mounting drum 7 is provided with positioning holes arranged in a circular array, and a fixing mechanism is provided inside the positioning holes for positioning and fixing the workpiece; the fixing mechanism comprises a positioning slide bar 18 slidably mounted on the positioning hole, and a positioning ring 19 is provided on the positioning slide bar 18, and the workpiece is positioned and fixed by the positioning ring 19; a control member is provided inside the mounting drum 7 for driving and controlling the fixing state of the workpiece by the fixing mechanism; the fixing mechanism comprises a pushing portion 20 provided at one end of the positioning slide bar 18, and the pushing portion 20 is pushed by the control member to slide the positioning slide bar 18, and the positioning slide bar 18 and the positioning slide bar 18 are fixed together. A spring 17 for providing elastic force is connected between the inner sides of the positioning holes; the control component includes a control mounting cylinder 702 rotatably arranged inside the mounting drum 7, a motor 24 is fixedly arranged at one end inside the mounting drum 7, a gear 25 is arranged on the output shaft of the motor 24, and the gear 25 and the inner end of the control mounting cylinder 702 form a gear pair; a control electric cylinder 21 is fixedly arranged on the control mounting cylinder 702, a push plate 22 is arranged on the telescopic rod of the control electric cylinder 21, a push wheel 23 is arranged on the push plate 22, and the push wheel 23 pushes the push part 20 to make the positioning slide rod 18 slide.

[0030] A preparation part is provided at one end of the cleaning box 1 for preparing the workpiece for installation. The preparation part includes a support mechanism for positioning and supporting the workpiece, and a clamping mechanism for clamping and transferring the workpiece; the support mechanism includes a lifting cylinder 2 34 fixedly provided at the bottom of one end of the cleaning box 1, a support platform 33 is provided on the telescopic rod of the lifting cylinder 2 34, a positioning control electric cylinder 36 is fixedly provided on the support platform 33, a positioning shaft 35 is provided on the telescopic rod of the positioning control electric cylinder 36, and the positioning shaft 35 supports and positions the inner side of the workpiece The clamping mechanism includes a lifting cylinder 26 fixedly arranged at the bottom of one end of the cleaning box 1, a lifting seat 27 is arranged on the telescopic rod of the lifting cylinder 26, a clamping control cylinder 28 is arranged on the lifting seat 27, a clamping frame 29 is arranged on the telescopic rod of the clamping control cylinder 28, a motor 30 is fixedly arranged on the clamping frame 29, and a screw rod 3 31 is rotatably arranged, the motor 30 is used to drive the screw rod 3 31, and a clamping plate 32 is slidably arranged on the clamping frame 29, and the clamping plate 32 and the screw rod 3 31 form a spiral pair.

[0031] The working principle is as follows: the casting (flange) is prepared to be installed on the support platform 33, and the positioning shaft 35 is controlled by the positioning control electric cylinder 36 to support and position the inner side of the flange. The flange is overlapped and installed on the support platform 33, the motor 3 works, the screw rod 4 rotates, so that the slide 5 moves, and then the installation drum 7 is located above the casting, the position of the clamping frame 29 is controlled by the clamping control cylinder 28, the motor 30 works, the screw rod 31 rotates, and the clamping plate 32 moves, that is, the single casting is clamped by the clamping plate 32, and then the lifting seat 27 is controlled to move by the lifting cylinder 26 to transfer the casting to the fixing mechanism.

[0032] The motor 24 works, and under the gear transmission, the control installation cylinder 702 is rotated, so that the push plate 22 on the control installation cylinder 702 is directed toward the fixing mechanism (towards the casting) located at the bottom of the installation rotating cylinder 7, and the control electric cylinder 21 controls the push plate 22 to slide, and the push wheel 23 pushes the pushing part 20 to move the positioning slide bar 18, and the center hole of the casting moves to the outside of the positioning ring 19, and the push wheel 23 returns to the initial position. The positioning slide bar 18 expands outward under the elastic force of the spring 17, and the center hole of the casting is supported and positioned by the positioning ring 19. Further, the driving motor 6 drives the matching rotating rod 15 to rotate, so that the installation rotating cylinder 7 rotates, the orientation of the fixing mechanism is changed, and the installation of the casting in different orientations is completed (electromagnetic sliding shafts are arranged on both sides of the matching rotating rod 15, and matching grooves 701 are respectively arranged at both ends of the installation rotating cylinder 7, and the inner side of the matching groove 701 is arranged with a fixing hole, and the matching groove 701 cooperates with the matching rotating rod 15, and the electromagnetic sliding shaft cooperates with the fixing hole to drive the installation rotating cylinder 7 to rotate).

[0033] The slide 5 moves to the top of the cleaning box 1, and first controls the movement of the lifting electromagnetic clamp 12 through the lifting control electric cylinder 10, and the lifting electromagnetic clamp 12 drives the positioning fixing seat 13 to move, that is, the positioning fixing seat 13 cooperates with the fixed matching cylinder 703 (a limiting groove is provided on the inner side of the fixed matching cylinder 703, and the electromagnetic slider cooperates with the limiting groove to fix the installation drum 7), and then the electromagnetic sliding shaft on the matching rotating rod 15 is released from the inner fixing hole of the matching groove 701, that is, the sliding freedom of the installation drum 7 is released (the lifting electromagnetic clamp 12 releases the clamping fixation of the positioning fixing seat 13), and the lifting motor 8 works, and the lifting cylinder 9 controls the retraction and release of the lifting rope, so that the installation drum 7 slides on the docking plate 16 and the docking slide 11, that is, the docking plate 16 and the docking slide 11 are used as the positioning path to ensure the stability of the sliding.

[0034] There is cleaning liquid in the cleaning box 1, and the rotating drum 7 is installed and placed in the cleaning liquid to immerse the casting to complete the cleaning process. Subsequently, through the above process, the casting can be dismantled, that is, transferred and placed on the supporting mechanism again.

Claims

1. A multifunctional casting degreasing cleaning device, comprising a cleaning box (1), a top plate (2) being arranged on the top of the cleaning box (1), characterized in that: A positioning member is slidably provided on the top plate (2), the positioning member comprises a slide frame (5) slidably mounted on the top plate (2), a rotating mounting platform (14) is fixedly connected to the slide frame (5), a mounting drum (7) is slidably provided on the rotating mounting platform (14), a hoisting member is provided at both ends of the slide frame (5) for hoisting and retracting the mounting drum (7), the hoisting member comprises a positioning fixing seat (13), a fixing matching cylinder (703) is provided on the mounting drum (7), and when the positioning fixing seat (13) and the fixing matching cylinder (703) are matched and fixed, the mounting drum (7) is hoisted; the mounting drum (7) Positioning holes are arranged in a circular array on the top, and a fixing mechanism is provided inside the positioning holes for positioning and fixing the workpiece; the fixing mechanism includes a positioning slide bar (18) slidably mounted on the positioning hole, and a positioning ring (19) is provided on the positioning slide bar (18), and the workpiece is positioned and fixed by the positioning ring (19); a control member is provided inside the installation drum (7) for driving and controlling the fixing state of the fixing mechanism on the workpiece; a preparation member is provided at one end of the cleaning box (1) for preparing the installation of the workpiece, and the preparation member includes a supporting mechanism for positioning and supporting the workpiece, and a clamping mechanism for clamping and transferring the workpiece; The positioning member comprises a docking plate (16) arranged on a rotating mounting platform (14); a driving motor (6) is fixedly arranged on the rotating mounting platform (14); a matching rotating rod (15) is arranged on the output shaft of the driving motor (6); electromagnetic sliding shafts are arranged on both sides of the matching rotating rod (15); matching grooves (701) are respectively arranged at both ends of the mounting drum (7); a fixing hole is arranged on the inner side of the matching groove (701); the matching groove (701) cooperates with the matching rotating rod (15); the electromagnetic sliding shaft cooperates with the fixing hole to drive the mounting drum (7) to rotate; a docking slide (11) is arranged on the inner side of the cleaning box (1); the positioning member moves to the top of the cleaning box (1), and the docking plate (16) is docked with the docking slide (11); the hoisting member controls the retraction and extension of the mounting drum (7) so that the mounting drum (7) slides on the docking plate (16) and the docking slide (11); The hoisting component comprises a hoisting motor (8) fixedly mounted on the slide (5), a hoisting cylinder (9) being arranged on the output shaft of the hoisting motor (8), a sling being arranged on the hoisting cylinder (9), and a positioning fixing seat (13) being arranged at the free end of the sling; an electromagnetic slider being arranged on the positioning fixing seat (13), a limiting groove being arranged on the inner side of the fixed matching cylinder (703), and the electromagnetic slider cooperating with the limiting groove to fix the mounting rotating cylinder (7); the hoisting component also comprises a hoisting control electric cylinder (10) fixedly mounted on the slide (5), and a hoisting electromagnetic clamping cylinder (12) being arranged on the telescopic rod of the hoisting control electric cylinder (10) for clamping the positioning fixing seat (13); The fixing mechanism comprises a pushing portion (20) arranged at one end of the positioning slide bar (18), the pushing portion (20) being pushed by a control member to slide the positioning slide bar (18), and a spring (17) for providing elastic force is connected between the positioning slide bar (18) and the inner side of the positioning hole; The control member comprises a control mounting cylinder (702) rotatably arranged inside the mounting rotating cylinder (7); a second motor (24) is fixedly arranged at one end inside the mounting rotating cylinder (7); a second gear (25) is arranged on the output shaft of the second motor (24); the second gear (25) and the inner end of the control mounting cylinder (702) form a gear pair; a control electric cylinder (21) is fixedly arranged on the control mounting cylinder (702); a push plate (22) is arranged on the telescopic rod of the control electric cylinder (21); a push wheel (23) is arranged on the push plate (22); the push wheel (23) pushes the push portion (20) to slide the positioning slide rod (18).

2. A multifunctional casting degreasing cleaning device according to claim 1, characterized in that: A motor (3) is fixedly arranged on the top plate (2), and a screw rod (4) is rotatably mounted thereon. The motor (3) is used to drive the screw rod (4). The screw rod (4) and the slide (5) on the positioning member form a spiral pair.

3. A multifunctional casting degreasing cleaning device according to claim 1, characterized in that: The support mechanism comprises a lifting cylinder (34) fixedly arranged at the bottom of one end of the cleaning box (1); a support platform (33) is arranged on the telescopic rod of the lifting cylinder (34); a positioning control electric cylinder (36) is fixedly arranged on the support platform (33); a positioning shaft (35) is arranged on the telescopic rod of the positioning control electric cylinder (36); and the positioning shaft (35) supports and positions the inner side of the workpiece.

4. A multifunctional casting degreasing cleaning device according to claim 1, characterized in that: The clamping mechanism comprises a lifting cylinder (26) fixedly arranged at the bottom of one end of the cleaning box (1); a lifting seat (27) is arranged on the telescopic rod of the lifting cylinder (26); a clamping control cylinder (28) is arranged on the lifting seat (27); a clamping frame (29) is arranged on the telescopic rod of the clamping control cylinder (28); a motor (30) is fixedly arranged on the clamping frame (29); and a screw rod (31) is rotatably arranged, the motor (30) is used to drive the screw rod (31); a clamping plate (32) is slidably arranged on the clamping frame (29); the clamping plate (32) and the screw rod (31) form a spiral pair.

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