A fluffy, soft and low-linting three-dimensional fabric and its weaving method
Through three-dimensional fabric structure and weft interwoven technology, the problems of exposed and whipping of towel fabric terry rings are solved, and the fluffy and soft and resilient towel fabrics are achieved, which are suitable for the field of towel weaving.
Patent Information
- Application Number
- CN202411237043.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-09-04
AI Technical Summary
During use, existing towel fabrics are prone to exposure, hair removal, feather removal and hair removal problems. Especially in three-layer or multi-layer fabric structures, the terry is easily clamped between the upper and lower yarns, which affects the appearance and feel of the product.
Using a three-dimensional fabric structure, the surface gauze and the intermediate layer of arched gauze are formed by interwoven the first ground warp, the wool warp and the first weft yarn, and the second ground warp and the second weft yarn are interwoven to form the bottom layer of gauze. The intermediate weft yarn adopts water-soluble or alkali-soluble yarns. During the weaving process, the cross-bar weft yarn is used to block the wool warp yarns, forming a fluffy and soft fabric that is not easy to whip.
The fabric is fluffy, softness and resilience, reduces the exposure of the terry, improves the durability and feel of the product. The terry straightness and resilience of the terry are kept unchanged after washing.
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Figure CN118895596B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of textiles, and in particular to a fluffy, soft, low-hair three-dimensional fabric and a weaving method thereof. Background Art
[0002] Towels are a large-volume, fast-moving consumer product used in daily life. The structure of towels is usually a loop of terry formed on a structure of interwoven warp and weft yarns. Since the terry loops of such products are exposed, they are easily hooked and rubbed during use, making them prone to hair removal. They are also prone to shedding during washing, drying, wiping, and other processes. This is especially serious for towels made of weakly twisted yarn or untwisted yarn with low twist.
[0003] In order to improve this problem, some three-layer or multi-layer fabrics have been extended from towel fabrics in recent years. For example, the ground warp and weft yarns are interwoven to form the upper and lower layers, the wool warp and weft yarns form the middle layer, and the wool warp and ground warp are solidified together by joining nodes. However, this kind of fabric is a superposition of three or more layers of gauze, which is thin and light, and does not have the fluffiness and resilience of a towel.
[0004] To improve the fluffiness and resilience of products, the industry has also disclosed patents for three-layer fabrics that use a terry structure in the middle layer. For example, patent document CN101503839A, "Inline Terry Towel and Weaving Process Thereof," discloses an embedded terry towel and its weaving process, woven from ground warp and wool warp with weft yarns. The ground warp is divided into two layers and interwoven with the weft yarns to form top and bottom gauze. The wool warp is interwoven with the weft yarns on the top and bottom gauze to form loops, and the top and bottom gauze are connected. The interwoven loops are located between the top and bottom gauze. Patent document CN101509170A, "Weaving Method for Double-Sided Inner Terry Towel Fabric and Its Products," discloses a weaving method for double-sided inner terry towel fabric and its products. The weaving method of double-sided inner terry towel fabric is woven using two warp systems, ground warp and wool warp, and one weft system. Half of the ground warp yarns are interwoven with the weft yarns to form the upper layer, and the other half are interwoven with the weft yarns to form the lower layer. The wool warp yarns and the weft yarns are interwoven into the middle layer. When part of the ground warp yarns are interwoven with the weft yarns to form the upper layer of the cloth, the ground warp yarns of the lower layer are sunk down and not interwoven with the weft yarns. The loops of terry are blocked in the middle by the warp yarns of the lower layer, so that all the wool warp yarns have loops on the reverse side. At the same time, part of the ground warp yarns are not interwoven with the weft yarns. When part of the ground warp yarns are interwoven with the weft yarns to form the lower layer of the cloth, the ground warp yarns of the upper layer are lifted up and not interwoven with the weft yarns. The loops of terry are blocked in the middle by the warp yarns of the upper layer, so that all the wool warp yarns have loops on the front side. At the same time, the other part of the ground warp yarns are not interwoven with the weft yarns. The loops of the fabric obtained by this weaving method are always in the middle layer, which solves the problem of loops being easily pulled out. The upper and lower layers are smooth cloth surfaces without loops, making the appearance flat.
[0005] Although the knitting methods and structures of the above two kinds of terry fabrics are different, their fabric structures are the same and the weaving principles are basically the same. However, this kind of structure will cause the sandwiched terry loops to be exposed between the warp floats, forming wool particles, which greatly affects the appearance of the product. This is because during the weaving of the middle terry layer, the ground warp yarns floating on the terry loops are tense. The tense ground warp yarns are adjacent to the wool warp yarns in a 1:1 staggered manner above the wool warp yarns. When weaving the middle layer of terry loops, the last weft for raising the loops will push the loose wool warp yarns towards the fell of the cloth to form terry loops and then weave the next structure. Since the fell of the cloth cannot remain open all the time, at this time, the ground warp yarns of the upper and lower layers will interweave and close at the fell of the cloth. Inevitably, the terry loop yarns formed in the middle layer will be clamped between the upper ground warp yarns or the lower ground warp yarns, forming wool particles and seriously affecting the appearance of the product.
[0006] Patent document CN101503839A discloses an inlaid terry towel and its manufacturing process, which discloses a method of swapping the order of the wool warp yarns and the ground warp yarns, but still cannot fundamentally solve the above problems. In fact, on this basis, to solve this problem, only the height of the terry loops can be set very low, and the length of the terry loops is generally set below 0.6 cm (1 terry loop). Even so, there will still be a small amount of wool particles exposed at the edges of the terry fabric, affecting the appearance of the product. Summary of the Invention
[0007] Aiming at the problems of the prior art, the present invention provides a fluffy, soft and low-wool-feather three-dimensional fabric and its weaving method. The fluffy, soft and low-wool-feather three-dimensional fabric is composed of a surface layer, a middle layer and a bottom layer. The surface layer is woven by the first ground warp, the wool warp and the first weft yarn; the middle layer is woven by the wool warp and the second weft yarn; the bottom layer is woven by the second ground warp, the wool warp and the third weft yarn. The surface layer and the bottom layer of the fabric of the present invention are flat gauzes, and the middle layer is a undulating arched gauze. The surface layer, the middle layer and the bottom layer are connected into a three-dimensional fabric by the wool warp successively interweaving with the warp yarns of the surface layer and the bottom layer and the first weft yarn and the third weft yarn. During the use of this three-dimensional fabric, it is not easy to pull out the wool, and it is fluffy, soft and has low wool feathers; at the same time, no wool particles will be exposed on the upper and lower base fabrics.
[0008] To achieve the above technical objectives, the technical solution of the present invention is as follows:
[0009] A weaving method of a fluffy, soft and low-wool-feather three-dimensional fabric, comprising:
[0010] When designing the fabric structure, first, the first ground warp, the wool warp, the first weft yarn and the second weft yarn are interwoven for several wefts and woven through the raising device of the towel loom to form the surface gauze and the middle-layer arched gauze. At this time, the second ground warp is not interwoven with the above-mentioned yarns but forms part of the bottom gauze in the form of warp floats; then, the wool warp, the second ground warp, the second weft yarn and the third weft yarn are interwoven for several wefts and woven through the raising device of the towel loom to form the middle-layer arched gauze and the bottom gauze. At this time, the first ground warp is not interwoven with the above-mentioned yarns but forms part of the surface gauze in the form of warp floats; by cycling the above steps, the three-dimensional fabric is woven.
[0011] Preferably, the first ground warp, the wool warp, the first weft yarn and the second weft yarn are interwoven for 6-12 wefts.
[0012] Preferably, the wool warp, the second ground warp, the second weft yarn and the third weft yarn are interwoven for 6-12 wefts.
[0013] Preferably, the number of the second weft yarns interwoven with the wool warp is 2-8.
[0014] More preferably, when the surface gauze and the middle-layer arched gauze are woven through the raising device of the towel loom: the number of the first weft yarns interwoven with the first ground warp on the surface is 4, and when the middle-layer arched gauze and the bottom gauze are woven through the raising device of the towel loom, the number of the third weft yarns interwoven with the second ground warp on the bottom is 4.
[0015] A smaller number of the middle second weft yarns is suitable for the design with a not very thick middle layer. In this design, since the loops are less interwoven with the weft yarns, the overall density can be designed to be relatively small, making the product feel soft; if there are more middle second weft yarns, a thicker fabric can be designed, which can reduce the exposure of the loops on the outer layer, but a higher overall density is required.
[0016] Preferably, when weaving the surface gauze and the middle-layer arched gauze, the 1st and 2nd wefts of the first weft yarns interwoven with the first ground warp and all the wefts of the second weft yarns interwoven with the middle-layer wool warp all adopt short beating wefts with a uniformly increasing weft feeding distance, the 3rd weft of the first weft yarns interwoven with the first ground warp is a long beating weft, and the 4th weft is a normal plain weave beating weft. The weft feeding distance of the long beating weft of the 3rd weft determines the height of the middle-layer arched gauze.
[0017] Preferably, when weaving the middle-layer arched gauze and the bottom gauze, the 1st and 2nd wefts of the third weft yarns interwoven with the second ground warp and all the wefts of the second weft yarns interwoven with the middle-layer wool warp all adopt short beating wefts with a uniformly increasing weft feeding distance, the 3rd weft of the third weft yarns interwoven with the second ground warp is a long beating weft, and the 4th weft is a normal plain weave beating weft. The weft feeding distance of the long beating weft of the 3rd weft determines the height of the arched gauze.
[0018] The weft delivery distance for the long weft beat-up wefts used in weaving the surface gauze and the middle arched gauze can be the same as or different from the weft delivery distance for the long weft beat-up wefts used in weaving the middle arched gauze and the bottom gauze. If they are the same, the woven fabric is a three-dimensional fabric with a smooth surface; if they are different, the woven fabric is a three-dimensional fabric with an uneven surface.
[0019] More preferably, the second weft yarn in the middle layer of arched gauze can be entirely or partially water-soluble yarn or alkali-soluble yarn. These yarns are woven into the three-dimensional fabric and removed in the dyeing and finishing process, which can give the fabric a more fluffy and soft feature.
[0020] The principle of the described weaving method to solve the problem of wool warp yarns being exposed outside the top and bottom layers is that during the weaving process, weft yarns are interwoven with terry yarns to form an intermediate layer. The interwoven weft yarns form one or more horizontal bars between the wool warp yarns and the ground warp yarns. When the intermediate layer forms an arched gauze and is converted up and down, the horizontal bars prevent the wool warp yarns from being exposed between the warp floats in the top or lower layers due to the obstruction of the weft yarns, thereby reducing the amount of wool particles in the top and bottom layers. Even if the second weft yarn in the intermediate layer is made entirely or partially of water-soluble fiber yarn or alkali-soluble polyester yarn and is dissolved during the dyeing and finishing process, the above-mentioned effect can still be maintained.
[0021] The terry fabric woven by the above method is dyed and finished, dried and sewn according to conventional existing technology to obtain a fabric with smooth appearance, fluffy and elastic feel, low pilling, low hair loss and good durable feel.
[0022] In summary, the weaving method of the fluffy, soft, low-hair three-dimensional fabric provided by the present invention forms a uniquely structured three-dimensional fabric by interweaving ground warp, wool warp, and weft yarns. This three-dimensional fabric hides the non-wear-resistant wool warp yarns in the middle layer and interweaves them with a small amount of weft yarns, thereby avoiding the problem of conventional towel fabrics with exposed terry loops that are easily pulled out, and also avoiding the problems of friction pilling and linting caused by the low twist of the terry yarns. At the same time, the arched gauze interlayer in the middle of the fabric has a more stable structure than the terry loops, and the terry loops are arranged more neatly, and will not fall over due to the spiral of the terry loops, resulting in a better rebound effect. Therefore, the product has better fluffiness and rebound resilience. Even after repeated washing and drying, the uprightness and rebound resilience of the terry loops can remain unchanged, which is unattainable with other three-layer fabrics or sandwich terry fabrics woven in other ways. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 Schematic diagram of a three-dimensional fabric structure in which the number of second weft yarns is 2 according to the present invention;
[0024] Figure 2 Schematic diagram of a three-dimensional fabric structure in which the number of second weft yarns is 8 according to the present invention;
[0025] Figure 3Schematic diagram of the three-dimensional fabric structure of Example 1;
[0026] Figure 4 Schematic diagram of the three-dimensional fabric structure of Example 2;
[0027] Figure 5 Loom draft of the three-dimensional fabric during weaving in Example 1;
[0028] Figure 6 Loom draft of the three-dimensional fabric during weaving in Example 2. Detailed implementation manners
[0029] The above content of the present invention will be further described in detail through specific implementation manners below, but this should not be understood as limiting the scope of the above subject matter of the present invention to the following examples. All technologies implemented based on the above content of the present invention fall within the scope of the present invention. Unless otherwise specified, conventional existing technologies are used in the following examples.
[0030] In the following examples, the fabric dyeing and finishing processes all adopt existing technologies, specifically:
[0031] Process flow: Patchwork - Loading into the pot (the end woven later enters first to prevent the weft yarns on the surface and bottom layers from slipping) - High-temperature scouring, bleaching, desizing with water or alkali-soluble sizing - Neutralization, deoxidation - Dyeing - Soaping - Hot washing - Enzyme polishing - Washing - Softening - Dehydration - Drying
[0032] (1) Sew different pieces of greige fabrics together by joining the head wefts, ensuring that the end of the first piece is connected to the beginning of the second piece to prevent inconsistent styles and hand feelings due to inconsistent directions and weft yarn slippage caused by different overflow machine water flow impact directions, and uneven density paths on the goods surface.
[0033] (2) Loading into the pot: Load the fabric sewn in step (1) into the pot according to the principle that the end woven later enters first, aiming to make the overflow machine water flow impact direction opposite to the weft yarn slippage direction caused by the weaving needles on the greige fabric, so as to reduce the defective products with uneven density paths caused by weft yarn slippage.
[0034] (3) High-temperature scouring, bleaching and desizing of water-soluble fibers: The dyeing and finishing auxiliaries and their dosages used in this process are as follows: Ion-exchange membrane caustic soda (mass fraction: 32%): 8 g / l, H2O2 (27.5%): 7 g / l, hydrogen peroxide stabilizer: 0.05 g / l, refining penetrant (JN-98, Shandong Juli Fine Chemical Co., Ltd.): 1.0 g / l, temperature × time: 100 °C × 50 min. If the middle-layer weft yarn is an alkali-soluble yarn, the process conditions are as follows: Ion-exchange membrane caustic soda (mass fraction: 32%): 20 g / l, H2O2 (27.5%): 5 g / l, hydrogen peroxide stabilizer: 0.05 g / l, refining penetrant (JN-98, Shandong Juli Fine Chemical Co., Ltd.): 1.5 g / l, temperature × time: 105 °C × 75 min, to fully remove the alkali-soluble weft yarn.
[0035] (4) Drain the water, wash with hot water, neutralize, deoxidize, and control the pH value of the grey fabric to 6.5 - 8.0 and the oxygen content to 0 to create good conditions for reactive dyeing.
[0036] (5) Dyeing: According to the color formula, use reactive dyes for dyeing to obtain the desired color.
[0037] (6) Soaping and hot washing: Treat the color fastness of the grey fabric through steps such as hot water washing, soaping, and warm washing;
[0038] (7) Enzyme polishing: Conduct enzyme polishing treatment on the above-mentioned grey fabric: PH: 6 - 7.5, fiber softening enzyme 8000L: 0.02%, 50 °C × 30 min. This process can improve the post-washing appearance of the towel from grade 2.0 to grade 3.0 or 3.5.
[0039] (8) Softening treatment: Use a softener that helps improve the fluffiness of the product to conduct softening treatment on the polished grey towel. DT530 produced by Shijiazhuang Lianbang Kete Chemical Industry: 3 g / L, process conditions: 35 °C × 30 min.
[0040] (9) After dehydration, perform slack drying.
[0041] Example 1
[0042] (1) Fabric design: As Figure 3 shown, this three-weft fabric is composed of three parts: wool warp, ground warp, and weft yarn. For easy understanding, the ground warp is divided into two parts, namely the surface layer first ground warp and the bottom layer second ground warp; the weft yarn is divided into three parts, namely the surface layer first weft yarn, the middle layer second weft yarn, and the bottom layer third weft yarn; the wool warp is denoted as the wool warp.
[0043] (2) Processing the warp beam:
[0044] The ground warp beam is processed according to the conventional warping and sizing techniques. The first ground warp on the surface layer and the second ground warp on the bottom layer are both on this warp beam. The yarn counts of the first ground warp on the surface layer and the second ground warp on the bottom layer can be the same or different. In this embodiment, the yarn counts of the ground warps on the surface and bottom layers are the same, both being 16s pure cotton ring-spun yarn, as an example for illustration.
[0045] The pile warp beam is processed in the same way. The pile warp yarn can be any yarn that can make loops. In this embodiment, the pile warp yarn is 12s weakly twisted yarn, as an example for illustration.
[0046] The ratio of the number of ground warps and pile warps on the ground warp beam and the pile warp beam is: 2:1 or 1:1 or 4:1 or others. In this embodiment, the ratio of the number of ground warp yarns and pile warp yarns on the ground warp beam and the pile warp beam is 2:1, as an example for illustration.
[0047] The warp density can be selected as the common warp density for towels for weaving. For the convenience of illustration, this patent selects a reed with a warp density of 56# for illustration.
[0048] (3) Inserting into the reed: Insert the pile warp and ground warp processed in step (2) Figure 5 onto the loom for drawing-in and inserting into the reed. Each 1 pile warp and each 1 ground warp are respectively inserted into 1 heddle wire in sequence. 1 ground warp, 1 pile warp, and then 1 ground warp, 3 yarns are inserted into 1 reed dent, and so on in a cycle (or 1 ground warp, 1 ground warp, and then 1 pile warp, 3 yarns are inserted into 1 reed dent, and so on in a cycle).
[0049] (4) Weave design: As Figure 3 and Figure 5 shown, the middle-layer arched gauze structure is the pile warp interwoven with the second weft yarn of 2 wefts. The weft feeding distance for long beat-up depends on the height of the arched gauze. In this embodiment, the length of the arched gauze (the length of the pile warp in the middle layer) is 1.0 cm, as an example.
[0050] (5) Weft usage: The weft yarns of the surface and bottom gauzes can be of the same yarn count or different yarn counts. The second weft yarn of the middle-layer arched gauze can be the same as the first weft yarn and the third weft yarn, or all or part of it can be made of water-soluble fiber yarn or alkali-soluble polyester yarn. For the fabric made of the second weft yarn of the middle-layer arched gauze being all or part of water-soluble fiber yarn or alkali-soluble polyester yarn, after dissolving these weft yarns in the post-dyeing and finishing treatment, the arched gauze will become fluffier and more resilient. In this embodiment, the weft yarn used in the arched gauze is 40s water-soluble PVA yarn, as an example for illustration.
[0051] (6) Weave the 3D fabric according to the above steps. For the 3D terry fabric, carry out dyeing, finishing, dehydration, drying, cutting and sewing in a rope overflow machine according to the conventional technology to obtain the finished product of the 3D fabric. The product obtained through this embodiment has a smooth surface, a fluffy handfeel, a comfortable touch and an obvious resilient handfeel. The product has been tested for 5 times of washing, and the effects are excellent: the number of pulled hairs after washing is 0; the fluffiness of the product after washing increases by 50%, far better than the non-pilling 3D fabric products in the market; the water absorption of the product (ASTM D4772) is more than 80%, far better than the 50% level of the non-pilling products in the market; the defluffing rate after 5 times of household washing is within 5.0‰, better than the 9‰ level of the industry; the pilling grade after 5 times of washing is from 3.0 to 3.5 levels.
[0052] Example 2
[0053] (1) Fabric design: As Figure 4 shown, this three-weft fabric is woven by three parts: the wool warp, the ground warp and the weft yarn. For easy understanding, the ground warp is divided into two parts, namely the first surface ground warp and the second bottom ground warp; the weft yarn is divided into three parts, namely the first surface weft yarn, the second middle-layer weft yarn and the third bottom weft yarn; the wool warp is denoted as the wool warp.
[0054] (2) Processing the warp beam:
[0055] Process the ground warp beam according to the conventional warping and sizing technology. The first surface ground warp and the second bottom ground warp are both on this warp beam. In this embodiment, the yarn counts of the surface and bottom ground warps are the same, both being 32s / 2 40% polyester / 60% cotton ring-spun yarn, as an example for illustration.
[0056] Process the wool warp beam in the same way. In this embodiment, the wool warp yarn is 21s / 2 weakly twisted yarn, as an example for illustration.
[0057] The ratio of the number of ground warp ends to the number of wool warp ends on the ground warp beam and the wool warp beam is: 2:1.
[0058] The warp density can be selected as the common warp density for towels for weaving. For easy explanation, in this patent, a reed with a warp density of 56# is selected for illustration.
[0059] (3) Inserting into the reed: Insert the wool warp and the ground warp processed in step (2) into the loom for harnessing and reed insertion. Each 1 wool warp end and each 1 ground warp end are respectively inserted into 1 heddle wire in sequence. 1 ground warp end, 1 wool warp end, and then 1 ground warp end, 3 yarns are inserted into 1 reed dent, and so on in a cycle (or 1 ground warp end, 1 ground warp end, and then 1 wool warp end, 3 yarns are inserted into 1 reed dent, and so on in a cycle). Figure 6
[0060] Figure 4 (4) Weave design: As Figure 4 and Figure 6As shown, the middle-layer arched gauze structure is formed by the interweaving of the wool warp and the second weft yarn of 8 wefts. The weft feeding distance for long beat-up depends on the height of the arched gauze. In this embodiment, the length of the arched gauze (the length of the wool warp in the middle layer) is taken as an example of 1.3 cm.
[0061] (5) Weft yarns: The weft yarns of the surface layer and the bottom layer gauzes are both 32s / 2 40% polyester / 60% cotton ring-spun yarns. Among the second weft yarns of the middle-layer arched gauze, 4 wefts are 21s pure cotton yarns, and the other 4 wefts are 60s 100% PVA water-soluble yarns. After dissolving these weft yarns in the post-treatment of dyeing and finishing, the arched gauze will become fluffier and more resilient.
[0062] (6) Weave the three-dimensional fabric according to the above steps, and then carry out dyeing and finishing treatment, dehydration, drying, cutting and sewing on the three-dimensional terry fabric in a rope overflow machine according to the conventional technology to obtain the finished product of the three-dimensional fabric.
[0063] The product obtained through this embodiment has a smooth surface, a fluffy hand feeling, a comfortable touch and an obvious resilient hand feeling. The product has been tested by washing 5 times, and the effects are excellent: the number of pulled-out hairs after washing: 0; the fluffiness of the product increases by about 60% after washing, far superior to the non-pilling three-dimensional fabric products in the market; the water absorbency of the product (ASTM D4772): more than 85%, far superior to the 50% level of the non-pilling products in the market; the defluffing rate after 5 times of household washing is within 5.0‰, superior to the 9‰ level of the industry; the pilling grade after 5 times of washing is from 3.0 to 3.5.
Claims
1. A weaving method for a fluffy, soft and low-linting three-dimensional fabric, characterized in that, Including: When designing the fabric structure, first, the first ground warp, the wool warp, the first weft yarn and the second weft yarn are interwoven for several wefts and woven through the raising device of the terry loom to form the surface gauze and the middle-layer arched gauze. At this time, the second ground warp does not interweave with the first weft yarn and the second weft yarn, but forms part of the bottom gauze in the form of warp floats; then the wool warp, the second ground warp, the second weft yarn and the third weft yarn are interwoven for several wefts and woven through the raising device of the terry loom to form the middle-layer arched gauze and the bottom gauze. At this time, the first ground warp does not interweave with the second weft yarn and the third weft yarn, but forms part of the surface gauze in the form of warp floats. The above steps are cycled to weave the three-dimensional fabric; the surface gauze of the three-dimensional fabric is composed of the first ground warp, the wool warp and the first weft yarn; the middle-layer arched gauze is composed of the wool warp and the second weft yarn; the bottom gauze is composed of the second ground warp, the wool warp and the third weft yarn.
2. The weaving method of a fluffy, soft and low-linting three-dimensional fabric according to claim 1, characterized in that The first ground warp, the wool warp are interwoven with the first weft yarn and the second weft yarn for 6 - 12 wefts; the wool warp, the second ground warp are interwoven with the second weft yarn and the third weft yarn for 6 - 12 wefts.
3. The weaving method of a fluffy, soft and low hairiness three-dimensional fabric according to claim 1, characterized in that, The number of the second weft yarns interwoven with the wool warp is 2 - 8.
4. The weaving method of a fluffy, soft and low-lint three-dimensional fabric according to claim 1, characterized in that When the surface gauze and the middle-layer arched gauze are woven through the raising device of the terry loom: the number of the first weft yarns interwoven with the first ground warp on the surface is 4; when the middle-layer arched gauze and the bottom gauze are woven through the raising device of the terry loom, the number of the third weft yarns interwoven with the second ground warp on the bottom is 4.
5. The weaving method of a fluffy, soft and low-hairiness three-dimensional fabric according to claim 1, characterized in that When weaving the surface gauze and the middle-layer arched gauze, the 1st and 2nd wefts of the first weft yarns interwoven with the first ground warp and all the wefts of the second weft yarns interwoven with the middle-layer wool warp all adopt short beating weft with the weft feeding distance increasing uniformly, the 3rd weft of the first weft yarns interwoven with the first ground warp is long beating weft, and the 4th weft is plain weave beating weft.
6. The weaving method of a fluffy, soft and low hairiness three-dimensional fabric according to claim 1, characterized in that When weaving the middle-layer arched gauze and the bottom gauze, the 1st and 2nd wefts of the third weft yarns interwoven with the second ground warp and all the wefts of the second weft yarns interwoven with the middle-layer wool warp all adopt short beating weft with the weft feeding distance increasing uniformly, the 3rd weft of the third weft yarns interwoven with the second ground warp is long beating weft, and the 4th weft is plain weave beating weft.
7. The weaving method of a fluffy, soft and low-lint three-dimensional fabric according to claim 1, characterized in that, The weft feeding distance of the long beating weft for weaving the surface gauze and the middle-layer arched gauze is the same as or different from the weft feeding distance of the long beating weft for weaving the middle-layer arched gauze and the bottom gauze.
8. The weaving method of a fluffy, soft and low hairiness three-dimensional fabric according to claim 1, characterized in that, All or part of the second weft yarns in the middle-layer arched gauze are water-soluble yarns or alkali-soluble yarns. A fluffy, soft and low-hairiness three-dimensional fabric woven by the method according to any one of claims 1 - 8.
Citation Information
Patent Citations
Built-in terry type towel and manufacturing process thereof
CN101503839A
Weaving method for two-sided clip inner-fluff loop towel fabric
CN101509170A