A ventilation device for coating production line

By adopting a combined design of annular shell, dust filter plate and activated carbon in the ventilation device of the coating production line, combined with the movable drum and gear system, the problems of poor self-purification capacity of the ventilation device and air return are solved, and more efficient air purification is achieved and dust cleaning improve the quality of the working environment.

CN118896353BActive Publication Date: 2024-12-13NANTONG RUIYA MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202411400070.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2024-12-13
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

The existing coating production line ventilation devices have poor self-purification capabilities, and require frequent cleaning of filter dust. The single airflow direction leads to air return, affecting the air quality of the working environment.

Method used

A ventilation device for coating production line is designed, including an annular case, air inlet side plate and air outlet side plate, with a gas filter mechanism and a wind wheel module. The gas filter mechanism is filtered using dust filter plate parts and activated carbon, and The movable drum drives the fixed gear and the movable tooth ring, and the centrifugal force and the spring's extrusion rebound effect are used to clean up the dust on the dust filter plate to reduce air return.

Benefits of technology

The self-purification capacity and air purification quality of the ventilation device are improved, the dust content in the environment is reduced, dust accumulation and air return are avoided, and the working environment quality of the coating production is improved.

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Abstract

The present invention discloses a ventilation device for a coating production line, which relates to the technical field of ventilation for coating production, and comprises a shell, wherein the shell comprises an annular casing, an air inlet side plate and an air outlet side plate, wherein the air inlet side plate and the air outlet side plate are symmetrically arranged on both sides of the annular casing, and an air filter mechanism is installed on the inner wall of the shell, and a wind wheel module is arranged on the inner side of the air filter mechanism, and a ventilation module is arranged between the wind wheel module and the air filter mechanism. The present invention improves the self-cleaning ability of the device by arranging the shell, the air filter mechanism and the wind wheel module, and the gas rotates and flows between the annular casing and the movable drum, and the dust is filtered through the dust filter plate by the action of centrifugal force, so as to reduce the content of floating dust in the environment and improve the working environment quality of coating production, and the dust filter plate is deflected by the rotation of the movable drum and the extrusion and rebound of the spring, so as to vibrate the surface of the dust filter plate, clean the dust on the surface of the dust filter plate, and avoid the influence of dust accumulation on the device.
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Description

Technical Field

[0001] The invention relates to the technical field of coating production ventilation, in particular to a ventilation device for a coating production line. Background Art

[0002] Coating production is a coating process, which is usually used to coat a layer of special materials such as lacquer, glue, paint, etc. on the surface of an object. This process can change the appearance, performance or service life of an object, and is widely used in various industries, such as automobile manufacturing, furniture production, architectural decoration, etc. Therefore, in the coating production line, the air quality in the working environment is required to be high, and the floating dust in the air can easily affect the processing quality of coating production.

[0003] The existing ventilation devices have poor self-purification capabilities. In the process of purifying and filtering dust in the air, the dust filtered on the filter surface needs to be cleaned frequently, affecting the normal working efficiency of the workshop. At the same time, the gas flow direction is single. When the external air refluxes, the dust adhered to the filter surface is blown, which easily causes the problem of dust reflux and affects the air quality of the working environment. Therefore, a ventilation device for a coating production line is introduced. Summary of the invention

[0004] The object of the present invention is to provide a ventilation device for a coating production line to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A ventilation device for a coating production line, comprising a shell, the shell comprising an annular casing, an air inlet side plate and an air outlet side plate, the air inlet side plate and the air outlet side plate are symmetrically arranged on both sides of the annular casing, an air filter mechanism is installed on the inner wall of the shell, a wind wheel module is arranged on the inner side of the air filter mechanism, and a ventilation module is arranged between the wind wheel module and the air filter mechanism;

[0007] The air filtering mechanism includes a dust filter plate, one side of the dust filter plate is movably connected to one side of the air inlet side plate through a rotating shaft, one side of the dust filter plate is fixedly connected to a fixed gear through a rotating shaft, one side of the fixed gear is meshed with a movable gear ring, a protrusion is arranged on the outer side of the movable gear ring, and a spring is arranged on one side of the protrusion.

[0008] There are several dust filter plates, which are equidistantly distributed in a ring around the inner wall of the annular casing. One side of the dust filter plate is connected to one side of the air outlet side plate through a bearing, and the other side of the dust filter plate is connected to the ventilation module. A filter plate layer is provided inside the dust filter plate, and activated carbon is clamped inside the dust filter plate through the filter plate layer. The device is installed through the shell, and the air inside and outside the production line is connected through the annular casing. The wind wheel module is started to let the air enter the inside of the annular casing through the air inlet side plate. After the air passes through the dust filter plate on the inner wall of the annular casing, it is discharged from one side of the air outlet side plate. The air is purified and filtered through the activated carbon inside the dust filter plate to prevent harmful gases from causing harm to the workers.

[0009] The ventilation module comprises a movable drum, the two sides of which are movably connected to the air inlet side plate and the air outlet side plate respectively, an air inlet hole is provided on the side of the movable drum close to the air inlet side plate, an air outlet hole is provided on the side of the movable drum close to the air outlet side plate, the dust filter plate is tilted relative to the horizontal plane, one end of the spring is clamped with one side of the air inlet side plate, the side of the dust filter plate away from the annular casing is in contact with the outer wall of the movable drum, and the movable drum is connected to a driving motor through a gear set. The driving motor on the movable drum is started to drive the movable drum to rotate, the outer wall of the movable drum contacts one side of the dust filter plate, the dust filter plate deflects, drives the fixed gear to rotate, the fixed gear drives the meshing movable gear ring to rotate, the movable gear ring squeezes the spring through the protrusion, and the surface of the dust filter plate is vibrated through the squeezing and rebounding of the spring to clean the dust on the surface of the dust filter plate, and at the same time, the outer wall of the movable drum is scraped and cleaned by the dust filter plate to avoid the influence of dust accumulation on the device.

[0010] The wind wheel module includes an air inlet wind wheel, which is connected to the inner wall of the movable drum, a baffle is provided on one side of the air inlet wind wheel, and an air outlet wind wheel is installed on the side of the baffle away from the air inlet wind wheel. By rotating the movable drum, the internal air inlet wind wheel and the air outlet wind wheel are driven to rotate, and the air is sucked in from the air inlet side plate, and flows between the dust filter plates through the air inlet holes on the movable drum. The gas rotates and flows between the annular casing and the movable drum. Through the action of centrifugal force, the dust in the air flows outward, and the dust is filtered through the dust filter plates. The filtered gas flows out through the air outlet holes. The air outlet wind wheel rotates continuously to push the purified air to be blown out from the air outlet side plate, thereby reducing the content of floating dust in the environment and improving the working environment quality of coating production.

[0011] The bottom of the annular casing is movably connected with a dust box, and a rotating plate is arranged between the dust box and the annular casing. The dust filter plate cooperates with the movable drum to vibrate and drop the filtered dust particles, the movable drum rotates continuously, the airflow rotates along the inner wall of the annular casing, and the rotating plate is deflected by the negative pressure, so that the dust falls into the dust box, and the dust is centrally processed by disassembling the dust box.

[0012] The dust filter chamber is formed between the annular casing and the movable drum, and the air inlet hole is connected to the air outlet hole through the dust filter chamber, and the baffle isolates the air on both sides of the movable drum. The air inlet hole and the air outlet hole are connected, so that the air can flow quickly through the dust filter plate for filtration. At the same time, the Tesla valve structure is formed inside the shell through the cooperation of the air inlet hole, the air outlet hole and the movable drum, which reduces the problem of air backflow and improves the quality of air purification of the device.

[0013] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0014] 1. The self-cleaning ability of the device is improved by setting the shell, air filter mechanism and wind wheel module. By rotating the movable drum, the gas rotates and flows between the annular casing and the movable drum. Due to the action of centrifugal force, the dust in the air flows outward, and the dust is filtered through the dust filter plate. The filtered gas flows out through the air outlet hole, reducing the content of floating dust in the environment and improving the working environment quality of coating production. The dust filter plate is deflected by the rotation of the movable drum and vibrates the surface of the dust filter plate through the extrusion and rebound of the spring, thereby cleaning the dust on the surface of the dust filter plate and avoiding the influence of dust accumulation on the device.

[0015] 2. The air purification quality of the device is improved by setting up the shell, air filtering mechanism, wind wheel module and ventilation module, and the problem of dust falling caused by air backflow is avoided. The air is connected with the air inlet hole and the air outlet hole, so that the air can flow quickly through the dust filter plate for filtration. At the same time, the Tesla valve structure is formed inside the shell through the cooperation of the air inlet hole, the air outlet hole and the movable drum, which avoids the problem of air backflow and further improves the air purification capacity of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a schematic diagram of the structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the structure of the air filtering mechanism of the present invention;

[0019] Figure 3It is a side cross-sectional structural schematic diagram of the present invention;

[0020] Figure 4 It is a front cross-sectional structural schematic diagram of the present invention;

[0021] Figure 5 It is a front view structural schematic diagram of the present invention;

[0022] Figure 6 It is a schematic diagram of the connection structure of the air filtering mechanism and the ventilation module of the present invention.

[0023] In the figure:

[0024] 1. Shell; 101. Annular casing; 102. Air inlet side plate; 103. Air outlet side plate; 104. Dust collecting box; 105. Rotating plate;

[0025] 2. Air filtering mechanism; 201. Dust filtering plate; 202. Fixed gear; 203. Movable gear ring; 204. Bump; 205. Spring;

[0026] 3. Wind wheel module; 301. Inlet wind wheel; 302. Baffle; 303. Outlet wind wheel;

[0027] 4. Ventilation module; 401. movable drum; 402. air inlet hole; 403. air outlet hole. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 6 , the present invention provides a technical solution:

[0030] A ventilation device for a coating production line, comprising a housing 1, the housing 1 comprising an annular casing 101, an air inlet side plate 102 and an air outlet side plate 103, the air inlet side plate 102 and the air outlet side plate 103 are symmetrically arranged on both sides of the annular casing 101, an air filter mechanism 2 is installed on the inner wall of the housing 1, a wind wheel module 3 is arranged on the inner side of the air filter mechanism 2, and a ventilation module 4 is arranged between the wind wheel module 3 and the air filter mechanism 2;

[0031] The air filtering mechanism 2 includes a dust filter plate 201, one side of the dust filter plate 201 is movably connected to one side of the air inlet side plate 102 through a rotating shaft, one side of the dust filter plate 201 is fixedly connected to a fixed gear 202 through a rotating shaft, one side of the fixed gear 202 is meshed with a movable gear ring 203, a protrusion 204 is arranged on the outer side of the movable gear ring 203, and a spring 205 is arranged on one side of the protrusion 204.

[0032] There are several dust filter plates 201, which are equidistantly distributed in a circle about the inner wall of the annular casing 101. One side of the dust filter plate 201 is connected to one side of the air outlet side plate 103 through a bearing, and the other side of the dust filter plate 201 is connected to the ventilation module 4. A filter plate layer is provided inside the dust filter plate 201, and activated carbon is clamped inside the dust filter plate 201 through the filter plate layer. The device is installed through the shell 1, and the air inside and outside the production line is connected through the annular casing 101. The wind wheel module 3 is started to let the air enter the inside of the annular casing 101 through the air inlet side plate 102. After the air passes through the dust filter plate 201 on the inner wall of the annular casing 101, it is discharged from one side of the air outlet side plate 103. The air is purified and filtered by the activated carbon inside the dust filter plate 201 to prevent harmful gases from causing harm to the staff.

[0033] The wind wheel module 3 includes an air inlet wind wheel 301, which is connected to the inner wall of the movable drum 401. A baffle plate 302 is provided on one side of the air inlet wind wheel 301, and an air outlet wind wheel 303 is installed on the side of the baffle plate 302 away from the air inlet wind wheel 301. By rotating the movable drum 401, the internal air inlet wind wheel 301 and the air outlet wind wheel 303 are driven to rotate, and the air is sucked from the air inlet side plate 102, and flows to the dust filter plate 201 through the air inlet through hole 402 on the movable drum 401. The gas rotates and flows to between the annular casing 101 and the movable drum 401. Due to the action of centrifugal force, the dust in the air flows outward, and the dust is filtered through the dust filter plate 201. The filtered gas flows out through the air outlet through hole 403. The air outlet wind wheel 303 continues to rotate to push the purified air to be blown out from the air outlet side plate 103, thereby reducing the content of floating dust in the environment and improving the working environment quality of coating production.

[0034] The ventilation module 4 includes a movable drum 401, and both sides of the movable drum 401 are movably connected to the air inlet side plate 102 and the air outlet side plate 103 respectively. An air inlet hole 402 is provided on the side of the movable drum 401 close to the air inlet side plate 102, and an air outlet hole 403 is provided on the side of the movable drum 401 close to the air outlet side plate 103. The dust filter plate 201 is inclined with respect to the horizontal plane, one end of the spring 205 is clamped with one side of the air inlet side plate 102, and the side of the dust filter plate 201 away from the annular casing 101 is fitted with the outer wall of the movable drum 401, and the movable drum 401 is connected to a driving motor through a gear set. By starting the driving motor on the movable drum 401, the movable drum 401 is driven to rotate, and the outer wall of the movable drum 401 contacts one side of the dust filter plate 201, and the dust filter plate 201 deflects, driving the fixed gear 202 to rotate, and the fixed gear 202 drives the meshing movable gear ring 203 to rotate, and the movable gear ring 203 squeezes the spring 205 through the protrusion 204, and the surface of the dust filter plate 201 is vibrated through the squeezing and rebound of the spring 205 to clean the dust on the surface of the dust filter plate 201, and at the same time, the outer wall of the movable drum 401 is scraped and cleaned by the dust filter plate 201 to avoid the influence of dust accumulation on this device.

[0035] The bottom of the annular casing 101 is movably connected with a dust box 104, and a rotating plate 105 is provided between the dust box 104 and the annular casing 101. The dust filter plate 201 cooperates with the movable drum 401 to vibrate and drop the filtered dust particles, and the movable drum 401 rotates continuously, and the airflow rotates along the inner wall of the annular casing 101. The rotating plate 105 is deflected by the negative pressure, so that the dust falls into the dust box 104, and the dust is processed centrally by disassembling the dust box 104.

[0036] The dust filter chamber is formed between the annular casing 101 and the movable drum 401, and the air inlet hole 402 is connected to the air outlet hole 403 through the dust filter chamber, and the baffle 302 isolates the air on both sides of the movable drum 401. Through the connection between the air inlet hole 402 and the air outlet hole 403, the air can quickly flow through the dust filter plate 201 for filtration. At the same time, through the cooperation of the air inlet hole 402, the air outlet hole 403 and the movable drum 401, a Tesla valve structure is formed inside the housing 1, which reduces the problem of air backflow and improves the quality of air purification of the device.

[0037] Working principle of the present invention:

[0038] First, the air inside and outside the production line is connected through the annular casing 101, and the wind wheel module 3 is started to let the air enter the inside of the annular casing 101 through the air inlet side plate 102. After the air passes through the dust filter plate 201 on the inner wall of the annular casing 101, it is discharged from one side of the air outlet side plate 103. The air is purified and filtered by the activated carbon inside the dust filter plate 201 to prevent harmful gases from causing harm to the workers.

[0039] The driving motor on the movable drum 401 is started to drive the movable drum 401 to rotate. The outer wall of the movable drum 401 contacts one side of the dust filter plate 201, and the dust filter plate 201 deflects, driving the fixed gear 202 to rotate. The fixed gear 202 drives the meshing movable gear ring 203 to rotate. The movable gear ring 203 squeezes the spring 205 through the protrusion 204. The spring 205 is squeezed and rebounded to vibrate the surface of the dust filter plate 201 to clean the dust on the surface of the dust filter plate 201. At the same time, the outer wall of the movable drum 401 is scraped and cleaned by the dust filter plate 201 to avoid the influence of dust accumulation on the device.

[0040] The movable drum 401 is rotated to drive the internal air inlet impeller 301 and the air outlet impeller 303 to rotate, and the air is sucked in from the air inlet side plate 102, and flows to the dust filter plate 201 through the air inlet through hole 402 on the movable drum 401. The gas rotates and flows to between the annular casing 101 and the movable drum 401. Due to the action of centrifugal force, the dust in the air flows outward, and the dust is filtered through the dust filter plate 201. The filtered gas flows out through the air outlet through hole 403. The air outlet impeller 303 continuously rotates to push the purified air to be blown out from the air outlet side plate 103, thereby reducing the content of floating dust in the environment and improving the working environment quality of coating production.

[0041] The dust filter plate 201 cooperates with the movable drum 401 to vibrate and drop the filtered dust particles. The movable drum 401 rotates continuously, and the airflow rotates along the inner wall of the annular casing 101. The rotating plate 105 is deflected by the negative pressure, so that the dust falls into the dust box 104. The dust is processed centrally by disassembling the dust box 104.

[0042] The connection between the air inlet hole 402 and the air outlet hole 403 allows the air to circulate quickly through the dust filter plate 201 for filtration. At the same time, through the cooperation of the air inlet hole 402, the air outlet hole 403 and the movable drum 401, a Tesla valve structure is formed inside the shell 1, which reduces the problem of air backflow and improves the quality of air purification of the device.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A ventilation device for a coating production line, characterized in that: The invention comprises a housing (1), wherein the housing (1) comprises an annular casing (101), an air inlet side plate (102) and an air outlet side plate (103), wherein the air inlet side plate (102) and the air outlet side plate (103) are symmetrically arranged on two sides of the annular casing (101), an air filter mechanism (2) is installed on the inner wall of the housing (1), a wind wheel module (3) is arranged on the inner side of the air filter mechanism (2), and a ventilation module (4) is arranged between the wind wheel module (3) and the air filter mechanism (2); The air filtering mechanism (2) comprises a dust filtering plate (201), one side of the dust filtering plate (201) being movably connected to one side of the air inlet side plate (102) via a rotating shaft, one side of the dust filtering plate (201) being fixedly connected to a fixed gear (202) via the rotating shaft, one side of the fixed gear (202) being meshed with a movable toothed ring (203), a protrusion (204) being arranged on the outer side of the movable toothed ring (203), and a spring (205) being arranged on one side of the protrusion (204); A plurality of dust filter plates (201) are provided, and the plurality of dust filter plates (201) are equidistantly distributed in an annular manner with respect to the inner wall of the annular casing (101); one side of the dust filter plate (201) is connected to one side of the air outlet side plate (103) via a bearing, and the other side of the dust filter plate (201) is connected to the ventilation module (4); a filter screen layer is provided inside the dust filter plate (201), and activated carbon is clamped inside the dust filter plate (201) via the filter screen layer; The ventilation module (4) comprises a movable drum (401), the two sides of which are movably connected to the air inlet side plate (102) and the air outlet side plate (103) respectively; an air inlet hole (402) is provided on the side of the movable drum (401) close to the air inlet side plate (102); an air outlet hole (403) is provided on the side of the movable drum (401) close to the air outlet side plate (103); the dust filter plate (201) is arranged to be inclined with respect to a horizontal plane; one end of the spring (205) is clamped with one side of the air inlet side plate (102); a side of the dust filter plate (201) away from the annular casing (101) is in contact with the outer wall of the movable drum (401); and the movable drum (401) is connected to a driving motor via a gear set; The wind wheel module (3) comprises an air inlet wind wheel (301), the air inlet wind wheel (301) being connected to the inner wall of the movable rotating drum (401), a baffle (302) being provided on one side of the air inlet wind wheel (301), and an air outlet wind wheel (303) being installed on a side of the baffle (302) away from the air inlet wind wheel (301).

2. A ventilation device for a coating production line according to claim 1, characterized in that: A dust collecting box (104) is movably clamped at the bottom of the annular casing (101), and a rotating plate (105) is provided between the dust collecting box (104) and the annular casing (101).

3. A ventilation device for a coating production line according to claim 1, characterized in that: The dust filter chamber is formed between the annular casing (101) and the movable drum (401); the air inlet hole (402) is connected to the air outlet hole (403) through the dust filter chamber; and the baffle (302) isolates the air from the two sides of the movable drum (401).