A control system for glass fiber mesh coating operation
The glass fiber mesh coating operation control system addresses uneven coating and supply issues by implementing modules for tension control, material management, and uniformity adjustment, enhancing production efficiency and product quality.
Patent Information
- Application Number
- CN202411392711.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-08
AI Technical Summary
Existing glass fiber mesh coating operations lack comprehensive monitoring and analysis of the mesh transmission, coating material supply, and coating uniformity processes, leading to issues such as uneven coating, low efficiency, unstable quality, and unexpected production line shutdowns due to insufficient materials.
A glass fiber mesh coating operation control system that includes a mesh conveying module for tension control, a coating material supply module for material level management, a coating execution module for nozzle state monitoring, and a coating uniformity adjustment module for scraper pressure adjustment, all connected to a database for data storage and retrieval.
The system accurately controls mesh tension, coating material supply, and coating uniformity, reducing defects, improving product consistency and reliability, and preventing unexpected production halts.
Smart Images

Figure CN118897498B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass fiber mesh coating operations, and in particular to a glass fiber mesh coating operation control system. Background Art
[0002] In the production process of glass fiber mesh, coating operation is a key link. Factors such as coating uniformity, material dosage control and mesh transmission stability directly affect the quality and performance of the product. Traditional coating operations often rely on manual experience for control, and there are problems such as uneven coating, low efficiency and unstable quality. With the development of automation technology, a system that can accurately control each link of the coating operation is needed to improve production efficiency and product quality.
[0003] For example, the Chinese patent publication number CN1857792A discloses a post-processing production method and equipment for glass fiber mesh cloth for high-speed grinding wheels, including: firstly winding the mesh cloth to be processed on a cloth-laying roller, and then performing a dipping treatment; the mesh cloth after dipping enters a glue squeezing roller device to squeeze glue, and then enters a drying tunnel for secondary drying; the mesh cloth after drying is expanded by an expansion mechanism, and then rolled up on a cloth-collecting roller; the adopted equipment is composed of a cloth-laying roller, a dipping mechanism, a glue squeezing roller, drying tunnels I and II, an expansion mechanism, a cloth-collecting mechanism, and a control mechanism, the cloth-laying roller is connected to the dipping mechanism, the glue squeezing roller is arranged on the dipping mechanism, two vertical drying tunnels are arranged above the glue squeezing roller, the expansion mechanism is arranged at the outlet of the drying tunnel, and the winding mechanism is connected to the expansion mechanism; since vertical drying is adopted and multiple dryings are arranged in the drying tunnel, it is beneficial to the surface physical and chemical reaction of the mesh cloth; since the mesh cloth after drying is expanded, the yarn of the mesh cloth forms a certain prestress, and the mesh cloth is flat at the same time.
[0004] The above existing technologies still have the following problems: 1. Each process in the glass fiber mesh coating operation is not monitored and analyzed, that is, the mesh transmission process, coating material supply process, coating execution process and coating uniformity adjustment process are not monitored and analyzed respectively, and the mesh tension, coating material supply, coating material temperature and coating uniformity cannot be accurately controlled, and the coating quality of the glass fiber mesh cannot be significantly improved, which increases coating defects and reduces product consistency and reliability.
[0005] 2. Failure to comprehensively analyze whether the tension control is reasonable based on the tension control uniformity and tension control compliance during the mesh transmission process, and failure to make timely adjustments when the tension control is unreasonable will have a serious impact on product quality, production efficiency and equipment, causing huge losses to the company.
[0006] 3. The coating information corresponding to each historical coating operation is not combined to determine whether the amount of coating material currently stored in the storage tank is sufficient, and the usage of coating materials cannot be accurately estimated. In the production process, it may be suddenly discovered that the coating material is insufficient, causing the production line to stop unexpectedly, seriously affecting the production progress.
[0007] 4. The coating uniformity of the glass fiber mesh was not adjusted according to the coating effect of the glass fiber mesh, and the scraper pressure was not repeatedly fine-tuned according to the adjusted mesh coating effect, which reduced the accuracy of the scraper pressure confirmation in the coating uniformity adjustment area and failed to achieve the best coating uniformity adjustment effect. Summary of the invention
[0008] In view of this, in order to solve the problems raised in the above background technology, a glass fiber mesh coating operation control system is now proposed.
[0009] The purpose of the present invention can be achieved through the following technical solutions: The present invention provides a glass fiber mesh coating operation control system, including: a mesh conveying module, which is used to record the glass fiber mesh corresponding to the current coating batch in the target coating operation production line as the target glass fiber mesh, collect the tension corresponding to each monitoring point of the target glass fiber mesh during the conveying process, extract the tension setting value specified for the glass fiber mesh during the conveying process, evaluate whether the tension control of the target glass fiber mesh during the conveying process is reasonable, and if not, adjust the speed difference of the conveying roller of the target glass fiber mesh during the conveying process.
[0010] The coating material supply module is used to extract the material liquid level currently stored in the target storage tank and the expected material liquid level drop value corresponding to the target glass fiber mesh, and to extract the coating information corresponding to each historical coating operation, to determine whether the amount of coating material currently stored in the target storage tank is sufficient, and if not, to supply coating material.
[0011] The coating execution module is used to collect the material spraying grayscale images corresponding to each coating nozzle in the coating execution area when the target glass fiber mesh is transmitted to the coating execution area, and determine whether there is an abnormal material spraying state problem of the coating nozzle in the coating execution area. If so, collect the current temperature of the coating material in the target storage tank and adjust the temperature of the coating material in the target storage tank.
[0012] The coating uniformity adjustment module is used to collect the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating is executed, and evaluate whether the coating effect corresponding to the target glass fiber mesh meets the standard. If not, the pressure of the scraper in the coating uniformity adjustment area is extracted, and the coating uniformity of the target glass fiber mesh is adjusted.
[0013] The database is used to store the appropriate speed difference of the conveyor roller corresponding to the rationality of each tension control, store the required compensation level corresponding to the estimated accuracy deviation of the unit material level drop, store the gray value interval corresponding to the normal material spraying state corresponding to the coating nozzle, store the appropriate heating temperature of the coating material corresponding to the abnormal index of the spraying state of each material, and store the required pressure increase value of the scraper corresponding to the unit coating effect deviation.
[0014] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects: (1) The present invention monitors and analyzes each process in the glass fiber mesh coating operation, that is, the mesh transmission process, coating material supply process, coating execution process and coating uniformity adjustment process are monitored and analyzed respectively, so as to accurately control the mesh tension, coating material supply, coating material temperature and coating uniformity, thereby significantly improving the coating quality of the glass fiber mesh, reducing coating defects, and improving the consistency and reliability of the product.
[0015] (2) The present invention comprehensively analyzes whether the tension control is reasonable based on the tension control uniformity and tension control compliance during the mesh transmission process, and makes timely adjustments when the tension control is unreasonable, thereby avoiding serious impact on product quality, production efficiency and equipment, thereby avoiding huge losses to the enterprise.
[0016] (3) The present invention determines whether the amount of coating material currently stored in the storage tank is sufficient by combining the expected material level drop values corresponding to each historical coating operation, the storage tank level before coating, and the storage tank level after coating. This can accurately estimate the amount of coating material used, avoid the sudden discovery of insufficient coating material during the production process, which may lead to unexpected shutdown of the production line, and ensure that the production progress is not affected.
[0017] (4) The present invention adjusts the coating uniformity of the glass fiber mesh according to the coating effect of the glass fiber mesh, and repeatedly fine-tunes the pressure of the scraper according to the adjusted mesh coating effect, thereby improving the accuracy of confirming the scraper pressure in the coating uniformity adjustment area and helping to achieve the best coating uniformity adjustment effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the system module structure connection of the present invention. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1 As shown, the present invention provides a glass fiber mesh coating operation control system, including: a mesh conveying module, a coating material supply module, a coating execution module, a coating uniformity adjustment module and a database.
[0022] The mesh cloth transmission module, the coating material supply module, the coating execution module and the coating uniformity adjustment module are all connected to the database.
[0023] The mesh conveying module is used to record the glass fiber mesh corresponding to the current coating batch in the target coating operation production line as the target glass fiber mesh, collect the tension corresponding to each monitoring point of the target glass fiber mesh during the conveying process, extract the tension setting value specified for the glass fiber mesh during the conveying process, and evaluate whether the tension control of the target glass fiber mesh during the conveying process is reasonable. If it is unreasonable, adjust the speed difference of the conveying roller of the target glass fiber mesh during the conveying process.
[0024] It should be noted that the tension corresponding to each monitoring point during the transmission of the target glass fiber mesh is collected by a set tension sensor.
[0025] In a specific embodiment of the present invention, the specific process of evaluating whether the tension control of the target glass fiber mesh during the transmission process is reasonable is as follows: the tension corresponding to each monitoring point of the target glass fiber mesh during the transmission process is recorded as ,in, Indicates the number of the monitoring point. .
[0026] The tension setting value of the glass fiber mesh during the transmission process is recorded as .
[0027] Calculate the tension control uniformity of the target glass fiber mesh during the transmission process and tension control standard .
[0028] It should be noted that the calculation formula for calculating the tension control uniformity of the target glass fiber mesh during the transmission process is: ,in, Indicates the target glass fiber mesh cloth is in the first The tension corresponding to each monitoring point is Indicates the tension deviation of the setting reference. Indicates the number of monitoring points.
[0029] It should be noted that the calculation formula for the tension control degree corresponding to the target glass fiber mesh during the transmission process is: ,in, Indicates the deviation of the total tension set value from the setting reference.
[0030] Calculate the rationality of the tension control of the target glass fiber mesh during the transmission process , ,in, and They represent the weights of the tension control rationality assessment corresponding to the set tension control uniformity and tension control compliance, respectively. .
[0031] In a specific embodiment of the present invention, The setting value of is 0.5. The setting value is 0.5. When calculating the rationality of tension control of the target glass fiber mesh during the transmission process, both the uniformity of tension control and the degree of compliance of tension control are very important. The uniformity of tension control directly affects the quality of the glass fiber mesh during the coating process. A high degree of compliance of tension control can make the production process more stable and facilitate quality control. By monitoring and adjusting the tension to keep it within a reasonable range at all times, quality problems caused by tension fluctuations can be reduced and the consistency and reliability of the product can be improved.
[0032] The rationality of the tension control of the target glass fiber mesh during the transmission process is compared with the rationality of the tension control of the set reference. If the rationality of the tension control of the target glass fiber mesh during the transmission process is less than the rationality of the tension control of the set reference, it indicates that the tension control of the target glass fiber mesh during the transmission process is unreasonable. Otherwise, it indicates that the tension control of the target glass fiber mesh during the transmission process is reasonable.
[0033] In a specific embodiment of the present invention, the specific method of adjusting the speed difference of the conveying roller of the target glass fiber mesh during the conveying process is: comparing the tension control rationality of the target glass fiber mesh during the conveying process with the suitable speed difference of the conveying roller corresponding to each tension control rationality stored in the database, obtaining the suitable speed difference of the conveying roller corresponding to the target glass fiber mesh, and adjusting the speed difference of the conveying roller of the target glass fiber mesh during the conveying process to the suitable speed difference.
[0034] The embodiment of the present invention comprehensively analyzes whether the tension control is reasonable according to the tension control uniformity and tension control compliance during the mesh transmission process, and makes timely adjustments when the tension control is unreasonable, so as to avoid serious impact on product quality, production efficiency and equipment, thereby avoiding huge losses to the enterprise.
[0035] The coating material supply module is used to extract the material liquid level currently stored in the target storage tank and the expected material liquid level drop value corresponding to the target glass fiber mesh, and to extract the coating information corresponding to each historical coating operation, to determine whether the amount of coating material currently stored in the target storage tank is sufficient, and if not, to supply coating material.
[0036] It should be noted that the material level currently stored in the target storage tank is extracted from the material level control panel of the target storage tank, and the estimated material level drop value corresponding to the target glass fiber mesh is extracted from its corresponding coating production requirement.
[0037] In a specific embodiment of the present invention, the coating information includes an estimated material level drop value, a material storage tank level before coating, and a material storage tank level after coating.
[0038] It should be noted that the predicted material level drop value, the material storage tank level before coating, and the material storage tank level after coating are all extracted from the background of the coating material supply system of the target coating operation production line.
[0039] In a specific embodiment of the present invention, the specific process of determining whether the amount of coating material currently stored in the target storage tank is sufficient is as follows: extracting the expected material level drop value, the storage tank level before coating, and the storage tank level after coating from the coating information corresponding to each historical coating operation, and recording them as , and ,in, Indicates the number of each coating operation, .
[0040] Calculate the estimated accuracy of material level drop , ,in, Indicates the number of coating operations. represents a natural constant, Indicates the material level drop value deviation of the set reference.
[0041] Extract the required compensation level corresponding to the estimated accuracy deviation of the unit material level drop from the database and record it as .
[0042] The material level currently stored in the target storage tank and the expected material level drop value corresponding to the target glass fiber mesh are recorded as and .
[0043] when When , it indicates that the amount of coating material currently stored in the target storage tank is insufficient, among which, Indicates the estimated accuracy of the material level drop of the set reference.
[0044] In a specific embodiment of the present invention, the specific method of supplying the coating material is: The value is used as the material level value that needs to be increased in the target storage tank.
[0045] The embodiment of the present invention determines whether the amount of coating material currently stored in the storage tank is sufficient by combining the expected material level drop values corresponding to each historical coating operation, the storage tank level before coating, and the storage tank level after coating. This can accurately estimate the usage of the coating material, avoid the sudden discovery of insufficient coating material during the production process, which may lead to unexpected shutdown of the production line, and ensure that the production progress is not affected.
[0046] The coating execution module is used to collect the material spraying grayscale images corresponding to each coating nozzle in the coating execution area when the target glass fiber mesh is transmitted to the coating execution area, and determine whether there is an abnormal material spraying state problem of the coating nozzle in the coating execution area. If so, collect the current temperature of the coating material in the target storage tank and adjust the temperature of the coating material in the target storage tank.
[0047] It should be noted that the material spraying grayscale image corresponding to each coating nozzle in the coating execution area is collected by a high-definition camera, and the material spraying image is imported into the specified image processing software for grayscale processing, so as to obtain the material spraying grayscale image corresponding to each coating nozzle.
[0048] It should also be noted that the current temperature of the coating material in the target storage tank is acquired by a temperature sensor disposed inside the target storage tank.
[0049] In a specific embodiment of the present invention, the specific process of determining whether there is an abnormal material ejection state problem in the coating nozzle in the coating execution area is as follows: the material ejection grayscale value of each grayscale area is located from the material ejection grayscale image corresponding to each coating nozzle in the coating execution area, and the grayscale value is compared with the grayscale value interval corresponding to the normal material ejection state of the coating nozzle stored in the database; if the material ejection grayscale value of a certain grayscale area corresponding to a certain coating nozzle is within the grayscale value interval corresponding to the normal material ejection state of the coating nozzle, the grayscale area is recorded as a normal area, and the number of normal areas corresponding to each coating nozzle is counted and recorded as ,in, Indicates the number of the coating nozzle. .
[0050] Calculate the material ejection state abnormality index corresponding to the coating nozzle in the coating execution area , ,in, Indicates the normal area number for setting reference.
[0051] The material ejection state abnormality index corresponding to the coating nozzle in the coating execution area is compared with the material ejection state abnormality index of the set reference. If the material ejection state abnormality index corresponding to the coating nozzle in the coating execution area is greater than or equal to the material ejection state abnormality index of the set reference, it indicates that the coating nozzle in the coating execution area has an abnormal material ejection state problem; otherwise, it indicates that the coating nozzle in the coating execution area does not have an abnormal material ejection state problem.
[0052] In a specific embodiment of the present invention, the specific process of adjusting the temperature of the coating material in the target storage tank is as follows: the material spraying state abnormality index corresponding to the coating nozzle in the coating execution area is matched and compared with the suitable heating temperature of the coating material corresponding to the abnormal spraying state index of each material stored in the database, and the suitable heating temperature corresponding to the coating material in the target storage tank is obtained and recorded as .
[0053] The current temperature of the coating material in the target storage tank is recorded as .
[0054] when , indicating that the temperature of the coating material in the target storage tank is too high, then the temperature value of the coating material in the target storage tank is lowered to .
[0055] when , indicating that the temperature of the coating material in the target storage tank is too low, then the temperature value of the coating material in the target storage tank is increased to .
[0056] The coating uniformity adjustment module is used to collect the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating is executed, evaluate whether the coating effect corresponding to the target glass fiber mesh meets the standard, and if not, extract the pressure of the scraper in the coating uniformity adjustment area and adjust the coating uniformity of the target glass fiber mesh.
[0057] It should be noted that after the coating is executed, the coating material thickness corresponding to each detection point on the target glass fiber mesh is collected by a non-contact thickness gauge, and the pressure of the scraper in the coating uniformity adjustment area is extracted from the scraper control panel.
[0058] In a specific embodiment of the present invention, the specific process of evaluating whether the coating effect corresponding to the target glass fiber mesh meets the standard is as follows: combining the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating, calculating the coating effect evaluation index corresponding to the target glass fiber mesh .
[0059] It should be noted that the specific process of calculating the coating effect evaluation index corresponding to the target glass fiber mesh is as follows: the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating is recorded as ,in, Indicates the number of the detection point. .
[0060] Calculate the coating effect evaluation index corresponding to the target glass fiber mesh , ,in, Indicates the first The coating material thickness corresponding to each detection point is Indicates the coating material thickness deviation of the set reference, Indicates the number of detection points.
[0061] The coating effect evaluation index corresponding to the target glass fiber mesh is compared with the coating effect evaluation index of the set reference. If the coating effect evaluation index corresponding to the target glass fiber mesh is greater than or equal to the coating effect evaluation index of the set reference, it indicates that the coating effect corresponding to the target glass fiber mesh meets the standard; otherwise, it indicates that the coating effect corresponding to the target glass fiber mesh does not meet the standard.
[0062] In a specific embodiment of the present invention, the specific process of adjusting the coating uniformity of the target glass fiber mesh is as follows: extracting the required increase in pressure value of the scraper corresponding to the unit coating effect deviation from the database and recording it as .
[0063] The pressure of the scraper in the coating uniformity adjustment area is recorded as .
[0064] Setting the initial adjustment pressure of the scraper in the coating uniformity adjustment area , ,in, Indicates the coating effect evaluation index for the set reference.
[0065] After the coating uniformity of the target glass fiber mesh is initially adjusted, the coating material thickness corresponding to each detection point on the target glass fiber mesh after the initial adjustment is collected, and the coating effect of the target glass fiber mesh after the initial adjustment is evaluated in the same way as the evaluation method of whether the coating effect corresponding to the target glass fiber mesh meets the standard. If it still does not meet the standard, the secondary adjustment pressure of the scraper is set in the same way as the setting method of the initial adjustment pressure of the scraper, and so on, until the coating effect corresponding to the target glass fiber mesh meets the standard.
[0066] The embodiment of the present invention adjusts the coating uniformity of the glass fiber mesh according to the coating effect of the glass fiber mesh, and repeatedly fine-tunes the scraper pressure according to the adjusted mesh coating effect, thereby improving the accuracy of confirming the scraper pressure in the coating uniformity adjustment area and helping to achieve the best coating uniformity adjustment effect.
[0067] The database is used to store the appropriate speed difference of the conveying roller corresponding to the rationality of each tension control, store the required compensation liquid level corresponding to the predicted accuracy deviation of the unit material liquid level drop, store the gray value interval corresponding to the normal spraying state of the material corresponding to the coating nozzle, store the appropriate heating temperature of the coating material corresponding to the abnormal index of the spraying state of each material, and store the required pressure increase value of the scraper corresponding to the unit coating effect deviation. As shown in Table 1.
[0068] Table 1 Data sources in the database of this embodiment
[0069]
[0070] The embodiment of the present invention monitors and analyzes each process in the glass fiber mesh coating operation, that is, the mesh transmission process, the coating material supply process, the coating execution process and the coating uniformity adjustment process are respectively monitored and analyzed, so that the mesh tension, the coating material supply, the coating material temperature and the coating uniformity can be accurately controlled, which significantly improves the coating quality of the glass fiber mesh, reduces coating defects, and improves the consistency and reliability of the product.
[0071] The above contents are merely examples and explanations of the concept of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the present invention, they shall all fall within the protection scope of the present invention.
Claims
1. A glass fiber mesh coating operation control system, characterized in that: include: A mesh conveying module is used to record the glass fiber mesh corresponding to the current coating batch in the target coating operation production line as the target glass fiber mesh, collect the tension corresponding to each monitoring point of the target glass fiber mesh during the conveying process, extract the tension setting value specified in the glass fiber mesh during the conveying process, and evaluate whether the tension control of the target glass fiber mesh during the conveying process is reasonable. If it is unreasonable, adjust the speed difference of the conveying roller of the target glass fiber mesh during the conveying process; The coating material supply module is used to extract the material level currently stored in the target storage tank and the expected material level drop value corresponding to the target glass fiber mesh, and extract the coating information corresponding to each historical coating operation, and determine whether the amount of coating material currently stored in the target storage tank is sufficient. If not, the coating material is supplied; A coating execution module is used to collect the grayscale image of the material spraying corresponding to each coating nozzle in the coating execution area when the target glass fiber mesh cloth is transmitted to the coating execution area, and determine whether there is an abnormal material spraying state problem of the coating nozzle in the coating execution area. If so, collect the current temperature of the coating material in the target storage tank and adjust the temperature of the coating material in the target storage tank; A coating uniformity adjustment module is used to collect the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating is executed, and evaluate whether the coating effect corresponding to the target glass fiber mesh meets the standard. If not, the pressure of the scraper in the coating uniformity adjustment area is extracted, and the coating uniformity of the target glass fiber mesh is adjusted; The database is used to store the appropriate speed difference of the conveyor roller corresponding to the rationality of each tension control, store the required compensation level corresponding to the estimated accuracy deviation of the unit material level drop, store the gray value interval corresponding to the normal material spraying state corresponding to the coating nozzle, store the appropriate heating temperature of the coating material corresponding to the abnormal index of the spraying state of each material, and store the required pressure increase value of the scraper corresponding to the unit coating effect deviation.
2. A glass fiber mesh coating operation control system according to claim 1, characterized in that: The specific process of evaluating whether the tension control of the target glass fiber mesh during the transmission process is reasonable is as follows: The tension of the target glass fiber mesh at each monitoring point during the transmission process is recorded as ,in, Indicates the number of the monitoring point. ; The tension setting value of the glass fiber mesh during the transmission process is recorded as ; Calculate the tension control uniformity of the target glass fiber mesh during the transmission process and tension control standard ; The calculation formula for calculating the tension control uniformity of the target glass fiber mesh during the transmission process is: ,in, Indicates the target glass fiber mesh cloth is in the first The tension corresponding to each monitoring point is Indicates the tension deviation of the setting reference. Indicates the number of monitoring points; The calculation formula for calculating the tension control degree of the target glass fiber mesh during the transmission process is: ,in, Indicates the deviation of the total tension setting value from the setting reference; Calculate the rationality of the tension control of the target glass fiber mesh during the transmission process , ,in, and They represent the weights of the tension control rationality assessment corresponding to the set tension control uniformity and tension control compliance, respectively. ; The rationality of the tension control of the target glass fiber mesh during the transmission process is compared with the rationality of the tension control of the set reference. If the rationality of the tension control of the target glass fiber mesh during the transmission process is less than the rationality of the tension control of the set reference, it indicates that the tension control of the target glass fiber mesh during the transmission process is unreasonable. Otherwise, it indicates that the tension control of the target glass fiber mesh during the transmission process is reasonable.
3. A glass fiber mesh coating operation control system according to claim 2, characterized in that: The specific method for adjusting the speed difference of the conveying roller of the target glass fiber mesh during the conveying process is: matching the tension control rationality of the target glass fiber mesh during the conveying process with the suitable speed difference of the conveying roller corresponding to each tension control rationality stored in the database, obtaining the suitable speed difference of the conveying roller corresponding to the target glass fiber mesh, and adjusting the speed difference of the conveying roller of the target glass fiber mesh during the conveying process to the suitable speed difference.
4. A glass fiber mesh coating operation control system according to claim 1, characterized in that: The coating information includes an estimated material level drop value, a material storage tank level before coating, and a material storage tank level after coating.
5. A glass fiber mesh coating operation control system according to claim 4, characterized in that: The specific process of judging whether the amount of coating material currently stored in the target storage tank is sufficient is as follows: The estimated material level drop value, the material tank level before coating, and the material tank level after coating are extracted from the coating information corresponding to each historical coating operation, and recorded as , and ,in, Indicates the number of each coating operation, ; Calculate the estimated accuracy of material level drop , ,in, Indicates the number of coating operations. represents a natural constant, Indicates the deviation of the material level drop value of the set reference; Extract the required compensation level corresponding to the estimated accuracy deviation of the unit material level drop from the database and record it as ; The material level currently stored in the target storage tank and the expected material level drop value corresponding to the target glass fiber mesh are recorded as and ; when When , it indicates that the amount of coating material currently stored in the target storage tank is insufficient, among which, Indicates the estimated accuracy of the material level drop of the set reference.
6. A glass fiber mesh coating operation control system according to claim 5, characterized in that: The specific method of supplying the coating material is as follows: The value is used as the material level value that needs to be increased in the target storage tank.
7. A glass fiber mesh coating operation control system according to claim 1, characterized in that: The specific process of determining whether there is an abnormal material spraying state problem at the coating nozzle in the coating execution area is as follows: The material ejection grayscale value of each grayscale area is located from the material ejection grayscale image corresponding to each coating nozzle in the coating execution area, and compared with the grayscale value interval corresponding to the normal material ejection state of the coating nozzle stored in the database. If the material ejection grayscale value of a certain grayscale area corresponding to a coating nozzle is within the grayscale value interval corresponding to the normal material ejection state of the coating nozzle, the grayscale area is recorded as a normal area, and the number of normal areas corresponding to each coating nozzle is counted and recorded as ,in, Indicates the number of the coating nozzle. ; Calculate the material ejection state abnormality index corresponding to the coating nozzle in the coating execution area , ,in, Indicates the number of normal areas for setting reference; The material ejection state abnormality index corresponding to the coating nozzle in the coating execution area is compared with the material ejection state abnormality index of the set reference. If the material ejection state abnormality index corresponding to the coating nozzle in the coating execution area is greater than or equal to the material ejection state abnormality index of the set reference, it indicates that the coating nozzle in the coating execution area has an abnormal material ejection state problem; otherwise, it indicates that the coating nozzle in the coating execution area does not have an abnormal material ejection state problem.
8. A glass fiber mesh coating operation control system according to claim 7, characterized in that: The specific process of adjusting the temperature of the coating material in the target storage tank is as follows: The material spraying state abnormality index corresponding to the coating nozzle in the coating execution area is matched and compared with the suitable heating temperature of the coating material corresponding to the abnormal spraying state index of each material stored in the database, and the suitable heating temperature corresponding to the coating material in the target storage tank is obtained and recorded as ; The current temperature of the coating material in the target storage tank is recorded as ; when , indicating that the temperature of the coating material in the target storage tank is too high, then the temperature value of the coating material in the target storage tank is lowered to ; when , indicating that the temperature of the coating material in the target storage tank is too low, then the temperature value of the coating material in the target storage tank is increased to .
9. A glass fiber mesh coating operation control system according to claim 1, characterized in that: The specific process of evaluating whether the coating effect corresponding to the target glass fiber mesh meets the standard is as follows: Combined with the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating, calculate the coating effect evaluation index corresponding to the target glass fiber mesh ; The specific process of calculating the coating effect evaluation index corresponding to the target glass fiber mesh is as follows: the coating material thickness corresponding to each detection point on the target glass fiber mesh after coating is recorded as ,in, Indicates the number of the detection point. ; Calculate the coating effect evaluation index corresponding to the target glass fiber mesh , ,in, Indicates the first The coating material thickness corresponding to each detection point is Indicates the coating material thickness deviation of the set reference, Indicates the number of detection points; The coating effect evaluation index corresponding to the target glass fiber mesh is compared with the coating effect evaluation index of the set reference. If the coating effect evaluation index corresponding to the target glass fiber mesh is greater than or equal to the coating effect evaluation index of the set reference, it indicates that the coating effect corresponding to the target glass fiber mesh meets the standard; otherwise, it indicates that the coating effect corresponding to the target glass fiber mesh does not meet the standard.
10. A glass fiber mesh coating operation control system according to claim 9, characterized in that: The specific process of adjusting the coating uniformity of the target glass fiber mesh is as follows: The required pressure increase of the scraper corresponding to the unit coating effect deviation is extracted from the database and recorded as ; The pressure of the scraper in the coating uniformity adjustment area is recorded as ; Setting the initial adjustment pressure of the scraper in the coating uniformity adjustment area , ,in, Indicates the coating effect evaluation index of the set reference; After the coating uniformity of the target glass fiber mesh is initially adjusted, the coating material thickness corresponding to each detection point on the target glass fiber mesh after the initial adjustment is collected, and the coating effect of the target glass fiber mesh after the initial adjustment is evaluated in the same way as the evaluation method of whether the coating effect corresponding to the target glass fiber mesh meets the standard. If it still does not meet the standard, the secondary adjustment pressure of the scraper is set in the same way as the setting method of the initial adjustment pressure of the scraper, and so on, until the coating effect corresponding to the target glass fiber mesh meets the standard.
Citation Information
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