A deodorization purification tower for biodiesel preparation
By designing a multi-layer bin and stirring structure in the biodiesel deodorization purification tower, the problem of insufficient contact between water vapor and oil in the existing technology is solved, which significantly improves the deodorization effect and ensures the quality and environmental safety of biodiesel .
Patent Information
- Application Number
- CN202411405003.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-10
AI Technical Summary
In the existing deodorization purification technology, multi-stage influx of water vapor is insufficiently in contact with the oil body, resulting in poor deodorization effect, affecting the quality and environmental safety of biodiesel.
A biodiesel deodorization purification tower including a tower and a multi-layer bin is designed, and a multi-layer deodorization treatment is achieved through solenoid valves and drive components, and a stirring and scraper are provided in the bin to enhance contact efficiency.
Through multi-layer processing and stirring and scraping design, the contact efficiency between water vapor and odor components is significantly improved, the deodorization effect of biodiesel is improved, and product quality and environmental safety are ensured.
Smart Images

Figure CN118903855B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of deodorization treatment, in particular to a deodorization purification tower for biodiesel preparation. Background Art
[0002] With the continuous growth of global energy demand and the increasing awareness of environmental protection, biodiesel, as a renewable and clean alternative energy source, has received widespread attention and research. Biodiesel is usually produced through the transesterification reaction of animal and vegetable oils with alcohols. However, in the process of preparing biodiesel, some substances with odor and harmful components are often produced, such as thiols, carboxylic acids, aldehydes, etc. These substances not only affect the quality and performance of biodiesel, but may also cause pollution to the environment. Therefore, it is necessary to carry out deodorization and purification treatment during the production of biodiesel. The common method is to introduce hot steam into the heated oil. The water vapor passes through the oil containing the odorous components, and the gas-liquid surface contacts. The water vapor is saturated with the volatilized odorous components and escapes according to the ratio of their partial pressures, thereby achieving the purpose of deodorization and purification.
[0003] In this regard, China has applied for patent number: CN201410605306.X, which discloses an extraction method cottonseed crude oil purification device and process, including a preheater, a spray unit, and a vacuum unit connected in sequence. The spray unit is composed of a tower kettle and a spray barrel thereon, a wire mesh filler is arranged inside the spray barrel, a spray nozzle is arranged at the upper end, and an exhaust pipe is arranged at the top; a heating coil is arranged in the tower kettle. A collector is arranged between the spray unit and the vacuum unit. The vacuum unit is composed of a jet pump and its negative pressure pump head, and an anti-flushing liquid separation box. The preheater is connected to the exhaust gas outlet of the heating coil in the tower kettle;
[0004] However, the existing deodorization and purification process is not convenient for the multi-stage influx of water vapor to fully contact and mix with the oil, which easily leads to insufficient saturation of the vapor and the odor components, thus affecting the deodorization and purification effect.
[0005] Therefore, in order to solve the above problems, a deodorization purification tower for biodiesel preparation is proposed. Summary of the Invention
[0006] The object of the present invention is to provide a deodorization and purification tower for biodiesel preparation, so as to solve the problem in the above-mentioned background technology that the existing deodorization and purification is not convenient for multi-stage influx of water vapor to fully contact and mix with the oil body, which easily causes insufficient saturation of steam and odor components, thereby affecting the deodorization and purification effect.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a deodorization and purification tower for biodiesel preparation, comprising a treatment tower, wherein the treatment tower comprises a tower frame, a first-stage bin, a second-stage bin, and a third-stage bin, wherein the first-stage bin, the second-stage bin, and the third-stage bin are assembled inside the tower frame from top to bottom, a top solenoid valve is assembled at the top of the first-stage bin, a first solenoid valve is assembled between the bottom of the first-stage bin and the top of the second-stage bin, a second solenoid valve is assembled between the second-stage bin and the third-stage bin, a lower solenoid valve is assembled at the bottom of the third-stage bin, and a steam outlet valve is assembled on the right side of the top of each of the first-stage bin, the second-stage bin, and the third-stage bin;
[0008] The first-level warehouse and the second-level warehouse are respectively equipped with check valve 1 and check valve 2 at the lower left side; the first-level warehouse is equipped with an upper stirring rack and an upper scraping rack, and the first-level warehouse is equipped with a corresponding upper rotating rod and an upper rotating drum; the second-level warehouse is equipped with a middle stirring rack and a middle scraping rack, and the second-level warehouse is equipped with a corresponding middle rotating rod; the third-level warehouse is equipped with a scraping rack, and the scraping rack is evenly welded with horizontal stirring beams, and the third-level warehouse is equipped with a corresponding lower rotating shaft, and the bottom of the lower rotating shaft is equipped with a driving assembly.
[0009] As a further step of this solution, the drive assembly comprises a servo motor, and the bottom of the servo motor is supported and assembled at the lower part of the tower through a support base, and the electrical connections on both sides of the support base are equipped with a distribution box and a switch box, the servo motor shaft end is connected to the bottom of the lower shaft through a coupling, the bottom end of the lower shaft is fixed with a transmission gear, the rear side of the transmission gear is horizontally meshed with a driven gear, a lifting shaft is fixed inside the driven gear, a driving wheel is fixed at the bottom end of the lifting shaft, the rear side of the driving wheel is connected to the master-slave wheel through a main belt, the master-slave wheel is fixed with a rear vertical shaft, the upper end of the rear vertical shaft is fixed with a secondary driven wheel, the front side of the secondary driven wheel is connected to the secondary driven wheel through a secondary belt, and the secondary driven wheel is fixed to the outer wall of the lower part of the upper rotating drum.
[0010] As a further step of this solution, the upper rotating rod is inserted through the interior of the upper rotating drum, and the upper part of the upper rotating drum is inserted through the center of the interior of the first-level warehouse, and the lower end of the upper rotating drum is inserted through the center of the top of the second-level warehouse, the bottom end of the upper rotating rod is fixedly connected to the top of the middle rotating rod, and the upper part of the middle rotating rod is inserted through the center of the interior of the second-level warehouse, the bottom of the middle rotating rod is fixedly connected to the top of the lower rotating shaft, and the upper part of the lower rotating shaft is inserted through the center of the interior of the tertiary warehouse, the upper end of the upper stirring frame is fixed with an upper ring, and the upper ring is sleeved on the top of the upper rotating rod and passes through The upper part of the upper scraper is fastened with screws, and the upper sleeve is sleeved and fixed on the upper end of the upper rotating drum. The upper end of the middle stirring rack is integrally provided with a middle ring, and the middle ring is sleeved and fixed on the lower end of the upper rotating drum. The upper part of the middle scraper is integrally provided with a middle sleeve, and the middle sleeve is sleeved and fixed on the upper end of the middle transfer rod, and the upper ends of the middle scraper and the upper scraper are respectively integrally provided with an upper ring ring and a middle ring ring, and the upper ends of the scraping and stirring racks are respectively integrally provided with a lower support ring and an upper support ring, and the lower support ring and the upper support ring are sleeved and fixed on the upper part of the lower rotating shaft.
[0011] As a further improvement of this solution, the first-level warehouse component also includes a warehouse bottom 1 assembled at the bottom and a warehouse top 1 at the top, and an inner cylinder 1 is integrally provided on the inner upper part of the warehouse bottom 1. The second-level warehouse component also includes a warehouse bottom 2 assembled at the bottom and a warehouse top 2 at the top, and an inner cylinder 2 is integrally provided on the inner upper part of the warehouse bottom 2. The third-level warehouse component also includes a warehouse bottom 3 assembled at the bottom and a warehouse top 3 at the top, and an inner cylinder 3 is integrally provided on the inner upper part of the warehouse bottom 3. The bottoms of the warehouse bottom 1, warehouse bottom 2 and warehouse bottom 3 are all arranged in an arc-shaped annular groove, and the inner cylinder 1, inner cylinder 2 and inner cylinder 3 are all arranged in a hollow cylinder which is narrow at the top and wide at the bottom. The tops of the warehouse top 1, warehouse top 2 and warehouse top 3 are arranged with an outer circle and a center bulge and an inner circle depression.
[0012] As a further improvement of this solution, an inner bearing is installed between the outer wall of the upper rotating rod and the inner wall of the upper rotating drum, and the outer wall of the upper rotating drum and the inner wall of the first silo top are also supported and assembled by the inner bearing, and the lower part of the upper rotating drum and the top of the second silo top are supported and assembled by the inner bearing, and the outer wall of the middle rotating rod and the inner wall of the second inner drum, as well as the outer wall of the lower rotating shaft and the inner wall of the third inner drum are also supported and assembled by the inner bearing.
[0013] As a further step of this solution, the upper rotating drum, the middle rotating rod and the lower part of the lower rotating shaft are all equipped with supporting base plates, and the three groups of supporting base plates are respectively fixed at the center of the bottom of the first bin, the center of the bottom of the second bin and the center of the bottom of the third bin, the lower part of one side of the bin roof and the upper part of the side of the first bin, the lower part of the side of the first bin and the upper part of one side of the bin bottom, the lower part of the two sides of the bin roof and the upper part of the side of the second bin, the lower part of the side of the second bin and the upper part of the two sides of the bin bottom, the lower part of the three sides of the bin roof and the upper part of the side of the third bin, the lower part of the side of the third bin and the upper part of the three sides of the bin bottom are respectively provided with mounting feet and assembled by bolts.
[0014] As a further improvement of this solution, the tower frame is composed of columns located around the tower frame, and a horizontal plate is installed between the upper and lower groups of columns. A circular slot hole corresponding to the bottom of the first-level warehouse, the second-level warehouse and the third-level warehouse is opened in the middle of the horizontal plate. The upper end of the lifting shaft is equipped with a lifting seat with a bearing, and the upper part of the lifting seat with a bearing is equipped with a lifting plate. The lifting plate is lifted at the bottom of the horizontal plate located at the bottom of the third-level warehouse. The upper and lower ends of the rear vertical shaft are equipped with bearings with seats, and the bearings with seats are fixed at the rear end of the horizontal plate.
[0015] As a further improvement of this solution, an upper gasket is filled between the interior of the upper end of the inner cylinder and the upper part of the upper rotating cylinder, and an upper gasket is also filled between the interior of the upper end of the top cover cap and the upper part of the upper rotating rod. The top central cover of the silo top is provided with a top cover cap, a middle gasket is filled between the interior of the upper end of the inner cylinder and the upper end of the middle rotating rod, and a middle gasket sleeve is filled between the center interior of the silo top two and the lower part of the upper rotating cylinder, a lower gasket is filled between the interior of the upper end of the inner cylinder three and the lower rotating shaft, and a lower gasket sleeve is filled between the center interior of the silo top three and the upper part of the lower rotating shaft.
[0016] As a further improvement of this solution, the upper and lower ends of the solenoid valve 1, solenoid valve 2 and the lower solenoid valve are respectively connected to the oil pipe 1, oil pipe 2 and oil drain pipe, and the bottom of the first-level bin, the top of the second-level bin, the bottom of the second-level bin, the top of the third-level bin and the bottom of the third-level bin are all provided with through holes corresponding to the oil pipe 1, oil pipe 2 and oil drain pipe, and the two groups of solenoid valve 1, solenoid valve 2 and the lower solenoid valve are respectively symmetrically assembled on the left and right sides, and the lower end of the top solenoid valve is equipped with a top oil pipe connected to the top of the first-level bin, and through holes corresponding to the top oil pipe are opened on both sides of the top of the first-level bin.
[0017] As a further improvement of this solution, the air inlet end of the steam outlet valve is connected to an air outlet pipe, and the three groups of air outlet pipes are respectively integrated on the left side of the top of the first-level warehouse, the left side of the top of the second-level warehouse and the left side of the top of the third-level warehouse, and air vents are provided on the left side of the top of the first-level warehouse, the left side of the top of the second-level warehouse and the left side of the top of the third-level warehouse. The left side of the bottom of the first-level warehouse and the second-level warehouse are both integrated with steam pipe one corresponding to check valve one and check valve two.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. By setting up the assembly of the first-level bin, the second-level bin and the third-level bin, it is convenient to carry out multi-layer deodorization and purification treatment when preparing biodiesel. With the cooperation of the first and second solenoid valves, it is convenient to put the biodiesel into the second-level bin after being processed in the first-level bin and then into the third-level bin for processing, so that the treatment effect is better and it is convenient for subsequent use. This design is beneficial to the deodorization and purification during the preparation of biodiesel;
[0020] 2. By setting up an upper stirring rack, an upper scraping rack, a middle stirring rack, a middle scraping rack and a scraping rack, it is convenient to stir and scrape the inner walls of the first, second and third bins. It is convenient to rotate and scrape the inner walls of the first, second and third bins simultaneously during stirring and mixing to avoid sticking to the inner walls, making subsequent use more convenient. This design is beneficial to the deodorization and purification during the preparation of biodiesel;
[0021] 3. By arranging the upper rotating rod, the upper rotating drum, the middle rotating rod and the lower rotating shaft, it is convenient to drive the upper stirring frame, the upper scraping frame, the middle stirring frame, the middle scraping frame and the scraping frame. At the same time, under the drive of the driving assembly, it is convenient to rotate synchronously, and it is convenient to make the upper stirring frame and the upper scraping frame rotate in opposite directions, and the middle stirring frame and the middle scraping frame rotate in opposite directions, making the stirring and scraping operations more convenient. Through this design, it is beneficial to the deodorization and purification during the preparation of biodiesel;
[0022] 4. In addition to the above structural design, through the assembly of the tower, with the cooperation of check valve 1, check valve 2, top solenoid valve, solenoid valve 1, solenoid valve 2 and lower solenoid valve, it is convenient to assist in the step-by-step opening and closing of discharging and collecting of materials, and it is also convenient for subsequent disassembly, inspection and maintenance, making it more convenient and efficient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 It is a front view cross-sectional perspective schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a front perspective schematic diagram of the overall structure of the present invention;
[0026] Figure 3 It is a side perspective schematic diagram of the overall structure of the present invention;
[0027] Figure 4 This is a bottom-up perspective diagram of the partial structure of the third-level warehouse of the present invention;
[0028] Figure 5 This is a frontal perspective assembly exploded view of the partial structure of the first-level warehouse of the present invention;
[0029] Figure 6 This is a front perspective schematic diagram of the partial structure of the stirring frame and the middle scraper frame of the present invention;
[0030] Figure 7 This is a front perspective schematic diagram of the partial structure of the scraping and stirring frame of the present invention;
[0031] Figure 8 It is a front perspective schematic diagram of the local structure of the drive assembly of the present invention.
[0032] Figure 9 For the present invention Figure 1 Enlarged schematic diagram of the structure at point A in the middle
[0033] Figure 10 For the present invention Figure 1 Enlarged schematic diagram of the structure at point B in the middle
[0034] Figure 11 For the present invention Figure 1 Enlarged schematic diagram of the structure at point C in the middle
[0035] Figure 12 For the present invention Figure 1 Enlarged schematic diagram of the structure at point D in the middle.
[0036] In the figure: 100, treatment tower; 101, mounting foot; 102, supporting base plate; 110, tower frame; 111, column; 112, cross plate; 120, top solenoid valve; 121, top oil pipe; 130, solenoid valve 1; 131, oil pipe 1; 140, solenoid valve 2; 141, oil pipe 2; 150, lower solenoid valve; 151, oil drain pipe; 160, steam outlet valve; 161, air outlet pipe; 200, first-stage bin; 201, bin bottom 1; 202, inner tube 1; 203, silo top 1; 204, upper gasket; 205, top cap; 210, check valve 1; 211, steam pipe 1; 220, upper stirring frame; 221, upper ring; 230, upper scraper; 231, upper sleeve; 232, upper ring; 240, upper rotating rod; 250, upper rotating drum; 300, secondary silo; 301, silo bottom 2; 302, inner tube 2; 303, silo top 2; 304, middle gasket; 305 , middle bushing; 310, check valve 2; 320, middle stirring frame; 321, middle ring; 330, middle scraper; 331, middle sleeve; 332, middle ring; 340, middle transfer rod; 400, three-stage bin; 401, bin bottom 3; 402, inner sleeve 3; 403, bin top 3; 404, lower washer; 405, lower bushing; 410, scraper; 411, lower support ring; 412, upper support ring; 413, horizontal stirring beam; 420, lower rotating shaft; 500, drive assembly; 510, servo motor; 511, support base; 512, distribution box; 513, switch box; 520, transmission gear; 521, driven gear; 530, lifting shaft; 531, lifting base with bearing; 532, lifting plate; 540, driving pulley; 541, main belt; 542, master and slave pulleys; 550, rear vertical shaft; 551, bearing with seat; 560, secondary driving pulley; 561, secondary belt; 562, secondary slave pulley. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0038] See also Figures 1-12 The present invention provides an embodiment of a deodorization and purification tower for biodiesel preparation, comprising a treatment tower 100, wherein the treatment tower 100 comprises a tower frame 110, a first-stage bin 200, a second-stage bin 300, and a third-stage bin 400, wherein the first-stage bin 200, the second-stage bin 300, and the third-stage bin 400 are assembled inside the tower frame 110 from top to bottom, a top solenoid valve 120 is assembled on the top of the first-stage bin 200, and a solenoid valve 1 130 is assembled between the bottom of the first-stage bin 200 and the top of the second-stage bin 300, a solenoid valve 2 140 is assembled between the second-stage bin 300 and the third-stage bin 400, a lower solenoid valve 150 is assembled on the bottom of the third-stage bin 400, and a steam outlet valve 160 is assembled on the right side of the top of each of the first-stage bin 200, the second-stage bin 300, and the third-stage bin 400.
[0039] The first-level bin 200 and the second-level bin 300 are respectively equipped with a check valve 1 210 and a check valve 2 310 at the lower left side. The first-level bin 200 is equipped with an upper stirring frame 220 and an upper scraping frame 230, and the first-level bin 200 is equipped with a corresponding upper rotating rod 240 and an upper rotating drum 250. The second-level bin 300 is equipped with a middle stirring frame 320 and a middle scraping frame 330, and the second-level bin 300 is equipped with a corresponding middle rotating rod 340. The third-level bin 400 is equipped with a scraping frame 410, and the scraping frame 410 is evenly welded with a horizontal stirring beam 413. The third-level bin 400 is equipped with a corresponding lower rotating shaft 420, and the bottom of the lower rotating shaft 420 is equipped with a driving assembly 500.
[0040] As a more detailed example of this embodiment, the drive assembly 500 comprises a servo motor 510, and the bottom of the servo motor 510 is supported and assembled on the lower part of the tower 110 by a support base 511, and the two sides of the support base 511 are electrically connected and equipped with a distribution box 512 and a switch box 513. The shaft end of the servo motor 510 is connected to the bottom of the lower shaft 420 through a coupling. The bottom end of the lower shaft 420 is fixed with a transmission gear 520, and the rear side of the transmission gear 520 is horizontally meshed with a driven gear 521. The driven gear 521 is electrically connected to the lower shaft 420 by a coupling. A hoisting shaft 530 is fixed inside the 21, a driving wheel 540 is fixed to the bottom end of the hoisting shaft 530, the rear side of the driving wheel 540 is connected to a master-slave wheel 542 via a main belt 541, a rear vertical shaft 550 is fixed inside the master-slave wheel 542, a secondary driving wheel 560 is fixed to the upper end of the rear vertical shaft 550, the front side of the secondary driving wheel 560 is connected to a secondary slave wheel 562 via a secondary belt 561, and the secondary slave wheel 562 is fixed to the lower outer wall of the upper rotating drum 250, thereby facilitating drive transmission and performing linkage, making operation more convenient;
[0041] As a more detailed description of this embodiment, the upper rotating rod 240 is inserted through the interior of the upper rotating drum 250, and the upper part of the upper rotating drum 250 is inserted through the center of the interior of the first-level warehouse 200, and the lower end of the upper rotating drum 250 is inserted through the center of the top of the second-level warehouse 300, the bottom end of the upper rotating rod 240 is fixedly connected to the top of the middle rotating rod 340, and the upper part of the middle rotating rod 340 is inserted through the center of the interior of the second-level warehouse 300, the bottom of the middle rotating rod 340 is fixedly connected to the top of the lower rotating shaft 420, and the upper part of the lower rotating shaft 420 is inserted through the center of the interior of the tertiary warehouse 400, the upper end of the upper stirring frame 220 is fixed with an upper ring 221, and the upper ring 221 is sleeved on the top of the upper rotating rod 240 and fastened by screws, the upper part of the upper scraper frame 230 is integrally provided with an upper sleeve 231, and the upper sleeve 231 is sleeved The upper end of the scraping frame 410 is provided with a lower support ring 411 and an upper support ring 412, and the lower support ring 411 and the upper support ring 412 are sleeved and fixed on the upper part of the lower rotating shaft 420. In this way, the upper rotating rod 240, the upper rotating drum 250, the middle transfer rod 340 and the scraping frame 410 are synchronously driven by the driving assembly 500, which is convenient for subsequent use.
[0042] As a more detailed description of this embodiment, the first-level warehouse 200 also includes a warehouse bottom 201 assembled at the bottom and a warehouse top 203 at the top, and the upper inner part of the warehouse bottom 201 is integrally provided with an inner cylinder 202. The second-level warehouse 300 also includes a warehouse bottom 201 assembled at the bottom and a warehouse top 203 at the top, and the upper inner part of the warehouse bottom 201 is integrally provided with an inner cylinder 202. The third-level warehouse 400 also includes a warehouse bottom 301 assembled at the bottom and a warehouse top 303 at the top, and the warehouse bottom 301 is integrally provided with an inner cylinder 202. An inner cylinder 3 402 is integrally provided on the inner upper part. The bottoms of the bin bottom 1 201, the bin bottom 2 301 and the bin bottom 3 401 are all arranged in an arc-shaped annular groove. The inner cylinder 1 202, the inner cylinder 2 302 and the inner cylinder 3 402 are all arranged as hollow cylinders with a narrow upper part and a wide lower part. The tops of the bin top 1 203, the bin top 2 303 and the bin top 3 403 are arranged with an outer circle and a central protrusion and an inner circle concave. This facilitates the assembly of the first bin 200, the second bin 300 and the third bin 400, and also facilitates the feeding and discharging of materials.
[0043] As a more detailed description of this embodiment, an inner bearing is installed between the outer wall of the upper rotating rod 240 and the inner wall of the upper rotating drum 250. The outer wall of the upper rotating drum 250 and the inner wall of the first silo roof 203 are also supported and assembled by the inner bearing. The lower part of the upper rotating drum 250 and the top of the second silo roof 303 are also supported and assembled by the inner bearing. The outer wall of the middle rotating rod 340 and the inner wall of the second inner drum 302, as well as the outer wall of the lower rotating shaft 420 and the inner wall of the third inner drum 402 are also supported and assembled by the inner bearing. This facilitates the stable driving transmission of the upper rotating rod 240, the upper rotating drum 250, the middle rotating rod 340 and the lower rotating shaft 420.
[0044] As a more detailed description of this embodiment, the upper rotating drum 250, the middle rotating rod 340 and the lower part of the lower rotating shaft 420 are all equipped with a supporting base plate 102, and the three sets of supporting base plates 102 are respectively fixed to the bottom center of the first bin bottom 201, the bottom center of the second bin bottom 301 and the bottom center of the third bin bottom 401, the lower side of the first bin top 203 and the upper side of the first bin 200, the lower side of the first bin 200 and the upper side of the bin bottom 201, the lower side of the second bin top 303 and the secondary bin 300. The upper part of the side, the lower part of the side of the secondary bin 300, the upper part of the side of the second bin bottom 301, the lower part of the side of the third bin top 403, the upper part of the side of the tertiary bin 400, the lower part of the side of the third bin 400, and the upper part of the side of the third bin bottom 401 are respectively provided with mounting feet 101 and assembled by bolts, so as to facilitate the support of the upper rotating drum 250, the middle transfer rod 340 and the lower part of the lower rotating shaft 420, and also facilitate the combined assembly of the primary bin 200, the secondary bin 300 and the tertiary bin 400;
[0045] As a more detailed description of this embodiment, the tower frame 110 is composed of columns 111 located around the tower frame 110, and a horizontal plate 112 is installed between the upper and lower groups of columns 111. A circular slot hole corresponding to the bottom of the first-level warehouse 200, the second-level warehouse 300 and the third-level warehouse 400 is opened in the middle of the horizontal plate 112. The upper end of the lifting shaft 530 is sleeved with a lifting seat 531 with a bearing, and the upper part of the lifting seat 531 with a bearing is equipped with a lifting plate 532. The lifting plate 532 is hoisted at the bottom of the horizontal plate 112 located at the bottom of the third-level warehouse 400. The upper and lower ends of the rear vertical shaft 550 are sleeved with bearings 551 with seats, and the bearings 551 are fixed to the rear end of the horizontal plate 112, so as to facilitate the combined support assembly of the processing tower 100 and also facilitate subsequent disassembly.
[0046] As a more detailed description of this embodiment, an upper gasket 204 is filled between the upper end of the inner cylinder 1 202 and the upper part of the upper rotating cylinder 250, and an upper gasket 204 is also filled between the upper end of the top cap 205 and the upper part of the upper rotating rod 240. A top cap 205 is provided on the top central cover of the silo top 1 203. A middle gasket 304 is filled between the upper end of the inner cylinder 2 302 and the upper end of the middle rotating rod 340, and a middle cushion sleeve 305 is filled between the center of the silo top 2 303 and the lower part of the upper rotating cylinder 250. A lower gasket 404 is filled between the upper end of the inner cylinder 3 402 and the lower rotating shaft 420, and a lower cushion sleeve 405 is filled between the center of the silo top 3 403 and the upper part of the lower rotating shaft 420. In this way, the insertion is relatively sealed, so that a relatively closed space is formed for subsequent use.
[0047] As a more detailed description of this embodiment, solenoid valve 130, solenoid valve 2 140 and lower solenoid valve 150 are respectively connected to oil pipe 1 131, oil pipe 2 141 and oil drain pipe 151 at the upper and lower ends, and the bottom of the first-level warehouse 200, the top of the second-level warehouse 300, the bottom of the second-level warehouse 300, the top of the third-level warehouse 400 and the bottom of the third-level warehouse 400 are all provided with through holes corresponding to oil pipe 1 131, oil pipe 2 141 and oil drain pipe 151, and two groups of solenoid valve 130, solenoid valve 2 140 and lower solenoid valve 150 are respectively symmetrically assembled on the left and right sides, and the lower end of the top solenoid valve 120 is equipped with a top oil pipe 121 connected to the top of the first-level warehouse 200, and through holes corresponding to the top oil pipe 121 are opened on both sides of the top of the first-level warehouse 200, so as to facilitate opening and closing in sequence, making the discharge and feeding operations more convenient.
[0048] As a more detailed description of this embodiment, the air inlet end of the steam outlet valve 160 is connected to an air outlet pipe 161, and three groups of air outlet pipes 161 are respectively integrated on the top left side of the first-level warehouse 200, the top left side of the second-level warehouse 300 and the top left side of the third-level warehouse 400, and air vents are provided on the top left side of the first-level warehouse 200, the top left side of the second-level warehouse 300 and the top left side of the third-level warehouse 400. The first-level warehouse 200 and the second-level warehouse 300 are both integrally provided with a steam pipe 211 corresponding to the check valve 1 210 and the check valve 2 310 on the left side of the bottom. This facilitates the entry of steam into the first-level warehouse 200 and the second-level warehouse 300, and also facilitates exhaust.
[0049] Working principle: The prepared biodiesel is connected to the upper end of the top solenoid valve 120 through a pipeline, and the high-temperature and high-pressure steam is assembled with the inlet ends of the check valve 1 210 and the check valve 2 310 through a pipeline, and the steam outlet valve 160 is connected to the pipeline of the corresponding exhaust gas treatment and emission equipment; the top solenoid valve 120 is opened and the oil enters the first-stage bin 200 with the cooperation of the top oil inlet pipe 121, and is mixed and reacted with the steam entering through the check valve 1 210. After a period of mixing reaction, the exhaust gas is discharged through the steam outlet valve 160, and the solenoid valve 130 is opened to allow the preliminarily treated biodiesel to enter the second-stage bin 300 and to be mixed and reacted with the steam entering through the check valve 2 310 again, so as to remove the odor components again, and then the solenoid valve 2 140 is opened to enter the third-stage bin 400, and the steam is stirred to exhaust the water content of the steam through the residual heat. After cooling, the treated diesel is discharged by opening the lower solenoid valve 150;
[0050] During operation, the servo motor 510 is controlled to rotate by the distribution box 512 and the switch box 513, thereby driving the lower rotating shaft 420, the middle transfer rod 340 and the upper rotating rod 240 to rotate, thereby driving the scraping frame 410, the middle scraping frame 330 and the upper stirring frame 220 to rotate internally for stirring and scraping. At the same time, under the step-by-step drive of a series of transmission gears 520, driven gears 521, hanging shaft 530, driving wheel 540, main belt 541, main and slave wheels 542, rear vertical shaft 550, secondary driving wheel 560, secondary belt 561 and secondary slave wheels 562, the upper rotating drum 250 is synchronously driven to rotate, and the rotation direction is opposite, so that the upper rotating drum 250 drives the upper scraping frame 230 and the middle stirring frame 320 to rotate synchronously, and the upper scraping frame 230 and the upper stirring frame 220, the middle stirring frame 320 and the middle scraping frame 330 rotate in opposite directions, and the stirring and scraping directions are opposite, making it more convenient to use.
[0051] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.
Claims
1. A deodorization and purification tower for preparing biodiesel, comprising a treatment tower (100), characterized in that: The processing tower (100) comprises a tower frame (110), a first-stage bin (200), a second-stage bin (300) and a third-stage bin (400), wherein the first-stage bin (200), the second-stage bin (300) and the third-stage bin (400) are assembled inside the tower frame (110) from top to bottom, a top solenoid valve (120) is assembled on the top of the first-stage bin (200), and a first solenoid valve (130) is assembled between the bottom of the first-stage bin (200) and the top of the second-stage bin (300), a second solenoid valve (140) is assembled between the second-stage bin (300) and the third-stage bin (400), a lower solenoid valve (150) is assembled on the bottom of the third-stage bin (400), and a steam outlet valve (160) is assembled on the right side of the top of each of the first-stage bin (200), the second-stage bin (300) and the third-stage bin (400); The first bin (200) and the second bin (300) are respectively provided with a check valve 1 (210) and a check valve 2 (310) at the lower left sides thereof; an upper stirring frame (220) and an upper scraping frame (230) are provided inside the first bin (200); a corresponding upper rotating rod (240) and an upper rotating drum (250) are inserted and provided inside the first bin (200); a middle stirring frame (320) and a middle scraping frame (330) are provided inside the second bin (300); a corresponding middle rotating rod (340) is inserted and provided inside the second bin (300); a scraping frame (410) is provided inside the third bin (400); a horizontal stirring beam (413) is uniformly welded inside the scraping frame (410); a corresponding lower rotating shaft (420) is inserted and provided inside the third bin (400); a driving assembly (500) is provided at the bottom of the lower rotating shaft (420); The upper rotating rod (240) is inserted through the interior of the upper rotating drum (250), and the upper part of the upper rotating drum (250) is inserted through the center of the interior of the primary bin (200), and the lower end of the upper rotating drum (250) is inserted through the center of the top of the secondary bin (300), the lower end of the upper rotating rod (240) is fixedly connected to the top of the middle rotating rod (340), and the upper part of the middle rotating rod (340) is inserted through the center of the interior of the secondary bin (300), the bottom of the middle rotating rod (340) is fixedly connected to the top of the lower rotating shaft (420), and the upper part of the lower rotating shaft (420) is inserted through the center of the interior of the tertiary bin (400), and the upper end of the upper stirring frame (220) is integrally fixed with an upper ring (221), and the upper ring (221) is sleeved on the upper rotating rod ( The upper end of the upper scraper frame (230) is integrally provided with an upper sleeve (231), and the upper sleeve (231) is sleeved and fixed on the upper end of the upper rotating cylinder (250). The upper end of the middle stirring frame (320) is integrally provided with a middle sleeve (321), and the middle sleeve (321) is sleeved and fixed on the lower end of the upper rotating cylinder (250). The upper end of the middle scraper frame (330) is integrally provided with a middle sleeve (331), and the middle sleeve (331) is sleeved and fixed on the upper end of the middle rotating rod (340). The upper ends of the middle scraper frame (330) and the upper scraper frame (230) are respectively integrally provided with an upper ring (232) and a middle ring (332). The upper ends of the scraper and stirring frames (410) are respectively integrally provided with lower support rings (410). 11) and an upper support ring (412), and the lower support ring (411) and the upper support ring (412) are sleeved and fixed on the upper part of the lower rotating shaft (420), the first-level warehouse (200) also includes a warehouse bottom 1 (201) assembled at the bottom and a warehouse top 1 (203) at the top, and the upper inner part of the warehouse bottom 1 (201) is integrally provided with an inner cylinder 1 (202), the second-level warehouse (300) also includes a warehouse bottom 2 (301) assembled at the bottom and a warehouse top 2 (303) at the top, and the upper inner part of the warehouse bottom 2 (301) is integrally provided with an inner cylinder 2 (302), the third-level warehouse (400) also includes a warehouse bottom 3 (401) assembled at the bottom and a warehouse top 3 (403) at the top, and the upper inner part of the warehouse bottom 3 (401) is integrally provided with an inner cylinder 2 (302), An inner cylinder three (402) is integrally provided, the bottoms of the bin bottom one (201), the bin bottom two (301) and the bin bottom three (401) are all arranged in an arc-shaped annular groove, and the inner cylinder one (202), the inner cylinder two (302) and the inner cylinder three (402) are all arranged in a hollow cylinder which is narrow at the top and wide at the bottom, the tops of the bin top one (203), the bin top two (303) and the bin top three (403) are arranged in an outer circle and a central protrusion and an inner circle concave, an inner bearing is arranged between the outer wall of the upper rotating rod (240) and the inner wall of the upper rotating cylinder (250), and the outer wall of the upper rotating cylinder (250) and the inner wall of the bin top one (203) are also supported and assembled by the inner bearing, and the lower part of the upper rotating cylinder (250) and the top of the bin top two (303) are supported and assembled by the inner bearing,The outer wall of the middle transfer rod (340) and the inner wall of the second inner cylinder (302) as well as the outer wall of the lower rotating shaft (420) and the inner wall of the third inner cylinder (402) are also supported and assembled via inner bearings. An upper gasket (204) is filled between the interior of the upper end of the first inner cylinder (202) and the upper part of the upper rotating cylinder (250), and an upper gasket (204) is also filled between the interior of the upper end of the top cap (205) and the upper part of the upper transfer rod (240). The top central cover of the first warehouse roof (203) is provided with a top cap ( 205), a middle gasket (304) is filled between the upper end of the inner cylinder 2 (302) and the upper end of the middle transfer rod (340), and a middle gasket sleeve (305) is filled between the center of the silo top 2 (303) and the lower part of the upper rotating cylinder (250), a lower gasket (404) is filled between the upper end of the inner cylinder 3 (402) and the lower rotating shaft (420), and a lower gasket sleeve (405) is filled between the center of the silo top 3 (403) and the upper part of the lower rotating shaft (420). , 2. A deodorization and purification tower for biodiesel preparation according to claim 1, characterized in that: The driving assembly (500) comprises a servo motor (510), and the bottom of the servo motor (510) is supported and assembled on the lower part of the tower (110) through a support base (511), and the two sides of the support base (511) are electrically connected and assembled with a distribution box (512) and a switch box (513), the rotating shaft end of the servo motor (510) is connected to the bottom of the lower rotating shaft (420) through a coupling, and a transmission gear (520) is fixed to the bottom end of the lower rotating shaft (420), and a driven gear (521) is horizontally meshed at the rear side of the transmission gear (520), and the driven gear (521) is meshed with the driven gear (521) at the rear side of the transmission gear (520). A hanging shaft (530) is fixed inside the moving gear (521), a driving wheel (540) is fixed at the bottom end of the hanging shaft (530), the rear side of the driving wheel (540) is connected to a master-slave wheel (542) via a main belt (541), a rear vertical shaft (550) is fixed inside the master-slave wheel (542), a secondary moving wheel (560) is fixed at the upper end of the rear vertical shaft (550), the front side of the secondary moving wheel (560) is connected to a secondary slave wheel (562) via a secondary belt (561), and the secondary slave wheel (562) is fixed to the lower outer wall of the upper rotating drum (250).
3. A deodorization and purification tower for biodiesel preparation according to claim 1, characterized in that: The upper rotating drum (250), the middle rotating rod (340) and the lower rotating shaft (420) are all sleeved with supporting bottom plates (102), and the three sets of supporting bottom plates (102) are respectively fixed at the bottom center of the first bin bottom (201), the bottom center of the second bin bottom (301) and the bottom center of the third bin bottom (401), and the lower part of the side of the first bin top (203) and the upper part of the side of the first bin (200) and the lower part of the side of the first bin (200) are respectively fixed at the bottom center of the first bin bottom (201). The first part and the upper part of the side of the first (201) bottom of the silo, the second (303) side of the silo roof and the upper part of the side of the second-level silo (300), the lower part of the side of the second-level silo (300) and the upper part of the side of the second (301) bottom of the silo, the third (403) side of the silo roof and the upper part of the side of the third-level silo (400), the lower part of the side of the third-level silo (400) and the upper part of the side of the third (401) bottom of the silo are respectively provided with mounting feet (101) and assembled by bolts.
4. A deodorization and purification tower for biodiesel preparation according to claim 2, characterized in that: The tower frame (110) comprises columns (111) located around the tower frame (110), and a transverse plate (112) is installed between the upper and lower groups of columns (111); a circular slot corresponding to the bottom of the first-stage bin (200), the second-stage bin (300) and the third-stage bin (400) is opened in the middle of the transverse plate (112); a bearing-carrying lifting seat (531) is sleeved on the upper end of the lifting shaft (530), and a lifting plate (532) is installed on the upper part of the bearing-carrying lifting seat (531); the lifting plate (532) is hoisted at the bottom of the transverse plate (112) located at the bottom of the third-stage bin (400); the upper and lower ends of the rear vertical shaft (550) are sleeved with seat bearings (551), and the seat bearings (551) are fixed to the rear end of the transverse plate (112).
5. A deodorization and purification tower for biodiesel preparation according to claim 1, characterized in that: The solenoid valve 1 (130), the solenoid valve 2 (140) and the lower solenoid valve (150) are respectively connected to the oil pipe 1 (131), the oil pipe 2 (141) and the oil drain pipe (151) at the upper and lower ends, and the bottom of the first bin (200), the top of the second bin (300), the bottom of the second bin (300), the top of the third bin (400) and the bottom of the third bin (400) are all provided with through holes corresponding to the oil pipe 1 (131), the oil pipe 2 (141) and the oil drain pipe (151), and the two groups of solenoid valve 1 (130), solenoid valve 2 (140) and the lower solenoid valve (150) are respectively symmetrically assembled on the left and right sides, and the top solenoid valve (120) is equipped with a top oil pipe (121) connected to the top of the first bin (200) at the lower end, and through holes corresponding to the top oil pipe (121) are arranged on both sides of the top of the first bin (200).
6. A deodorization and purification tower for biodiesel preparation according to claim 1, characterized in that: The air inlet end of the steam outlet valve (160) is connected to an air outlet pipe (161), and three groups of the air outlet pipes (161) are respectively integrally arranged on the left side of the top of the first-stage bin (200), the left side of the top of the second-stage bin (300), and the left side of the top of the third-stage bin (400), and the left side of the top of the first-stage bin (200), the left side of the top of the second-stage bin (300), and the left side of the top of the third-stage bin (400) are all provided with air vents, and the left side of the bottom of the first-stage bin (200) and the left side of the bottom of the second-stage bin (300) are both integrally arranged with a steam pipe one (211) corresponding to the first check valve (210) and the second check valve (310).
