A material management system and assembly method for a digital production line with automatic material preparation, transportation, cutting and discharging
By designing the digital production line material management system of automatic materials, transportation, cutting, and breeding, the problem of low material and production process management efficiency in the existing technologies has been solved, and automated production and efficient material management have been realized.
Patent Information
- Application Number
- CN202411397632.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-09
AI Technical Summary
In the prior art, the material cutting and preparation and production process management of materials have problems such as large manual participation, low efficiency and high management costs.
Design a digital production line material management system for automatic materials, transportation, cutting, and dismissal, including inventory units, preparation units, automatic materials, automatic cutting units, and automatic material outlets. Material management, remote monitoring and finished product tracking function.
Realize automated production, reduce manual participation, improve production efficiency, reduce management and maintenance costs, and improve the controllability of material management and production processes.
Smart Images

Figure CN118905344B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of digital systems for automatic product transportation, and in particular to a material management system and a construction method for a digital production line for automatic material preparation, transportation, cutting and discharging. Background Art
[0002] In the prior art, material cutting and preparation is an initial process and occupies a very important position in the entire processing flow. Currently, traditional materials are cut by sawing machines or cutting machines, and the material distribution and cutting are all done manually, which has a large workload and low work efficiency. There are also production lines that use automatic loading and cutting, but there are great difficulties in the management, monitoring and product traceability of the entire production line, resulting in low production efficiency and high management and maintenance costs. Summary of the invention
[0003] The purpose of the present invention is to solve the problems existing in the prior art and to propose a material management system and a method for assembling a digital production line for automatic material preparation, transportation, cutting and discharging.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A material management system for a digital production line with automatic material preparation, transportation, cutting and discharging, comprising an inventory unit, a material preparation unit, an automatic feeding unit, an automatic cutting unit and an automatic discharging unit, wherein the automatic cutting unit comprises a box, a cutting plate, a circular saw slice, a stop pressure block and a discharging port, wherein a cutting plate is arranged in the box, the circular saw slice is arranged on one side of the cutting plate, the stop pressure block is arranged above the cutting plate, the stop pressure block is connected to the output end of the stop cylinder, the discharging port is fixed below the end of the cutting plate, an electrical control cabinet and a touch screen with a rotating bracket are connected to the outside of the box, and a control unit is also included, wherein the control unit is integrated in the touch screen and is respectively connected to the material preparation unit, the automatic feeding unit, the automatic cutting unit and the automatic discharging unit through power supply and signal lines, wherein the control unit comprises a material management control unit, a remote monitoring control unit and a finished product tracking control unit; signal connections are respectively established between the remote monitoring control unit, the material management control unit and the finished product tracking control unit;
[0006] The material management control unit includes a distribution control system, an automatic feeding control system, an automatic cutting control system and an automatic discharging control system;
[0007] The distribution control system controls the inventory unit and the material preparation unit; the automatic feeding control system controls the automatic feeding unit, the automatic cutting control system controls the automatic cutting unit, and the automatic discharging control system controls the automatic discharging unit.
[0008] The distribution control system establishes signal connections with the inventory unit and the material preparation unit respectively;
[0009] The remote monitoring control unit includes a mobile terminal device, multiple camera devices connected to the mobile terminal device by signal, and a cloud platform. The mobile terminal device establishes communication connections with the on-site inventory unit, material preparation unit, automatic feeding unit, automatic cutting unit and automatic discharging unit respectively through the Modbus protocol; camera devices are respectively arranged at the inventory unit, material preparation unit, automatic feeding unit, automatic cutting unit and automatic discharging unit, and the camera devices establish signal connections with the cloud platform. The finished product tracking control unit includes a material information storage and management system and a QR Code two-dimensional code establishment system. The QR Code two-dimensional code in the finished product tracking control unit can read material information.
[0010] Furthermore, the material preparation unit includes one or more walking robots and one or more mobile material preparation racks; the walking robots establish signal connections with the inventory unit and the mobile material preparation rack respectively through the distribution control system; a weight detection sensor is arranged on the mobile material preparation rack, and a signal connection is established between the weight detection sensor and the walking robot; and navigation devices are arranged on the mobile material preparation rack and the walking robot.
[0011] Furthermore, the automatic feeding unit includes a plurality of longitudinal feeding tracks and transverse feeding tracks; the transverse feeding track is fixedly connected to one end of the longitudinal feeding track and its conveying direction is perpendicular to the conveying direction of the longitudinal feeding track, a support frame fixed to the ground is arranged below the longitudinal feeding track and the transverse feeding track, and the longitudinal feeding track is a chain conveying track;
[0012] The transverse feeding track is abutted against the cutting plate, comprises a transverse feeding bottom plate, a positioning cylinder, a plurality of conveying components and a driving wheel, the plurality of conveying components are fixedly arranged on the upper plate surface of the transverse feeding bottom plate and are arranged along the length direction of the transverse feeding bottom plate, comprises a base, an axis, a connecting rod, a limiting column, a roller assembly and a limiting cylinder, the base passes through an axis, a plurality of roller assemblies are sleeved on the axis, one end of the axis is fixedly connected to the limiting column, the other end of the axis is hinged with a connecting rod, the other end of the connecting rod is hinged to a long connecting rod, the long connecting rod is driven by the limiting cylinder, the roller assembly and the longitudinal feeding track are in the same horizontal plane, the positioning cylinder is arranged along the length direction of the transverse feeding bottom plate, the positioning cylinder is outside the supporting frame, the limiting column and the positioning cylinder are used to limit the other material, the driving wheel is located above the transverse feeding bottom plate, and the driving wheel is higher than the roller assembly.
[0013] Furthermore, the automatic discharging unit includes a discharging support frame, a discharging conveying chain plate, and a protective plate. A discharging conveying chain plate is arranged at the upper end of the discharging support frame, one end of the discharging conveying chain plate corresponds to the discharging port, protective plates are arranged on both sides of the discharging conveying chain plate, and a sloped outlet is arranged at the other end of the discharging conveying chain plate.
[0014] Furthermore, the automatic discharging unit also includes a sorting mechanism, which is fixedly connected to one side of the end of the discharging conveying chain plate, and the sorting mechanism includes a pushing frame, a pushing cylinder, a pushing plate, a baffle plate, and a visual sensor. The pushing cylinder is arranged on the plate surface of the pushing frame, and the output end of the pushing cylinder is fixedly connected to the pushing plate. Pushing handles are respectively fixedly connected at both ends of the pushing plate, and the two pushing handles are slidably connected to the pushing frame, and a visual sensor is arranged on the end of the protective plate away from the pushing frame, and the visual sensor is used to detect whether the length of the square material after being cut is qualified, and the baffle plate is slidably arranged on the pushing frame and close to the slope outlet, and the baffle plate is connected to the baffle plate cylinder.
[0015] Furthermore, the steps of establishing the QR Code system include:
[0016] A. Determine the information that needs to be encoded in the QR Code, including the basic information of the cut material;
[0017] B. Choose a QR Code generator software or mobile app;
[0018] C. Paste the basic information of the material into the QR Code generator software or mobile app to automatically generate a QR code;
[0019] D. Apply the generated QR Code image to the material information storage and management system to achieve material tracking management.
[0020] A method of establishing a material management system for a digital production line for automatic material preparation, conveying, cutting and discharging as described above, comprising the following steps:
[0021] S1: Assemble or set up the corresponding equipment in the inventory unit, material preparation unit, automatic feeding unit, automatic cutting unit and automatic discharging unit in the workshop;
[0022] S2: Implant automated module software in each device;
[0023] S3: Build various control modules in the control unit integrated with the touch screen;
[0024] S4: Path planning between the material preparation unit, the inventory unit and the automatic feeding unit;
[0025] S5: Establishing signal connections between the mobile terminal device and the camera devices at the inventory unit, the material preparation unit, the automatic feeding unit, the automatic cutting unit, and the automatic discharging unit through the Modbus protocol;
[0026] S6: Establishing a signal connection between the distribution control system and the walking robot and the mobile material preparation rack;
[0027] S7: Establish signal connection between the walking robot and the automatic feeding control system;
[0028] S8: The automatic feeding control system controls the automatic feeding unit to transport materials into the automatic cutting unit;
[0029] S9: The automatic cutting control system controls the automatic cutting unit to cut materials;
[0030] S10: After the cutting is completed, the automatic discharging control system controls the automatic discharging unit to discharge the material.
[0031] Furthermore, the module software implanted in the device in S2 includes a device driver module, a data acquisition module, a communication module, a security module, an exception handling module, an integrated interface module and a data processing and analysis module; S3 includes building and assembling the device driver module, data acquisition module, communication module, security module, exception handling module, integrated interface module and data processing and analysis module in step S2 with each device in the above-mentioned inventory unit, material preparation unit, automatic feeding unit, automatic cutting unit and automatic discharging unit to realize the automation function.
[0032] Further, the S4 includes:
[0033] S41, performing environmental modeling between corresponding devices in the walking robot, the mobile material preparation rack, the inventory unit, the material preparation unit, and the automatic feeding unit;
[0034] S42, define the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot, wherein A1, A2, A3 .... AX represent the starting points for setting different positions of the walking robot; B1, B2, B3 .... BX represent the positions between the walking robot and different devices;
[0035] S43, collecting environmental information between the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot, including obstacles and terrain features;
[0036] S44, converting obstacles and terrain features from the starting point A (A1, A2, A3 ....AX) to the end point B (B1, B2, B3 ....BX) of the walking robot into a geometric terrain map that can be understood by the walking robot;
[0037] S45. Perform path planning by using Dijkstra algorithm according to the geometric terrain map constructed from the starting point A (A1, A2, A3, ....AX) to the end point B (B1, B2, B3, ....BX) of the walking robot.
[0038] Furthermore, the distance between the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot in S41 to S45 is: , the difference vector between the walking robot from the starting point A (A1, A2, A3....AX) to the end point B (B1, B2, B3....BX): .
[0039] Furthermore, the S5 includes:
[0040] S51, installing camera devices on the corresponding equipment of the inventory unit, the material preparation unit, the automatic feeding unit, the automatic cutting unit and the automatic discharging unit respectively;
[0041] S52, the video data collected by the camera devices are collectively transmitted to the cloud platform, and the cloud platform is responsible for receiving, storing and processing the video data in the inventory unit, the material preparation unit, the automatic feeding unit, the automatic cutting unit and the automatic discharging unit;
[0042] S53, connecting the mobile terminal device to the cloud platform via the Modbus protocol to perform real-time monitoring, video playback and status query operations.
[0043] In S52, the total amount of data uploaded by the camera device to the cloud platform is: ,in, represents the sum of all data from i=1 to i=5, D i represents the amount of data uploaded by the i-th camera device; the sum of the data amounts of the cameras in the inventory unit, the material preparation unit (1), the automatic material feeding unit (2), the automatic material cutting unit (3) and the automatic material discharging unit (4) determines the storage capacity required by the cloud platform. Camera device i represents the i-th camera device, and i is the serial number of the camera device. Combining these variables, the amount of data generated by the i-th camera device is set to D i ,but , among which, Res i represents the resolution of the i-th camera device, FR i is the frame rate of the i-th camera, BRi is the bit rate of the i-th camera, MT i is the monitoring time of the i-th camera device.
[0044] Compared with the prior art, the present invention has the following advantages:
[0045] The present invention proposes a material management system and assembly method for a digital production line with automatic material preparation, transportation, cutting and discharging. The entire production line can be automated, reduce manual participation, and improve production efficiency. From the initial automatic material preparation, automatic loading, automatic cutting, automatic discharging, and then passing through the sorting mechanism, each step is controlled by a control unit, reducing manual operation and realizing automatic production control. Each control unit can be integrated on the touch screen for easy operation and control; and it is very convenient in the management, monitoring and material traceability process of the entire automatic digital production line, which improves production efficiency and achieves the beneficial effect of saving management and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 It is a schematic diagram of the overall layout structure of the present invention;
[0047] Figure 2 It is a structural schematic diagram of the automatic feeding unit in the present invention;
[0048] Figure 3 This is a schematic diagram of the structure of the automatic cutting unit in the present invention;
[0049] Figure 4 This is a schematic diagram of the structure of the automatic discharging unit in the present invention;
[0050] Figure 5 This is a schematic diagram of the entire digital production line framework in the present invention;
[0051] Figure 6 It is a schematic diagram of the material management control unit in the present invention;
[0052] Figure 7 It is a schematic diagram of the working process of the present invention.
[0053] In the figure, 1, material preparation unit, 2, automatic feeding unit, 3, automatic cutting unit, 4, automatic discharging unit,
[0054] 11. Mobile material preparation rack,
[0055] 21. Support frame, 22. Chain, 23. Limiting column, 24. Positioning cylinder, 25. Roller assembly, 26. Driving wheel, 27. Horizontal feeding bottom plate,
[0056] 31. Box, 32. Circular saw slice, 33. Stop block, 34. Discharge port, 35. Waste conveying mechanism, 36. Electrical control cabinet, 37. Touch screen,
[0057] 40. Square material products, 41. Discharging conveyor chain plate, 42. Protective plate, 43. Slope outlet, 44. Pushing cylinder, 45. Pushing plate, 46. Baffle plate. DETAILED DESCRIPTION
[0058] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0059] Example 1, please refer to the attached drawings of the specification Figure 1-Figure 7 In the present invention, a material management system for a digital production line with automatic material preparation, transportation, cutting and discharging includes an inventory unit, a material preparation unit 1, an automatic feeding unit 2, an automatic cutting unit 3 and an automatic discharging unit 4, and also includes a control unit. The control unit is integrated in a touch screen 37 in the automatic cutting unit 3, and is respectively connected to the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 through power and signal lines. The control unit includes a material management control unit, a remote monitoring control unit and a finished product tracking control unit; the remote monitoring control unit, the material management control unit and the finished product tracking control unit respectively establish signal connections.
[0060] The material management control unit includes a distribution control system, an automatic feeding control system, an automatic cutting control system and an automatic discharging control system; the distribution control system establishes signal connections with the inventory unit and the material preparation unit 1 respectively.
[0061] The distribution control system controls the inventory unit and the material preparation unit 1 ; the automatic feeding control system controls the automatic feeding unit 2 , the automatic cutting control system controls the automatic cutting unit 3 , and the automatic discharging control system controls the automatic discharging unit 4 .
[0062] The remote monitoring control unit includes a mobile terminal device, multiple camera devices connected to the mobile terminal device by signal, and a cloud platform. The mobile terminal device establishes communication connections with the on-site inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4 through the Modbus protocol; camera devices are respectively arranged at the inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4, and the camera devices establish signal connections with the cloud platform. The finished product tracking control unit includes a material information storage management system and a QR Code two-dimensional code establishment system, and the QR Code two-dimensional code can read material information.
[0063] The steps to establish a QR Code system include:
[0064] A. Determine the information that needs to be encoded in the QR Code, including the basic information of the cut material;
[0065] B. Choose a QR Code generator software or mobile app;
[0066] C. Paste the basic information of the material into the QR Code generator software or mobile app to automatically generate a QR code;
[0067] D. Apply the generated QR Code image to the material information storage and management system to achieve material tracking management.
[0068] In this embodiment, this digital production line is used to cut a kind of square material. The automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 are arranged in sequence. The material preparation unit 1 is set on one side of the automatic feeding unit 2. The material preparation unit 1 is used to store the square material. The automatic feeding unit 2 is used to feed the square material into the automatic cutting unit 3. The automatic cutting unit 3 is used to cut the square material. The automatic discharging unit 4 is used to transport the cut square material.
[0069] Through the control unit, the inventory unit, the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 are automatically integrated together to realize automatic unloading, cutting and feeding. The control unit accurately controls the inventory unit, the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 to better meet production needs and improve production efficiency.
[0070] The video data captured by multiple cameras are stored on the cloud platform, so that every step of the material process is recorded. The remote monitoring control unit can use the real-time data on the cloud platform to remotely monitor the material management control unit in real time through mobile terminal devices. It can also play back and view whether the control of materials is reasonable and the whereabouts of the materials.
[0071] By scanning the QR code in the finished product tracking control unit with the scanner, you can see the basic information of the material. This is achieved by automatically generating a QR code with the basic information of each cubic material in a coded mode and storing it in the material information storage management system. The material information storage management system is connected to the cloud platform, so every step of the material will also be recorded by the material information storage management system, and the information in the QR code will also be updated. By scanning the QR code, you can know the inventory of each material, which step it is in, and the whereabouts of the material, which facilitates the traceability management of the material.
[0072] Embodiment 2, as Figure 1As shown, in order to facilitate automatic material retrieval, the material preparation unit includes one or more walking robots and one or more mobile material preparation racks 11; the walking robots establish signal connections with the inventory unit and the mobile material preparation rack 11 respectively through the distribution control system; a weight detection sensor is arranged on the mobile material preparation rack 11, and a signal connection is established between the weight detection sensor and the walking robot; and navigation devices are arranged on the mobile material preparation rack 11 and the walking robot.
[0073] When it is time to pick up materials, one and / or more walking robots and one and / or more mobile stock racks 11 automatically navigate to the inventory unit, and one and / or more walking robots take out square materials from the inventory unit and put them on the mobile stock rack 11. When the weight detection sensor senses the maximum load, it sends a signal that no more materials can be loaded. Because the mobile stock rack 11 is connected to the distribution control system signal, and the distribution control system is connected to the walking robot signal, the walking robot will receive a signal that the mobile stock rack 11 is full of materials and will stop loading materials. After that, one and / or more walking robots and one and / or more mobile stock racks 11 automatically navigate back to the location of the stock rack.
[0074] One or more walking robots are also used to monitor whether the square materials on the automatic feeding unit 2 are reduced, so as to grab the square materials from the mobile material preparation rack 11 and place them on the automatic feeding unit 2.
[0075] Embodiment 3, automatic feeding unit 2, such as Figure 2 As shown, it includes several longitudinal feeding tracks and transverse feeding tracks. The transverse feeding track is fixedly connected to one end of the longitudinal feeding track and its conveying direction is perpendicular to the conveying direction of the longitudinal feeding track. In order to better support the automatic feeding unit 2, a support frame 21 fixed to the ground is arranged under the longitudinal feeding track and the transverse feeding track. The longitudinal feeding track is a chain conveying track.
[0076] A plurality of longitudinal feeding tracks are fixedly mounted on the support frame 21, and a chain 22 is arranged on the longitudinal feeding track. The chain 22 is driven by a motor. A transmission shaft is arranged on the outer side of the support frame 21, and the motor drives the transmission shaft to rotate. The gear on the transmission shaft drives the chain 22 to rotate. During the rotation process, the chain 22 will drive the square materials placed on it to be transmitted forward, and finally fall on the transverse feeding track. At this time, the automatic feeding control system will control the longitudinal feeding track to stop moving. Here, a sensor is installed on the transverse feeding track and is electrically connected to the control unit so that the control unit can receive information that there are square materials on the transverse feeding track, so as to make an instruction to stop the chain 22 on the longitudinal feeding track. It can also calculate the length of the chain 22 from the beginning of movement to the transverse feeding track. After transmitting this length, the automatic feeding control system controls the chain 22 on the longitudinal feeding track to stop moving, thereby issuing an instruction to allow the transverse feeding track to start transmitting square materials. The chain 22 of the longitudinal feeding track can be adjusted to be loose and tight by a tensioning mechanism. The tensioning mechanism is a prior art and will not be described in detail.
[0077] Continue to refer to Figure 2 The transverse feeding track is in contact with the cutting plate, and includes a transverse feeding bottom plate 27, a positioning cylinder 24, a plurality of conveying components and a driving wheel 26. The plurality of conveying components are fixedly arranged on the upper plate surface of the transverse feeding bottom plate 27 and are arranged along the length direction of the transverse feeding bottom plate 27. It includes a base, an axis, a connecting rod, a limiting column 23, a roller component 25 and a limiting cylinder. The base is fixed to the transverse feeding bottom plate 27 with bolts. The base passes through the axis, and a plurality of roller components 25 are sleeved on the axis. The rolling direction of the roller component 25 is consistent with the feeding direction. A limiting column 23 perpendicular to the axis is fixedly connected to one end of the axis, and a connecting rod is hinged at the other end of the axis. A long connecting rod is hinged at the other end of the connecting rod. The connecting rods of a plurality of conveying components are hinged on the long connecting rod. The long connecting rod is driven by the limiting cylinder, and the long connecting rod is hinged at On the side of the transverse feeding bottom plate 27, the long connecting rod is driven to move left and right through the output end of the limiting cylinder, driving the connecting rod to move, and finally driving the limiting column 23 to fall down or stand upright. The roller assembly 25 is on the same horizontal plane as the longitudinal feeding track. The positioning cylinder 24 is arranged along the length direction of the transverse feeding bottom plate 27. The positioning cylinder 24 is on the outside of the supporting frame 21. The limiting column 23 and the positioning cylinder 24 are used to limit the other material. The driving wheel 26 is located above the transverse feeding bottom plate 27, and the driving wheel 26 is higher than the roller assembly 25.
[0078] The roller assembly 25 is composed of a plurality of rollers connected in series via shafts. The rollers can not only bear the weight of the square materials, but also allow the square materials to be transported forward.
[0079] When the automatic feeding control system receives information that there is square material on the horizontal feeding track, it senses the square material through the induction sensor, and then through information processing and output, the automatic feeding control system controls the output end of the limit cylinder to extend, and the limit column 23 is driven by the limit cylinder to rotate to a state vertical to the horizontal feeding bottom plate 27, so that the square material can be limited. In order to better limit the position of the square material, a positioning cylinder 24 is also fixedly provided on the side of the support frame 21. The output end of the positioning cylinder 24 extends out, which can also limit the position of the square material and prevent the square material from swinging left and right.
[0080] The driving wheel 26 mounting seat is installed on the side of the supporting frame 21. The driving wheel 26 corresponds to the square material and abuts against the square material above the square material. When the driving wheel 26 rotates, it can not only drive the square material to be stepped forward, but also play a certain pressing effect on the square material. The driving wheel 26 is driven by a motor.
[0081] A visual identifier is installed on the walking robot, which is electrically connected to the distribution control system and can identify the reduction of materials on the longitudinal feeding track. When the material on the longitudinal feeding track is reduced, the distribution control system controls the walking robot to grab the square materials from the mobile material preparation rack 11 and place them on the longitudinal feeding track in time.
[0082] Example 4, reference Figure 3 In the figure, the automatic cutting unit 3 includes a box body 31, a cutting plate, a circular saw slice 32, a clamping plate, a stop pressure block 33 and a discharge port 34. A cutting plate is arranged in the box body 31, and the cutting plate is abutted against the horizontal feeding track. A circular saw slice 32 is arranged on one side of the cutting plate, and clamping plates are arranged on both sides of the cutting plate. A stop pressure block 33 is arranged above the cutting plate, and the stop pressure block 33 is connected to the output end of the stop cylinder. The discharge port 34 is fixed below the end of the cutting plate. An electrical control cabinet 36 and a touch screen 37 with a rotating bracket are connected to the outside of the box body 31. The touch screen 37 is electrically connected to the control unit. Various control systems in the control unit are integrated in the touch screen 37. Various parameter configurations in the distribution control system, automatic feeding control system, automatic cutting control system and automatic discharge control system can be input into the touch screen 37 to realize human-computer interaction.
[0083] When the square material is transmitted into the automatic cutting unit 3, the automatic cutting control system will issue a command to extend the clamping plate in the box 31 toward the direction of the square material to clamp it, and the output end of the stop cylinder drives the stop pressure block 33 to move downward to press the square material to be cut to prevent the saw blade from breaking due to the shaking of the square material during the sawing process. The cutting position is determined according to the cutting speed of the disc saw slice 32 set in the automatic cutting unit 3 and the cutting length of the square material.
[0084] When cutting the square material, the driving wheel 26 stops rotating. When a section of the square material is cut, the driving wheel 26 starts rotating again, and the square material is conveyed forward again, and the next cutting is carried out. The cut square material slides out from the discharge port 34.
[0085] Example 5, reference Figure 4 In the embodiment, the automatic cutting unit 3 also includes a waste conveying mechanism 35 for conveying waste. The waste conveying mechanism 35 is connected to the bottom of the box body 31, and includes a waste conveying motor, a waste conveying channel, a waste conveying chain, a waste frame, and a conveying pipe connected to the bottom of the box body 31. The waste conveying chain rotates in the conveying pipe under the drive of the waste conveying motor. Since the waste conveying chain has grooves, the waste can be conveyed to the outlet of the conveying pipe along with the conveying chain and fall into the waste frame below, and the waste is collected in the waste frame.
[0086] The waste conveying mechanism 35 is free from cleaning the inside of the box body 31, thus saving manpower.
[0087] Example 6, continue to refer to Figure 4 In the embodiment, the automatic discharging unit 4 includes a discharging support frame, a discharging conveying chain plate 41, a protective plate 42 and a slope outlet 43. The discharging conveying chain plate 41 is arranged at the upper end of the discharging support frame, one end of the discharging conveying chain plate 41 corresponds to the discharging outlet 34, protective plates 42 are arranged on both sides of the discharging conveying chain plate 41, and a slope outlet 43 is arranged at the other end of the discharging conveying chain plate 41. The discharging conveying chain plate 41 abuts against the slope outlet 43, so that the cut square material can slide out from the slope outlet 43. The discharging conveying chain plate 41 is driven to rotate by the conveying chain plate motor.
[0088] Example 7, continue to refer to Figure 4 In the embodiment, the automatic discharging unit 4 also includes a sorting mechanism, which is fixedly connected to one side of the end of the discharging conveying chain plate 41. The sorting mechanism includes a pushing frame, a pushing cylinder 44, a pushing plate 45, a baffle plate 46, and a visual sensor. A pushing cylinder 44 is arranged on the plate surface of the pushing frame, and the output end of the pushing cylinder 44 is fixedly connected to the pushing plate 45. Pushing handles are respectively fixedly connected at both ends of the pushing plate 45. The two pushing handles are slidably connected to the pushing frame. A visual sensor is arranged on the end of the protective plate 42 away from the pushing frame. The visual sensor is used to detect whether the length of the square material after being cut is qualified. The baffle plate 46 is slidably arranged on the pushing frame, and close to the side of the slope outlet 43. The baffle plate 46 is driven by the baffle plate cylinder.
[0089] When the cut square material slides from the discharge port 34 to the discharge conveyor chain plate 41, the visual sensor will collect the length of the cut square material product 40 to detect whether it is a qualified product. If the cut square material product 40 is continuously collected to be not a qualified product, it means that the parameters set in the automatic cutting unit 3 are deviated. The visual sensor will transmit the information to the automatic discharge control system, and the automatic discharge control system will feedback the information to the automatic cutting control system. The automatic cutting control system will readjust the parameter information, such as the cutting speed and the cutting line, so that its parameters meet the requirements of qualified products.
[0090] When the visual sensor detects that the cut square material product 40 is not a qualified product, the information is transmitted to the automatic discharging control system. After information processing, the automatic discharging control system controls the material blocking plate 46 to extend to intercept unqualified products, and then controls the output end of the push cylinder 44 to extend, driving the push handle to move forward. A slide rail is provided under the push handle, and the slide rail is fixed on the plate surface of the push rack body, which can make the push handle slide more smoothly on the push rack body, and finally drive the push plate 45 to be pushed out, so as to push the unqualified square material product 40 out of the discharging conveying chain plate 41. Figure 4 It can be seen that at the place where the sorting mechanism corresponds to the discharge conveying chain plate 41, there is no protective plate 42 connected to the discharge conveying chain plate 41, which facilitates the pushing cylinder 44 to push unqualified products out of the discharge conveying chain plate 41.
[0091] Embodiment 8. In another embodiment, in order to prevent the following square material product 40 from colliding with the unqualified square material product 40 when pushing out the unqualified square material product 40, a baffle plate 1 driven by a baffle plate cylinder 1 is provided at a position away from the slope outlet 43 and corresponding to the baffle plate 46. The baffle plate 46 and the baffle plate 1 are respectively provided on both sides of the pushing handle. When the unqualified square material product 40 is detected, the baffle plate 46 and the baffle plate 1 are pushed out at the same time to intercept the unqualified square material product 40, and the pushing cylinder 44 pushes out the pushing plate 45 to push out the unqualified square material product 40.
[0092] After the material pushing action is completed, the material pushing cylinder 44, the material blocking plate cylinder and the material blocking plate cylinder 1 return to the original position, driving the material pushing plate 45, the material blocking plate 46 and the material blocking plate 1 to return.
[0093] If the square material product 40 captured by the visual sensor is a qualified product, it will slide smoothly through the discharge conveying chain plate 41 to the slope outlet 43, be collected and enter the next process.
[0094] The speed at which the discharging conveying chain plate 41 is set enables the cut square material products 40 to be delivered one by one in sequence.
[0095] The control systems of the material preparation unit 1 , the automatic feeding unit 2 , the automatic cutting unit 3 and the automatic discharging unit 4 are integrated in the touch screen 37 , which can control each unit and input and adjust the parameters of each unit.
[0096] Embodiment 9: A method of constructing a material management system for a digital production line for automatic material preparation, conveying, cutting and discharging as described above, comprising the following steps:
[0097] S1: Assemble or set up the corresponding equipment in the inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4 in the workshop;
[0098] S2: Implant automated module software in each device;
[0099] S3: Building various control modules in the control unit integrated with the touch screen 37;
[0100] S4: performing path planning among the material preparation unit 1, the inventory unit and the automatic feeding unit 2;
[0101] S5: Establishing signal connections between the mobile terminal device and the camera devices at the inventory unit, the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 through the Modbus protocol;
[0102] S6: Establishing a signal connection between the distribution control system and the walking robot and the mobile material preparation rack 11;
[0103] S6: Establishing a signal connection between the walking robot and the automatic feeding control system;
[0104] S7: The automatic feeding control system controls the automatic feeding unit 2 to transport materials into the automatic cutting unit 3;
[0105] S8: The automatic cutting control system controls the automatic cutting unit 3 to cut materials;
[0106] S9: After the cutting is completed, the automatic discharging control system controls the automatic discharging unit 4 to discharge the material.
[0107] Embodiment 10, based on the above embodiment, the module software implanted in the device in S2 includes a device driver module, a data acquisition module, a communication module, a security module, an exception handling module, an integrated interface module and a data processing and analysis module;
[0108] S3 includes building and assembling the device driver module, data acquisition module, communication module, security module, exception handling module, integrated interface module and data processing and analysis module in step S2 with each device in the inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4 to realize the automation function.
[0109] The device driver module can realize data input and output, install the drive modules of the walking robot and the mobile preparation rack 11 in the material preparation unit, install the drive modules in the transverse feeding track and the longitudinal feeding track in the automatic feeding unit 2, install the drive module in the automatic cutting unit 3, and install the drive module in the automatic discharging unit 4. The device driver modules in each unit allow the control unit to control and communicate with it.
[0110] The data acquisition module can collect data from weight detection sensors and visual identifiers and transmit them to the distribution control system. The data acquisition modules in the inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4 collect data from the camera devices and transmit them to the control unit and the cloud platform.
[0111] The data processing and analysis module can analyze and process the information collected by the data acquisition module, and then transmit the processed information to the corresponding control systems to better control the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4.
[0112] The communication module is responsible for supporting the transmission of the Modbus protocol to ensure the accuracy and real-time nature of data exchange, and the security module can protect the system from unauthorized access and various security threats. The exception handling module can realize the functions of fault diagnosis, alarm notification, etc. in the inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3, automatic discharging unit 4, cloud platform, material information storage management system and QRCode two-dimensional code establishment system. The integrated interface module connects the material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4 with the control unit.
[0113] The use of device driver module, data acquisition module, communication module, security module, exception handling module, integrated interface module and data processing and analysis module; to ensure the normal operation and efficient management of the entire digital production line.
[0114] Embodiment 11, based on the above embodiment, the S4 includes:
[0115] S41, performing environmental modeling between corresponding devices in the walking robot, the mobile material preparation rack 11, the material preparation unit 1, the inventory unit and the automatic feeding unit 2;
[0116] S42, define the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot, wherein A1, A2, A3 .... AX represent the starting points for setting different positions of the walking robot; B1, B2, B3 .... BX represent the end points between the walking robot and different devices;
[0117] S43, collecting environmental information between the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot, including obstacles and terrain features;
[0118] S44, converting obstacles and terrain features from the starting point A (A1, A2, A3 ....AX) to the end point B (B1, B2, B3 ....BX) of the walking robot into a geometric terrain map that can be understood by the walking robot;
[0119] S45. Perform path planning and navigation by using Dijkstra algorithm according to the geometric terrain map constructed from the starting point A (A1, A2, A3, ....AX) to the end point B (B1, B2, B3, ....BX) of the walking robot.
[0120] Based on the above embodiment, in S41 to S45, the distance between the walking robot from the starting point A (A1, A2, A3 .... AX) to the end point B (B1, B2, B3 .... BX) is calculated as: , the difference vector between the walking robot from the starting point A (A1, A2, A3....AX) to the end point B (B1, B2, B3....BX): .
[0121] In this embodiment, please refer to a specific embodiment data: set the starting point of the walking robot to be loaded with materials to be cut at point A (0, 0, 0) m in the warehouse of the inventory unit, and the target end point is point B (3, 4, 0) m in the preparation unit 1. The difference vector between warehouse A (0, 0, 0) m and point B (3, 4, 0) m in the preparation unit 1 can be calculated:
[0122] .
[0123] Then calculate the distance between warehouse point A (0, 0, 0) m and preparation unit 1 point B (3, 4, 0) m:
[0124] .
[0125] Through the calculation in this embodiment, the walking robot can efficiently plan the path from the starting point to the end point and accurately control the moving distance of the walking robot.
[0126] The planned path of the mobile material preparation rack 11 is similar to the planned path of the robot, and the path planning and navigation are performed through the Dijkstra algorithm.
[0127] Embodiment 12, based on the above embodiment, includes in S5:
[0128] S51, installing camera devices on the equipment corresponding to the inventory unit, the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 respectively;
[0129] S52, the video data collected by the camera devices are collectively transmitted to the cloud platform, and the cloud platform is responsible for receiving, storing and processing the video data including distribution inventory, material preparation, feeding, cutting and discharging;
[0130] S53, connect the mobile terminal device to the cloud platform through the Modbus protocol, and establish signal connections between the mobile terminal device and the camera devices at the inventory unit, the material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3, and the automatic discharging unit 4 through the Modbus protocol. Perform real-time monitoring, video playback, and status query operations. In this embodiment, the role of the Modbus protocol is to keep the mobile terminal device and each camera device on the cloud platform connected in the same regional network segment.
[0131] Embodiment 11, based on the above embodiment, in S52, the total amount of data uploaded by the camera device to the cloud platform is: ,in, , which means the sum of all data from i=1 to i=5, D i The total amount of data uploaded by the camera device in the inventory unit, material preparation unit 1, automatic feeding unit 2, automatic cutting unit 3 and automatic discharging unit 4 determines the storage capacity required by the cloud platform. i represents the i-th camera device, i is the serial number of the camera device, and by combining these variables, the amount of data generated by the i-th camera device is set to D i, but
[0132] ,Res i Indicates the video resolution of the i-th camera device, usually in pixels, such as 1920x1080 (i.e. full HD); FR i Indicates the number of video frames of the i-th camera device, in fps, BR i Indicates the video encoding bit rate of the i-th camera device, that is, the number of bits transmitted per second, in bps, MT iIndicates the monitoring time length of the i-th camera device, in seconds. In this embodiment, if the resolution of one of the cameras is set to 1920x1080 pixels (i.e., 2073600 pixels), the frame rate is 30fps, the bit rate is 5000000bps (5Mbps), and the monitoring time is 3600 seconds (1 hour), the data volume of its camera device is calculated as follows:
[0133] ,In the actual application of this implementation, video compression ,technology may also need to be considered, which will reduce the required storage ,space and transmission bandwidth.,In addition, the storage and processing capacity of the ,cloud platform also needs to be planned according to the total amount of data ,generated by all camera devices.
[0134] Workflow: Please refer to Figure 7, first assemble all the equipment, build various control modules in the control unit, perform path planning between the material preparation unit 1, the inventory unit and the automatic feeding unit 2, establish signal connections between the mobile terminal device and the camera devices at the inventory unit, material preparation unit 1, the automatic feeding unit 2, the automatic cutting unit 3 and the automatic discharging unit 4 through the Modbus protocol, and then establish signal connections between the camera devices of each unit and the cloud platform. Then start the digital production line. First, the mobile material preparation rack 11 and the walking robot automatically navigate to the inventory unit under the control of the distribution control system. After navigating to the specified position, the walking robot begins to grab materials onto the mobile material preparation rack 11. When the set weight is reached, the loading stops. The mobile material preparation rack 11 and the walking robot automatically navigate back to the position of the material preparation unit; secondly, the walking robot begins to grab the material on the axial longitudinal feeding track on the automatic feeding unit 2, and then the longitudinal feeding track on the automatic feeding unit 2 transports the material to the transverse feeding track. , the transverse feeding track transfers the material to the automatic cutting unit 3; then, the automatic cutting unit 3 cuts the material according to the set parameters, and the cut waste is discharged by the waste conveying mechanism 35; then, the sorting mechanism selects qualified products, and the qualified square material products 40 are conveyed by the discharge conveying chain plate 41, and the qualified square material products 40 slide out from the slope outlet 43, and the unqualified square material products 40 are pushed out by the pushing cylinder 44. When the visual sensor continuously detects unqualified square material products 40, the automatic cutting unit 3 will automatically adjust the cutting parameters. In this process, after the walking robot detects that the material on the longitudinal feeding track is reduced, it will promptly grab the square material from the mobile preparation rack 11 and place it on the longitudinal feeding track. There is also a remote monitoring control unit, which stores video data captured by multiple cameras on the cloud platform, and then monitors the entire digital production line's material preparation, feeding, cutting and discharging processes in real time through mobile terminal devices. It can be viewed and replayed in real time. There is also a finished product tracking control unit. Each material is assigned a QR Code. The QR Code containing material information is stored in the material information storage management system. The material information storage management system is connected to the cloud platform. By scanning the QR code information, you can know the whereabouts of the material.
[0135] The entire control unit is integrated into the touch screen 37 in the automatic cutting unit 3, which facilitates the editing of parameter information of the material management control unit, the remote monitoring control unit and the finished product tracking control unit.
[0136] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A material management system for a digital production line with automatic material preparation, conveying, cutting and discharging, comprising an inventory unit, a material preparation unit (1), an automatic material feeding unit (2), an automatic material cutting unit (3) and an automatic material discharging unit (4), wherein the automatic material cutting unit (3) comprises a box (31), a material cutting board, a circular saw slice (32), a stop pressure block (33) and a material discharging port (34), wherein the box (31) is provided with a material cutting board, a circular saw slice (32) is correspondingly provided on one side of the material cutting board, and the stop pressure block (33) is correspondingly provided above the material cutting board, wherein the stop pressure block (33) is connected to an output end of a stop oil cylinder, and the material discharging port (34) is fixed below the end of the material cutting board, and an electrical control cabinet (36) and a touch screen (37) with a rotating bracket are connected to the outside of the box (31); The automatic discharging unit (4) comprises a discharging support frame, a discharging conveying chain plate (41), and a protective plate (42); the discharging conveying chain plate (41) is arranged at the upper end of the discharging support frame; one end of the discharging conveying chain plate (41) corresponds to the discharging port (34); protective plates (42) are arranged on both sides of the discharging conveying chain plate (41); and a slope outlet (43) is arranged at the other end of the discharging conveying chain plate (41); It also includes a control unit, which is integrated in the touch screen (37) and is connected to the material preparation unit (1), the automatic feeding unit (2), the automatic cutting unit (3) and the automatic discharging unit (4) respectively through power supply and signal lines. The control unit includes a material management control unit, a remote monitoring control unit, and a finished product tracking control unit; The material management control unit includes a distribution control system, an automatic feeding control system, an automatic cutting control system and an automatic discharging control system; The distribution control system controls the inventory unit and the material preparation unit (1); The automatic feeding control system controls the automatic feeding unit (2); The automatic cutting control system controls the automatic cutting unit (3), and the automatic discharging control system controls the automatic discharging unit (4); The remote monitoring control unit comprises a mobile terminal device, a plurality of camera devices connected to the mobile terminal device by signal, and a cloud platform. Camera devices are respectively arranged at the inventory unit, the material preparation unit (1), the automatic feeding unit (2), the automatic cutting unit (3), and the automatic discharging unit (4). The camera devices are connected to the cloud platform by signal. The remote monitoring control unit is used to monitor and control the inventory unit, the material preparation unit (1), the automatic feeding unit (2), the automatic cutting unit (3), and the automatic discharging unit (4). The finished product tracking control unit includes a material information storage management system and a QR Code two-dimensional code establishment system. The QR Code two-dimensional code in the finished product tracking control unit can read material information; The steps of establishing the QR Code system include: A. Determine the information that needs to be encoded in the QR Code, including the basic information of the cut material; B. Choose a QR Code generator software or mobile app; C. Paste the basic information of the material into the QR Code generator software or mobile app to automatically generate a QR code; D. Apply the generated QR Code image to the material information storage management system to achieve material tracking management; It is characterized in that the material preparation unit (1) comprises one or more walking robots and one or more mobile material preparation racks (11); The walking robot establishes signal connections with the inventory unit and the mobile material preparation rack (11) respectively through the distribution control system; a weight detection sensor is provided on the mobile material preparation rack (11), and a signal connection is established between the weight detection sensor and the walking robot; a navigation device is provided on the mobile material preparation rack (11) and the walking robot; The automatic feeding unit (2) comprises a plurality of longitudinal feeding tracks and transverse feeding tracks; the transverse feeding track is fixedly connected to one end of the longitudinal feeding track and its conveying direction is perpendicular to the conveying direction of the longitudinal feeding track; a support frame (21) fixed to the ground is arranged below the longitudinal feeding track and the transverse feeding track; the longitudinal feeding track is a chain conveying track; The transverse feeding track is in contact with the cutting plate, and comprises a transverse feeding bottom plate (27), a positioning cylinder (24), a plurality of conveying components and a driving wheel (26); the plurality of conveying components are fixedly arranged on the upper plate surface of the transverse feeding bottom plate (27) and are arranged along the length direction of the transverse feeding bottom plate (27); the positioning cylinder (24) is arranged along the length direction of the transverse feeding bottom plate (27), the positioning cylinder (24) is outside the supporting frame (21), and the driving wheel (26) is located above the transverse feeding bottom plate (27); The automatic discharging unit (4) further comprises a sorting mechanism, which is fixedly connected to one side of the end of the discharging conveying chain plate (41), and comprises a pushing frame, a pushing cylinder (44), a pushing plate (45), a blocking plate (46), and a visual sensor. The pushing cylinder (44) is arranged on the plate surface of the pushing frame, and the output end of the pushing cylinder (44) is fixedly connected to the pushing plate (45). Pushing handles are respectively fixedly connected to both ends of the pushing plate (45), and the two pushing handles are slidably connected to the pushing frame. A visual sensor is arranged on one end of the protective plate (42) away from the pushing frame, and the visual sensor is used to detect whether the length of the square material after being cut is qualified. The blocking plate (46) is slidably arranged on the pushing frame and close to the side of the slope outlet (43). The blocking plate (46) is connected to the blocking plate cylinder.
2. According to claim 1, a material management system for a digital production line for automatic material preparation, transportation, cutting and discharging, characterized in that: The conveying assembly comprises a base, a shaft, a connecting rod, a limiting column (23), a roller assembly (25) and a limiting cylinder. The base is penetrated by a shaft, and a plurality of roller assemblies (25) are sleeved on the shaft. One end of the shaft is fixedly connected to the limiting column (23), and the other end of the shaft is hinged to a connecting rod. The other end of the connecting rod is hinged to a long connecting rod, and the long connecting rod is driven by the limiting cylinder. The roller assembly (25) and the longitudinal feeding track are in the same horizontal plane. The limiting column (23) and the positioning cylinder (24) are used to limit the position of the opposite material. The driving wheel (26) is higher than the roller assembly (25).
3. A method of building, comprising a material management system for a digital production line of automatic material preparation, conveying, cutting and discharging as described in any one of claims 1 to 2, characterized in that: The following steps are involved: S1: Assembling or setting up corresponding equipment in the inventory unit, material preparation unit (1), automatic feeding unit (2), automatic cutting unit (3) and automatic discharging unit (4) in the workshop; S2: Implant automated module software in each device; Among them, the module software implanted in the device includes a device driver module, a data acquisition module, a communication module, a security module, an exception handling module, an integrated interface module and a data processing and analysis module; S3: constructing various control modules in the control unit integrated with the touch screen (37); The method comprises assembling the device driver module, the data acquisition module, the communication module, the security module, the exception handling module, the integrated interface module and the data processing and analysis module in step S2 with each device in the inventory unit, the material preparation unit (1), the automatic material feeding unit (2), the automatic material cutting unit (3) and the automatic material discharging unit (4) to realize the automation function; S4: performing path planning between the material preparation unit (1), the inventory unit and the automatic feeding unit (2); Includes: S41, performing environmental modeling between corresponding devices in the walking robot, the mobile material preparation rack, the inventory unit, the material preparation unit (1) and the automatic feeding unit (2); S42, define the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot, wherein A1, A2, A3 .... AX represent the starting points for setting different positions of the walking robot; B1, B2, B3 .... BX represent the positions between the walking robot and different devices; S43, collecting environmental information between the starting point A (A1, A2, A3 .... AX) and the end point B (B1, B2, B3 .... BX) of the walking robot, including obstacles and terrain features; S44, converting obstacles and terrain features from the starting point A (A1, A2, A3 ....AX) to the end point B (B1, B2, B3 ....BX) of the walking robot into a geometric terrain map that can be understood by the walking robot; S45, performing path planning by using Dijkstra algorithm according to a geometric terrain map constructed from the starting point A (A1, A2, A3 .... AX) to the end point B (B1, B2, B3 .... BX) of the walking robot; The distance between the walking robot from the starting point A (A1, A2, A3 .... AX) to the end point B (B1, B2, B3 .... BX) in S41 to S45 is: , The difference vector between the walking robot from the starting point A (A1, A2, A3....AX) to the end point B (B1, B2, B3....BX): ; S5: establishing a signal connection between the mobile terminal device and the camera devices at the inventory unit, the material preparation unit (1), the automatic feeding unit (2), the automatic cutting unit (3) and the automatic discharging unit (4) through the Modbus protocol; S6: establishing a signal connection between the distribution control system and the walking robot and the mobile material preparation rack (11); S7: Establish a signal connection between the walking robot and the automatic feeding control system.
4. According to the formation method of claim 3, said S5 comprises: S51, installing camera devices on the corresponding equipment of the inventory unit, the material preparation unit (1), the automatic feeding unit (2), the automatic cutting unit (3) and the automatic discharging unit (4); S52, the video data collected by the camera devices are collectively transmitted to the cloud platform, and the cloud platform is responsible for receiving, storing and processing the video data including the inventory unit, the material preparation unit (1), the automatic feeding unit (2), the automatic cutting unit (3) and the automatic discharging unit (4); S53, connecting the mobile terminal device to the cloud platform via the Modbus protocol to perform real-time monitoring, video playback and status query operations; In S52, the total amount of data uploaded by the camera device to the cloud platform is: in, represents the sum of all data from i=1 to i=5, D i represents the amount of data uploaded by the i-th camera device; the sum of the data amounts of the cameras in the inventory unit, the material preparation unit (1), the automatic material feeding unit (2), the automatic material cutting unit (3) and the automatic material discharging unit (4) determines the storage capacity required by the cloud platform. Camera device i represents the i-th camera device, i is the serial number of the camera device. Camera device i represents the i-th camera device, i is the serial number of the camera device. Camera device i represents the i-th camera device, i is the serial number of the camera device. Combining these variables, the amount of data generated by the i-th camera device is set to D i, but , Among them, Res i represents the resolution of the i-th camera device, FR i is the frame rate of the i-th camera, BR i is the bit rate of the i-th camera, MT i is the monitoring time of the i-th camera device.
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