A receptor supply output structure
By adding a sensor supply and output structure to the existing equipment, the problems of high production cost, slow speed and unstable implantation of the magnetic heating smoke generation section equipment were solved, and the stable transmission and efficient implantation of the sensor were achieved, thus improving the preparation effect of the smoke generation section.
Patent Information
- Application Number
- CN202411004955.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-07-25
AI Technical Summary
Existing magnetic heating smoke generation equipment requires entirely new equipment and processes, resulting in high production costs, slow speed, the ability to process only specific tobacco shreds, and unstable receptor implantation.
A sensor supply and output structure is added to the existing wire suction forming equipment, including an unwinding section, a buffer section, and a forming section. The sensor is unwound from the unwinding section, buffered, and formed, and then stably transmitted to the wire suction forming equipment. The sensor implantation position is adjustable.
The receptor can be effectively implanted in the smoke-generating section without changing the equipment. The transmission speed is stable, the receptor structure has high strength, and the smoke-generating section preparation effect is better.
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Figure CN118907963B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cigarette preparation, in particular, the present application relates to a receptor supply output structure. BACKGROUND
[0002] The heat-not-burn cigarette is a special tobacco product being developed in recent years, which is heated by electromagnetic heating or other heating methods to release flavor components and other substances in the tobacco product. Since the tobacco product does not participate in combustion, a large number of harmful components generated by 900℃ high-temperature cracking are avoided. Consumers can obtain satisfaction while reducing harm to the body and reducing environmental smoke pollution.
[0003] Most of the commonly used magnetic heating smoking segments are prepared by suction forming. The equipment for preparing the smoking segment by suction forming is very common, and the preparation process has been perfected. The production cost is low, the production speed is fast, and all types of cut tobacco can be produced. For example, Chinese patent invention patent CN110558606A provides a ZJ17 cigarette machine cut tobacco suction forming device, which comprises: a wind chamber body, a suction belt wheel and a suction belt. A plurality of suction belt wheels are arranged in the wind chamber body, and the suction belt wheel is used to drive the mesh-shaped suction belt to continuously rotate. When the process air passes through the wind chamber body, the mesh holes on the suction belt form a negative pressure and adsorb cut tobacco on the mesh holes to form a cut tobacco bundle. The meshing surface of the suction belt wheel is provided with an arc-shaped groove, so that the suction belt engages in the arc-shaped groove when it is driven to rotate by the suction belt wheel, thereby making the cut tobacco bundle adsorbed by the suction belt form an arc-shaped structure. The above-mentioned invention can reduce the production cost of cigarettes and improve the quality of cut tobacco processing.
[0004] However, the magnetic heating smoking segment prepared by suction forming does not contain a receptor. The receptor needs to be inserted into the magnetic heating smoking segment prepared after suction forming, or a special lighter with a receptor insertion needle is needed to heat the smoking segment by electromagnetic heating.
[0005] Although there is a design of implanting a receptor in the smoking segment, a new smoking segment preparation process needs to be designed, which can only be used for specific ordered cut tobacco with a horn-shaped mouth for converging forming. The receptor steel wire is pressed into the smoking segment only by relying on the pressure of converging forming, and a tension roller for the receptor steel wire needs to be provided additionally behind the converging forming. The new equipment and process have the following disadvantages: first, all old suction forming equipment will be discarded and cannot be used; second, the new equipment for preparing the smoking segment is not perfect, the production cost is high, and the production speed is slow; third, only specific ordered cut tobacco can be processed and produced; fourth, the receptor steel wire and the outside paper transmission guide are independent of each other, and there may be a transmission speed difference between them, which may cause some smoking segments to lack receptors or have extra receptors, making the smoking segment product unstable when smoked.
[0006] Therefore, in order to solve the above problems, it is necessary for us to design a reasonable receptor supply output structure. SUMMARY
[0007] The receptor supply output structure has the advantages that the structure is simple, the receptor supply output structure is directly added to the original absorbing silk forming equipment, the receptor is unwound from the unwinding part, transmitted to the absorbing silk forming equipment from the guide head after passing through the buffer part and the forming part, the receptor can be effectively implanted in the smoking segment without replacing the equipment, the transmission speed of the receptor is stable when the receptor is guided, the receptor has high structural strength, the implantation position of the receptor is adjustable, and the preparation effect of the smoking segment is better.
[0008] To achieve the above object, the application adopts the following technical scheme:
[0009] A receptor supply output structure comprises an unwinding part, a buffer part, a forming part and a guide head, the unwinding part comprises an unwinding frame and a steel reel arranged on the unwinding frame, the buffer part comprises a buffer bin, a speed regulating roller arranged at the inlet of the buffer bin and an elastic roller arranged at the outlet of the buffer bin, the forming part comprises a fixed roller, a movable roller and a driving cylinder for driving the movable roller, and the guide head is provided with a position adjusting block.
[0010] As a preferred embodiment of the application, the unwinding part and the forming part are arranged on the side of the buffer part close to the guide head, and the unwinding part is arranged on the lower side of the forming part.
[0011] As a preferred embodiment of the application, a splicing part is arranged between the unwinding part and the buffer part, the number of the steel reels is two, and a tension sensing column is arranged at the steel reel.
[0012] As a preferred embodiment of the application, the splicing part comprises a welding plate and a laser head arranged on the upper side of the welding plate, and at least a part of the receptors of the two steel reels is located between the welding plate and the laser head.
[0013] As a preferred embodiment of the application, a guide partition plate is arranged in the buffer bin.
[0014] As a preferred embodiment of the application, the width of the buffer bin is not less than the width of the receptor.
[0015] As a preferred embodiment of the application, a slip control part is arranged between the forming part and the buffer part, the slip control part comprises a steel roller arranged on the lower side of the receptor, a rubber roller arranged on the upper side of the receptor and a cylinder for driving the rubber roller to displace towards the steel roller.
[0016] As a preferred embodiment of the present application, the fixed roller is provided with first die teeth, the movable roller is provided with second die teeth, and the driving cylinder is arranged on the impression bracket.
[0017] As a preferred embodiment of the present application, the number of the fixed roller and the movable roller is at least one.
[0018] As a preferred embodiment of the present application, the position adjusting block comprises a horizontal adjusting block and a vertical adjusting block.
[0019] The beneficial effect of the present application is that the structure is simple, the receptor supply output structure is directly added to the original suction forming equipment, the receptor is unwound from the unwinding part, transmitted to the suction forming equipment from the guide head after passing through the buffer part and the forming part, the receptor can be effectively implanted in the smoking segment without replacing the equipment, the transmission speed of the receptor is stable when the receptor is guided, the receptor has high structural strength, the implantation position of the receptor can be adjusted, and the preparation effect of the smoking segment is better. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 FIG. 1 is a schematic diagram of the overall structure of an embodiment of the receptor supply output structure of the present application;
[0021] Fig. 2 FIG. 2 is a schematic diagram of the structure of the splicing part in an embodiment of the receptor supply output structure of the present application;
[0022] Fig. 3 FIG. 3 is a schematic diagram of the structure of the forming part in an embodiment of the receptor supply output structure of the present application;
[0023] Fig. 4 FIG. 4 is a schematic diagram of the structure of the fixed roller and the movable roller in an embodiment of the receptor supply output structure of the present application;
[0024] Fig. 5 FIG. 5 is a schematic diagram of the structure of the slip control part in an embodiment of the receptor supply output structure of the present application. DETAILED DESCRIPTION
[0025] The following is a specific embodiment of the present application, which further describes the technical solutions of the present application, but the present application is not limited to these embodiments.
[0026] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. Note that the relative arrangement and steps of the modules and steps described in these embodiments do not limit the scope of the present application unless otherwise specified.
[0027] At the same time, it should be understood that, for the convenience of description, the processes in the drawings are not only carried out separately, but also carried out in multiple steps.
[0028] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0029] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.
[0030] Techniques, methods, and systems known to a person skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the license specification.
[0031] Example 1: As Figs. 1 to 5 As shown, this is merely one embodiment of the present invention. A sensor supply and output structure includes an unwinding section 1, a buffer section 2, a forming section 3, and an output head 4. The unwinding section 1 includes an unwinding frame 11 and a steel coil 12 disposed on the unwinding frame 11. The buffer section 2 includes a buffer chamber 21, a speed regulating roller 22 disposed at the inlet of the buffer chamber 21, and an elastic roller 23 disposed at the outlet of the buffer chamber 21. The forming section 3 includes a fixed roller 31, a movable roller 32, and a driving cylinder 33 for driving the movable roller 32. The output head 4 is provided with a position adjustment block.
[0032] In this invention, the sensor is transmitted in the sensor supply and output structure. It is unwound by the double-disc unwinding section 1, buffered by the buffer section 2 and formed by the forming section 3 to form a sensor with high structural strength and stable transmission speed. Finally, the sensor is introduced from the outlet head to the tobacco forming device. The sensor and tobacco are adsorbed to the tobacco drawing tape under negative pressure and covered by the tobacco drawing tape to form a magnetically heated tobacco generation section structure.
[0033] It should be noted that the integrated sensor roll supply and output platform is an external, independent platform that can be laid out according to the actual production site. The layout is compact, the process flow is clear, and it integrates mechanical functional modules, detection, electrical control, and human-machine interaction. Generally, the unwinding section 1 and the forming section 3 are both located on the side of the buffer section 2 near the output head 4, and the unwinding section 1 is located below the forming section 3.
[0034] Furthermore, a splicing part 5 is provided between the unwinding part 1 and the buffer part 2, and a slip control part 6 is provided between the forming part 3 and the buffer part 2.
[0035] In summary, after the steel wire goes through unwinding, welding, buffering, slip control, and structural forming, it is then led out from the guide head 4 to the wire suction forming equipment.
[0036] This invention discloses a sensor supply and output structure, which is simple in structure. The sensor supply and output structure is added directly to the existing wire drawing and forming equipment. The sensor is unwound from the unwinding section, passes through the buffer section and the forming section, and is then transferred from the output head to the wire drawing and forming equipment. The sensor can be effectively implanted in the smoke generation section without changing the equipment. The transmission speed is stable when the sensor is exported, the sensor structure has high strength, the sensor implantation position is adjustable, and the smoke generation section preparation effect is better.
[0037] Example 2, as Figs. 1 to 4 As shown, this is only one embodiment of the present invention. Based on the first embodiment, in the sensor supply and output structure of the present invention, the number of steel coils 12 is two, and a tension sensing column 13 is provided at the steel coil 12.
[0038] Here, the splicing part 5 includes a welding plate 51 and a laser head 52 disposed on the upper side of the welding plate 51, and at least a portion of the sensors of the two steel coils 12 are located between the welding plate 51 and the laser head 52.
[0039] As an embodiment of the present invention, the buffer unit 2 includes a buffer chamber 21, a speed regulating roller 22 disposed at the inlet of the buffer chamber 21, and an elastic roller 23 disposed at the outlet of the buffer chamber 21. A guide partition 24 is disposed inside the buffer chamber 21.
[0040] In this invention, the buffer compartment 21 is a cavity structure, which can also buffer and accommodate the sensor. The width of the buffer compartment 21 is not less than the width of the sensor. In fact, the width of the buffer compartment 21 is slightly larger than the width of the sensor, so that the sensor is not obstructed in the buffer compartment 21. The sensor is limited by both sides, and the sensor is in a free stacking state in the buffer compartment 21, which effectively avoids the sensor from getting tangled and knotted in the buffer compartment 21.
[0041] A speed regulating roller 22 is provided at the entrance of the buffer chamber, and an elastic roller 23 is provided at the outlet 12 of the buffer chamber 21. The speed regulating roller 22 actively controls the transmission speed of the sensor into the buffer chamber 21, and the elastic roller 23 provided at the outlet of the buffer chamber 21 is used to control the pulling force (pressure) output by the sensor.
[0042] When the receptor is transmitted, the time of the receptor unwinding and the welding receptor is replaced, and the receptor transmission speed at the export head is calculated, the minimum cache length is calculated, and then the speed regulating roller 22 is accelerated to rotate, and the receptor is accelerated to be cached in the cache warehouse 21; when the cache amount of the receptor in the cache warehouse 21 is not less than the minimum cache length, the speed regulating roller 22 stops accelerating, so that the speed of the receptor at the outlet of the cache warehouse 21 is the same as the speed at the receptor export head.
[0043] As an embodiment of the present application, the slip control part 6 includes a steel roller 61 arranged on the lower side of the receptor, a rubber roller 62 arranged on the upper side of the receptor, and a cylinder for driving the rubber roller 62 to displace towards the steel roller 61.
[0044] As an embodiment of the present application, the first die tooth 311 is arranged on the fixed roller 31, the second die tooth 321 is arranged on the movable roller 32, and the driving cylinder 33 is arranged on the impression bracket 34. The first die tooth 311 and the second die tooth 321 form a receptor forming channel, which bends and forms the receptor. The receptor forming channel includes L-shaped holes, M-shaped holes, N-shaped holes, V-shaped holes, and C-shaped holes. In fact, when the receptor strip is unwound, its cross-sectional area is a one-dimensional receptor strip. After passing through the receptor forming channel, the cross-sectional area of the receptor strip includes any structure that can be formed by bending a one-dimensional piece. Therefore, the shape of the receptor forming channel can be various, including but not limited to L-shaped, M-shaped, N-shaped, V-shaped, and C-shaped.
[0045] After the one-dimensional receptor strip is bent and arranged, not only the structural strength of the receptor strip can be increased, but also the friction between the receptor strip and the tobacco in the tobacco suction area can be increased, so that the receptor strip can be better passively pulled and transmitted by the tobacco suction belt.
[0046] The first die tooth 311 and the second die tooth 321 are provided with impression lines, so that the surface of the receptor strip is impressed with lines, which can further increase the friction between the receptor strip and the tobacco, so that the receptor strip can be passively transmitted under the coverage of the tobacco suction belt.
[0047] As an embodiment of the present application, the number of the fixed roller 31 and the movable roller 32 is at least one.
[0048] As an embodiment of the present application, the position adjusting block includes a horizontal adjusting block and an up-down adjusting block.
[0049] The application discloses a receptor supply output structure, which is simple in structure and directly added to the original absorbing silk forming equipment. The receptor is unwound from the unwinding part, transmitted to the absorbing silk forming equipment from the guide head through the buffer part and the forming part, and effectively implanted in the smoking section without replacing the equipment. When the receptor is guided out, the transmission speed is stable, the receptor has high structural strength, the receptor implantation position can be adjusted, and the preparation effect of the smoking section is better.
[0050] The application is not limited to the above specific embodiments, and various modifications and changes can be made to the application. Any modification, equivalent replacement, improvement and the like made to the above embodiments according to the technical essence of the application should be included in the protection scope of the application.
Claims
1. A sensor supply and output structure, characterized in that: The system includes an unwinding section (1), a buffer section (2), a forming section (3), and an exit head (4). The unwinding section (1) includes an unwinding frame (11) and a steel coil (12) mounted on the unwinding frame (11). The buffer section (2) includes a buffer chamber (21), a speed regulating roller (22) located at the entrance of the buffer chamber (21), and an elastic roller (23) located at the exit of the buffer chamber (21). The forming section (3) includes a fixed roller (31), a movable roller (32), and a drive cylinder (33) for driving the movable roller (32). The exit head (4) is provided with a position adjustment block. The unwinding section (1) and the forming section (3) are both located on the side of the buffer section (2) near the exit head (4), and the unwinding section (1) is located below the forming section (3). A space is provided between the unwinding section (1) and the buffer section (2). The device is equipped with a splicing section (5), and there are two steel coils (12), with a tension sensing column (13) at the steel coil (12). A slip control section (6) is provided between the forming section (3) and the buffer section (2). The slip control section (6) includes a steel roller (61) located on the lower side of the sensor, a rubber roller (62) located on the upper side of the sensor, and a cylinder for driving the rubber roller (62) to move towards the steel roller (61). A first mold tooth (311) is provided on the fixed roller (31), and a second mold tooth (321) is provided on the movable roller (32). The driving cylinder (33) is located on the imprinting bracket (34). The first mold tooth and the second mold tooth form a sensor forming channel and bend the sensor. The shape of the sensor forming channel is L-shaped, M-shaped, N-shaped, V-shaped, and C-shaped.
2. The receptor supply and output structure according to claim 1, characterized in that: The splicing part (5) includes a welding plate (51) and a laser head (52) disposed on the upper side of the welding plate (51). At least a portion of the sensors of the two steel coils (12) are located between the welding plate (51) and the laser head (52).
3. The receptor supply and output structure according to claim 1, characterized in that: The buffer compartment (21) is equipped with a guide partition (24).
4. The receptor supply and output structure according to claim 1, characterized in that: The width of the buffer (21) is not less than the width of the receptor.
5. The receptor supply and output structure according to claim 1, characterized in that: The number of both the fixed roller (31) and the movable roller (32) is at least one.
6. The receptor supply and output structure according to claim 1, characterized in that: The position adjustment block includes a horizontal adjustment block and a vertical adjustment block.
Citation Information
Patent Citations
Tobacco shred sucking and forming device of ZJ17 cigarette making machine
CN110558606A
Unwinding shaft speed reduction material receiving control device and control method
CN105692283A
Double-smoke-gun cigarette making and tipping unit for sheet cigarettes
CN209284302U