Wheel hub motor assembling and disassembling tool
By designing a movable rotor and stator support structure, combined with slide rails and screw drives, the assembly difficulties during the assembly and disassembly of hub motors were solved, achieving a highly stable and low-cost assembly process.
Patent Information
- Application Number
- CN202410895617.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-07-05
AI Technical Summary
In the existing technology, the imbalance of electromagnetic forces during the assembly and disassembly of hub motors leads to difficulties in assembly and disassembly, as well as problems such as collisions between the stator and rotor assemblies, which affect the stability and reliability of the assembly.
Design a hub motor assembly and disassembly fixture, which adopts a movable rotor bracket and stator bracket, fixes the rotor assembly with rotor flange and pull claw, fixes the stator assembly with stator flange, and uses slide rail and screw drive to achieve stable assembly and disassembly of rotor and stator assembly.
It improves the stability and reliability of hub motor assembly, reduces rotor assembly wear and deformation, simplifies operation procedures, and reduces costs.
Smart Images

Figure CN118920790B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of in-wheel motors, and particularly relates to a combined assembling and disassembling tool for an in-wheel motor. BACKGROUND
[0002] With the rapid development of the new energy automobile industry in China, the in-wheel motor system is one of the key technical directions of new energy automobiles due to the advantages of saving traditional transmission components and high efficiency. During the combined assembling and disassembling of the general in-wheel motor, the unbalanced electromagnetic force may cause problems such as difficult assembly and disassembly and collision of the stator assembly and the rotor assembly. SUMMARY
[0003] The application aims to at least solve one of the technical problems in the prior art. To this end, the application provides a combined assembling and disassembling tool for an in-wheel motor, which has a simple structure, high stability, reduces the probability of rotor assembly wear and deformation during assembly, and can improve the stability of the stator assembly and the rotor assembly during installation and disassembly.
[0004] In a first aspect, the application provides a combined assembling and disassembling tool for an in-wheel motor, comprising:
[0005] a base;
[0006] a rotor support movably installed on the base along a first horizontal direction, the rotor support being provided with a rotor flange and a pull claw, the rotor flange extending in the axial direction along the first horizontal direction, and the rotor flange and the pull claw being used for connecting two ends of the rotor assembly in the axial direction, respectively;
[0007] a stator support movably installed on the base along a second horizontal direction and arranged on one side of the rotor support in the first horizontal direction, the stator support being provided with a stator flange, the stator flange being used for fixedly connecting with the stator assembly, the first horizontal direction and the second horizontal direction forming an included angle, and the stator support being movable along the second horizontal direction to make the axis of the stator flange coaxial with the axis of the rotor flange.
[0008] According to the combined assembling and disassembling tool for the in-wheel motor of the application, the movable rotor support and the stator support are provided, the rotor assembly is fixed on the rotor support through the rotor flange and the pull claw, the stability is high and deformation is not easy, the stator assembly is fixed on the stator support through the stator flange, the combined assembling or disassembling of the rotor assembly and the stator assembly is realized by moving the rotor support and the stator support, the structure is simple, the cost is low, the operation difficulty is low, the running stability is high, the probability of rotor assembly wear and deformation during assembly is reduced, and the stability of the stator assembly and the rotor assembly during installation and disassembly can be improved.
[0009] According to an embodiment of the application, the rotor support includes a rotor support plate, the rotor support plate is perpendicular to the first horizontal direction, and the rotor flange and the pull claw are connected to one side of the rotor support plate facing the stator support.
[0010] The stator support plate is arranged in parallel with the rotor support plate, and the stator flange is connected to one side of the stator support plate facing the rotor support plate.
[0011] According to one embodiment of the present application, the rotor flange comprises a limiting shaft and a rotor flange coaxially connected to the end of the limiting shaft, the rotor flange is connected to the rotor support plate, and the end of the limiting shaft away from the rotor flange is used to cooperate with the stop of the rotor assembly close to the end of the rotor support plate.
[0012] The end of the claw away from the rotor support plate is provided with a claw part, and the claw part is movably arranged along the first horizontal direction, and the claw part is used for clamping and limiting the end surface of the rotor assembly away from the rotor support plate.
[0013] According to one embodiment of the present application, the claw is provided with a plurality of claws, the plurality of claws are distributed along the circumference of the rotor flange, and the claw is movably arranged along the radial direction of the rotor flange.
[0014] According to one embodiment of the present application, a plurality of through grooves are provided on the rotor support plate and penetrate along the first horizontal direction, the plurality of through grooves are distributed along the circumference of the rotor flange and extend along the radial direction of the rotor flange, and the end of the claw is fixedly connected with the rotor support plate through the connecting bolt penetrating through the through groove.
[0015] According to one embodiment of the present application, the stator flange comprises a connecting shaft and a stator flange and a mounting flange coaxially connected to the two ends of the connecting shaft, the mounting flange is connected to one side of the stator support plate facing the rotor support, and the stator flange is used to connect with the stator assembly.
[0016] According to one embodiment of the present application, the connecting shaft is hollow, and an inner spline is arranged at one end of the connecting shaft close to the stator support plate, and a spline shaft rotatable is arranged at one side of the stator support plate close to the rotor support, and the spline shaft is connected with the inner spline.
[0017] According to one embodiment of the present application, the spline shaft penetrates the stator support plate along the first horizontal direction, and a small shaft is connected to the part of the spline shaft located on the side of the stator support plate away from the rotor support, and the small shaft extends along the radial direction of the spline shaft.
[0018] According to one embodiment of the present application, the rotor support comprises at least two first support legs fixedly connected to the lower end of the rotor support plate, the first support leg extends along the first horizontal line, and a first inclined strut is connected between the first support leg and the rotor support plate.
[0019] The stator support comprises at least two second support legs fixedly connected to the lower end of the stator support plate, the second support leg extends along the first horizontal line, and a second inclined strut is connected between the second support leg and the stator support plate.
[0020] According to one embodiment of the present application, the base is provided with a first sliding rail extending along a first horizontal direction and a first screw rod, one end of the first screw rod is connected with a first driving member, the first driving member is used for driving the first screw rod to rotate, the rotor support is slidably installed on the first sliding rail, and the first screw rod is in threaded cooperation with the rotor support;
[0021] The base is provided with a second sliding rail extending along a second horizontal direction and a second screw rod, one end of the second screw rod is connected with a second driving member, the second driving member is used for driving the second screw rod to rotate, the stator support is slidably installed on the second sliding rail, and the second screw rod is in threaded cooperation with the stator support.
[0022] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS
[0023] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, including the appended drawings.
[0024] Figure 1 is a structural schematic view of a wheel hub motor assembling and disassembling tool provided by an embodiment of the present application;
[0025] Figure 2 is a partial sectional structural schematic view of a wheel hub motor assembling and disassembling tool provided by an embodiment of the present application;
[0026] Figure 3 is one of partial structural schematic views of a wheel hub motor assembling and disassembling tool provided by an embodiment of the present application;
[0027] Figure 4 is another of partial structural schematic views of a wheel hub motor assembling and disassembling tool provided by an embodiment of the present application;
[0028] Figure 5 is a third of partial structural schematic views of a wheel hub motor assembling and disassembling tool provided by an embodiment of the present application.
[0029] REFERENCE SIGNS:
[0030] 10, base; 11, first sliding rail; 12, first screw rod; 13, first driving member; 14, second sliding rail; 15, second screw rod; 16, second driving member;
[0031] 20, rotor support; 21, rotor support plate; 211, through groove; 22, first support leg; 23, first inclined support rod; 24, rotor flange member; 241, rotor flange; 242, limiting shaft; 25, pull claw; 251, claw part; 252, connecting bolt;
[0032] 30, stator support; 31, stator support plate; 32, second support leg; 33, second diagonal strut; 34, stator flange; 341, stator flange; 342, connecting shaft; 343, mounting flange; 35, spline shaft; 36, bearing; 37, small shaft;
[0033] 40, rotor assembly; 50, stator assembly. DETAILED DESCRIPTION
[0034] Embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are for the purpose of explanation of the present application, and are not to be understood as a limitation of the present application.
[0035] Reference is made to Figures 1-5 A hub motor assembling and disassembling tool according to embodiments of the present application is described below.
[0036] Reference is made to Figure 1 and Figure 2 Embodiments of the present application provide a hub motor assembling and disassembling tool, which comprises a base 10, a rotor support 20 and a stator support 30.
[0037] The base 10 is used to provide a platform to support the rotor support 20 and the stator support 30, facilitating the operation of workers.
[0038] The rotor support 20 is movably mounted on the base 10 along a first horizontal direction, and the rotor support 20 is provided with a rotor flange 24 and a pull claw 25, the axial direction of the rotor flange 24 extends along the first horizontal direction, and the rotor flange 24 and the pull claw 25 are respectively used to connect two ends of the rotor assembly 40 in the axial direction.
[0039] The rotor support 20 is used to provide a supporting force to support the rotor assembly 40, and when the rotor support 20 moves along the first horizontal direction, it can drive the rotor assembly 40 to move along the first horizontal direction. The rotor flange 24 is used to connect with the rotor assembly 40, and the rotor flange 24 can define the installation direction of the rotor assembly 40. By setting the axial direction of the rotor flange 24 to extend along the first horizontal direction, when the rotor assembly 40 is connected with the rotor flange 24, the axis of the rotor assembly 40 also extends along the first horizontal direction, so that when the rotor assembly 40 moves along the first horizontal direction, it also moves along its axial direction. By setting the rotor flange 24 and the pull claw 25 to connect the two ends of the rotor assembly 40 in the axial direction, the stability of the support of the rotor assembly 40 is improved, and the force on the rotor assembly 40 itself is more uniform, and the shell of the rotor assembly 40 is not easy to deform.
[0040] The stator support 30 is movably mounted on the base 10 along a second horizontal direction and is arranged at one side of the rotor support 20 in a first horizontal direction, and the stator support 30 is provided with a stator flange 34 for fixedly connecting with a stator assembly 50, the first horizontal direction and the second horizontal direction are at an angle, and the stator support 30 can be moved along the second horizontal direction to coaxial with the axis of the stator flange 34 and the axis of the rotor flange 24.
[0041] The stator support 30 is used to provide a supporting force for supporting the stator assembly 50, and when the stator support 30 is moved along the second horizontal direction, the stator assembly 50 can be driven to move along the second horizontal direction. By arranging the stator support 30 at one side of the rotor support 20 in the first horizontal direction, the rotor support 20 can be close to and away from the stator support 30 when moving along the first horizontal direction. The stator flange 34 is used to fixedly mount the stator assembly 50 on the rotor support 20, and it can be understood that the stator flange 34 is coaxially connected with the stator assembly 50, so that the axis of the stator flange 34 is the axis of the stator assembly 50. When the stator support 30 is moved along the second horizontal direction to coaxial with the axis of the stator flange 34 and the axis of the rotor flange 24, the rotor assembly 40 mounted on the rotor flange 24 is coaxial with the stator flange 341 mounted on the stator flange 34, so as to facilitate the assembly or disassembly of the rotor assembly 40 and the stator assembly 50.
[0042] Among them, the first horizontal direction and the second horizontal direction are both horizontal directions, and the angle between the first horizontal direction and the second horizontal direction is not limited, which is determined according to the installation requirement, and exemplarily, the first horizontal direction can be perpendicular to the second horizontal direction, so as to facilitate the tooling assembly and the calibration during use.
[0043] In actual implementation, when assembling the wheel hub motor, the rotor assembly 40 is installed on the rotor support 20, and the stator assembly 50 is installed on the stator support 30. In the process of installing the rotor assembly 40 and the stator assembly 50 on the tooling, the stator support 30 can be aligned with the rotor support 20 in the first horizontal direction or can be misaligned with the rotor support 20, so as to facilitate multi-station operation in actual operation, improve production efficiency, control the stator support 30 to move along the second horizontal direction until the stator assembly 50 on the stator support 30 is coaxial with the rotor assembly 40, and keep the stator support 30 fixed, control the rotor support 20 to move towards the stator support 30 until the stator assembly 50 enters the rotor assembly 40, and then fixedly connect the stator assembly 50 and the rotor assembly 40, so as to complete the assembly of the wheel hub motor. When disassembling the wheel hub motor, the stator assembly 50 of the wheel hub motor can be fixedly connected with the stator flange 34 first, the stator support 30 is moved along the second horizontal direction to the position corresponding to the rotor support 20, the rotor assembly 40 is connected with the rotor flange 24 and the pull claw 25, at this time, the rotor assembly 40 and the stator assembly 50 are relatively fixed, the connecting bolts 252 on the rotor assembly 40 and the stator assembly 50 are disassembled, and then the rotor support 20 is controlled to move away from the stator support 30 along the first horizontal direction, so that the rotor assembly 40 and the stator assembly 50 are separated. Under the constraint of the rotor support 20 and the stator support 30, the rotor assembly 40 and the stator assembly 50 are not easy to interfere with each other when assembling or disassembling, the interference amount is reduced, the product quality is improved, and the corresponding position can be adjusted by moving the rotor support 20 and the stator, the assembly precision can be ensured, and the operation is simple.
[0044] According to the wheel hub motor assembly and disassembly tooling provided in the embodiments of the present application, the movable rotor support 20 and the movable stator support 30 are arranged, the rotor assembly 40 is fixed on the rotor support 20 through the rotor flange 24 and the pull claw 25, the multi-point fixing has high stability and is not easy to deform, the stator assembly 50 is fixed on the stator support 30 through the stator flange 34, and the assembly or disassembly of the rotor assembly 40 and the stator assembly 50 is realized by moving the rotor support 20 and the stator support 30. The structure is simple, the cost is low, the operation difficulty is low, the operation stability is high, the probability of wear and deformation of the rotor assembly 40 during assembly is reduced, and the stability of the stator assembly 50 and the rotor assembly 40 during installation and disassembly can be improved.
[0045] In some embodiments, in order to improve the efficiency of the rotor flange 24 and the stator flange 34 pair and reduce the centering difficulty, the movement stroke of the stator support 30 in the second horizontal direction can be limited. When the stator support 30 moves to one end of the movement stroke, the stator flange 34 is coaxial with the rotor flange 24, the operation is simple, and the efficiency is high.
[0046] Please refer to Figure 1 andFigure 2 According to some embodiments of the present application, the rotor support 20 can include a rotor support plate 21, which can be perpendicular to the first horizontal direction, and the rotor flange 24 and the claw 25 can be connected to one side of the rotor support plate 21 facing the stator support 30; the stator support 30 can include a stator support plate 31, which can be arranged parallel to the rotor support plate 21, and the stator flange 34 can be connected to one side of the stator support plate 31 facing the rotor support plate 21.
[0047] By arranging the rotor support plate 21 and making it perpendicular to the first horizontal direction, the rotor flange 24 and the claw 25 are fixedly connected to the rotor support plate 21 and extend along the first horizontal direction; by arranging the stator support plate 31, the stator flange 34 is installed on the stator support plate 31, and after installation, the axis of the stator flange 34 extends along the first horizontal direction. Moreover, even if the stator support plate 31 moves along the second horizontal direction, because the stator support plate 31 remains parallel to the rotor support plate 21, the stator flange 34 is conveniently centered with the rotor flange 24.
[0048] Please refer to Figure 2 and Figure 3 According to some embodiments of the present application, the rotor flange 24 can include a limiting shaft 242 and a rotor flange 241 coaxially connected to one end of the limiting shaft 242, the rotor flange 241 can be connected to the rotor support plate 21, and the end of the limiting shaft 242 away from the rotor flange 241 can be used to limit the cooperation with the shoulder of the rotor assembly 40 close to one end of the rotor support plate 21.
[0049] The rotor flange 241 is connected to one end of the limiting shaft 242, and the rotor flange 241 can be integrally arranged with the limiting shaft 242. The rotor flange 241 can be fixedly connected to the rotor support plate 21 by bolts, so that the limiting shaft 242 is fixedly connected to the rotor support plate 21, so as to ensure that the limiting shaft 242 can provide sufficient support force. Wherein, the shell of the rotor assembly 40 is generally recessed to one side in the direction along its axis, and the bottom of the recess and the open edge of the recess constitute two end faces of the rotor assembly 40 along its axis, wherein the bottom of the recess is generally provided with an opening for the shaft to pass through, and the opening position is provided with a shoulder, and the end of the limiting shaft 242 away from the rotor flange 241 can be limited in cooperation with the shoulder, wherein the limiting shaft 242 can also limit the rotor in the radial direction when cooperating with the shoulder, thereby realizing the positioning of the axis of the rotor assembly 40 and the limiting in the axial direction through the limiting shaft 242.
[0050] Exemplarily, the limiting shaft 242 can be a hollow shaft, which ensures the structural strength while facilitating cooperation with the shoulder.
[0051] The claw portion 251 of the pull claw 25 is arranged at one end of the pull claw 25 away from the rotor support plate 21, and is movable in the first horizontal direction, and is used to abut and limit the end surface of the rotor assembly 40 away from the rotor support plate 21.
[0052] One end of the pull claw 25 is connected to the rotor support plate 21 and is arranged on one side in the radial direction of the rotor flange 24, so that the pull claw 25 can be connected to the end surface of the rotor assembly 40 away from the rotor support plate 21, wherein the claw portion 251 of the pull claw 25 is movable in the first horizontal direction, so that the pull claw 25 can be clamped at both ends in the axial direction of the rotor assembly 40 in cooperation with the limiting shaft 242, thereby fixing the rotor assembly 40.
[0053] Exemplarily, the pull claw 25 can include an extension rod extending in the first horizontal direction, one end of the extension rod is connected to the rotor support plate 21, and the claw portion 251 is arranged at the other end of the extension rod, and the claw portion 251 is moved in the first horizontal direction through the extension and contraction action of the extension rod, wherein a locking screw can be arranged on the extension rod, and the extension rod is locked by tightening the locking screw, thereby fixing the claw portion 251, and the extension rod is unlocked by loosening the locking screw, and can be extended and contracted.
[0054] It should be noted that the shape of the claw portion 251 of the pull claw 25 is not specifically limited, and is matched according to the shape of the shell of the rotor assembly 40, and the cross-sectional shape of the extension rod is also not limited, which can be circular, rectangular or other shapes.
[0055] Please refer to Figure 2 and Figure 3 According to some embodiments of the present application, the pull claw 25 can be provided in plurality, and the plurality of pull claws 25 can be distributed in the circumferential direction of the rotor flange 24, and the pull claw 25 can be movably arranged in the radial direction of the rotor flange 24.
[0056] The plurality of pull claws 25 are arranged to improve the connection strength of the rotor assembly 40 and improve stability, and the plurality of pull claws 25 can be uniformly distributed in the circumferential direction of the rotor flange 24 to ensure that the rotor assembly 40 is uniformly stressed. The number of pull claws 25 is not specifically limited and can be determined according to design requirements, which can be two, three, four or more, exemplarily, in Figure 3 and Figure 4 The pull claw 25 is provided with four.
[0057] The claw 25 can move along the radial direction of the rotor flange 24. By adjusting the position of the claw 25 on the rotor support plate 21, the diameter enclosed by the plurality of claws 25 can be changed, so that the claw 25 can be adapted to different models and different sizes of the rotor assembly 40. The rotor flange 24 can also be provided with a plurality of sizes, because the rotor flange 24 is connected to the rotor support plate 21 through the rotor flange 241, and it is relatively convenient to replace. When adapting to different models and different sizes of the rotor assembly 40, the corresponding size of the rotor flange 24 can be selected, so that the hub motor assembly and disassembly tool of the present application can adapt to different models and different sizes of the hub motor.
[0058] Please refer to Figure 3 and Figure 4 According to some embodiments of the present application, a plurality of through grooves 211 can be provided on the rotor support plate 21 and extend in the first horizontal direction. The plurality of through grooves 211 can be distributed along the circumferential direction of the rotor flange 24 and extend in the radial direction of the rotor flange 24. The end of the claw 25 can be fixedly connected to the rotor support plate 21 through the connecting bolt 252 penetrating the through groove 211.
[0059] The through groove 211 can be arranged in the rotor support plate 21 or extend to the edge of the rotor support plate 21. The radial dimension of the claw 25 is greater than the width of the through groove 211, so that the claw 25 cannot enter the through groove 211, ensuring that the claw 25 abuts against the surface of the rotor support plate 21. The connecting bolt 252 penetrates the through groove 211 from the side of the rotor support plate 21 away from the claw 25 and is threadedly connected to the claw 25. The nut of the connecting bolt 252 abuts against the surface of the rotor support plate 21 away from the claw 25. The claw 25 is relatively fixed to the rotor support plate 21 by tightening the connecting bolt 252. When it is necessary to adjust the position of the claw 25, the connecting bolt 252 is loosened and driven to move along the through groove 211.
[0060] The plurality of through grooves 211 can be uniformly distributed along the circumferential direction of the rotor flange 24, so that the claws 25 are uniformly distributed and have higher stability. It can be understood that the through groove 211 is spaced apart from the mounting position of the rotor flange 24 to ensure the structural strength of the rotor support plate 21.
[0061] In another embodiment, a plurality of extension rods extending in the radial direction of the rotor flange 24 can be arranged on the circumferential side of the rotor support plate 21. The plurality of extension rods are uniformly distributed along the circumferential direction of the rotor support plate 21. One end of the claw 25 close to the rotor support plate 21 can be provided with a through hole, and the through hole is arranged outside the extension rod, so that the claw 25 can move along the extension rod to adjust the position of the claw 25. The connecting bolt 252 extending into the through hole is arranged on the claw 25, so that the connecting bolt 252 can abut against and limit the extension rod to fix the claw 25.
[0062] Referring to Figure 2 and Figure 4 According to some embodiments of the present application, the stator flange 34 can include a connecting shaft 342, a stator flange 341 coaxially connected with two ends of the connecting shaft 342, and a mounting flange 343 connected with a side of the stator support plate 31 facing the rotor support 20. The stator flange 341 can be used to connect with the stator assembly 50.
[0063] The connecting shaft 342, the stator flange 341, and the mounting flange 343 can be integrally formed by welding or casting. The mounting flange 343 can be fixedly connected with the stator support plate 31 by bolts, so that the connecting shaft 342 and the stator flange 341 are fixed relative to the stator support plate 31. The stator flange 341 can be matched with studs of the stator assembly 50 and locked and fixed by nuts, so that the stator assembly 50 is fixed on the stator support plate 31.
[0064] In this way, the stator flange 34 is connected with the stator support plate 31 through the flange, which is simple to connect and disassemble. The stator flange 34 can also be provided in multiple sizes, so that different sizes of the stator flange 34 can be used when corresponding to different sizes and different models of the stator assembly 50, so that the wheel hub motor assembly and disassembly tool can be adapted to multiple models of the wheel hub motor.
[0065] Referring to Figure 2 According to some embodiments of the present application, the connecting shaft 342 can be hollow, and an inner spline can be arranged at one end of the connecting shaft 342 close to the stator support plate 31. A spline shaft 35 that can rotate can be arranged on a side of the stator support plate 31 close to the rotor support 20, and the spline shaft 35 can be connected with the inner spline.
[0066] The spline shaft 35 is arranged to facilitate the axial positioning of the stator flange 34. In addition, the spline shaft 35 that can rotate is arranged, so that the stator flange 34 can rotate relative to the stator support plate 31, thereby driving the stator assembly 50 to rotate. During assembly or disassembly, the stator flange 34 can be adjusted to a suitable position by rotating, so as to facilitate the assembly and disassembly of the wheel hub motor, and the practicability is higher. It can be understood that when the stator flange 34 rotates, the mounting flange 343 is not connected with the stator support plate 31. When the angle of the stator flange 34 is determined, the mounting flange 343 and the stator support plate 31 are connected by bolts. In order to facilitate the connection with the mounting flange 343, a plurality of connection holes can be arranged on the stator support plate 31, so as to adapt to mounting flanges 343 of different angles or different sizes.
[0067] The spline shaft 35 and the stator support plate can be provided with a bearing 36 therebetween, so as to improve the stability of the rotation of the spline shaft 35.
[0068] Referring to Figure 2 and Figure 5 According to some embodiments of the present application, the spline shaft 35 penetrates the stator support plate 31 along the first horizontal direction, and a small shaft 37 can be connected to the part of the spline shaft 35 located on the side of the stator support plate 31 away from the rotor support 20, the small shaft 37 extending along the radial direction of the spline shaft 35.
[0069] The part of the spline shaft 35 located on the side of the stator support plate 31 away from the rotor support 20 can be provided with a through hole, and the small shaft 37 can be installed in the through hole, so that the worker can hold the small shaft 37 to control the rotation of the spline shaft 35, thereby facilitating the adjustment of the angle of the stator assembly 50.
[0070] Referring to Figure 2 According to some embodiments of the present application, the rotor support 20 can include at least two first support legs 22 fixedly connected to the lower end of the rotor support plate 21, the first support legs 22 extending along the first horizontal line, and a first inclined strut 23 connected between the first support legs 22 and the rotor support plate 21; the stator support 30 can include at least two second support legs 32 fixedly connected to the lower end of the stator support plate 31, the second support legs 32 extending along the first horizontal line, and a second inclined strut 33 connected between the second support legs 32 and the stator support plate 31.
[0071] The number of the first support legs 22 and the second support legs 32 is not limited herein and can be two or more, for example, the first support legs 22 and the second support legs 32 can each be provided with two.
[0072] The two first support legs 22 are respectively arranged on both sides in the width direction of the rotor support plate 21 to improve the stability of the rotor support plate 21, wherein the two ends of the first support leg 22 can be respectively located on both sides of the rotor support plate 21 in the first horizontal direction, and the first inclined strut 23 can be connected between the end of the first support leg 22 and the surface of the rotor support plate 21 to strengthen the structural strength of the rotor support plate 21, thereby improving the stability of supporting the rotor assembly 40.
[0073] The two second support legs 32 are respectively arranged on both sides in the width direction of the stator support plate 31 to improve the stability of the stator support plate 31, wherein the two ends of the second support leg 32 can be respectively located on both sides of the stator support plate 31 in the first horizontal direction, and the second inclined strut 33 can be connected between the end of the second support leg 32 and the surface of the stator support plate 31 to strengthen the structural strength of the stator support plate 31, thereby improving the stability of supporting the stator assembly 50.
[0074] Referring to Figure 1According to some embodiments of the present application, the base 10 can be provided with a first sliding rail 11 extending in the first horizontal direction and a first screw rod 12, one end of the first screw rod 12 can be connected with a first driving member 13, the first driving member 13 is used to drive the first screw rod 12 to rotate, and the rotor support 20 is slidably installed on the first sliding rail 11, and the first screw rod 12 is in threaded cooperation with the rotor support 20.
[0075] By providing the first sliding rail 11 on the base 10, the rotor support 20 is guided to slide in the direction of the first sliding rail 11, the first sliding rail 11 can be provided with two first sliding rails 11 located at two sides of the rotor support 20 in the width direction, so as to improve the stability and accuracy of the operation of the rotor support 20 and avoid the rotor assembly 40 from being deviated during the assembly process. By providing the first screw rod 12 in threaded cooperation with the rotor support 20, when the first driving member 13 drives the first screw rod 12 to rotate, the rotor support 20 can slide in the extension direction of the first screw rod 12, the driving force is higher and more stable through the threaded cooperation, and the stability during the assembly or disassembly of the rotor assembly 40 and the stator assembly 50 is ensured.
[0076] The base 10 is provided with a second sliding rail 14 extending in the second horizontal direction and a second screw rod 15, one end of the second screw rod 15 is connected with a second driving member 16, the second driving member 16 is used to drive the second screw rod 15 to rotate, and the stator support 30 is slidably installed on the second sliding rail 14, and the second screw rod 15 is in threaded cooperation with the stator support 30.
[0077] By providing the second sliding rail 14 on the base 10, the stator support 30 is guided to slide in the direction of the second sliding rail 14, the second sliding rail 14 can be provided with two second sliding rails 14 located at two sides of the stator support 30 in the first horizontal direction, so as to improve the stability and accuracy of the operation of the stator support 30 and avoid the stator assembly 50 from being deviated during the assembly process. By providing the second screw rod 15 in threaded cooperation with the stator support 30, when the second driving member 16 drives the second screw rod 15 to rotate, the stator support 30 can slide in the extension direction of the second screw rod 15, the driving force is higher and more stable through the threaded cooperation, and the stability during the assembly or disassembly of the stator assembly 50 and the stator assembly 50 is ensured.
[0078] In an example, as shown in Figure 1 the first driving member 13 and the second driving member 16 can both be a crank handle, the worker can drive the first screw rod 12 or the second screw rod 15 to rotate by rotating the crank handle, the force arm is longer and more labor-saving, and it is convenient to control the speed and position, so as to improve the assembly stability and accuracy.
[0079] In another example, to make the operation more labor-saving, the first driving member 13 and the second driving member 16 can be driving motors, and by connecting the output ends of the driving motors with the screw rods, the assembling and disassembling efficiency is improved, and the operation is more labor-saving.
[0080] The terms "first", "second", and the like in the description and claims of the application are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the use of such terms is merely for distinguishing between objects of similar type and is not necessarily for describing a particular sequential or chronological order. The terms "first", "second", and the like can be used interchangeably with the terms "one", "another", and / or "at least one". The terms "first", "second", and the like are used to distinguish between similar objects, and do not necessarily limit the number of such objects. For example, a first object can be one or more, and so on. Furthermore, the terms "and / or" and "or" as used herein encompass the possibilities of both employing only the terms "and" and "or", respectively, and the possibility of employing both the terms "and" and "or", respectively. The term " / " as used herein generally indicates a "or" relationship between the associated objects.
[0081] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0082] In the description of the application, "first feature" and "second feature" can include one or more of the features.
[0083] In the description of the application, "a plurality of" means two or more.
[0084] In the description of the application, "above" or "below" the first feature of the second feature can include direct contact between the first and second features, or can include indirect contact between the first and second features through another feature therebetween.
[0085] In the description of the application, "above", "over", and "on" the first feature of the second feature includes the first feature directly above and obliquely above the second feature, or only indicates that the first feature is higher than the second feature in horizontal height.
[0086] In the description of the application, reference has been made to descriptive terms such as "one embodiment", "some embodiments", "an embodiment", "example", "specific example" or "some examples" etc. Such terminology means that a particular feature, structure, material or characteristic being described is included in at least one embodiment or example of the application. The illustrative appearances of such terminology in various places in the specification does not necessarily refer to the same embodiment or example. Moreover, it is appreciated that the specific features, structures, materials or characteristics can be combined in any suitable manner in one or more embodiments or examples.
[0087] Although embodiments of this application have been shown and described, it is to be understood that various modifications, substitutions, combinations, and variations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A tooling for assembling and disassembling a hub motor, characterized in that, include: Base; A rotor support is movably mounted on the base along a first horizontal direction. The rotor support is provided with a rotor flange and a pull claw. The rotor flange extends axially along the first horizontal direction. The rotor flange and the pull claw are respectively used to connect the two ends of the rotor assembly in the axial direction. A stator support is movably mounted on the base along a second horizontal direction and is located on one side of the rotor support in the first horizontal direction. The stator support is provided with a stator flange for fixed connection with the stator assembly. The first horizontal direction and the second horizontal direction form an angle. The stator support can move along the second horizontal direction until the axis of the stator flange is coaxial with the axis of the rotor flange. The rotor support includes a rotor support plate, which is perpendicular to the first horizontal direction. The rotor flange and the pull claw are connected to the side of the rotor support plate facing the stator support. The rotor flange includes a limiting shaft and a rotor flange coaxially connected to the end of the limiting shaft. The rotor flange is connected to the rotor support plate. The end of the limiting shaft away from the rotor flange is used to engage with a stop near the end of the rotor assembly close to the rotor support plate for limiting. The pull claw has a claw portion at one end away from the rotor support plate. The claw portion is movably disposed along the first horizontal direction and is used to engage and limit the end face of the rotor assembly away from the rotor support plate.
2. The hub motor assembly and disassembly fixture according to claim 1, characterized in that, The stator support includes a stator support plate, which is arranged parallel to the rotor support plate, and the stator flange is connected to the side of the stator support plate facing the rotor support plate.
3. The hub motor assembly and disassembly fixture according to claim 1, characterized in that, The pull claw is provided in multiple ways, and the multiple pull claws are distributed circumferentially along the rotor flange, and the pull claws are movably arranged radially along the rotor flange.
4. The hub motor assembly and disassembly fixture according to claim 3, characterized in that, The rotor support plate is provided with a plurality of through slots extending along the first horizontal direction. The plurality of through slots are distributed circumferentially along the rotor flange and extend radially along the rotor flange. The end of the pull claw is fixedly connected to the rotor support plate by connecting bolts that pass through the through slots.
5. The hub motor assembly and disassembly fixture according to claim 2, characterized in that, The stator flange assembly includes a connecting shaft and a stator flange and a mounting flange coaxially connected to both ends of the connecting shaft, respectively. The mounting flange is connected to the side of the stator support plate facing the rotor bracket, and the stator flange is used to connect to the stator assembly.
6. The hub motor assembly and disassembly fixture according to claim 5, characterized in that, The connecting shaft is hollow, and an internal spline is provided at one end of the connecting shaft near the stator support plate. A rotatable spline shaft is provided on the side of the stator support plate near the rotor bracket. The spline shaft is connected to the internal spline.
7. The hub motor assembly and disassembly fixture according to claim 6, characterized in that, The spline shaft passes through the stator support plate along the first horizontal direction. A small shaft is connected to the portion of the spline shaft on the side of the stator support plate opposite to the rotor bracket. The small shaft extends radially along the spline shaft.
8. The hub motor assembly and disassembly fixture according to claim 2, characterized in that, The rotor support includes at least two first support legs, which are fixedly connected to the lower end of the rotor support plate. The first support legs extend along the first horizontal direction, and a first diagonal brace is connected between the first support legs and the rotor support plate. The stator support includes at least two second support legs, which are fixedly connected to the lower end of the stator support plate. The second support legs extend along the first horizontal direction, and a second diagonal brace connects the second support legs to the stator support plate.
9. The wheel hub motor assembly and disassembly fixture according to any one of claims 1-8, characterized in that, The base is provided with a first slide rail and a first screw extending along a first horizontal direction. One end of the first screw is connected to a first driving member. The first driving member is used to drive the first screw to rotate. The rotor bracket is slidably mounted on the first slide rail. The first screw is threadedly engaged with the rotor bracket. The base is provided with a second slide rail and a second screw extending along a second horizontal direction. One end of the second screw is connected to a second driving member, which is used to drive the second screw to rotate. The stator bracket is slidably mounted on the second slide rail, and the second screw is threadedly engaged with the stator bracket.
Citation Information
Patent Citations
Stator housing and rotor assembly equipment for new energy motor
CN108880130A