Generator rotor maintenance equipment

Abstract

The present invention provides a generator rotor maintenance equipment, which relates to the technical field of motor rotor maintenance, including a lifting mechanism, wherein the top of the lifting mechanism is provided with an adjusting mechanism, and the front of the adjusting mechanism is provided with a fixing mechanism, wherein the lifting mechanism includes an operating table, a lifting seat is provided at the top of the operating table near the back, and a first slide groove is provided on the front of the lifting seat, and a motor with an output end facing the bottom is installed on the top of the lifting seat, and the output end of the motor extends to the interior of the lifting seat and a lifting screw is provided, and a first slider is provided on the outer periphery of the lifting screw. Through the coordinated use of the fixing seat, the driving gear, the driven gear, the connecting piece and the fixing mechanism, the working efficiency of the maintenance is greatly improved, and through the coordinated use of the operating table, the lifting switch, the controller, the motor, the lifting seat, the lifting screw and the first slider, the safety hazards of use are greatly reduced, and the practicality is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of motor rotor maintenance, and in particular to generator rotor maintenance equipment. Background Art

[0002] A generator is a mechanical device that converts mechanical energy into electrical energy. It is driven by a turbine, steam turbine, diesel engine or other power machinery. It converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy. The rotor is the core component of the generator.

[0003] After a generator has been used for a period of time, its internal rotor needs to be inspected and maintained to extend its service life. During the inspection and maintenance of the rotor, the rotating shafts at both ends need to be fixed and supported so that they are suspended in the air for easy disassembly by the operator. However, some complex parts are fixed on each end face of the rotor, and the disassembly work is also cumbersome.

[0004] However, common maintenance equipment has a relatively simple structure and is mostly fixed on a desktop. It cannot be rotated to adjust the maintenance direction, which requires the operator to disassemble the rotor in a circular manner according to the various end faces of the rotor, resulting in low maintenance efficiency. In addition, common maintenance equipment is not convenient for adjusting the working height according to the operator's height, which requires the operator to look up or down to work. Working for a long time can easily cause damage to the cervical spine, and the practicality is insufficient. Therefore, we propose a generator rotor maintenance equipment. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art. The common maintenance equipment has a relatively simple structure and is mostly fixed on a desktop. It cannot be rotated to adjust the maintenance direction, which requires the operator to disassemble the rotor in a circular manner according to the various end faces of the rotor, resulting in low maintenance efficiency. In addition, the common maintenance equipment is not convenient for adjusting the working height according to the height of the operator, which requires the operator to look up or down to work. Working for a long time can easily cause damage to the cervical spine, and the practicality is insufficient.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A generator rotor maintenance device includes a lifting mechanism, an adjusting mechanism is provided at the top of the lifting mechanism, and a fixing mechanism is provided at the front of the adjusting mechanism;

[0008] The lifting mechanism includes an operating table, a lifting seat is provided at the top of the operating table near the back, a first slide groove is provided on the front of the lifting seat, a motor with an output end facing the bottom is installed on the top of the lifting seat, the output end of the motor extends to the interior of the lifting seat, a lifting screw is provided, and a first slider is provided on the outer periphery of the lifting screw;

[0009] The adjustment mechanism includes a fixing seat, a limiting slot is provided on the front of the fixing seat, limiting blocks are symmetrically provided near the left and right sides of the limiting slot, a driving gear is provided near the right side of the fixing seat, a driven gear is provided on the left side of the driving gear, and a connecting piece is provided on the front of the driven gear extending out of the front of the fixing seat;

[0010] The fixing mechanism includes a slide seat, a second slide groove is provided on the front side of the slide seat, forward and reverse screw rods are arranged inside the slide seat, second sliders are symmetrically arranged on the periphery of the forward and reverse screw rods near the left and right sides, a support seat is provided on the front side of the second slider, a connecting rod is provided on the inside of the support seat near the front side, a fixing sleeve is provided on the inner side of the support seat near the front side, a threaded rod is provided on the front side of the fixing sleeve, and a circular arc fixing piece is provided inside the threaded rod extending to the fixing sleeve.

[0011] As a preferred solution of the present invention, a lifting switch is installed at the top of the operating table near the left and front corners, and a controller is installed inside the operating table and at the bottom of the lifting switch. The lifting switch is electrically connected to the controller, and the controller is electrically connected to the motor.

[0012] The technical effect of adopting the above further solution is: by pressing the lifting switch, the corresponding lifting instruction can be sent to the controller, and then the controller controls the motor to rotate forward or reverse to realize the lifting operation and improve the convenience of use.

[0013] As a preferred solution of the present invention, the lifting screw is rotatably connected to the lifting seat, and the lifting screw is fixedly connected to the output end of the motor.

[0014] The technical effect of adopting the above further solution is: the lifting screw can be driven to rotate by the motor, and the lifting screw can be rotated more smoothly through the rotation connection between the lifting screw and the lifting seat, thereby improving the stability of use.

[0015] As a preferred solution of the present invention, the first slider is adapted to the lifting screw, the first slider extends to the inside of the first slide groove and is slidably connected to the first slide groove, and the fixing seat is fixedly connected to the first slider.

[0016] The technical effect of adopting the above-mentioned further scheme is: through the adaptation of the first slider and the lifting screw, the lifting screw can drive the fixed seat to perform a straight reciprocating motion through the first slider, and through the sliding connection between the first slider and the first slide groove, the sliding first slider can be limited to prevent it from deflecting, thereby improving the stability of use.

[0017] As a preferred solution of the present invention, the limiting groove is a circular structure, the limiting block is slidably connected to the limiting groove, and the limiting block is fixedly connected to the sliding seat.

[0018] The technical effect of adopting the above further solution is: through the sliding connection between the limit block and the slide, the limit block can limit the rotating slide to prevent it from deflecting and improve the stability of use.

[0019] As a preferred solution of the present invention, the driving gear is meshed with the driven gear, and the right side of the driving gear extends to the right side of the fixing seat and is welded with a first knob.

[0020] The technical effect of adopting the above further solution is: by rotating the first knob, the drive gear can be driven to rotate, and the drive gear drives the slide to rotate, thereby achieving the purpose of adjusting, inspecting and maintaining the end face, and improving ease of use.

[0021] As a preferred solution of the present invention, the driven gear is rotatably connected to the fixed seat, the connecting member is welded to the driven gear, and one end of the connecting member away from the driven gear is fixedly connected to the slide seat.

[0022] The technical effect of adopting the above further solution is: through the rotational connection between the driven gear and the fixed seat, the driven gear can be made more stable, and through the fixed connection between the connecting member and the slide, the driven gear can drive the slide to rotate through the connecting member.

[0023] As a preferred solution of the present invention, the forward and reverse screw rods are rotatably connected to the slide seat, and one end of the forward and reverse screw rods close to the right side extends out of the right side of the slide seat and is welded with a second knob.

[0024] The technical effect of adopting the above further solution is that the forward and reverse screw rods can be driven to rotate inside the slide by rotating the second knob.

[0025] As a preferred solution of the present invention, the second slider is adapted to the forward and reverse screw rods, the second slider extends to the interior of the second slide groove and is slidably connected to the second slide groove, and the support seat is fixedly connected to the second slider.

[0026] The technical effect of adopting the above-mentioned further scheme is: the two second sliders can be driven to slide in opposite directions or move closer in the same direction at the same time through the forward and reverse screw rods, so that rotors of different sizes can be fixed to improve applicability, and the second slider can be limited by the second slide groove to improve the stability of use.

[0027] As a preferred solution of the present invention, the connecting rod is rotatably connected to the support seat, the connecting rod is fixedly connected to the fixed sleeve, the fixed sleeve is rotatably connected to the support seat, the threaded rod is adapted to the fixed sleeve, and the threaded rod is rotatably connected to the arc fixing plate.

[0028] The technical effect of adopting the above-mentioned further scheme is: by rotating the connecting rod, the fixed sleeve can be driven to rotate, and the fixed sleeve drives the rotor to rotate, so that the rotor can be inspected in a circular manner, which improves the convenience of use. By rotating the threaded rod, the arc fixing plate can be driven to squeeze and fix the shafts at both ends of the rotor to prevent them from loosening, thereby improving the stability of use.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] In the present invention, through the design of the lifting mechanism, the adjusting mechanism and the fixing mechanism, and through the coordinated use of the fixing seat, the driving gear, the driven gear, the connecting piece and the fixing mechanism, the position of the inspection and maintenance can be easily replaced by rotating the direction without the need for the operator to carry out circumferential disassembly, which greatly improves the work efficiency of the inspection and maintenance. Through the coordinated use of the operating table, the lifting switch, the controller, the motor, the lifting seat, the lifting screw and the first slider, the user can quickly adjust the working height, which greatly reduces the safety hazards of use and effectively improves the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A schematic diagram of the overall structure of a generator rotor maintenance device provided by the present invention;

[0032] Figure 2 A schematic diagram of the structure of an adjustment mechanism of a generator rotor maintenance device provided by the present invention;

[0033] Figure 3 A schematic diagram of the fixing mechanism structure of a generator rotor maintenance device provided by the present invention;

[0034] Figure 4 A side structural anatomical diagram of a lifting seat of a generator rotor maintenance device provided by the present invention;

[0035] Figure 5 A top structural anatomical diagram of an adjustment mechanism of a generator rotor maintenance device provided by the present invention;

[0036] Figure 6 A structural anatomical diagram of the top end of a fixing base of a generator rotor maintenance device provided by the present invention;

[0037] Figure 7 This is a side structural anatomical diagram of the operating table of the generator rotor maintenance equipment provided by the present invention.

[0038] Legend: 1. Lifting mechanism; 101. Operating table; 1011. Lifting switch; 1012. Controller; 102. Lifting seat; 103. First slide; 104. Motor; 105. Lifting screw; 106. First slider; 2. Adjusting mechanism; 201. Fixed seat; 202. Limiting slot; 203. Limiting block; 204. Driving gear; 2041. First knob; 205. Driven gear; 206. Connecting piece; 3. Fixing mechanism; 301. Slide; 302. Second slide; 303. Forward and reverse screw; 3031. Second knob; 304. Second slider; 305. Support seat; 306. Connecting rod; 307. Fixed sleeve; 308. Threaded rod; 309. Arc fixing piece. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0040] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to relevant references, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0041] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention pertains. The terms used in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0043] Example 1

[0044] like Figure 1-7As shown, the present invention provides a technical solution: a generator rotor maintenance device, comprising a lifting mechanism 1, an adjusting mechanism 2 is provided at the top of the lifting mechanism 1, a fixing mechanism 3 is provided on the front of the adjusting mechanism 2, the lifting mechanism 1 comprises an operating table 101, a lifting seat 102 is provided at the top near the back of the operating table 101, a first slide groove 103 is provided on the front of the lifting seat 102, a motor 104 with an output end facing the bottom is installed on the top of the lifting seat 102, the output end of the motor 104 extends to the interior of the lifting seat 102 and a lifting screw 105 is provided, the outer periphery of the lifting screw 105 is provided with a first slider 106, the adjusting mechanism 2 comprises a fixing seat 201, a limiting groove 202 is provided on the front of the fixing seat 201, and a limiting block 203 is symmetrically provided near the left and right sides of the limiting groove 202. A driving gear 204 is provided inside 01 near the right side, and a driven gear 205 is provided on the left side of the driving gear 204. The front of the driven gear 205 extends out and a connecting piece 206 is provided on the front of the fixed seat 201. The fixing mechanism 3 includes a slide 301, and a second slide groove 302 is provided on the front of the slide 301. The interior of the slide 301 is provided with forward and reverse screw rods 303, and the outer periphery of the forward and reverse screw rods 303 is symmetrically provided with second sliders 304 near the left and right sides. A support seat 305 is provided on the front of the second slider 304, and a connecting rod 306 is provided inside the support seat 305 near the front. A fixing sleeve 307 is provided on the inner side of the support seat 305 near the front. A threaded rod 308 is provided on the front of the fixing sleeve 307, and the threaded rod 308 extends to the interior of the fixing sleeve 307 and an arc fixing piece 309 is provided.

[0045] Example 2

[0046] like Figure 1-7As shown, a lifting switch 1011 is installed at the top of the operating table 101 near the left and front corners, and a controller 1012 is installed inside the operating table 101 and at the bottom of the lifting switch 1011. The lifting switch 1011 is electrically connected to the controller 1012, and the controller 1012 is electrically connected to the motor 104. By pressing the lifting switch 1011, a corresponding lifting instruction can be sent to the inside of the controller 1012, and then the controller 1012 controls the motor 104 to rotate forward or flip, thereby realizing the lifting operation and improving the convenience of use. The lifting screw rod 105 is rotatably connected to the lifting seat 102, and the lifting screw rod 105 is fixedly connected to the output end of the motor 104, and the motor 104 can drive the lifting screw rod 105 to rotate. , through the rotation connection between the lifting screw rod 105 and the lifting seat 102, the lifting screw rod 105 can rotate more smoothly, thereby improving the stability of use. The first slider 106 is adapted to the lifting screw rod 105, and the first slider 106 extends to the inside of the first slide groove 103 and is slidably connected to the first slide groove 103. The fixed seat 201 is fixedly connected to the first slider 106. Through the adaptation of the first slider 106 to the lifting screw rod 105, the lifting screw rod 105 can drive the fixed seat 201 to perform a linear reciprocating motion through the first slider 106. The sliding connection between the first slider 106 and the first slide groove 103 can limit the sliding first slider 106 to prevent it from deflecting, thereby improving the stability of use. The limiting groove 202 The cam 203 is connected to the locking cam 202 by sliding with the locking cam 203, and the locking cam 203 is fixed to the sliding seat 301. The cam 203 is connected to the sliding seat 301 by sliding with the locking cam 203, so that the sliding seat 301 can be limited by the locking cam 203 to prevent it from deflecting and improve the stability of use. The driving gear 204 is meshed with the driven gear 205, and the right side of the driving gear 204 extends to the right side of the fixed seat 201 and is welded with a first knob 2041. By turning the first knob 2041, the driving gear 204 can be driven to rotate, so that the driving gear 204 drives the sliding seat 301 to rotate, so as to achieve the purpose of adjusting the end face for maintenance and repair, and improve the convenience of use. The driven gear 205 is connected to the fixed seat 201 for rotation. Then, the connecting piece 206 is welded to the driven gear 205, and the end of the connecting piece 206 away from the driven gear 205 is fixedly connected to the slide 301. The driven gear 205 is rotatably connected to the fixed seat 201, so that the driven gear 205 can be more stable. The fixed connection between the connecting piece 206 and the slide 301 can make the driven gear 205 drive the slide 301 to rotate through the connecting piece 206. The forward and reverse screw rods 303 are rotatably connected to the slide 301. The right end of the forward and reverse screw rods 303 extends out of the right side of the slide 301 and is welded with a second knob 3031. By rotating the second knob 3031, the forward and reverse screw rods 303 can be driven to rotate inside the slide 301. The second slider 304 is adapted to the forward and reverse screw rods 303.The second slider 304 extends to the inside of the second slide groove 302 and is slidably connected to the second slide groove 302. The support seat 305 is fixedly connected to the second slider 304. The forward and reverse screw rods 303 can simultaneously drive the two second sliders 304 to slide in opposite directions or move closer in the same direction, so that rotors of different sizes can be fixed to improve applicability. The second slide groove 302 can limit the sliding second slider 304 to improve the stability of use. The connecting rod 306 is rotatably connected to the support seat 305, and the connecting rod 306 is connected to the fixing sleeve The cylinder 307 is fixedly connected, the fixed sleeve 307 is rotatably connected to the support base 305, the threaded rod 308 is adapted to the fixed sleeve 307, and the threaded rod 308 is rotatably connected to the arc fixing piece 309. By rotating the connecting rod 306, the fixed sleeve 307 can be driven to rotate, and the fixed sleeve 307 drives the rotor to rotate, allowing the rotor to be inspected and repaired around, improving ease of use. By rotating the threaded rod 308, the arc fixing piece 309 can be driven to squeeze and fix the shafts at both ends of the rotor to prevent them from loosening and improve stability in use.

[0047] The working process of the present invention is as follows: when using a generator rotor maintenance device for generator rotor maintenance, first lift the rotor to the center of the front of the slide 301, and align the shafts at both ends of the rotor with the fixed sleeves 307, turn the second knob 3031 to drive the forward and reverse screw rods 303 to rotate, so that the forward and reverse screw rods 303 drive the support seat 305 to slide inward through the second slider 304 until the fixed sleeves 307 on both sides are sleeved on the outer periphery of the shafts at both ends of the rotor, turn the threaded rod 308 to drive the arc fixing piece 309 to cooperate with the fixed sleeve 307 to clamp and fix the shafts at both ends of the rotor, and complete the fixing of the rotor. Pressing the lifting switch 1011 can control the motor 104 to rotate through the controller 1012, so that the motor 104 can rotate through the lifting screw rod 105 and the first slider 10 6 drives the fixed seat 201 to move up and down, so that the operator can adjust to a comfortable operating position according to his or her height or sitting height, preventing cervical vertebrae damage caused by lowering or raising the head for a long time, greatly reducing safety hazards in use, and effectively improving practicality. By rotating the connecting rod 306, the fixed sleeve 307 can be driven to rotate, so that the fixed sleeve 307 drives the rotor to rotate, thereby realizing the surrounding inspection and maintenance of the rotor. By rotating the first knob 2041, it drives the driven gear 205 to rotate through the driving gear 204, so that the driven gear 205 drives the slide 301 to rotate through the connecting piece 206, and the various end faces of the rotor can be quickly inspected and maintained without the operator having to perform surrounding inspection and maintenance, which greatly improves the efficiency of the inspection and maintenance work.

[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A generator rotor maintenance device, comprising a lifting mechanism (1), characterized in that: An adjusting mechanism (2) is provided at the top of the lifting mechanism (1), and a fixing mechanism (3) is provided at the front of the adjusting mechanism (2); The lifting mechanism (1) comprises an operating table (101), a lifting seat (102) is provided at the top of the operating table (101) near the back, a first sliding groove (103) is provided on the front of the lifting seat (102), a motor (104) with an output end facing the bottom is installed at the top of the lifting seat (102), the output end of the motor (104) extends to the interior of the lifting seat (102) and a lifting screw (105) is provided, and a first sliding block (106) is provided on the periphery of the lifting screw (105); The adjustment mechanism (2) comprises a fixing seat (201), a limiting slot (202) is provided on the front of the fixing seat (201), limiting blocks (203) are symmetrically arranged near the left and right sides of the limiting slot (202), a driving gear (204) is arranged near the right side of the fixing seat (201), a driven gear (205) is arranged on the left side of the driving gear (204), and a connecting piece (206) is arranged on the front of the driven gear (205) extending out of the front of the fixing seat (201); The fixing mechanism (3) comprises a slide seat (301), a second slide groove (302) is provided on the front of the slide seat (301), a forward and reverse screw rod (303) is provided inside the slide seat (301), a second slider (304) is symmetrically provided near the left and right sides of the outer periphery of the forward and reverse screw rod (303), a support seat (305) is provided on the front of the second slider (304), a connecting rod (306) is provided on the inside of the support seat (305) near the front, a fixing sleeve (307) is provided on the inner side of the support seat (305) near the front, a threaded rod (308) is provided on the front of the fixing sleeve (307), and a circular arc fixing piece (309) is provided inside the threaded rod (308) extending to the fixing sleeve (307).

2. The generator rotor maintenance equipment according to claim 1, characterized in that: A lifting switch (1011) is installed at the top of the operating table (101) near the left and front corners, and a controller (1012) is installed inside the operating table (101) and at the bottom of the lifting switch (1011). The lifting switch (1011) is electrically connected to the controller (1012), and the controller (1012) is electrically connected to the motor (104).

3. The generator rotor maintenance equipment according to claim 1, characterized in that: The lifting screw rod (105) is rotatably connected to the lifting seat (102), and the lifting screw rod (105) is fixedly connected to the output end of the motor (104).

4. The generator rotor maintenance equipment according to claim 1, characterized in that: The first slider (106) is adapted to the lifting screw (105), the first slider (106) extends to the interior of the first slide groove (103) and is slidably connected to the first slide groove (103), and the fixing seat (201) is fixedly connected to the first slider (106).

5. The generator rotor maintenance equipment according to claim 1, characterized in that: The limiting groove (202) is a circular structure, the limiting block (203) is slidably connected to the limiting groove (202), and the limiting block (203) is fixedly connected to the sliding seat (301).

6. The generator rotor maintenance equipment according to claim 1, characterized in that: The driving gear (204) is meshed with the driven gear (205), and the right side of the driving gear (204) extends to the right side of the fixing seat (201) and is welded with a first knob (2041).

7. The generator rotor maintenance equipment according to claim 1, characterized in that: The driven gear (205) is rotatably connected to the fixed seat (201), the connecting member (206) is welded to the driven gear (205), and one end of the connecting member (206) away from the driven gear (205) is fixedly connected to the slide seat (301).

8. The generator rotor maintenance equipment according to claim 1, characterized in that: The forward and reverse screw rods (303) are rotatably connected to the slide seat (301), and one end of the forward and reverse screw rods (303) close to the right side extends out of the right side of the slide seat (301) and is welded with a second knob (3031).

9. The generator rotor maintenance equipment according to claim 1, characterized in that: The second slider (304) is adapted to the forward and reverse screw rods (303), the second slider (304) extends to the interior of the second slide groove (302) and is slidably connected to the second slide groove (302), and the support seat (305) is fixedly connected to the second slider (304).

10. The generator rotor maintenance equipment according to claim 1, characterized in that: The connecting rod (306) is rotatably connected to the support seat (305), the connecting rod (306) is fixedly connected to the fixed sleeve (307), the fixed sleeve (307) is rotatably connected to the support seat (305), the threaded rod (308) is adapted to the fixed sleeve (307), and the threaded rod (308) is rotatably connected to the arc fixing plate (309).

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