Chili powder production device based on continuous and efficient screening

By designing a chili powder production device based on continuous and efficient screening, the problems of reduced production efficiency and unstable product quality caused by uneven feeding and inconsistent material are solved, and uniform distribution and efficient screening of chili powder are achieved, and production is improved Efficiency and product quality.

CN118925913BActive Publication Date: 2025-02-14DINGZHOU XINWEIYUAN FOOD CO LTD

Patent Information

Application Number
CN202411432537.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-02-14
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

In the existing chili powder production process, uneven feeding leads to a decrease in production efficiency and unstable product quality, inconsistent materials require shutdown, and the chili powder is prone to bonding, resulting in blockage of the conveying pipeline, increasing maintenance costs and production time.

Method used

A chili powder production device based on continuous and efficient screening is designed, including a feeding box, a grinder and three screen boxes. The uniform distribution and stirring of chili powder are achieved through two rotatable first feeding screw conveyors. The screening plates on the rotating shafts are efficiently screened, and the utilization rate and product quality of chili powder are improved through the circulation design of the installation box, vertical pipe and feeding box.

Benefits of technology

It realizes uniform distribution and efficient screening of chili powder, reduces downtime due to inconsistent material, improves production efficiency and equipment stability, ensures the stability of product quality, and improves the utilization rate of chili powder.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides a chili powder production device based on continuous and efficient screening, belonging to the field of food processing. The chili powder production device based on continuous and efficient screening involved in the present invention specifically includes: a feeding box, a grinding mill and three screen boxes, the feeding box and the grinding mill are connected by a material guide pipe, the grinding mill and the three screen boxes are connected by a distribution pipe, the front and rear sides of the three screen boxes are respectively provided with a front cover plate and a rear cover plate, the front side of the front cover plate is connected with a miscellaneous material pipe and the inside of the screen box is also installed with an inclined screen cylinder; in addition, a rotating shaft is also installed on the rear cover plate, and a plurality of screen plates are fixedly installed on the rotating shaft for screening chili powder. The present invention has the advantages of large-scale industrialization, semi-automation, small footprint, simple operation, less manpower, low power consumption, dust-free production, low noise, stable products, low technical requirements for workers, and low investment.
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Description

Technical Field

[0001] The present application relates to the technical field of crushing, grinding or pulverizing of food processing, and in particular to a chili powder production device based on continuous and efficient screening. Background Art

[0002] At present, the machinery manufacturers are usually limited to using MMT80 mills in the production process of chili powder. In order to achieve industrial-scale production, manufacturers usually choose MMT80 grinding rollers and 83 high square screens, and adopt air-induced lifting and single screw conveyor feeding systems.

[0003] However, this system mainly relies on a single U-shaped screw conveyor to feed the material during the feeding process. This method, due to the lack of mixing technology, easily leads to uneven distribution of chili powder, which in turn affects the consistency of the material entering the mill. When the material enters the mill for grinding inconsistently, it often needs to be stopped for processing, which not only affects production efficiency, but also increases maintenance costs.

[0004] In addition, unqualified materials are usually returned to the feed trough through a single screw conveyor system, which makes it difficult to maintain stable product quality, further exacerbating the fluctuation of product quality. Additional mixing processes are often required in the later stage to ensure product quality.

[0005] In the material lifting process, the process relies on wind power to lift the material to the high square screen. Given the high oil content of peppers, the material easily sticks together to form lumps, causing frequent blockages in the conveying pipeline. Not only is it difficult to clean, but the high square screen must be regularly maintained to meet production needs, which undoubtedly increases time and labor costs and has a negative impact on production efficiency.

[0006] In view of the existence of the above problems, it is particularly necessary to develop a new type of chili powder production equipment to improve or solve some or all of the existing technical problems. Summary of the invention

[0007] The purpose of the present application is to solve at least one of the above problems and to provide a chili powder production device based on continuous and efficient screening.

[0008] In order to solve the above technical problems, the technical solution of this application is:

[0009] A chili powder production device based on continuous and efficient screening includes: a feeding box, a grinding mill and three screen boxes. The feeding box is connected to the grinding mill through a material guide pipe, and the grinding mill is connected to the three screen boxes through distribution pipes. Discharge hoppers are fixedly installed at the bottom of the three screen boxes, and the bottom ends of the three discharge hoppers are connected to the discharge pipe.

[0010] Two rotatable first feeding screw conveyors are installed on the inner walls on both sides of the feeding box, the bottom inner wall of the feeding box is designed to be U-shaped, and two first motors are fixedly installed on the outer walls on both sides of the feeding box. One end of the two first feeding screw conveyors extends outside the feeding box, and the two first motors are connected to the two first feeding screw conveyors through a first transmission group. There are two observation ports and a position scale on the outer wall on one side of the feeding box.

[0011] The front sides of the three screen boxes are each provided with a rotatable front cover plate, the rear sides of the three screen boxes are each fixedly installed with a rear cover plate by welding, the front sides of the three front covers are each connected to a miscellaneous material pipe, and the interiors of the three screen boxes are each fixedly installed with an inclined screen cylinder.

[0012] By adopting the above-mentioned technical scheme, the device of the present application can achieve uniform distribution of chili powder in the feeding box, avoiding the problems of reduced production efficiency and unstable product quality due to uneven feeding, while also reducing the number of shutdowns required due to material inconsistencies, thereby improving the overall production efficiency and stability of the equipment.

[0013] Preferably, a rotatable rotating shaft is installed on the three rear cover plates, the screen drum and the rotating shaft are kept coaxially, a plurality of screen plates are fixedly installed on the rotating shaft, three second motors are fixedly installed on the outer wall of one side of the support frame, and the three second motors are connected to the three rotating shafts through a transmission assembly.

[0014] By adopting the above-mentioned technical scheme, the device of the present application realizes efficient screening of chili powder through the design of the screen plate on the rotating shaft. The rotation of the screen plate can effectively separate qualified and unqualified chili powder, ensuring the stability of product quality, while also reducing the workload of manual screening and improving the degree of production automation.

[0015] Preferably, an external rod is fixedly mounted on one end of any one of the rotating shafts located in the screen box, the external rod passes through the screen cylinder, two fixing rings are fixedly mounted on the outer wall of the external rod, and the plurality of screen plates are fixedly mounted on the outer walls of the two fixing rings.

[0016] By adopting the above-mentioned technical solution, the device of the present application enhances the fixing stability of the screen plate through the design of the external rod and the fixing ring, so that the screen plate is not easily offset during the rotation process, thereby ensuring the consistency of the screening effect. At the same time, it also facilitates the installation and maintenance of the screen plate and improves the reliability of the equipment.

[0017] Preferably, an installation box is fixedly installed on one side of the three screen boxes, a conveying box is fixedly installed below the installation box, a side box is fixedly installed on one side of the conveying box, a vertical tube is fixedly installed on the top of the side box, an inclined tube is connected to the outer wall of the vertical tube, and one end of the inclined tube extends into the feeding box.

[0018] By adopting the above-mentioned technical scheme, the device of the present application realizes the circular screening of chili powder through the design of the installation box, the transfer box and the vertical tube. The unqualified chili powder can be sent back to the feeding box for re-grinding. This not only improves the utilization rate of the chili powder, but also ensures the quality of the final product and reduces the waste of raw materials.

[0019] Preferably, a parallel swaying box is movably installed in the installation box, a screening net is installed at the bottom of the parallel swaying box, two fixed columns are fixedly installed on the inner walls on both sides of the installation box, side panels are fixedly installed on the outer walls on both sides of the parallel swaying box, and the two side panels are connected to the two fixed columns by two connecting plates. A third motor is fixedly installed on the outer wall of one side of the installation box, a rotating disk is fixedly sleeved on the output shaft of the third motor, a convex shaft is rotatably installed on the outer wall of one side of the rotating disk, the convex shaft is connected to the parallel swaying box through a traction column, and a strip opening is opened on one side of the installation box, and the traction column passes through the strip opening.

[0020] By adopting the above technical solution, the device of the present application realizes secondary screening of unqualified chili powder through the design of parallel shaking boxes and screening nets, effectively removes impurities in the chili powder, improves the purity of the product, and meets the needs of the high-end market.

[0021] Preferably, a rotatable second feeding screw conveyor is installed in the conveying box, a fourth motor is fixedly installed below the conveying box, the output shaft of the fourth motor is connected to the second feeding screw conveyor through a third transmission group, a rotatable third feeding screw conveyor is installed in the vertical tube, the top of the third feeding screw conveyor is rotatably connected to the top inner wall of the vertical tube, the bottom end of the third feeding screw conveyor is rotatably connected to the bottom inner wall of the side box, a fifth motor is fixedly installed below the side box, and the output shaft of the fifth motor is connected to the third feeding screw conveyor through a fourth transmission group.

[0022] By adopting the above-mentioned technical scheme, the device of the present application can realize the continuous transportation of chili powder in the conveying box. The coordinated use of the fourth motor and the second feeding screw conveyor ensures that the chili powder can be smoothly transported from the conveying box to the vertical tube, thereby realizing efficient material circulation and reprocessing process, and improving production efficiency and the degree of automation of the equipment.

[0023] Preferably, a fixing rod is fixedly installed on one end of any one of the rotating shafts located in the screen box, a plurality of connecting rods are fixedly installed on one end of the fixing rod, an end rod is fixedly installed on one end of the plurality of connecting rods, outer rings are fixedly sleeved on the outer walls of the fixing rod and the end rod, a plurality of positioning boxes are fixedly installed on the outer walls of the two outer rings, telescopic columns are slidably installed in the plurality of positioning boxes, a plurality of the screen plates are fixedly installed on the corresponding two telescopic columns, and a spring is installed in the positioning box.

[0024] By adopting the above technical solution, the device of the present application can flexibly adjust the position and tension of the screening plate to meet the screening requirements of chili powder of different particle sizes. The design of the positioning box and the telescopic column makes the installation and adjustment of the screening plate easier, and the use of the spring provides the screening plate with appropriate elastic force, ensuring the stability and reliability during the screening process, thereby improving the screening efficiency and product quality.

[0025] Preferably, a rotatable bidirectional threaded rod is installed on the outer wall on the side where the fixed rod and the end rod are close to each other, and two transverse rings are threadedly sleeved on the outer wall of the bidirectional threaded rod, and multiple first mounting seats are fixedly installed on the outer walls of the two transverse rings, and two second mounting seats are fixedly installed on multiple screen plates, and the multiple first mounting seats and the multiple second mounting seats are connected by a hinged rod.

[0026] By adopting the above technical solution, the device of the present application can realize the rapid adjustment and positioning of the screen plate to adapt to screen drums of different specifications. The design of the bidirectional threaded rod and the transverse ring makes the tensioning and loosening of the screen plate simple and quick, while the use of the hinged rod ensures the stability of the screen plate during rotation. This design not only improves the adaptability and flexibility of the equipment, but also reduces the time required for replacing the screen drum and adjusting the screen plate, thereby improving production efficiency.

[0027] Compared with the related art, the chili powder production device based on continuous and efficient screening provided by the present application has the following beneficial effects:

[0028] The chili powder production device based on continuous and efficient screening provided by the present application can always ensure that the chili powder is kept in parallel stirring in the U-shaped feeding box through the rotation of the two first feeding screw conveyors during the production process of chili powder, so that multiple grinding mills only need one feeding box for feeding, thereby improving production capacity and keeping the grinding mills in a running production state at all times, while reducing labor consumption. At the same time, the chili powder ground by multiple grinding mills is discharged through a discharge pipe. The entire process only requires the addition of a medium-pressure fan to lift the material on the discharge pipe, which reduces the configuration of the fan, reduces investment, and reduces noise. In addition, the chili powder circulates between the installation box, the vertical pipe and the feeding box until the chili powder is screened qualified and then discharged through the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0030] Figure 1 A schematic structural diagram of a first embodiment of a chili powder production device based on continuous and efficient screening provided in the present application;

[0031] Figure 2 for Figure 1 The front view plane structure schematic diagram shown;

[0032] Figure 3 for Figure 1 A schematic diagram of a cross-sectional structure of a feeding box as shown;

[0033] Figure 4 for Figure 1 A schematic diagram of the structure of the screen box from top view shown;

[0034] Figure 5 for Figure 1 A schematic diagram of the structure of the screen box from another angle and a schematic diagram of the front cover are shown;

[0035] Figure 6 for Figure 1 The schematic diagram of the side cross-sectional structure of the front cover plate and the miscellaneous material pipe shown;

[0036] Figure 7 A schematic diagram of the connection state between the screen drum and the front cover provided in this application;

[0037] Figure 8 for Figure 1 A schematic diagram of a side cross-sectional structure of a screen box shown;

[0038] Fig. 9 for Figure 8 A schematic diagram of the structure of the screen drum from top view shown;

[0039] Fig.10 for Figure 8 Schematic diagram of the connection state of the screen plate shown;

[0040] Fig.11 for Fig.10 Schematic diagram of the connection state between the external connecting rod and the fixing ring shown;

[0041] Fig.12 for Figure 1The schematic diagram of the top structure of the installation box shown and the partial enlarged diagram;

[0042] Fig.13 for Figure 1 A cross-sectional view of the connection state of the transfer box and the vertical pipe shown;

[0043] Fig.14 A schematic diagram of a second embodiment of a chili powder production device based on continuous and efficient screening provided by the present application;

[0044] Fig.15 for Fig.14 The schematic diagram of the outer ring, the fixed rod and the end rod being separated;

[0045] Fig.16 for Fig.14 A schematic diagram of the side plan structure of the outer ring shown;

[0046] Fig.17 for Fig.14 Schematic diagram of the connection state of the bidirectional threaded rod shown.

[0047] Numbers in the figure: 1. Feeding box; 101. Traction frame; 103. First feeding screw conveyor; 104. Side frame; 105. First motor; 106. First transmission group; 107. Speed ​​reducer; 2. Grinding machine; 201. Material guide pipe; 3. Screen box; 301. Front cover plate; 302. Rear cover plate; 303. Miscellaneous material pipe; 304. Discharge hopper; 4. Distribution pipe; 5. Discharge pipe; 6. Support leg; 7. Observation port; 8. Rotating shaft; 801. Second transmission group; 802. Support frame; 803. Second motor; 9. External rod; 901. Fixing ring; 902. Screen plate; 10. Screen drum; 11. Installation box; 12. Conveyor box; 13. Side box; 14. Vertical Straight pipe; 15. Inclined pipe; 16. Conducting bucket; 17. Parallel shaking box; 18. Screening net; 19. Fixed column; 20. Side plate; 21. Connecting plate; 22. Third motor; 23. Rotating disk; 24. Cam; 25. Traction column; 26. Second feeding screw conveyor; 27. Fourth motor; 28. Third transmission group; 29. ​​Third feeding screw conveyor; 30. Fifth motor; 31. Fourth transmission group; 32. Fixed rod; 33. Connecting rod; 34. End rod; 35. Bidirectional threaded rod; 36. Outer ring; 37. Positioning box; 38. Telescopic column; 39. Spring; 40. Transverse ring; 41. First mounting seat; 42. Second mounting seat; 43. Articulated rod. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0049] Please refer to Figure 1-Figure 13 In the first embodiment of the present application, a chili powder production device based on continuous and efficient screening includes: a feeding box 1, a grinding mill 2 and three screen boxes 3. The feeding box 1 is connected to the grinding mill 2 by a guide pipe 201. In actual use, the grinding mill 2 and the three screen boxes 3 are arranged in two layers, the three screen boxes 3 are located in the lower layer, and the grinding mill 2 is located in the upper layer. The grinding mill 2 and the three screen boxes 3 are connected by a distribution pipe 4. The top ends of the three distribution pipes 4 are connected to the grinding mill 2, and the bottom ends of the three distribution pipes 4 extend into the three screen boxes 3 respectively. The bottoms of the three screen boxes 3 are fixedly installed with discharge hoppers 304, and the bottom ends of the three discharge hoppers 304 are connected to the discharge pipe 5. The bottom of the screen box 3 is open and connected to the discharge hopper 304. After the finished chili powder enters the discharge pipe 5, it is lifted to the next process through two medium-pressure negative suction machines.

[0050] Two rotatable first feeding screw conveyors 103 are installed on the inner walls on both sides of the feeding box 1. The inner wall at the bottom of the feeding box 1 is U-shaped. The U-shaped design of the bottom of the feeding box 1 allows the chili powder to be stirred in parallel in the feeding box 1 all the time. Two first motors 105 are fixedly installed on the outer walls on both sides of the feeding box 1. One end of the two first feeding screw conveyors 103 extends to the outside of the feeding box 1. Side frames 104 are fixedly installed on the outer walls on both sides of the feeding box 1. The two first motors 105 are respectively fixedly installed on the side frames 104. The ends of the two first feeding screw conveyors 103 that are away from each other extend to the outside of the feeding box 1. The first motors 105 and the first feeding screw conveyors 105 The first transmission group 106 is connected to two first motors 105 and two corresponding first feeding screw conveyors 103. Two observation ports 7 and position scales are provided on one side outer wall of the feeding box 1. During the operation of the equipment, workers only need to observe the position of the position scales through the observation ports 7. A reducer 107 is fixedly installed on one end of the two first feeding screw conveyors 103. The first transmission group 106 includes two synchronous wheels 1, which are respectively fixedly sleeved on the output shaft of the first motor 105 and the input shaft of the reducer 107. The output speed of the motor is transmitted to the input of the reducer through the transmission belt 1, and the power is then transmitted after deceleration at the output end of the reducer.

[0051] In actual installation, the mill 2 is fixed on the upper layer, the three screen boxes 3 are distributed in a linear array and connected as a whole by welding, the three screen boxes 3 are located in the lower layer and fixedly installed by four legs 6, and the four legs 6 are respectively located on the outer walls of the two outer screen boxes 3, and the feed box 1 is fixedly installed directly above the mill 2 by two traction frames 101. Figure 2 shown.

[0052] The front sides of the three screen boxes 3 are all movably mounted with front covers 301, and the rear sides of the three screen boxes 3 are all fixedly mounted with rear covers 302 by welding. A material injection port is provided on the rear cover 302, and the bottom end of the distribution pipe 4 is fixedly connected to the inner wall of the material injection port, which is used to guide the material into the screen drum 10 in the screen box 3 for screening. It should be noted here that the screen drum 10 is tilted in the screen box 3, and is specifically arranged so that the height of the screen drum 10 close to the front cover 301 is lower, and the height of the screen drum 10 close to the rear cover 302 is higher. Therefore, while the material is being screened in the screen drum 10, it continues to move in the direction of the front cover 301. In addition, the front sides of the three front covers 301 are all fixedly connected with miscellaneous material pipes 303, one end of which is flush with the inner side of the front cover 301, and is used to smoothly discharge the debris that cannot pass through the screen of the screen drum 10.

[0053] like Figure 6 As shown, the inner side of the miscellaneous material pipe 303 is tilted downward, which is convenient for material discharge and avoids the occurrence of material blockage. The three screen boxes 3 are all installed with screen drums 10 tilted inside. The screen drum 10 is positioned on the rear cover plate 302 by bolts, and the injection port is located in the screen drum 10. The chili powder directly enters the screen drum 10 through the distribution pipe 4. One end of the screen drum 10 contacts one side of the front cover plate 301, and one end of the miscellaneous material pipe 303 fits the edge of the screen drum 10, and the unqualified chili powder that cannot pass through the screen of the screen drum 10 is finally discharged through the miscellaneous material pipe 303. It should be noted here that: in this example, although the front cover plate 301 and the miscellaneous material pipe 303 are fixedly connected as one body, the front cover plate 301 can still be rotated open or closed by the hinge installed on the top of the screen box 3. When a large amount of unqualified chili powder is gathered in the miscellaneous material pipe 303, the front cover plate 301 can be opened to manually clean the unqualified chili powder.

[0054] A rotatable rotating shaft 8 is installed on each of the three rear cover plates 302, one end of the rotating shaft 8 extends into the screen box 3, and the other end is located outside the screen box 3, the screen drum 10 and the rotating shaft 8 remain coaxial, and a plurality of screen plates 902 are fixedly installed on the rotating shaft 8, the plurality of screen plates 902 are distributed in a circular array, and the screen plates 902 and the screen drum 10 are clearance-matched, a second motor 803 is fixedly installed on an outer wall of one side of the support frame 802, the support frame 802 is fixedly installed on two corresponding legs 6, the output shaft of the second motor 803 passes through the support frame 802, and is connected to the rotating shaft 8 through a second transmission group 801, the second transmission group 801 includes two synchronous wheels 2, the two synchronous wheels 2 are respectively fixedly sleeved on the output shaft of the second motor 803 and the rotating shaft 8, and the two synchronous wheels 2 are both sleeved with a transmission belt 2.

[0055] An external rod 9 is fixedly installed on one end of any rotating shaft 8 located in the screen box 3. The external rod 9 is connected to the rotating shaft 8 by welding, and the diameter of the external rod 9 is the same as that of the rotating shaft 8. At the same time, the two remain coaxial. The external rod 9 passes through the screen cylinder 10. Two fixing rings 901 are fixedly installed on the outer wall of the external rod 9. Multiple screen plates 902 are fixedly installed on the outer walls of the two fixing rings 901. Multiple support plates are fixedly installed on the outer walls of the two fixing rings 901 in a circular array. The multiple screen plates 902 are fixedly installed on the corresponding two support plates by bolts.

[0056] An installation box 11 is fixedly installed on the outer wall of one side of the three screen boxes 3, and the top of the installation box 11 is set as an opening. The bottom ends of the three miscellaneous material pipes 303 are located above the installation box 11 and are opposite to the opening at the top of the installation box 11. A conduction bucket 16 is fixedly installed at the bottom of the installation box 11, and a conveying box 12 is fixedly installed below the installation box 11. The installation box 11 and the conveying box 12 are both fixedly installed on two corresponding legs 6. Two additional legs 6 are fixedly installed on the outer wall of one side of the conveying box 12. A side box 13 is fixedly installed on one side of the conveying box 12, and a vertical pipe 14 is fixedly installed on the top of the side box 13. An inclined pipe 15 is connected to the outer wall of the vertical pipe 14, and one end of the inclined pipe 15 extends into the feeding box 1, and one side of the conveying box 12 extends into the side box 13, and the two are connected. The top of the conveying box 12 is set as an opening, and the top of the inclined pipe 15 is close to the top of the vertical pipe 14.

[0057] A parallel swaying box 17 is movably installed in the installation box 11, a screening net 18 is installed at the bottom of the parallel swaying box 17, the top of the parallel swaying box 17 is set as an opening, and a plurality of installation openings are opened in a linear array on the inner wall of the bottom of the parallel swaying box 17. The screening net 18 is fixedly installed on the inner wall of the installation opening, and two fixing columns 19 are fixedly installed on the inner walls of both sides of the installation box 11. The two fixing columns 19 are respectively located at the upper positions of both sides of the parallel swaying box 17, and side panels 20 are fixedly installed on the outer walls of both sides of the parallel swaying box 17. The two side panels 20 are connected to the two fixing columns 19 by two connecting plates 21, and cylinders are fixedly installed on the outer walls of both sides of the two side panels 20, and the top ends of the four connecting plates 21 are rotatably connected to the outer walls of the two fixing columns 19 respectively. Then, the bottom ends of the four connecting plates 21 are rotatably connected to the outer walls of the four cylinders respectively, a third motor 22 is fixedly installed on the outer wall of one side of the installation box 11, and a rotating disk 23 is fixedly sleeved on the output shaft of the third motor 22, a vertical plate is fixedly installed on the outer wall of one side of the installation box 11, the third motor 22 is fixedly installed on the outer wall of one side of the vertical plate, the output shaft of the third motor 22 passes through the vertical plate and is rotatably connected thereto, a convex shaft 24 is rotatably installed on the outer wall of one side of the rotating disk 23, the convex shaft 24 is connected to the parallel shaking box 17 through a traction column 25, one end of the traction column 25 is fixedly connected to the outer wall of the parallel shaking box 17, and the other end of the traction column 25 is fixedly connected to the outer wall of the convex shaft 24, and a strip opening is opened on one side of the installation box 11, and the traction column 25 passes through the strip opening.

[0058] A rotatable second feeding screw conveyor 26 is installed in the conveying box 12, and a fourth motor 27 is fixedly installed below the conveying box 12. The output shaft of the fourth motor 27 is connected to the second feeding screw conveyor 26 through a third transmission group 28. One end of the second feeding screw conveyor 26 extends outside the conveying box 12. The third transmission group 28 includes two synchronous wheels three, and the two synchronous wheels three are respectively fixedly sleeved on the output shaft of the fourth motor 27 and one end of the second feeding screw conveyor 26. A transmission belt three is sleeved on the two synchronous wheels three. A rotatable third feeding screw conveyor 29 is installed in the vertical tube 14. The top of the third feeding screw conveyor 29 is rotatably connected to the top inner wall of the vertical tube 14. The bottom end of the third feeding screw conveyor 29 is rotatably connected to the bottom inner wall of the side box 13, and a fifth motor 30 is fixedly installed at the bottom of the side box 13. The output shaft of the fifth motor 30 is connected to the third feeding screw conveyor 29 through a fourth transmission group 31. One end of the second feeding screw conveyor 26 extends to a small section inside the side box 13 and does not affect the normal operation of the third feeding screw conveyor 29. The bottom end of the third feeding screw conveyor 29 extends to the bottom of the side box 13. The fourth transmission group 31 includes two synchronous wheels four, which are fixedly mounted on the output shaft of the fifth motor 30 and one end of the third feeding screw conveyor 29, respectively. A transmission belt four is mounted on the two synchronous wheels four.

[0059] In this embodiment: after the chili powder enters the feeding box 1, the two first motors 105 can be started. Under the transmission effect of the two first transmission groups 106, the two first feeding screw conveyors 103 start to rotate. The double-rotation screw conveyor formed by the two first feeding screw conveyors 103 and the U-shaped design of the inner wall at the bottom of the feeding box 1 can keep the chili powder in the feeding box 1 in parallel and stirred all the time. The feeding box 1 and the first feeding screw conveyor 103 are customized according to the production volume to ensure the stability of the operation, and can be maintained for less than ten minutes without human intervention and will not affect the production, so that one staff member can take care of the operation of multiple grinding mills 2 at the same time, which reduces the waste of manpower to a certain extent, and each grinding mill 2 only needs one guide pipe 201 to be connected to the feeding box 1, which ensures that the grinding mill 2 always has a stable supply of chili powder and can operate without stopping. There are two observation holes and position scales on the feeding box 1. When the equipment is running, the workers only need to pay attention to the height of the chili powder scale. Only one worker can intervene, and the grinding mill 2 will not stop.

[0060] The chili powder enters the grinding mill 2 for grinding and is discharged through the grinding rollers after grinding, and naturally falls into three screen boxes 3 in three equal portions. The upper and lower layers of the grinding mill 2 and the screen boxes 3 enable the chili powder to always fall naturally under the effect of gravity, thus solving the problems of high oil content in the chili during the wind-driven lifting process, easy scab formation of chili powder, and frequent blockage and difficulty in cleaning of the chili powder pipeline.

[0061] Furthermore, after the grinding of the mill 2 is completed, the chili powder discharged from the mill 2 will enter the three screen boxes 3 through the distribution pipe 4 respectively, and will directly enter the three screen drums 10. After starting the second motor 803, the transmission effect of the three second transmission groups 801 will eventually rotate the three rotating shafts 8, thereby rotating the external rod 9 and multiple screen plates 902, so as to screen the chili powder in the screen drum 10. At the same time, the screen drum 10 can also discharge unqualified chili powder through the miscellaneous material pipe 303, while the qualified chili powder will pass through the screen drum 10 and enter the discharge pipe 5 after passing through the discharge hopper 304, so that the chili powder is conveyed to the next process through the negative pressure lifting of two medium-pressure air induced draft fans.

[0062] After the screening box 3 discharges the unqualified chili powder through the miscellaneous material pipe 303, the unqualified chili powder falls into the installation box 11. At this time, the third motor 22 is started. The output shaft of the third motor 22 starts to rotate, which will drive the rotating disk 23 to rotate, thereby driving the cam 24 to rotate in a circle. When the cam 24 gradually rotates to a half circle away from the installation box 11, it will pull the traction column 25 to move, thereby driving the parallel shaking box 17 to swing horizontally. When the cam 24 gradually rotates to a half circle close to the installation box 11, it will support the traction column 25 to move, thereby causing the parallel shaking box 17 to swing in the opposite direction. When the third motor 22 drives the rotating disk 23 and the cam 24 to continue to rotate, it will drive the parallel shaking box 17 to swing in a circle, thereby performing a secondary screening on the chili powder introduced into the parallel shaking box 17, and the qualified chili powder will fall into the conveying box 12 through the screening net 18 on the inner wall at the bottom of the parallel shaking box 17.

[0063] The chili powder that has passed the secondary screening passes through the conduction bucket 16 and enters the conveying box 12. At this time, the fourth motor 27 and the fifth motor 30 are started. Under the transmission effect of the third transmission group 28 and the fourth transmission group 31, the second feeding screw conveyor 26 and the third feeding screw conveyor 29 start to rotate, so that the chili powder in the conveying box 12 is horizontally transferred into the side box 13, and then enters the feeding box 1 again through the vertical pipe 14 and the inclined pipe 15 to be mixed and stirred, and so on, so that the quality of the produced products is stable and no mixing and stirring is required at a later stage. The vertical third feeding screw conveyor 29 is simple to operate, no noise, no dust, high stability, and low power.

[0064] During the production process of chili powder, the rotation of the two first feeding screw conveyors 103 can always ensure that the chili powder is kept in parallel stirring in the U-shaped feeding box 1, so that multiple grinders 2 only need one feeding box 1 for feeding, thereby improving production capacity and keeping the grinder 2 in a running production state at all times, while reducing labor consumption. At the same time, the chili powder ground by multiple grinders 2 is discharged through a discharge pipe 5. The entire process only requires adding a medium-pressure fan to the discharge pipe 5 to lift the material, which reduces the configuration of the fan, reduces investment, and reduces noise. The chili powder is circulated between the installation box 11, the vertical tube 14 and the feeding box 1 until the chili powder is screened and qualified and then discharged through the discharge pipe 5. Example

[0065] Based on the chili powder production device based on continuous and efficient screening provided by the first embodiment of the present application, the present application also proposes a second embodiment. The second embodiment is only an optimization scheme of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0066] The second embodiment of the present application is further described below in conjunction with the accompanying drawings and implementation methods.

[0067] Please refer to Figure 14-17 , the chili powder production device based on continuous and efficient screening further includes a fixed rod 32, which further optimizes the external rod 9 in Embodiment 1. The specific optimization is as follows: The fixed rod 32 is fixedly installed at one end of the rotating shaft 8 located inside the sieve box 3. The diameter of the fixed rod 32 is the same as that of the rotating shaft 8. After being fixed by welding, the fixed rod 32 is coaxial with the rotating shaft 8. A plurality of connecting rods 33 are fixedly installed at one end of the fixed rod 32. At one end of the plurality of connecting rods 33, an end rod 34 is fixedly installed. The diameter of the end rod 34 is the same as that of the fixed rod 32, and at the same time, the two are in a coaxial state. The plurality of connecting rods 33 are distributed in a circular array along the edge of the fixed rod 32. The gap formed between two adjacent connecting rods 33 is an avoidance opening. Outer sleeve rings 36 are fixedly sleeved on the outer walls of the fixed rod 32 and the end rod 34. A plurality of positioning boxes 37 are fixedly installed on the outer walls of the two outer sleeve rings 36. The cross-section of the positioning box 37 is in the shape of a "匚". A telescopic column 38 is slidably installed inside each positioning box 37. In this example, the telescopic column 38 needs to penetrate through the circular sleeve for telescopic movement. Here, the circular sleeve is fixedly installed on the top of each positioning box 37. A plurality of sieve plates 902 are fixedly installed on the corresponding two telescopic columns 38. A spring 39 is installed inside each positioning box 37. One end of each spring 39 is fixedly connected to the corresponding telescopic column 38, and the other end of each spring 39 is fixedly connected to the outer wall of the outer sleeve ring 36.

[0068] Rotatable bidirectional threaded rods 35 are installed on the outer walls of the fixed rod 32 and the end rod 34 close to each other. Two transverse moving rings 40 are threadedly sleeved on the outer wall of the bidirectional threaded rod 35. The two transverse moving rings 40 are symmetrically arranged based on the midpoint of the bidirectional threaded rod 35. The two transverse moving rings 40 are respectively located on two threads with opposite rotation directions of the bidirectional threaded rod 35. A plurality of first mounting seats 41 are fixedly installed on the outer walls of the two transverse moving rings 40. Two second mounting seats 42 are fixedly installed on each of the plurality of sieve plates 902. The plurality of first mounting seats 41 and the plurality of second mounting seats 42 are all connected by hinge rods 43. One end of the hinge rod 43 is rotatably connected to the first mounting seat 41, and the other end of the hinge rod 43 is rotatably connected to the second mounting seat 42. The corresponding two hinge rods 43 are symmetrically arranged in a shape like an eight.

[0069] In this embodiment: when it is necessary to produce chili powder of different specifications, it is necessary to replace the sieve cylinders 10 of different mesh numbers. At this time, the staff can rotate the two-way threaded rod 35. The rotation of the two-way threaded rod 35 will drive the two transverse rings 40 to approach or move towards each other. Under the transmission effect of multiple hinged rods 43, the second mounting seat 42 will be opened or contracted with the two-way threaded rod 35 as the center point, so that the sieve plate 902 is opened or contracted, thereby greatly increasing the adaptation range of the sieve box 3 to a great extent, and trying to meet the installation of sieve cylinders 10 of different mesh numbers. After the replacement is completed, the sieve plate 902 can always maintain a clearance fit with the sieve cylinders 10 of different specifications. The setting of the telescopic column 38 can limit the sieve plate 902 so that it can only move in one direction. No matter how large the multiple sieve plates 902 are opened, the spring 39 always maintains a compressed energy storage state, thereby maintaining the current state, avoiding the two-way threaded rod 35 from easily rotating under the action of centrifugal force after the rotating shaft 8 rotates, thereby increasing the stability after adjustment.

[0070] The following aspects should generally be noted in the use of this application. Before starting the equipment, check whether all fasteners are tightened and not loose, confirm that all electrical connections are safe and there are no exposed wires, check whether the U-shaped design of the inner wall of the feeding box 1 is clean and there is no residual chili powder, and confirm that all motors and reducers 107 are normal. Open the loading port at the top of the feeding box 1 and add the dried chili raw material into the feeding box 1. Use the observation port 7 and the position scale to check the amount of chili raw material to ensure that it does not exceed the maximum capacity of the feeding box. Start the first motor 105, drive the first feeding screw conveyor 103 through the first transmission group 106, and start the preliminary mixing and conveying of the chili raw material. Observe the flow of the chili raw material in the feeding box 1 to ensure uniform distribution. Confirm that the mill 2 has been preheated and reached a suitable grinding temperature. Open the feed port of the mill 2 and allow the chili raw material to enter the mill 2 through the guide pipe 201. Confirm that the chili powder ground by the mill 2 can smoothly pass through the distribution pipe 4 and enter each screen box 3, start the second motor 803, drive the rotating shaft 8 through the second transmission group 801, and start the screen plate 902 to screen the chili powder. Observe the miscellaneous material pipe 303 to ensure that unqualified chili powder can be smoothly discharged to the installation box 11, start the third motor 22, and drive the parallel shaking box 17 to perform secondary screening of unqualified chili powder. Check whether the vertical pipe 14 and the inclined pipe 15 are unobstructed to ensure that the screened chili powder can be smoothly returned to the feeding box 1. Confirm that the discharge hopper 304 and the discharge pipe 5 are unobstructed and unblocked, start the medium-pressure fan, and lift the qualified chili powder to the next process through the discharge pipe 5. In addition, regularly record the operating data of the motor, including current, voltage and temperature, check whether the operation of the transmission group is stable and whether there is any abnormal noise, and regularly clean the screen plate 902 to ensure screening efficiency. At the end of production, turn off all motors and power supplies, disconnect the power supply, clean the feed box 1, screen drum 10, conveyor box 12 and parallel shaking box 17, remove the remaining chili powder, and perform necessary lubrication and maintenance on the equipment.

[0071] The above are merely embodiments of the present application and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A chili powder production device based on continuous and efficient screening, comprising: A feeding box (1), a grinding mill (2) and three screen boxes (3), characterized in that the feeding box (1) and the grinding mill (2) are connected via a material guide pipe (201), the grinding mill (2) and the three screen boxes (3) are connected via a distribution pipe (4), the three screen boxes (3) are arranged in parallel, and a discharge hopper (304) is fixedly installed at the bottom of the three screen boxes (3), and the bottom ends of the three discharge hoppers (304) are connected to a discharge pipe (5), a rotatable first feeding screw conveyor (103) is installed on the inner walls on both sides of the feeding box (1), the inner wall at the bottom of the feeding box (1) is designed to be U-shaped, and the outer walls on both sides of the feeding box (1) are fixedly installed A first motor (105) is provided, one end of each of the two first feeding screw conveyors (103) extends outside the feeding box (1), the first motor (105) is connected to the first feeding screw conveyors (103) via a first transmission group (106), two observation ports (7) and a position scale are provided on one side of the outer wall of the feeding box (1), a rotatable front cover plate (301) is provided on the front side of the three screen boxes (3), a rear cover plate (302) is fixedly installed on the rear side of the three screen boxes (3) by welding, a miscellaneous material pipe (33) is connected to the front side of the three front cover plates (301), and an inclined screen cylinder (10) is fixedly installed inside the three screen boxes (3); A rotatable rotating shaft (8) is mounted on each of the three rear cover plates (302); the screen drum (10) is coaxial with the rotating shaft (8); a plurality of screen plates (902) are fixedly mounted on the rotating shaft (8); three second motors (803) are fixedly mounted on an outer wall of one side of the support frame (802); and the three second motors (803) are connected to the three rotating shafts (8) via a transmission assembly; A mounting box (11) is fixedly mounted on one side of the three screen boxes (3), a conveying box (12) is fixedly mounted below the mounting box (11), a side box (13) is fixedly mounted on one side of the conveying box (12), a vertical tube (14) is fixedly mounted on the top of the side box (13), an inclined tube (15) is connected to the outer wall of the vertical tube (14), and one end of the inclined tube (15) extends into the feeding box (1); A parallel swaying box (17) is movably installed in the installation box (11), a screening net (18) is installed at the bottom of the parallel swaying box (17), two fixed columns (19) are fixedly installed on the inner walls of both sides of the installation box (11), side panels (20) are fixedly installed on the outer walls of both sides of the parallel swaying box (17), and the two side panels (20) and the two fixed columns (19) are connected by two connecting plates (21), a third motor (22) is fixedly installed on the outer wall of one side of the installation box (11), a rotating disk (23) is fixedly sleeved on the output shaft of the third motor (22), a convex shaft (24) is rotatably installed on the outer wall of one side of the rotating disk (23), and the convex shaft (24) is connected to the parallel swaying box (17) via a traction column (25), and a strip-shaped opening is opened on one side of the installation box (11), and the traction column (25) passes through the strip-shaped opening; A fixing rod (32) is fixedly mounted on one end of any one of the rotating shafts (8) located in the screen box (3); a plurality of connecting rods (33) are fixedly mounted on one end of the fixing rod (32); an end rod (34) is fixedly mounted on one end of the plurality of connecting rods (33); an outer sleeve (36) is fixedly sleeved on the outer walls of the fixing rod (32) and the end rod (34); a plurality of positioning boxes (37) are fixedly mounted on the outer walls of the two outer sleeves (36); a telescopic column (38) is slidably mounted in the plurality of positioning boxes (37); a plurality of screening plates (902) are fixedly mounted on the two corresponding telescopic columns (38); and a spring (39) is mounted in the positioning box (37); A rotatable bidirectional threaded rod (35) is mounted on the outer wall of a side where the fixed rod (32) and the end rod (34) are close to each other; two transverse movement rings (40) are threadedly sleeved on the outer wall of the bidirectional threaded rod (35); a plurality of first mounting seats (41) are fixedly mounted on the outer walls of the two transverse movement rings (40); two second mounting seats (42) are fixedly mounted on the plurality of sieve plates (902); and the plurality of first mounting seats (41) and the plurality of second mounting seats (42) are connected via a hinged rod (43).

2. The chili powder production device based on continuous and efficient screening according to claim 1 is characterized in that: A rotatable second feeding screw conveyor (26) is installed in the conveying box (12), a fourth motor (27) is fixedly installed below the conveying box (12), the output shaft of the fourth motor (27) is connected to the second feeding screw conveyor (26) via a third transmission group (28), a rotatable third feeding screw conveyor (29) is installed in the vertical tube (14), the top end of the third feeding screw conveyor (29) is rotatably connected to the top inner wall of the vertical tube (14), the bottom end of the third feeding screw conveyor (29) is rotatably connected to the bottom inner wall of the side box (13), a fifth motor (30) is fixedly installed below the side box (13), the output shaft of the fifth motor (30) is connected to the third feeding screw conveyor (29) via a fourth transmission group (31).

Citation Information

Patent Citations

  • Crushed chili coarse material recovery device

    CN221085845U

  • Drum screen for cleaning powder

    CN2400193Y

  • Chilli grinding machine

    CN2614083Y

Cited By

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